Raw material mixing device for ice mat production
By designing a mixing device for ice pad production, the transmission and lifting mechanism are used to achieve uniform integration of resin and seal control of the check mechanism, the uneven mixing problem caused by resin water absorption is solved, and the mixing quality and efficiency of ice pad production is improved.
Patent Information
- Application Number
- CN202510289497.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-04-29
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production process of ice pads, the polymer water-absorbing resin quickly absorbs water and swells after contact with water, causing the resin particles to stick to each other to form a block, increasing the stirring resistance and affecting the mixing quality.
A raw material mixing device for ice pad production is designed, including a mixing barrel, a transmission mechanism, a mixing mechanism, a lifting mechanism and a check mechanism. Through the synchronous rotation and up and down movement of the transmission seat, the mixing seat and the lifting seat, the mixing block performs a composite movement, and the resin is evenly fused into the water by centrifugation, and the check mechanism is controlled by sealing and negative pressure to ensure that the resin is evenly replenished.
It effectively ensures uniform mixing of resin and water, avoids the resin from forming blocks due to rapid water absorption, reduces stirring resistance and energy consumption, and improves mixing quality and efficiency.
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Figure CN119897958A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of raw material mixing, in particular to a raw material mixing device for producing ice pads. Background Art
[0002] Ice pads are common cooling products that can bring a cool feeling to users. They are mainly made of a mixture of high molecular weight water-absorbent resins, water, gel materials and other raw materials. Among them, high molecular weight water-absorbent resins can absorb a large amount of water to form a gel to store cold; water acts as a solvent and cooling medium, and is mixed with high molecular weight water-absorbent resins to jointly exert a cooling effect.
[0003] During the production process, a mechanical agitator or reactor is required. First, water is added, and then raw materials such as high molecular weight water-absorbing resin are slowly added in proportion, and stirring is continued to finally obtain a uniform product from the outlet.
[0004] However, since high molecular weight absorbent resins are highly absorbent, they will quickly absorb a large amount of water and swell when in contact with water. If they are poured into the water too quickly or are not stirred in time, the resin particles will stick to each other due to the rapid absorption of water, and then form lumps. This will not only increase the stirring resistance, causing the agitator to consume more energy to push the mixture to flow, but may also lead to uneven stirring, causing the resin in some areas to be unable to fully mix with water, ultimately affecting the mixing quality of the raw materials.
[0005] Therefore, it is necessary to provide a raw material mixing device for ice pad production to solve the above problems. Summary of the invention
[0006] The main purpose of the present invention is to provide a raw material mixing device for producing ice pads, which can effectively solve the problems in the background technology.
[0007] To achieve the above object, the technical solution adopted by the present invention is:
[0008] A raw material mixing device for producing ice pads, comprising a mixing barrel, a mixing assembly is arranged inside the mixing barrel, and the mixing assembly comprises a transmission mechanism, a mixing mechanism, a lifting mechanism and a non-return mechanism;
[0009] The transmission mechanism comprises a transmission seat and a connecting pipe, the outer side of the connecting pipe is symmetrically fixedly connected to a limit block, and the limit block and the connecting pipe are both slidably connected to the inside of the transmission seat;
[0010] The lifting mechanism comprises a lifting seat and a support rod, wherein the support rod is rotatably connected to the inside of the lifting seat, a guide seat is fixedly connected to the outside of the support rod, and sliders are symmetrically fixedly connected to the inner wall of the lifting seat, and the sliders are slidably connected to the guide grooves on the outside of the guide seat;
[0011] The mixing mechanism includes a mixing seat fixedly connected between a transmission seat and a lifting seat, a mixing block is symmetrically fixedly connected to the outer side of the mixing seat, and the mixing blocks are divided into two groups with two as a group. The outer sides of the transmission seat and the lifting seat are symmetrically fixedly connected with stirring blocks.
[0012] As a further improvement of the above scheme, the bottom of the mixing barrel is fixedly connected to a support seat, the bottom of the support seat is evenly fixedly connected to support legs, the top of the support seat is symmetrically fixedly connected to a bracket, a support platform is fixedly connected between the two brackets, a discharge barrel is fixedly installed on the top of the support platform, a driving assembly is provided on the top of the support platform, and the connecting pipe is rotatably connected to the inside of the support platform.
[0013] As a further improvement of the above scheme, the driving assembly includes a support fixedly connected to the top of the supporting platform, a motor is fixedly installed on the top of the support, the motor output shaft passes through the support and is fixedly connected to a driving wheel, the top of the connecting pipe is fixedly connected to a driven wheel, and the driving wheel and the driven wheel are meshed with each other.
[0014] As a further improvement of the above scheme, the non-return mechanism includes a non-return seat fixedly connected to the top of the connecting pipe, a non-return sleeve fixedly connected to the inside of the non-return seat, a mounting seat fixedly connected to the inside of the non-return sleeve, a connecting shaft slidably connected to the inside of the mounting seat, and a non-return plate fixedly connected to the bottom of the connecting shaft.
[0015] As a further improvement of the above solution, a limit plate is fixedly connected to the top of the connecting shaft, and a spring is fixedly connected between the limit plate and the mounting seat.
[0016] As a further improvement of the above solution, a sealing plug is fixedly connected to the top of the support rod, a fixing rod is fixedly connected to the top of the sealing plug, and a stirring blade is symmetrically fixedly connected to the outer side of the fixing rod.
[0017] As a further improvement of the above solution, a sealing sleeve is fixedly connected to the bottom of the connecting pipe, and the sealing sleeve is slidably connected to the inside of the transmission seat and the mixing seat.
[0018] As a further improvement of the above solution, a connecting rod is fixedly connected to the top of the mounting seat, and a stirring rod is evenly fixedly connected to the outer side of the connecting rod.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. First pour the resin into the discharge barrel, then start the driving assembly to drive the transmission seat to rotate. Because the transmission seat is connected to the mixing seat and the lifting seat, they will rotate synchronously. When rotating, the lifting seat moves up and down under the action of the guide seat and the slider, and then drives the mixing seat and the transmission seat to move up and down repeatedly. The mixing seat drives the mixing block to do compound movement, so that the resin thrown out by the centrifuge is more evenly integrated into the water in the mixing barrel, effectively ensuring the uniformity of the mixing of resin and water, and avoiding the formation of lumps due to uneven mixing.
[0021] 2. Fix the check seat to the top of the connecting pipe, and use the elastic force of the spring to drive the check plate and the check sleeve to fit tightly, so as to realize the sealing function of the check seat. When the mixing seat moves up and down, the sealing plug will move accordingly in the mixing seat. At this time, negative pressure will be formed in the mixing seat, and the negative pressure will drive the check plate and the check sleeve to separate. The resin in the discharge barrel can fall into the mixing seat through the connecting pipe, so that the resin can be evenly replenished to avoid the formation of lumps due to a large amount of resin combining with water at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the structure of the mixing barrel and the feeding barrel of the present invention;
[0025] Figure 3 It is a schematic diagram of the internal structure of the mixing barrel of the present invention;
[0026] Figure 4 It is a schematic diagram of the structure of the mixing assembly of the present invention;
[0027] Figure 5 It is a structural schematic diagram of the lifting mechanism of the present invention;
[0028] Figure 6 It is a structural schematic diagram of the transmission mechanism of the present invention;
[0029] Figure 7 It is a schematic diagram of the top structure of the support platform of the present invention;
[0030] Figure 8 This is a schematic diagram of the internal structure of the feed barrel of the present invention;
[0031] Fig. 9 It is a structural schematic diagram of the non-return mechanism of the present invention.
[0032] In the figure: 1, mixing barrel; 2, support seat; 3, support leg; 4, bracket; 5, support platform; 6, unloading barrel; 7, mixing assembly; 71, transmission mechanism; 711, transmission seat; 712, connecting pipe; 713, limit block; 714, sealing sleeve; 72, mixing mechanism; 721, mixing seat; 722, mixing block; 723, stirring block; 73, lifting mechanism; 731, lifting seat; 732, support rod; 733, guide seat; 734, slider; 735, sealing plug; 736, fixing rod; 737, stirring blade; 74, non-return mechanism; 741, non-return seat; 742, connecting rod; 743, stirring rod; 744, non-return sleeve; 745, non-return plate; 746, connecting shaft; 747, limit plate; 748, spring; 749, mounting seat; 8, driving assembly; 81, motor; 82, support; 83, driving wheel; 84, driven wheel. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] See also Figures 1 to 8 As shown, the present invention provides an embodiment:
[0035] A raw material mixing device for producing ice pads, comprising a mixing barrel 1, a mixing assembly 7 is arranged inside the mixing barrel 1, and the mixing assembly 7 comprises a transmission mechanism 71, a mixing mechanism 72, a lifting mechanism 73 and a non-return mechanism 74;
[0036] The transmission mechanism 71 includes a transmission seat 711 and a mixing seat 721. The outer side of the connecting pipe 712 is symmetrically fixedly connected to the limit block 713. The limit block 713 and the connecting pipe 712 are both slidably connected to the inside of the transmission seat 711.
[0037] The lifting mechanism 73 includes a lifting seat 731 and a support rod 732. The support rod 732 is rotatably connected to the inside of the lifting seat 731. The outer side of the support rod 732 is fixedly connected to a guide seat 733. Slide blocks 734 are symmetrically fixedly connected to the inner wall of the lifting seat 731. The slide blocks 734 are slidably connected to the guide grooves on the outer side of the guide seat 733.
[0038] The mixing mechanism 72 includes a mixing seat 721 fixedly connected between the transmission seat 711 and the lifting seat 731. The outer side of the mixing seat 721 is symmetrically fixedly connected with a mixing block 722. The mixing blocks 722 are divided into two groups, and the outer sides of the transmission seat 711 and the lifting seat 731 are symmetrically fixedly connected with stirring blocks 723.
[0039] The bottom of the mixing barrel 1 is fixedly connected to a support base 2, the bottom of the support base 2 is evenly fixedly connected to support legs 3, the top of the support base 2 is symmetrically fixedly connected to brackets 4, a support platform 5 is fixedly connected between the two brackets 4, a discharge barrel 6 is fixedly installed on the top of the support platform 5, a driving assembly 8 is provided on the top of the support platform 5, and a connecting pipe 712 is rotatably connected to the inside of the support platform 5.
[0040] In practical application, if Figures 1 to 6 As shown, the driving assembly 8 starts to drive the transmission seat 711 to rotate. Since the limit block 713 and the connecting pipe 712 slide in the transmission seat 711, the transmission seat 711 can rotate stably and transmit power, driving the transmission seat 711 to rotate. The rotating transmission seat 711 drives the mixing seat 721 and the lifting seat 731 connected thereto to rotate synchronously. During the rotation of the lifting seat 731, the slider 734 on the inner wall thereof slides in the outer guide groove of the guide seat 733, so that the lifting seat 731 moves up and down along the guide seat 733, thereby driving the mixing seat 721 and the transmission seat 711 to move up and down repeatedly;
[0041] like Figure 3 and Figure 4 As shown, the mixing seat 721 performs a compound motion of rotation and up and down movement, and the mixing block 722 outside it also performs a compound motion accordingly, and the resin in the mixing block 722 is thrown out by centrifugal force to achieve uniform fusion of the resin and water. At the same time, the stirring block 723 outside the transmission seat 711 and the lifting seat 731 stirs the raw materials in the mixing barrel 1 to promote uniform mixing.
[0042] like Figure 7 and Figure 8 As shown, the driving assembly 8 includes a support 82 fixedly connected to the top of the supporting platform 5, a motor 81 is fixedly installed on the top of the support 82, the output shaft of the motor 81 passes through the support 82 and is fixedly connected to a driving wheel 83, and a driven wheel 84 is fixedly connected to the top of the connecting pipe 712, and the driving wheel 83 and the driven wheel 84 are meshed with each other.
[0043] In actual application of this embodiment, when the resin and water need to be mixed, the motor 81 on the top of the support 82 is started, so that the motor 81 drives the driving wheel 83, and the driving wheel 83 engages with the driven wheel 84 to drive the connecting pipe 712 fixedly connected to the driven wheel 84 to rotate, so that the connecting pipe 712 drives the transmission seat 711, the mixing seat 721 and the lifting seat 731 to rotate.
[0044] like Figure 4 , Figure 5 , Figure 6 , Figure 8 and Fig. 9 As shown, the non-return mechanism 74 includes a non-return seat 741 fixedly connected to the top of the connecting pipe 712, a non-return sleeve 744 is fixedly connected inside the non-return seat 741, a mounting seat 749 is fixedly connected inside the non-return sleeve 744, a connecting shaft 746 is slidably connected inside the mounting seat 749, a non-return plate 745 is fixedly connected to the bottom of the connecting shaft 746, a limiting plate 747 is fixedly connected to the top of the connecting shaft 746, and a spring 748 is fixedly connected between the limiting plate 747 and the mounting seat 749;
[0045] The top of the support rod 732 is fixedly connected with a sealing plug 735, the top of the sealing plug 735 is fixedly connected with a fixing rod 736, the outer side of the fixing rod 736 is symmetrically fixedly connected with a stirring blade 737, and the bottom of the connecting tube 712 is fixedly connected with a sealing sleeve 714, which is slidably connected to the inside of the transmission seat 711 and the mixing seat 721.
[0046] In actual application of this embodiment, when the mixing seat 721 moves up and down, the internal sealing plug 735 moves accordingly, and negative pressure is formed in the mixing seat 721. The check seat 741 in the check mechanism 74 is fixed on the top of the connecting pipe 712. Under the action of the spring 748, the check plate 745 and the check sleeve 744 are sealed together. After the negative pressure is generated, the check plate 745 is separated from the check sleeve 744, and the resin in the discharge barrel 6 falls into the mixing seat 721 through the connecting pipe 712, so as to achieve uniform replenishment of raw materials, avoid the formation of lumps due to the simultaneous combination of a large amount of resin and water, ensure the mixing effect, and meet the mixing requirements of raw materials for ice pad production.
[0047] like Figure 8 and Fig. 9 As shown, a connecting rod 742 is fixedly connected to the top of the mounting seat 749 , and a stirring rod 743 is evenly fixedly connected to the outer side of the connecting rod 742 .
[0048] In actual application of this embodiment, when the check seat 741 rotates driven by the connecting pipe 712, the connecting pipe 712 drives the connecting rod 742 to rotate through the check sleeve 744 and the mounting seat 749, and the connecting rod 742 drives the stirring rod 743 to rotate to achieve stirring and mixing of the resin in the discharge barrel 6, which can effectively prevent the resin in the discharge barrel 6 from precipitation and stratification, ensure that the resin is always in a uniformly dispersed state, allow sufficient contact between resin molecules, improve the uniformity of the resin itself, and achieve faster and more complete blending of resin and water, thereby greatly improving the mixing efficiency.
[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A raw material mixing device for producing ice pads, comprising a mixing barrel (1), characterized in that: A mixing assembly (7) is arranged inside the mixing barrel (1), and the mixing assembly (7) comprises a transmission mechanism (71), a mixing mechanism (72), a lifting mechanism (73) and a non-return mechanism (74); The transmission mechanism (71) comprises a transmission seat (711) and a connecting pipe (712); a limit block (713) is symmetrically fixedly connected to the outer side of the connecting pipe (712); and both the limit block (713) and the connecting pipe (712) are slidably connected to the inside of the transmission seat (711); The lifting mechanism (73) comprises a lifting seat (731) and a support rod (732), wherein the support rod (732) is rotatably connected to the inside of the lifting seat (731), the outer side of the support rod (732) is fixedly connected to a guide seat (733), and the inner wall of the lifting seat (731) is symmetrically fixedly connected to sliders (734), and the sliders (734) are slidably connected to the outer guide grooves of the guide seat (733); The mixing mechanism (72) comprises a mixing seat (721) fixedly connected between a transmission seat (711) and a lifting seat (731); a mixing block (722) is symmetrically fixedly connected to the outer side of the mixing seat (721); the mixing blocks (722) are divided into two groups, two of each group; and stirring blocks (723) are symmetrically fixedly connected to the outer sides of the transmission seat (711) and the lifting seat (731).
2. A raw material mixing device for producing ice pads according to claim 1, characterized in that: The bottom of the mixing barrel (1) is fixedly connected to a support base (2), the bottom of the support base (2) is evenly fixedly connected to legs (3), the top of the support base (2) is symmetrically fixedly connected to a bracket (4), a support platform (5) is fixedly connected between the two brackets (4), a discharge barrel (6) is fixedly installed on the top of the support platform (5), a driving assembly (8) is provided on the top of the support platform (5), and the connecting pipe (712) is rotatably connected to the inside of the support platform (5).
3. A raw material mixing device for producing ice pads according to claim 2, characterized in that: The driving assembly (8) comprises a support (82) fixedly connected to the top of the supporting platform (5); a motor (81) is fixedly mounted on the top of the support (82); an output shaft of the motor (81) passes through the support (82) and is fixedly connected to a driving wheel (83); a driven wheel (84) is fixedly connected to the top of the connecting pipe (712); and the driving wheel (83) and the driven wheel (84) are meshed with each other.
4. A raw material mixing device for producing ice pads according to claim 2, characterized in that: The non-return mechanism (74) comprises a non-return seat (741) fixedly connected to the top of the connecting pipe (712); a non-return sleeve (744) is fixedly connected inside the non-return seat (741); a mounting seat (749) is fixedly connected inside the non-return sleeve (744); a connecting shaft (746) is slidably connected inside the mounting seat (749); and a non-return plate (745) is fixedly connected to the bottom of the connecting shaft (746).
5. A raw material mixing device for producing ice pads according to claim 4, characterized in that: The top of the connecting shaft (746) is fixedly connected to a limiting plate (747), and a spring (748) is fixedly connected between the limiting plate (747) and the mounting seat (749).
6. A raw material mixing device for producing ice pads according to claim 2, characterized in that: The top of the support rod (732) is fixedly connected to a sealing plug (735), the top of the sealing plug (735) is fixedly connected to a fixing rod (736), and the outer side of the fixing rod (736) is symmetrically fixedly connected to a stirring blade (737).
7. The raw material mixing device for producing ice pads according to claim 3, characterized in that: A sealing sleeve (714) is fixedly connected to the bottom of the connecting pipe (712), and the sealing sleeve (714) is slidably connected to the inside of the transmission seat (711) and the mixing seat (721).
8. The raw material mixing device for producing ice pads according to claim 4, characterized in that: The top of the mounting seat (749) is fixedly connected with a connecting rod (742), and the outer side of the connecting rod (742) is evenly fixedly connected with a stirring rod (743).