Sorting method of sorting trolley and cross-belt sorting machine
By setting gears and driving gear mechanisms on the drum of the sorting trolley, the structure of the sorting trolley is simplified and lightweight, solving the problems of complex structure and heavy weight of the sorting trolley in the prior art, and improving the reliability and service life of the machine.
Patent Information
- Application Number
- CN202510301211.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-04-29
AI Technical Summary
In the existing cross-belt sorting machines, the structure of the sorting trolley is complex, resulting in high manufacturing and maintenance costs, and heavier weight, which reduces the reliability and service life of the machine.
A sorting method for sorting trolley is designed, and a gear and a driving gear mechanism are arranged on the roller. When the sorting trolley moves to the driving gear mechanism, the driving gear meshes with the gear, and drives the trolley belt to rotate to realize the sorting function.
The structure of the sorting trolley is simplified, manufacturing and maintenance costs are reduced, the weight of the sorting trolley is realized, the reliability and service life of the cross-belt sorter is improved, and the use costs such as energy consumption are reduced.
Smart Images

Figure CN119898584A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sorting equipment, and in particular to a sorting method of a sorting trolley and a cross-belt sorting machine. Background Art
[0002] At present, when a cross-belt sorter is sorting goods, it is necessary to drive the belt on the sorting trolley to rotate. The usual practice is to set a belt driving mechanism on the sorting trolley and use the belt driving mechanism to drive the belt of the sorting trolley to rotate. However, setting the belt driving mechanism on the sorting trolley will make the overall structure of the sorting trolley complicated, resulting in high manufacturing and maintenance costs. In addition, it will make the weight of the sorting trolley heavier, reducing the reliability and service life of the cross-belt sorter.
[0003] To this end, a Chinese invention patent application with application publication number CN110525869A and application publication date December 3, 2019 discloses a cross-sorting trolley device, which includes a sorting slide rail, a sorting trolley and a sorting port electromagnetic control device, wherein the sorting trolley is slidably mounted on the sorting slide rail; the sorting trolley includes a bottom plate, a roller, a roller and a driving gear, wherein the roller is rotatably mounted on the bottom plate and the roller is in contact with the sorting slide rail, wherein the number of the rollers is at least two, and all of them are rotatably mounted on the top surface of the bottom plate, a conveyor belt is wound on the roller, and a driving rod is rotatably mounted on the bottom plate, wherein the upper end of the driving rod is meshed with a driven bevel gear on the top surface of the bottom plate through a driving bevel gear, and the driven bevel gear drives the conveyor belt to rotate, and the driving The driving gear is fixedly installed at the lower end of the rod, and the sorting port electromagnetic control device is installed at each sorting port. The sorting port electromagnetic control device includes a control box, a mounting plate and a driving box. The mounting plate is slidably installed on the top surface of the control box, and the driving box is installed on the top surface of the mounting plate and the driving box is at the same height as the driving gear; a sliding rod is provided inside the driving box, and the driving box has an opening on the side facing the driving gear, a part of the sliding rod extends out of the opening, and a rack plate matching the driving gear is installed on the side of the sliding rod facing the driving gear, the length of the opening on the driving box is greater than the length of the sliding rod, and the sliding rod is connected to the inner side of the driving box through a buffer spring on two opposite sides in the length direction.
[0004] In the above patent document, the rotation drive of the conveyor belt of the sorting trolley is realized by the meshing of the rack plate in the sorting port electromagnetic control device arranged at the sorting port and the driving gear installed on the sorting trolley. In the patent document, a part of the mechanism driving the conveyor belt rotation, namely the sorting port electromagnetic control device with the rack plate, is separated from the sorting trolley and is not designed as an integrated structure with the sorting trolley. Although this can reduce the overall weight of the sorting trolley to a certain extent, the transmission mechanism with the driving gear is still arranged on the sorting trolley, which will also make the overall structure of the sorting trolley more complicated, thereby increasing the manufacturing cost and maintenance cost. In addition, the weight of the sorting trolley is still relatively heavy, which reduces the reliability and service life of the cross-belt sorter and increases the use cost such as energy consumption.
[0005] In summary, how to redesign a sorting method for a sorting trolley and a cross-belt sorter so that they can ensure the normal sorting work of the sorting trolley while further simplifying the overall structure of the sorting trolley and reducing manufacturing and maintenance costs; further realizing the lightweight of the sorting trolley, reducing the overall weight of the sorting trolley, improving the reliability and service life of the cross-belt sorter, and reducing energy consumption and other use costs are technical problems that need to be solved urgently. Summary of the invention
[0006] The technical problem to be solved by the present invention is to provide a sorting method for a sorting trolley and a cross-belt sorting machine in view of the defects existing in the prior art, which can further simplify the overall structure of the sorting trolley while ensuring the normal sorting work of the sorting trolley, reduce the manufacturing cost and maintenance cost; further realize the lightweight of the sorting trolley, reduce the overall weight of the sorting trolley, improve the reliability and service life of the cross-belt sorting machine, and reduce the use cost such as energy consumption.
[0007] In order to solve the above technical problems, the technical solution adopted by the present invention is: a sorting method of a sorting trolley, the sorting trolley comprises a trolley body, a roller 1 and a roller 2 rotatably connected to the trolley body, and a trolley belt transmission-connected between the roller 1 and the roller 2, the belt driving structure of the trolley belt can drive the trolley belt to rotate, the belt driving structure comprises a gear 1 and a driving gear mechanism arranged on the roller 1 or the roller 2, the gear 1 and the roller 1 or the roller 2 can rotate synchronously, and the driving gear mechanism is arranged at the sorting place; The sorting method is as follows: when the sorting trolley moves to the driving gear mechanism, the driving gear of the driving gear mechanism meshes with gear one for transmission, thereby driving the trolley belt to rotate for sorting.
[0008] Further, the driving gear mechanism is a fixed driving gear mechanism, which includes a driving mechanism 1 fixedly arranged at the sorting position and a driving gear arranged on the driving mechanism 1, and the driving mechanism 1 can drive the driving gear to rotate; The sorting method is as follows: when the sorting trolley moves to the driving gear mechanism, during the movement of the sorting trolley, gear one is inserted into the driving gear of the fixed driving gear mechanism along the axial direction of the driving gear and meshes with the driving gear for transmission; during the continued movement of the sorting trolley, gear one is separated from the driving gear.
[0009] Further, the driving gear mechanism is a movable driving gear mechanism; The sorting method is as follows: under the drive of the movable driving gear mechanism, the driving gear is inserted into gear one along the radial direction of the driving gear to mesh with gear one for transmission, or under the drive of the movable driving gear mechanism, the driving gear mechanism and gear one are separated from each other.
[0010] Further, the movable driving gear mechanism is an up-and-down lifting mechanism, which also includes a lifting mechanism and a second driving mechanism arranged on the lifting mechanism, the driving gear is arranged on the second driving mechanism, the second driving mechanism can drive the driving gear to rotate, and the lifting mechanism can drive the second driving mechanism and the driving gear to move up and down together; The sorting method is as follows: the lifting mechanism drives the second driving mechanism and the driving gear to rise, so that the driving gear is inserted into the first gear and meshes with the first gear; or the lifting mechanism drives the second driving mechanism and the driving gear to descend, so that the driving gear and the first gear are separated from each other.
[0011] Furthermore, the movable driving gear mechanism is a swinging mechanism, which also includes a frame, a swing arm, a cylinder and a driving mechanism three, one end of the swing arm is hinged on the frame, the driving gear is connected to the shaft, and the shaft is rotatably connected to the swing arm, so that the driving gear is rotatably connected to the swing arm; the cylinder body of the cylinder is hinged to the frame, and the piston rod of the cylinder is hinged to the swing arm, and under the action of the cylinder, the swing arm can be driven to swing back and forth; the driving mechanism three is connected to the swing arm and the output shaft of the driving mechanism three is matched with the shaft for transmission connection, so that under the drive of the driving mechanism three, the driving gear can be driven to rotate; The sorting method is as follows: under the action of the cylinder, the swing arm is driven to swing in the direction close to the trolley belt, so that the driving gear can be inserted into and meshed with gear one; or under the action of the cylinder, the swing arm is driven to swing in the direction away from the trolley belt, so that the driving gear and gear one are separated from each other.
[0012] The present application also discloses a cross-belt sorting machine, comprising a conveyor and a plurality of sorting trolleys arranged on the track of the conveyor, the plurality of sorting trolleys are slidably connected to the track of the conveyor and can drive the plurality of sorting trolleys to move along the track of the conveyor under the drive of the conveyor, and a plurality of sorting locations are arranged on the path where the sorting trolleys move along the straight section of the track, the sorting trolley comprises a vehicle body, a roller one and a roller two rotatably connected to the vehicle body, and a trolley belt transmission-connected between the roller one and the roller two, the belt driving structure of the trolley belt can drive the trolley belt to rotate, the belt driving structure comprises a gear one and a driving gear mechanism arranged on the roller one or the roller two, the gear one and the roller one or the roller two can rotate synchronously, a driving gear mechanism is arranged at the sorting location, and when the sorting trolley moves to the driving gear mechanism, the driving gear of the driving gear mechanism can mesh with the gear one for transmission, thereby driving the trolley belt to rotate.
[0013] Furthermore, the driving gear mechanism is a fixed driving gear mechanism, which includes a driving mechanism 1 fixedly arranged at the sorting position and a driving gear arranged on the driving mechanism 1, and the driving mechanism 1 can drive the driving gear to rotate.
[0014] Further, the driving gear mechanism is a movable driving gear mechanism, and the movable driving gear mechanism is an up and down lifting mechanism, which also includes a lifting mechanism and a driving mechanism 2 arranged on the lifting mechanism, the driving gear is arranged on the driving mechanism 2, and the driving mechanism 2 can drive the driving gear to rotate, and the lifting mechanism can drive the driving mechanism 2 and the driving gear to lift up and down together, or the movable driving gear mechanism is a swinging mechanism, and the swinging mechanism also includes a swing arm, a cylinder, a frame and a driving mechanism 3, one end of the swing arm is hinged on the frame, the driving gear is connected to the shaft, and the rotation of the shaft is connected to the other end of the swing arm, so that the driving gear is rotated and connected to the swing arm, and the driving mechanism 3 is also connected to the swing arm and the driving mechanism 3 is connected to the shaft in a transmission manner, so that under the drive of the driving mechanism 3, the driving gear can be driven to rotate; the cylinder body of the cylinder is hinged to the frame, and the piston rod of the cylinder is hinged to the swing arm, so that under the action of the cylinder, the swing arm can be driven to swing back and forth.
[0015] Further, the driving gear mechanism is a movable driving gear mechanism, and the movable driving gear mechanism is an up and down lifting mechanism, which includes a lifting mechanism, a transmission device 1 and a driving mechanism 2. The driving gear is rotatably connected to the lifting mechanism, and the driving mechanism 2 drives the driving gear to rotate through the transmission device 1. The lifting mechanism can drive the driving gear to lift up and down together, or the movable driving gear mechanism is a swinging mechanism, and the swinging mechanism also includes a frame, a swing arm and a cylinder. The cylinder is hinged on the frame, and the piston rod of the cylinder is hinged to the swing arm. One end of the swing arm is fixed, so that under the action of the cylinder, the swing arm can be driven to swing back and forth, and the driving gear is rotatably connected to the swing arm; a transmission device 2 is also provided on the swing arm, and the driving mechanism 2 is transmission-connected to the driving gear through the transmission device 2, so that under the action of the driving device, the driving gear can be driven to rotate.
[0016] Furthermore, the movable driving gear mechanism is horizontally movable, and includes a horizontal moving mechanism, a driving gear rotatably connected to the horizontal moving mechanism, a transmission device three and a driving mechanism three. The driving device is connected to the driving gear through the transmission device three, so that the driving gear can be driven to rotate under the action of the driving mechanism three.
[0017] Furthermore, the cross-belt sorting machine also includes a belt conveyor arranged at each sorting location, and one end of a trolley belt of a sorting trolley moved to the sorting location and one end of a transmission belt of the belt conveyor are arranged adjacent to each other, so that the goods to be sorted on the trolley belt can be transferred to the transmission belt or the goods to be sorted on the transmission belt can be transferred to the trolley belt.
[0018] The beneficial effects of the present invention are as follows: the belt drive structure of the sorting trolley provided by the present invention comprises a gear 1 and a driving gear mechanism arranged on a roller 1 or a roller 2, the gear 1 and the roller 1 or the roller 2 can rotate synchronously, and the driving gear mechanism is arranged at the sorting place; when the sorting trolley moves to the driving gear mechanism, the driving gear of the driving gear mechanism can mesh with the gear 1 to cooperate with the transmission, thereby driving the trolley belt to rotate or the driving gear mechanism can be separated from the gear 1. The structure of the sorting trolley is greatly simplified while retaining the sorting function of the sorting trolley, so that when the sorting trolley needs to be sorted at the sorting place, the sorting work can be carried out normally, the driving gear and the trolley belt are in a separated state, avoiding direct contact between the driving gear and the trolley belt, and improving the service life of the trolley belt, so that the present invention can ensure that the sorting trolley can carry out normal sorting work, and further simplify the overall structure of the sorting trolley, reduce the manufacturing cost and maintenance cost; further realize the lightweight of the sorting trolley, reduce the overall weight of the sorting trolley, improve the reliability and service life of the cross-belt sorting machine, and reduce the use cost such as energy consumption. By setting up a belt conveyor at each sorting location, when the sorted goods are fragile, the goods can be first transported to the belt conveyor through the trolley belt of the sorting trolley, and then the goods are sorted out from the belt conveyor. This avoids the fragile goods from falling directly during the conveyance process of the trolley belt of the sorting trolley and causing damage, and ensures the integrity of the sorted goods. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 Schematic diagram of the top view of the cross belt sorting machine according to the first embodiment of the present invention; Figure 2 This is a schematic diagram of the relative positions of the sorting trolley and the belt drive structure according to the first embodiment of the present invention; Figure 3 An exploded view of the sorting trolley and the belt drive structure in the first embodiment of the present invention; Figure 4 The schematic diagram of the principle structure of a sorting trolley in the first embodiment of the present invention when performing sorting work Figure 1 ; Figure 5 The schematic diagram of the principle structure of a sorting trolley in the first embodiment of the present invention when performing sorting work Figure 2 ; Figure 6 This is a partial front view structural schematic diagram of the cross belt sorter located at the A1 sorting position in the first embodiment of the present invention; Figure 7 This is a partial front view structural schematic diagram of a cross belt sorter located at a sorting location in the second embodiment of the present invention; Figure 8This is a partial front view structural schematic diagram of a cross belt sorter located at a sorting location in the third embodiment of the present invention; Fig. 9 Schematic diagram of the top view of the cross belt sorting machine according to the fourth embodiment of the present invention; Fig.10 This is a partial front view structural diagram of a cross belt sorter located at a sorting location in the fourth embodiment of the present invention; Fig.11 This is a schematic diagram of the three-dimensional structure of the up-and-down lifting mechanism in Embodiment 7 of the present invention; Fig.12 It is a schematic diagram of the three-dimensional structure of the swing mechanism in the eighth embodiment of the present invention; Fig.13 It is a schematic diagram of the three-dimensional structure of the horizontal movable mechanism in the ninth embodiment of the present invention; In the figure: 1. Sorting trolley; 11. Car body; 12. Pulley; 13. Drum 1; 14. Drum 2; 15. Trolley belt; 2. Belt drive structure; 21. Gear 1; 22. Driving gear mechanism; 221. Driving gear; 222. Driving mechanism 1; 23. Fixed driving gear mechanism; 231. Motor; 24. Movable driving gear mechanism; 241. Lifting mechanism; 242. Driving mechanism 2; 243. Horizontal moving mechanism; 3. Swing arm; 4. Rotating arm; 5. Cylinder; 51. Piston rod; 6. Belt conveyor; 61 .Transmission belt; 62.Transmission body; 63.Gear 2; 7.Conveyor; 71.Track; 72.Conveyor belt; 8.Frame; 9.Axle; 91.Axle 1; 92.Axle 2; 93.Axle 3; 94.Synchronous belt; 95.Transmission shaft 1; 96.Gear 3; 97.Gear 4; 101.Transmission device 1; 102.Transmission device 2; 103.Transmission device 3; 104.Synchronous gear 1; 105.Synchronous gear 2; 106.Synchronous gear 3; 107.Synchronous gear 4; 108.Support 1; 109.Support 2. DETAILED DESCRIPTION
[0020] To make the purpose, technical solution and advantages of the embodiments of the invention more clear, the following will be combined with the appended drawings of the embodiments of the invention to Figure 1-13 , clearly and completely describe the technical solutions of the embodiments of the invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.
[0021] It should be noted that all directional indications (such as up, down, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship of the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0022] Embodiment 1: Figure 1 As shown, the present application also provides a cross-belt sorting machine, including a conveyor 7 and a plurality of sorting carts 1 arranged on the track 71 of the conveyor 7, wherein the plurality of sorting carts 1 are slidably connected to the track 71 of the conveyor 7 and driven by the conveyor 7 to drive the plurality of sorting carts 1 to move along the track 71 of the conveyor 7, and a plurality of sorting locations are arranged on the path where the sorting carts 1 move along the straight section of the track 71, and the sorting carts 1 drive the cart belt 15 to rotate through the belt drive structure 2 of the sorting cart 1. In the present embodiment, the track 71 is a horizontal annular track, that is, the track 71 is arranged in a ring shape on the horizontal plane, and here, the track 71 can also be arranged as a vertical annular track, that is, the track 71 is arranged in a ring shape on the vertical plane. The conveyor 7 can adopt a main drive belt conveyor, which adopts a conveyor belt 72 to drive the sorting cart 1 to move along the track 71.
[0023] There are multiple sorting locations along the path where the sorting trolley 1 moves along the straight track. Figure 1 Six sorting places are provided, namely A1 to A6. A fixed drive gear mechanism 23 is provided at each sorting place. In this embodiment, the fixed drive gear mechanism 23 is provided on a component other than the track 71. Here, the fixed drive gear mechanism 3 can also be provided on the side of the track 71 of the conveyor 7.
[0024] like Figures 1 to 6 As shown, the sorting trolley 1 includes a body 11, a roller 13 and a roller 14 rotatably connected to the body 11, and a trolley belt 15 is also connected between the roller 13 and the roller 14 for transmission. The trolley belt 15 is annularly wound around the roller 13 and the roller 14, so that the roller 13 and the roller 14 are respectively located at the two ends of the inner part of the trolley belt; the belt driving structure 2 of the trolley belt 15 includes a gear 21 and a driving gear mechanism 22 arranged on the roller 13 or the roller 14, the gear 21 is coaxial with the roller 13 or the roller 14, and the gear 21 is installed at the end of the roller 13 or the roller 14, so that the gear 21 and the roller 13 or the roller 14 can rotate synchronously; the driving gear mechanism 22 is arranged at the sorting place, and multiple sorting trolleys 1 are slidably connected to the track 71 of the conveyor 7 through the pulley 12 at the bottom thereof. When the sorting trolley 1 moves to the driving gear mechanism 22, the driving gear 221 of the driving gear mechanism 22 meshes with the gear 1 21 for transmission, thereby driving the trolley belt 15 to rotate for sorting. When sorting is not required or the sorting is completed, the driving gear mechanism 22 can be separated from the gear 1 21 on the sorting trolley 1, the trolley belt 15 is in a stopped state, and the sorting trolley 1 passes through the sorting location smoothly.
[0025] It should be noted that the gear 1 21 can be one or two. When there is one gear 1 21, the gear 1 21 is installed at one end of the roller 1 13 or at one end of the roller 2 14; when there are two gear 1 21, the two gear 1s 21 are installed at both ends of the roller 1 13 or at both ends of the roller 2 14.
[0026] In this embodiment, if Figure 2 As shown, the driving gear mechanism 22 of the belt driving structure 2 is a fixed driving gear mechanism 23, which includes a driving mechanism 1 222 and a driving gear 221 disposed on the driving mechanism 1 222, and the tooth shape of the driving gear 221 matches the tooth shape of the gear 1 21. The axial direction of the gear 1 21 is parallel to the axial direction of the driving gear 221.
[0027] It should be noted that the driving mechanism 222 in this embodiment can adopt a servo motor, and the driving gear 221 is preferably a long gear.
[0028] like Figure 1 , Figure 4 and Figure 6 As shown in FIG. 1 , when the sorting trolley 1 moves to the sorting position A1, the gear 1 21 on the sorting trolley 1 contacts one end of the driving gear 221 of the fixed driving gear mechanism 23, so that the gear 1 21 of the sorting trolley 1 is inserted into the driving gear 1 221 along the axial direction of the driving gear 221 of the fixed driving gear mechanism 23, so that the gear 1 21 and the driving gear 221 of the fixed driving gear mechanism 23 are in a meshing state, as shown in FIG. Figure 3 , Figure 4 As shown, during the movement of the sorting trolley 1 (as shown by arrow a in the figure), the driving gear 221 of the fixed driving gear mechanism 23 always drives the gear 1 21 on the sorting trolley 1 to rotate, thereby driving the trolley belt 15 to rotate (as shown by arrow b in the figure). When sorting is required at the A1 sorting location, the driving gear 221 of the fixed driving gear mechanism 23 is controlled to rotate, driving the gear 1 21 of the sorting trolley 1 to rotate, thereby driving the trolley belt 15 to rotate, and starting the sorting work. Figure 5As shown, the sorting trolley 1 continues to move, and the gear 121 on the sorting trolley 1 moves to the other end of the driving gear 221 of the fixed driving gear mechanism 23. As the sorting trolley 1 continues to move, the gear 121 on the sorting trolley 1 is separated from the other end of the driving gear 221 of the fixed driving gear mechanism 23. At this time, the sorting work at the A1 sorting location is completed; when the gear 121 is in meshing state with the driving gear 221 of the fixed driving gear mechanism 23 and there is no need to sort at the A1 sorting location, the fixed driving gear mechanism 23 is controlled to be in a stop state. As the sorting trolley 1 continues to move, the gear 121 on the sorting trolley 1 moves relatively along the driving gear 221 of the fixed driving gear mechanism 23 until the gear 121 on the sorting trolley 1 is separated from the other end of the driving gear 221 of the fixed driving gear mechanism 23.
[0029] Through the above design, the structure of the sorting trolley is greatly simplified while the sorting function of the sorting trolley is retained, so that when the sorting trolley needs to be sorted at the sorting place, it can perform the sorting work normally, and can smoothly continue to move along the track when sorting is not required. In addition, the driving gear and the trolley belt are always in a separated state, avoiding direct contact between the driving gear and the trolley belt, and improving the service life of the trolley belt; thereby, this embodiment ensures that the sorting trolley can perform normal sorting work, and further simplifies the overall structure of the sorting trolley, reduces the manufacturing cost and maintenance cost; further realizes the lightweight of the sorting trolley, reduces the overall weight of the sorting trolley, improves the reliability and service life of the cross-belt sorter, and reduces the use cost such as energy consumption.
[0030] Embodiment 2: Compared with Embodiment 1, the difference is that: Figure 7 As shown, the driving gear mechanism of the belt drive structure 2 is a movable driving gear mechanism 24, which is an up-and-down lifting mechanism, including a lifting mechanism 241, a second driving mechanism 242 arranged on the lifting mechanism 241, and a driving gear 221 arranged on the driving device. The lifting mechanism 241 can drive the second driving mechanism 242 and the driving gear 221 to move up and down together, and the second driving mechanism 242 can drive the driving gear 221 to rotate. In this embodiment, the lifting mechanism 241 can use a lifting cylinder, and the second driving mechanism 242 can use a servo motor. The tooth shape of the driving gear 221 matches the tooth shape of the gear 1 21 on the sorting trolley 1. The axial direction of the gear 1 21 is parallel to the axial direction of the driving gear 221.
[0031] like Figure 7As shown, when sorting is required at the A1 sorting location, the lifting mechanism 241 of the movable driving gear mechanism 24 is controlled to move, driving the driving mechanism 242 and the driving gear 221 to rise together, so that the driving gear 221 contacts the gear 1 21 on the sorting trolley 1 of the sorting trolley 1, so that the gear 1 21 on the sorting trolley 1 is inserted into the driving gear 221 along the axial direction of the driving gear 221 of the movable driving gear mechanism 24, so that the gear 1 21 is in a meshing state with the driving gear 221 of the movable driving gear mechanism 24, and then the driving mechanism 2 242 of the movable driving gear mechanism 24 is controlled to move, driving the driving gear 221 to rotate, thereby driving the trolley belt 15 of the sorting trolley 1 to rotate, and starting the sorting work.
[0032] When the sorting work at the sorting place is finished, the lifting mechanism 241 of the movable driving gear mechanism 24 is controlled to move again, driving the driving mechanism 242 and the driving gear 221 to descend back to the original position; when sorting is not needed at the sorting place, the lifting mechanism 241 of the movable driving gear mechanism 24 does not move, so that the driving gear 221 and the gear 1 21 on the sorting trolley 1 are in a state of being separated from each other, so as to facilitate the smooth passage of the sorting trolley 1.
[0033] Embodiment 3: Compared with embodiment 2, the difference is: Figure 8 As shown, the movable driving gear mechanism 24 is a swinging mechanism, which includes two swing arms 3, a cylinder 5, a frame 8 and a driving mechanism three (not shown in the figure). The driving mechanism three can adopt a servo motor. One end of the two swing arms 3 is hinged on the frame 8, and the driving gear 221 is connected to the shaft 9. The two ends of the shaft 9 are respectively rotatably connected to the other ends of the two swing arms 3 through bearings, so that the driving gear 221 is rotatably connected to the position between the two swing arms 3. The servo motor (not shown in the figure) is connected to one of the swing arms 3 and the output shaft of the driving motor is matched with the shaft 9 for transmission connection, so that under the drive of the driving motor, the driving gear 221 can be driven to rotate; the cylinder body of the cylinder 5 is hinged to the frame 8, and the piston rod 51 of the cylinder 5 is hinged to the other swing arm 3, so that under the action of the cylinder 5, the two swing arms 3 can be driven to swing back and forth.
[0034] When sorting is required at the A1 sorting location, the cylinder 5 of the movable drive gear mechanism 24 is controlled to move, and the two swing arms 3 are swung in the direction close to the trolley belt 15 of the sorting trolley 1, so that the drive gear 221 and the gear 1 21 on the sorting trolley 1 are in contact with each other, so that the drive gear 221 is inserted into the gear 1 21 on the sorting trolley 1 along the radial direction (Y direction) of the drive gear 221, so that the gear 1 and the drive gear 221 of the movable drive gear mechanism 24 are in a meshing state, and then the drive motor (not shown in the figure) of the movable drive gear mechanism 24 is controlled to move, driving the drive gear 221 to rotate, and then driving the gear 1 21 on the sorting trolley 1 to rotate, thereby driving the trolley belt 15 to rotate, and starting to sort. Sorting work; when the gear 1 on the sorting trolley 1 moves to the other end of the driving gear 221 of the movable driving gear mechanism 24, the gear 1 21 of the sorting trolley 1 is separated from the other end of the driving gear 221 of the movable driving gear mechanism 24, and then the cylinder 5 of the movable driving gear mechanism 24 is controlled to move again, and the two swing arms 3 are swung in the direction away from the trolley belt 15 of the sorting trolley 1, driving the driving gear 221 back to its original position; when the sorting trolley 1 moves to the A1 sorting position, at this time, when sorting is not required at the A1 sorting position, the cylinder 5 of the movable driving gear mechanism 24 does not move, so that the driving gear 221 and the trolley belt 15 of the sorting trolley 1 are in a state of separation from each other, which is convenient for the smooth passage of the sorting trolley 1.
[0035] Embodiment 4: Compared with Embodiment 1, the difference is that the cross belt sorting machine of this embodiment further includes a belt conveyor arranged at each sorting location, such as Fig. 9 As shown, belt conveyors 6 are provided at sorting locations A1 to A6, and one end of the trolley belt 15 of the sorting trolley 1 moved to the sorting location is adjacent to one end of the transmission belt of the belt conveyor 6, so that the goods to be sorted on the trolley belt 15 can be transferred to the transmission belt. When the sorted goods are fragile, the trolley belt 15 of the sorting trolley 1 can first transport the goods to the belt conveyor 6, and then sort the goods out from the belt conveyor 6. In this way, fragile goods are prevented from falling directly during the transportation process of the trolley belt 15 of the sorting trolley 1 and causing damage, and the integrity of the sorted goods is ensured.
[0036] like Fig.10As shown, the basic structure of the belt conveyor 6 is the same as the basic structure of the sorting trolley 1, that is, it also includes a conveyor body 62, rollers three and four (not shown in the figure) rotatably connected to the conveyor body 62, and a transmission belt 61 is connected between the rollers three and four in a coordinated transmission manner. A gear two 63 is arranged at the end of the roller three or the roller four, and the gear two is coaxial with the roller three or the roller four, so that the gear two 63 and the roller three or the roller four can rotate synchronously, thereby driving the transmission belt to rotate. The transmission belt can be driven by setting a separate driving mechanism, such as setting a separate motor 231 to drive the gear two 63 of the belt conveyor 6 to rotate. However, in this embodiment, as Fig.10 As shown, the driving power of gear 2 63 and the driving power of gear 1 21 are both driven by driving gear 221, and the tooth shape of gear 2 63 matches the tooth shape of driving gear 221. The driving gear 221 of the fixed driving gear mechanism 3 is meshed and connected with gear 2 63. With this design, when sorting, the same driving gear 221 can simultaneously drive gear 1 21 and gear 2 63 to rotate, and then simultaneously drive the transmission belt and the off-car belt to rotate, further simplifying the structure of the cross-belt sorter and reducing the manufacturing cost and maintenance cost.
[0037] Embodiment 5: Compared with Embodiment 2, the difference is that the cross-belt sorting machine of this embodiment also includes a belt conveyor arranged at each sorting location, and the belt conveyor is the same as that in Embodiment 4.
[0038] Embodiment 6: Compared with Embodiment 3, the difference lies in that the cross-belt sorting machine of this embodiment also includes a belt conveyor arranged at each sorting location, and the belt conveyor is the same as the belt conveyor in Embodiment 4.
[0039] Embodiment 7: Compared with Embodiment 2, the difference is that: Fig.11 As shown, the up and down lifting mechanism includes a lifting mechanism 241, a transmission device 101 and a driving mechanism 242. The driving gear 221 is rotatably connected to the lifting mechanism 241. The driving mechanism 242 drives the driving gear 221 to rotate through the transmission device 101. The lifting mechanism 241 can drive the driving gear 221 to move up and down together.
[0040] When sorting is required at the sorting location, the lifting mechanism 241 of the movable driving gear mechanism 24 is controlled to move, driving the driving gear 221 to rise, so that the driving gear 221 contacts the gear 1 on the sorting trolley of the sorting trolley, so that the gear 1 on the sorting trolley is inserted into the driving gear 221 along the axial direction of the driving gear 221 of the movable driving gear mechanism 24, so that the gear 1 is in a meshing state with the driving gear 221 of the movable driving gear mechanism 24, and then the driving mechanism 2 242 of the movable driving gear mechanism 24 is controlled to move, driving the driving gear 221 to rotate, thereby driving the trolley belt of the sorting trolley to rotate, and starting the sorting work.
[0041] The lifting mechanism 241 can be a lifting cylinder, and the driving device can be a driving motor, which is fixedly installed and is in a stationary state during operation. The transmission device 101 includes a support 108 arranged on the piston rod of the lifting cylinder and a transmission shaft 95 rotatably connected to the support 108, the driving gear 221 is connected to the transmission shaft 95, and the transmission shaft 95 is also connected to the synchronous transmission gear 104, and the output shaft of the driving motor is provided with a gear 3 96, and the gear 3 96 is connected to the synchronous transmission gear 104 through a synchronous belt 94, so that the driving mechanism can drive the driving gear 221 to rotate.
[0042] Embodiment 8: Compared with Embodiment 3, the difference is that: Fig.12 As shown, the swing mechanism includes a frame (not shown in the figure), a swing arm 3 and a cylinder 5, the cylinder 5 is hinged on the frame (not shown in the figure), the piston rod 51 of the cylinder 5 is hinged to the swing arm 3, one end of the swing arm 3 is fixed, so that under the action of the cylinder 5, the other end of the swing arm 3 can be driven to swing back and forth around its fixed end, and the driving gear 221 is rotatably connected to the other end of the swing arm 3; a transmission device 102 is also provided on the swing arm 3, and the driving mechanism 242 is transmission-connected to the driving gear 221 through the transmission device 102, so that under the action of the driving mechanism 242, the driving gear 221 can be driven to rotate.
[0043] When sorting is required at the sorting point, the cylinder 5 of the movable driving gear mechanism 24 is controlled to move, and the swing arm 3 is swung in the direction of the trolley belt 15 close to the sorting trolley, so that the driving gear 221 and the gear one on the sorting trolley are in contact with each other, and the driving gear 221 is inserted into the gear one on the sorting trolley along the radial direction (Y direction) of the driving gear 221, so that the gear one and the driving gear 221 of the movable driving gear mechanism 24 are in a meshing state, and then the driving motor (not shown in the figure) of the movable driving gear mechanism 24 is controlled to move, drive the driving gear 221 to rotate, and then drive the gear one on the sorting trolley to rotate, thereby driving the trolley belt to rotate, and start sorting work.
[0044] Shaft 1 91 passes through the swing arm 3 and is rotatably connected to the other end of the swing arm 3. The driving gear 221 is connected to one end of the shaft 1 91, so that the driving gear 221 is rotatably connected to the other end of the swing arm 3. Shaft 2 92 passes through the swing arm 3 and is rotatably connected to one end of the swing arm 3. The transmission device 2 102 includes a synchronous gear 104 arranged on the other end of the shaft 1 91, a synchronous gear 2 105 arranged on the other end of the shaft 2 92, and a synchronous belt 94 that is connected between the synchronous gear 104 and the synchronous gear 2 105. The output shaft of the driving mechanism 2 242 is transmission-connected to one end of the shaft 2 92, so that the driving gear 221 can be driven to rotate under the action of the driving mechanism 2 242.
[0045] Embodiment 9: Compared with Embodiment 3, the difference is that: Fig.13 As shown, in this embodiment, the movable driving gear mechanism 24 is a horizontal movable mechanism, which includes a horizontal moving mechanism 243, a driving gear 221 rotatably connected to the horizontal moving mechanism 243, a transmission device three 103 and a driving mechanism two 242. The driving mechanism two 242 is connected to the driving gear 221 through the transmission device three 103, so that the driving gear 221 can be driven to rotate under the action of the driving mechanism two 242.
[0046] When sorting is required at the sorting location, the horizontal moving mechanism 243 of the movable driving gear mechanism 24 is controlled to move, and the driving gear 221 is moved horizontally, so that the driving gear 221 and the gear 1 of the sorting trolley are in contact with each other, thereby inserting the driving gear 221 into the gear 1 of the sorting trolley along the radial direction (Y direction) of the driving gear 221, so that the gear 1 and the driving gear 221 of the movable driving gear mechanism 24 are in a meshing state, and then the driving mechanism 2 242 of the movable driving gear mechanism 24 is controlled to move, driving the driving gear 221 to rotate, thereby driving the trolley belt of the sorting trolley to rotate, and starting the sorting work.
[0047] The horizontal moving mechanism 243 can adopt a cylinder, and a support 2 109 is arranged on the piston rod of the cylinder, and a shaft 3 93 is rotatably connected to the support 2 109, and the driving gear 221 is connected to the shaft 3 93. The transmission device 3 103 includes a synchronous gear 3 106 arranged on the shaft 3 93, a synchronous gear 4 107 connected to the rotating shaft of the driving mechanism 2 242, and a synchronous belt 94 that is connected between the synchronous gear 3 106 and the synchronous gear 4 107 for cooperative transmission.
[0048] The above embodiments are only used to illustrate the present invention, rather than to limit the present invention. Technicians in the relevant technical field may make various changes or modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions should also fall within the protection scope of the present invention, and the protection scope of the present invention should be defined by the claims.
Claims
1. A sorting method for a sorting trolley, wherein the sorting trolley comprises a trolley body, a roller 1 and a roller 2 rotatably connected to the trolley body, and a trolley belt drivingly connected between the roller 1 and the roller 2, wherein a belt driving structure of the trolley belt can drive the trolley belt to rotate, and wherein: The belt drive structure includes a gear 1 and a driving gear mechanism arranged on the roller 1 or the roller 2, the gear 1 and the roller 1 or the roller 2 can rotate synchronously, and the driving gear mechanism is arranged at the sorting position; The sorting method is as follows: when the sorting trolley moves to the driving gear mechanism, the driving gear of the driving gear mechanism meshes with gear one for transmission, thereby driving the trolley belt to rotate for sorting.
2. The sorting method of the sorting trolley according to claim 1, characterized in that: The driving gear mechanism is a fixed driving gear mechanism, which includes a driving mechanism 1 fixedly arranged at the sorting position and a driving gear arranged on the driving mechanism 1, and the driving mechanism 1 can drive the driving gear to rotate; The sorting method is as follows: when the sorting trolley moves to the driving gear mechanism, during the movement of the sorting trolley, gear one is inserted into the driving gear of the fixed driving gear mechanism along the axial direction of the driving gear and meshes with the driving gear for transmission; during the continued movement of the sorting trolley, gear one is separated from the driving gear.
3. The sorting method of the sorting trolley according to claim 1, characterized in that: The driving gear mechanism is a movable driving gear mechanism; The sorting method is as follows: under the drive of the movable driving gear mechanism, the driving gear is inserted into gear one along the radial direction of the driving gear to mesh with gear one for transmission, or under the drive of the movable driving gear mechanism, the driving gear mechanism and gear one are separated from each other.
4. The sorting method of the sorting trolley according to claim 3, characterized in that: The movable driving gear mechanism is an up-and-down lifting mechanism, which also includes a lifting mechanism and a second driving mechanism arranged on the lifting mechanism, the driving gear is arranged on the second driving mechanism, the second driving mechanism can drive the driving gear to rotate, and the lifting mechanism can drive the second driving mechanism and the driving gear to move up and down together; The sorting method is as follows: the lifting mechanism drives the driving mechanism 2 and the driving gear to rise, so that the driving gear is inserted into the gear 1 and meshes with the gear 1. Or the lifting mechanism drives the driving mechanism 2 and the driving gear to descend, so that the driving gear and the gear 1 are separated from each other.
5. The sorting method of the sorting trolley according to claim 3, characterized in that: The movable driving gear mechanism is a swinging mechanism, which also includes a frame, a swing arm, a cylinder and a driving mechanism three, one end of the swing arm is hinged on the frame, the driving gear is connected to the shaft, and the shaft is rotatably connected to the swing arm, so that the driving gear is rotatably connected to the swing arm; the cylinder body of the cylinder is hinged to the frame, and the piston rod of the cylinder is hinged to the swing arm, and under the action of the cylinder, the swing arm can be driven to swing back and forth; the driving mechanism three is connected to the swing arm and the output shaft of the driving mechanism three is matched with the shaft for transmission connection, so that under the drive of the driving mechanism three, the driving gear can be driven to rotate; The sorting method is as follows: under the action of the cylinder, the swing arm is driven to swing in the direction close to the trolley belt, so that the driving gear can be inserted into and meshed with the gear one. Or under the action of the cylinder, the swing arm is driven to swing in a direction away from the trolley belt, so that the driving gear and the gear one are separated from each other.
6. A cross-belt sorting machine, comprising a conveyor and a plurality of sorting trolleys arranged on the track of the conveyor, wherein the plurality of sorting trolleys are slidably connected to the track of the conveyor and driven by the conveyor to drive the plurality of sorting trolleys to move along the track of the conveyor, and a plurality of sorting locations are arranged on the path where the sorting trolleys move along the straight section of the track, wherein the sorting trolley comprises a car body, a roller 1 and a roller 2 rotatably connected to the car body, and a trolley belt transmission-connected between the roller 1 and the roller 2, and the belt driving structure of the trolley belt can drive the trolley belt to rotate, and wherein: The belt drive structure includes a gear one and a driving gear mechanism arranged on roller one or roller two. The gear one and the roller one or roller two can rotate synchronously. A driving gear mechanism is arranged at the sorting position. When the sorting trolley moves to the driving gear mechanism, the driving gear of the driving gear mechanism can mesh with the gear one for transmission, thereby driving the trolley belt to rotate.
7. The cross belt sorter according to claim 6, characterized in that: The driving gear mechanism is a fixed driving gear mechanism, which includes a driving mechanism 1 fixedly arranged at the sorting position and a driving gear arranged on the driving mechanism 1, and the driving mechanism 1 can drive the driving gear to rotate.
8. The cross belt sorter according to claim 6, characterized in that: The driving gear mechanism is a movable driving gear mechanism, and the movable driving gear mechanism is an up-and-down lifting mechanism, which also includes a lifting mechanism and a driving mechanism 2 arranged on the lifting mechanism, the driving gear is arranged on the driving mechanism 2, the driving mechanism 2 can drive the driving gear to rotate, and the lifting mechanism can drive the driving mechanism 2 and the driving gear to lift up and down together Or the movable driving gear mechanism is a swinging mechanism, which also includes a swing arm, a cylinder, a frame and a driving mechanism three. One end of the swing arm is hinged on the frame, and the driving gear is connected to the shaft. The rotation of the shaft is connected to the other end of the swing arm, so that the driving gear is rotated and connected to the swing arm. The driving mechanism three is also connected to the swing arm and the driving mechanism three is transmission-connected with the shaft, so that under the drive of the driving mechanism three, the driving gear can be driven to rotate; the cylinder body of the cylinder is hinged to the frame, and the piston rod of the cylinder is hinged to the swing arm, so that under the action of the cylinder, the swing arm can be driven to swing back and forth.
9. The cross belt sorter according to claim 6, characterized in that: The driving gear mechanism is a movable driving gear mechanism, which is an up and down lifting mechanism, including a lifting mechanism, a transmission device 1 and a driving mechanism 2. The driving gear is rotatably connected to the lifting mechanism, and the driving mechanism 2 drives the driving gear to rotate through the transmission device 1. The lifting mechanism can drive the driving gear to lift up and down together. Or the movable driving gear mechanism is a swinging mechanism, which also includes a frame, a swing arm and a cylinder, the cylinder is hinged on the frame, the piston rod of the cylinder is hinged to the swing arm, one end of the swing arm is fixed, so that under the action of the cylinder, the swing arm can be driven to swing back and forth, and the driving gear is rotatably connected to the swing arm; a transmission device 2 is also provided on the swing arm, and the driving mechanism 2 is connected to the driving gear through the transmission device 2, so that under the action of the driving device, the driving gear can be driven to rotate.
10. The cross belt sorter according to claim 8, characterized in that: The movable driving gear mechanism is horizontally movable, and includes a horizontal moving mechanism, a driving gear rotatably connected to the horizontal moving mechanism, a transmission device three and a driving mechanism three. The driving device is connected to the driving gear through the transmission device three, so that the driving gear can be driven to rotate under the action of the driving mechanism three.
11. The cross belt sorter according to any one of claims 6 to 10, characterized in that: The cross-belt sorting machine also includes a belt conveyor arranged at each sorting location, and one end of a trolley belt of a sorting trolley moved to the sorting location is adjacent to one end of a transmission belt of the belt conveyor, so that the goods to be sorted on the trolley belt can be transferred to the transmission belt or the goods to be sorted on the transmission belt can be transferred to the trolley belt.
Citation Information
Patent Citations
Cross sorting trolley device
CN110525869A
