Impact-resistant honeycomb ceramic material and preparation method thereof
By using the combination of ceramic main material, bamboo fiber and ramie fiber in honeycomb ceramic materials, and using mechanical stirring and injection molding methods, the shortcomings of existing materials in impact resistance, high temperature resistance and environmental sustainability are solved, and the performance improvement of the material and the enhancement of environmental value are achieved.
Patent Information
- Application Number
- CN202510105191.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-04-29
AI Technical Summary
The existing honeycomb ceramic materials have shortcomings in impact resistance, high temperature resistance and environmental sustainability, resulting in a decrease in the reliability and service life of the materials.
The honeycomb ceramic material is prepared by mechanical stirring and injection molding, and the temperature, temperature rise and cooling rate are controlled during the sintering process to form a complex fiber network structure.
It improves the impact resistance, high temperature resistance and environmental sustainability of the material, enhances the overall strength and toughness of the material, extends the service life of the material, and reduces the environmental impact during the production process.
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Figure CN119899046A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of functional ceramics, in particular to an impact-resistant honeycomb ceramic material and a preparation method thereof. Background Art
[0002] Honeycomb ceramic materials play a key role in many fields such as filtration, catalysis, and thermal insulation. At present, Chinese Patent Publication No. CN111995422B discloses a method for preparing honeycomb ceramic materials, which comprises mixing a binder, a ceramic precursor, and water, and then performing oriented freezing, followed by solvent replacement, in-situ cross-linking, and finally drying and sintering to obtain a honeycomb ceramic material. The method is claimed to be simple in process, low in cost, and can regulate the structure, density, and mechanical strength of the honeycomb ceramics, and can also obtain materials with excellent performance and micro-nanoscale pores.
[0003] However, this comparative patent has some shortcomings. First, it mainly relies on traditional materials such as ceramic precursors and binders, and does not utilize renewable resources. In the context of resource constraints and increased environmental protection requirements, it increases dependence on renewable resources, increases production energy consumption and environmental pollution, thereby reducing sustainability; secondly, there may be limitations in performance improvement. For example, the performance improvement may be relatively single, and may only focus on certain aspects of structure, density and mechanical strength, while key indicators such as high temperature resistance and impact resistance may not be prominent enough, reducing the reliability and service life of the material. At the same time, it also reduces the stability of the material performance, thereby reducing the quality of the preparation of honeycomb ceramic materials and reducing the comprehensive performance of the materials.
[0004] In view of this, there is an urgent need for an impact-resistant honeycomb ceramic material and a preparation method thereof to improve the deficiencies of the prior art. Summary of the invention
[0005] The object of the present invention is to provide an impact-resistant honeycomb ceramic material and a preparation method thereof, so as to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides a method for preparing an impact-resistant honeycomb ceramic material, comprising the following steps: S1.1. Raw material preparation: The amount of ceramic main material is 65%-85% of the total weight; the amount of bamboo fiber is 6%-16% of the total weight; the amount of ramie fiber is 6%-16% of the total weight; S1.2, mixing raw materials: mixing the ceramic main material powder, bamboo fiber and ramie fiber, using a mechanical stirring method to ensure uniform mixing, so that the bamboo fiber and ramie fiber are evenly distributed in the ceramic powder; S1.3, preparing a honeycomb structure: using an injection molding method to prepare the mixed raw materials into a honeycomb structure, and adding a binder and a lubricant during the molding process; S1.4, sintering treatment: sintering the formed honeycomb ceramic material, and controlling the heating rate and cooling rate during the sintering process; S1.5, Post-processing: Process the sintered honeycomb ceramic material and then conduct performance testing.
[0007] Preferably, in S1.1, the bamboo fiber extraction technology comprises the following steps: S2.1. Raw material preparation: Select mature bamboos that are well grown and free of pests and diseases, and cut them into segments of 30-40 cm in length; S2.2, removing impurities: rinse the bamboo segments with clean water, soak the cleaned bamboo segments in clean water for 40 minutes, use a peeling tool to remove the skin of the cleaned bamboo, and use a knife to flatten the bamboo nodes in the bamboo segments; S2.3, cooking treatment: according to the solution concentration of 6%-10%, weigh the sodium hydroxide solid, slowly add it into the water and stir, then put the bamboo segment after removing impurities into the cooking container, add the cooking solution to heat, slowly increase the temperature to 100℃-120℃ at a heating rate of 5℃ / min-10℃ / min, and start the cooking time for 2h-4h; S2.4, fiber extraction: start the crusher to separate the bamboo segments, use a sieve to preliminarily screen the separated fibers, and then use the sieve to screen the bamboo fibers for a second time, and soak the screened fibers in clean water, add a surfactant, and soak for 30-60 minutes. After the soaking is completed, rinse repeatedly with clean water until the water is clear and foam-free, take out the fibers, and drain the water; S2.5. Drying and storage: Spread the extracted bamboo fiber evenly on the drying rack, turn the bamboo fiber over every 2-3 hours, put the dried bamboo fiber into a storage container, add desiccant into the storage container to keep it dry, and check the stored bamboo fiber every 4-5 weeks.
[0008] Preferably, in S1.1, the ramie fiber extraction technology comprises the following steps: S3.1. Raw material preparation: Select mature ramie plants that are well-grown and free of pests and diseases, and harvest the ramie plants using a lawn mower; S3.2, remove impurities: put the harvested ramie into clean water, wash it repeatedly for 4-6 times, soak the washed ramie in water for 16-24 hours, then take the soaked ramie out of the water, remove the outer skin of the ramie with a peeling machine, and then gently tap the peeled ramie with a hammer to separate the wood from the fiber; S3.3, fiber extraction: put the ramie with the wood part removed into a cooking pot, add water and sodium hydroxide cooking agent, cook, then put into clean water for rinsing, the rinsing times are 3-5 times, then put the rinsed ramie into a beating machine for beating, the beating times are 2-3 times, then put the beaten ramie fiber into a carding machine for carding, the carding times are 2-3 times; S3.4. Drying and storage: Put the combed ramie fiber into a dryer for drying at a temperature of 60-80°C for 2-4 hours, and then put the dried ramie fiber into a sealed bag.
[0009] Preferably, in S1.1, the ceramic main material is one of silicon nitride ceramic powder, silicon carbide ceramic powder and zirconium oxide ceramic powder.
[0010] Preferably, in S1.3, the amount of the binder is 1%-4%, and the amount of the lubricant is 0.5%-2%.
[0011] Preferably, in S1.4, the sintering temperature is 1400°C-2300°C; When the ceramic main material is silicon nitride ceramic powder, the sintering temperature is 1700℃-1900℃; When the main ceramic material is silicon carbide ceramic powder, the sintering temperature is 2000℃-2300℃; When the main ceramic material is zirconium oxide ceramic powder, the sintering temperature is 1400°C-1700°C.
[0012] Preferably, in S1.4, the heating rate is controlled at 2°C / min-8°C / min, and the cooling rate is controlled at 1°C / min-6°C / min.
[0013] Preferably, in S2.4, the mesh size of the primary screening sieve is 1mm-2mm, and the mesh size of the secondary screening sieve is 0.5mm-1mm.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. In the impact-resistant honeycomb ceramic material and its preparation method, by selecting the ceramic main material, the material has good strength, hardness, high temperature resistance and impact resistance, providing a solid structural foundation for the material. The addition of bamboo fiber and ramie fiber not only enhances the material's impact resistance, but also gives the material bending and deformation capabilities, reducing the risk of brittle fracture. At the same time, the fibers form a complex fiber network structure in the ceramic material, which can effectively absorb and disperse impact force, reduce the risk of ceramic material rupture, and thus improve the reliability and service life of the material.
[0015] 2. In the impact-resistant honeycomb ceramic material and its preparation method, the use of bamboo fiber and ramie fiber improves the environmental sustainability of the building material. Bamboo grows rapidly and is a renewable resource. Ramie is also a natural plant that grows rapidly and is renewable. The use of these fibers not only reduces dependence on non-renewable resources, but also reduces energy consumption and environmental pollution in the production process. During the preparation process, bamboo fiber and ramie fiber are extracted and processed, and natural resources are fully utilized to achieve resource utilization. At the same time, during the production process, the control of temperature changes and the use of the reaction between fiber and ceramic main material improve the performance of the material while reducing the adverse impact on the environment, thereby improving the green environmental value and sustainable development of the building material.
[0016] 3. In the impact-resistant honeycomb ceramic material and its preparation method, from raw material preparation to mixing, molding, sintering and then to post-processing, mechanical stirring improves the uniform distribution of fibers in the ceramic powder, the injection molding method can efficiently prepare the honeycomb structure, the addition of binders and lubricants improves the molding quality and efficiency, and the precise control of temperature and heating and cooling rates during the sintering process improves the material's stable performance and avoids problems such as cracking. The post-processing steps further improve the material's surface quality and dimensional accuracy, thereby enhancing the overall quality and market competitiveness of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a flowchart of the preparation method of the honeycomb ceramic material of the present invention; Figure 2 This is a flowchart of the bamboo fiber extraction technology of the present invention; Figure 3 This is a flowchart of the ramie fiber extraction technology of the present invention; Figure 4 is the intensity bar graph of the present invention; Figure 5 is a hardness histogram of the present invention; Figure 6 It is a high temperature resistant bar graph of the present invention; Figure 7 This is a bar graph of the impact resistance of the present invention; Figure 8 The curved bar graph of the material of the present invention; Fig. 9 is a bar graph of the deformation capacity of the present invention; Fig.10 It is the reliability bar graph of the present invention. DETAILED DESCRIPTION
[0018] The following will be combined with the accompanying drawings in the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0019] The embodiment of the present invention provides an impact-resistant honeycomb ceramic material including the following raw materials: The amount of the ceramic main material accounts for 65%-85% of the total weight, and the ceramic main material is one of silicon nitride ceramic powder, silicon carbide ceramic powder and zirconium oxide ceramic powder; The amount of bamboo fiber accounts for 6%-16% of the total weight. Bamboo fiber has high strength and toughness. Adding it to honeycomb ceramic materials can improve the strength and impact resistance of the materials, making the ceramic materials more stable and reliable when subjected to external impact. Bamboo fiber can also increase the toughness of the materials. In addition, bamboo grows rapidly and is a renewable resource, which can achieve sustainable utilization of resources. In addition, bamboo absorbs carbon dioxide and releases oxygen during its growth process, which has a positive impact on the environment and reduces energy consumption and environmental pollution in the production process. The amount of ramie fiber used is 6%-16% of the total weight. Ramie fiber has high strength and toughness. Adding it to ceramic materials can effectively improve the impact resistance of ceramic materials. When subjected to external impact, ramie fiber can absorb and disperse the impact force, reducing the risk of ceramic materials breaking. In addition, ramie is a natural plant that grows rapidly and is renewable, reducing dependence on non-renewable resources.
[0020] In order to further improve the performance of honeycomb ceramic materials, at the same time, promote the efficient use of bamboo resources, reduce dependence on traditional materials, and reduce the impact on the environment, therefore, according to Figure 2 As shown, the bamboo fiber extraction technology includes the following steps: Step 1: Raw material preparation: Select mature bamboo with good growth and no pests and diseases. The fiber quality of mature bamboo is higher. Cut the selected bamboo into 30-40cm length segments for subsequent processing; Step 2: Remove impurities: Rinse the bamboo segments with clean water, use a soft brush to gently scrub the surface of the bamboo to remove surface impurities, ensure that it is clean, and the cleaning time is not less than 10 minutes to ensure the cleaning effect. Then soak the cleaned bamboo segments in clean water for 40 minutes to further remove deep fine impurities and allow the bamboo to fully absorb water to prepare for the subsequent steaming process. After that, use a peeling tool to remove the skin of the cleaned bamboo. The skin usually contains more impurities and colors. After removal, the purity of the bamboo fiber is improved, and burrs are avoided to avoid affecting the quality of subsequent fiber extraction. Use a knife to flatten the bamboo nodes in the bamboo segment to make the fibers inside the bamboo more continuous and uniform. Step 3, cooking treatment: according to the solution concentration of 6%-10%, weigh the sodium hydroxide solid, slowly add it into the water and stir. The stirring speed should not be too fast to prevent the solution from splashing. At the same time, pay attention to the temperature change of the solution to avoid excessive temperature due to dissolution heat. After it is completely dissolved, cool it to room temperature and dilute it to the required volume with distilled water to ensure the concentration is accurate. Then, put the bamboo segment after removing impurities into the cooking container, add the cooking solution, make sure that the bamboo is completely immersed in the solution, ensure that the solution is sufficient, and then heat the container at 5℃ / Slowly heat up to the cooking temperature of 100-120℃ at a heating rate of 10-10℃ / min to avoid adverse effects of rapid temperature changes on bamboo and solution. Start timing the cooking for 2h-4h. During this period, a thermometer can be used to regularly monitor the solution temperature to ensure that it is stable within the set range. To ensure that the bamboo is in full contact with the cooking solution, use a high-temperature resistant glass rod to gently stir the bamboo segment for 1-2min every 30min to avoid excessive force that may damage the bamboo, so as to ensure full contact without affecting the stability of the cooking process. Step 4: Fiber extraction: After cooking, place the cooking container in a well-ventilated place to cool naturally for 1-2 hours. Avoid rapid cooling with cold water to prevent the bamboo and fiber from being damaged by sudden temperature changes. After cooling, remove the bamboo segments from the cooking solution and rinse them with running water to ensure uniform water flow. The rinsing time is not less than 15 minutes, until the water is clear and not turbid, so as to completely remove the cooking solution and impurities remaining on the bamboo surface. Then put the rinsed bamboo segments into the crusher one by one, or use a small pulping machine. Start the crusher for fiber separation. Adjust the speed to 500-1000 revolutions per minute according to the hardness and fiber characteristics of the bamboo. The pressure is moderate to avoid excessive damage to the fiber. The separated fibers are sieved. The bamboo fibers are screened with a sieve with a mesh size of 1mm-2mm to remove bamboo pieces and impurities. The bamboo pieces that do not meet the requirements are separated again to improve the fiber purity and yield. The bamboo fibers are screened with a sieve with a mesh size of 0.5mm-1mm to remove short fibers, fine impurities and dust. The screened fibers are soaked in clean water, and surfactants such as washing powder or dishwashing liquid are added. Detergent can also be added. Soak for 30-60 minutes. Stir gently to allow the detergent to fully contact the fibers to remove residual impurities and oil stains. After soaking, rinse repeatedly with clean water until the water is clear and foam-free. Take out the fibers and drain the water. Step 5, Drying and storage: Spread the extracted bamboo fiber evenly on the drying rack, ensure that there is enough space between the fibers for air circulation, place it in a well-ventilated and dry environment to dry naturally, turn the bamboo fiber every 2-3 hours to ensure uniform drying, and you can also use professional equipment such as hot air drying oven. If you use a hot air drying oven, set the temperature to 60℃-80℃, and turn the fiber every 1-2 hours to ensure uniform drying. The drying time depends on the moisture content of the fiber. Then put the dried bamboo fiber into a storage container and store it in a dry, ventilated place without direct sunlight. The storage container uses a sealed bag, a plastic barrel, and a special fiber storage container. Add a desiccant to keep it dry. The desiccant is preferably silica gel or quicklime. Seal the storage container to prevent the fiber from being damp, contaminated, and infested by insects. In addition, check the stored bamboo fiber every 4-5 weeks. Once moisture, deterioration, or signs of insect infestation are found, take timely measures such as re-drying, disinfection, or replacement of the storage container.
[0021] In order to further improve the impact resistance of ceramic materials, natural and environmentally friendly components with high strength and toughness are used to strengthen the prepared materials. Therefore, according to Figure 3 As shown, the ramie fiber extraction technology includes the following steps: Step 1: Raw material preparation: Select mature ramie plants that are well-grown and free of pests and diseases. The fiber quality is relatively good. Use a lawn mower to harvest the ramie plants. You can also use a sickle to harvest. Keep a length of 30-50cm for subsequent processing. Step 2, remove impurities: put the harvested ramie into clean water, brush it gently with a brush to remove the dirt, dust and other impurities on the surface, wash it repeatedly 4-6 times to ensure that the ramie is clean, soak the washed ramie in water for 16-24 hours to soften the impurities such as pectin in the ramie, which is convenient for subsequent processing, then take the soaked ramie out of the water, remove the ramie skin with a peeling machine, or use a peeling knife to peel. The skin contains more impurities and lignin. Removing the skin can improve the purity of the fiber. Then, gently tap the peeled ramie with a hammer to separate the xylem from the fiber. The xylem contains more lignin and cellulose. Removing the xylem can improve the flexibility and strength of the fiber. Step 3, fiber extraction: put the ramie with the wood removed into a cooking pot, add water and sodium hydroxide cooking agent, and cook at a cooking temperature of 100-120°C for 2-4 hours to further soften and decompose the impurities such as pectin in the ramie, so as to facilitate the extraction of the fiber. Then take the cooked ramie out of the cooking pot, put it into clean water for rinsing, remove the cooking agent and impurities in the ramie, and make the fiber softer and smoother. The number of rinsing is 3-5 times. After that, put the rinsed ramie into a beating machine for beating to separate the fibers in the ramie and remove the impurities and short fibers in the fibers. The number of beating is 2-3 times. Then put the beaten ramie fibers into a carding machine for carding to make the fibers more neat and uniform and remove the impurities and short fibers in the fibers. The number of carding is 2-3 times. Step 4: Drying and storage: Put the combed ramie fiber into a dryer for drying at a temperature of 60-80°C for 2-4 hours to evaporate the moisture in the fiber and improve the strength and stability of the fiber. Put the dried ramie fiber into a sealed bag or a sealed container and store it in a dry and ventilated place, avoiding direct sunlight and a humid environment to avoid affecting the quality of the fiber.
[0022] In the present invention, firstly, the addition of bamboo fiber and ramie fiber can not only provide the basic structure and performance basis by using the ceramic main material, but also enhance the overall strength and high temperature resistance of the material. At the same time, it is also conducive to subsequent processing and molding. For example, one of silicon nitride ceramic powder, silicon carbide ceramic powder and zirconium oxide ceramic powder is selected as the ceramic main material, which has outstanding performance in strength, hardness, high temperature resistance, impact resistance and the like, and can complement each other to improve the comprehensive performance of the ceramic material, and can also effectively improve the impact resistance of the honeycomb ceramic material. Moreover, the secondary combination of ramie fiber and bamboo fiber can further enhance the impact resistance and toughness of the material. The two work together to form a complex fiber network structure in the ceramic material. When the material is impacted by external force, the fiber can absorb and disperse the impact force, thereby reducing the risk of rupture of the ceramic material. The secondary bonding reaction of ramie fiber and bamboo fiber includes physical bonding and chemical action: In terms of physical bonding, the fibers are interwoven to form a complex three-dimensional network structure, which can build a stable support system in the ceramic material. At the same time, through mixing, the fibers are embedded in each other, which enhances the tightness of the connection. In addition, the van der Waals force also plays a role between the fibers, further increasing the bonding force between the fibers, so that the fibers can be more firmly combined in the ceramic material, jointly bear the external force, and improve the overall stability and mechanical properties of the material. In terms of chemical action, the cellulose molecules in the fiber can form important hydrogen bonds. Specifically, the hydroxyl group in the cellulose molecule has a strong polarity, and it can form hydrogen bonds with the hydroxyl group in the adjacent cellulose molecules through electrostatic attraction. The formation of this hydrogen bond enhances the binding force between the fibers, allowing the fibers to be more closely combined in the ceramic material. The presence of hydrogen bonds not only helps to improve the stability of the fibers, but also can better transfer stress when the material is subjected to external forces, thereby enhancing the overall mechanical properties of the material. In addition, the formation of hydrogen bonds also affects other properties of the material, such as water absorption and thermal stability.
[0023] The use of bamboo fiber and ramie fiber improves the environmental sustainability of the building material. Bamboo grows rapidly and is a renewable resource. Ramie is also a natural plant that grows rapidly and is renewable. The use of these fibers not only reduces dependence on non-renewable resources, but also reduces energy consumption and environmental pollution in the production process. During the preparation process, bamboo fiber and ramie fiber are extracted and processed to make full use of natural resources and realize resource utilization. At the same time, during the production process, the control of temperature changes and the use of the reaction between fiber and ceramic main material improve the performance of the material while reducing the adverse impact on the environment, thereby improving the green environmental value and sustainable development of the building material.
[0024] according to Figure 1As shown, the embodiment of the present invention also provides a method for preparing the above-mentioned impact-resistant honeycomb ceramic material, and the specific steps are as follows: (1) Raw material preparation: ceramic main material, bamboo fiber and ramie fiber; (2) Mixing raw materials: Mix the ceramic main material powder, bamboo fiber and ramie fiber, and use a mechanical stirring method to ensure uniform mixing so that the bamboo fiber and ramie fiber are evenly distributed in the ceramic powder; (3) Preparation of honeycomb structure: The mixed raw materials are prepared into a honeycomb structure by injection molding or extrusion molding. A binder and a lubricant are added during the molding process. The amount of the binder is 1%-4%, and the amount of the lubricant is 0.5%-2% to improve the molding quality and efficiency and ensure that the pores of the honeycomb structure are uniform and of appropriate size. (4) Sintering treatment: The formed honeycomb ceramic material is sintered at a sintering temperature of 1400℃-2300℃; when the ceramic main material is silicon nitride ceramic powder, the sintering temperature is 1700℃-1900℃; when the ceramic main material is silicon carbide ceramic powder, the sintering temperature is 2000℃-2300℃; when the ceramic main material is zirconium oxide ceramic powder, the sintering temperature is 1400℃-1700℃; the specific sintering time is adjusted according to the thickness and performance requirements of the material. During the sintering process, the heating rate and cooling rate are controlled. The heating rate is controlled at 2℃ / min-8℃ / min, and the cooling rate is controlled at 1℃ / min-6℃ / min to avoid material cracking or performance degradation due to rapid temperature changes. At the same time, bamboo fiber and ramie fiber will react with the ceramic main material at high temperature to form a good bond, thereby improving the strength and impact resistance of the material. (5) Post-processing: The sintered honeycomb ceramic material is processed, for example, grinding and polishing to improve the surface quality and dimensional accuracy, and then performance tests are carried out, such as impact strength test, hardness test, porosity test, etc., to ensure that the material meets the requirements. If the performance does not meet the standards, the raw material ratio, molding process or sintering parameters can be adjusted and re-prepared.
[0025] In the present invention, when the sintering temperature rises, the ceramic main material powder begins to undergo physical and chemical changes, the atomic diffusion between the ceramic particles intensifies, the pores between the particles gradually decrease, and the material gradually densifies. At the same time, the high temperature also promotes the decomposition of the organic components in the bamboo fiber and the ramie fiber, leaving a fiber skeleton with strength and toughness; at high temperature, the bamboo fiber and the ramie fiber will react with the ceramic main material. On the one hand, the organic components such as cellulose in the fiber will chemically react with the oxide in the ceramic main material to form a chemical bond, thereby enhancing the bonding force between the fiber and the ceramic; on the other hand, the fiber will undergo physical changes such as carbonization at high temperature to form a fiber skeleton with certain strength and toughness, which together with the ceramic main material constitutes a composite material; In addition, by controlling the heating rate, a slow heating rate of 2℃ / min-8℃ / min is required. This can prevent the material from generating thermal stress due to rapid temperature changes, which can cause material cracking or performance degradation. During the heating process, the temperature inside the material gradually and evenly increases, the diffusion and reaction between the ceramic particles can proceed smoothly, and the bond between the fiber and the ceramic main material is also stronger. Similarly, a slow cooling rate of 1℃ / min-6℃ / min can prevent the material from generating residual stress due to excessive cooling, which can affect the material's performance and stability. During the cooling process, the internal structure of the material gradually stabilizes, and the bond between the fiber and the ceramic main material is also closer.
[0026] In terms of preparation methods, from raw material preparation to mixing, molding, sintering and then to post-processing, mechanical stirring improves the uniform distribution of fibers in ceramic powder, the injection molding method can efficiently prepare honeycomb structures, the addition of binders and lubricants improves molding quality and efficiency, and the precise control of temperature and heating and cooling rates during sintering improves the material's stable performance and avoids cracking and other problems. The post-processing steps further improve the material's surface quality and dimensional accuracy, thereby enhancing the overall quality and market competitiveness of the product.
[0027] According to different raw material dosages, the impact-resistant honeycomb ceramic material provided by the present invention is further described through the following specific embodiments. Example
[0028] 1. Extraction steps of bamboo fiber: (1) Prepare mature bamboo that is well-grown and free of pests and diseases, and cut it into 30-35cm segments; (2) Rinse the bamboo segments with clean water, brush off the impurities on the surface with a soft brush, and soak for 40 minutes. Peel off the outer skin and flatten the bamboo nodes. (3) Weigh 6% sodium hydroxide solid and add it to water, stir. After dissolving, cool and set the volume. Put the bamboo segments into the cooking solution, heat it to 100-120°C at 5-10°C / min, cook for 2h, and stir for 1-2min every 30min. (4) After steaming, cool naturally for 1.5 hours, take out the bamboo segments and rinse until the water is clear, separate the fibers with a crusher, sieve twice with a sieve, soak in clean water with a surfactant for 30 minutes, rinse until there is no foam, and drain; (5) Spread the bamboo fiber on the drying rack, turn it over every 3 hours, put it into a storage container after drying, add desiccant and store it in a dry, ventilated place without direct sunlight, and check it every 5 weeks.
[0029] 2. Ramie fiber extraction steps: (1) Select mature ramie plants that are well-grown and free of pests and diseases, and harvest them with a lawn mower; (2) Wash the ramie in clean water, wash it four times and soak it for 18 hours. Remove it and use a peeling machine to remove the outer skin. Then use a hammer to tap it to separate the wood from the fiber. (3) Put the ramie with the wood removed into a cooking pot, add sodium hydroxide cooking agent to cook, take it out and rinse it in clean water for 3 times, then put it into a fiber beating machine for 3 times, and then put it into a carding machine for carding 3 times; (4) Put the combed ramie fiber into a dryer and dry it at 60-80℃ for 4 hours. Then put it into a sealed bag and store it in a dry and ventilated place.
[0030] 3. Preparation of honeycomb ceramic materials: (1) The main ceramic material is silicon nitride ceramic powder, accounting for 75% of the total weight; bamboo fiber, accounting for 8% of the total weight; ramie fiber, accounting for 15% of the total weight; (2) Using a mechanical stirring method, silicon nitride ceramic powder, bamboo fiber and ramie fiber are mixed; (3) The mixed raw materials are prepared into a honeycomb structure by injection molding. During the molding process, the amount of binder added is 1.5% and the amount of lubricant added is 0.5%; (4) Sintering the formed honeycomb ceramic material at a sintering temperature of 1700°C-1900°C; (5) The sintered honeycomb ceramic material is processed and then subjected to performance testing. Example
[0031] 1. Extraction steps of bamboo fiber: (1) Prepare mature bamboo that is well-grown and free of pests and diseases, and cut it into 35-40cm segments; (2) Rinse the bamboo segments with clean water, brush off the impurities on the surface with a soft brush, and soak for 40 minutes. Peel off the outer skin and flatten the bamboo nodes. (3) Weigh 8% sodium hydroxide solid and add it to water, stir. After dissolving, cool and set the volume. Put the bamboo segments into the cooking solution, heat it to 100-120°C at 5-10°C / min, cook for 3 hours, and stir for 1-2 minutes every 30 minutes. (4) After steaming, cool naturally for 2 hours, take out the bamboo segments and rinse until the water is clear, separate the fibers with a crusher, sieve twice with a sieve, soak in clean water with a surfactant for 60 minutes, rinse until there is no foam, and drain; (5) Spread the bamboo fiber on the drying rack, turn it over every 2.5 hours, put it into a storage container after drying, add desiccant and store it in a dry, ventilated place without direct sunlight, and check it every 4 weeks.
[0032] 2. Ramie fiber extraction steps: (1) Select mature ramie plants that are well-grown and free of pests and diseases, and harvest them with a lawn mower; (2) Wash the ramie in clean water, wash it repeatedly for 6 times and soak it for 22 hours. Take it out and remove the outer skin with a peeling machine, then tap it with a hammer to separate the wood from the fiber. (3) Put the ramie with the wood removed into a cooking pot, add sodium hydroxide cooking agent to cook, take it out and rinse it in clean water for 5 times, then put it into a fiber beating machine for 2 times, and then put it into a carding machine for 2 times; (4) Put the combed ramie fiber into a dryer and dry it at 60-80℃ for 3h, then put it into a sealed bag and store it in a dry and ventilated place.
[0033] 3. Preparation of honeycomb ceramic materials: (1) The main ceramic material is silicon nitride ceramic powder, accounting for 80% of the total weight; bamboo fiber, accounting for 8% of the total weight; ramie fiber, accounting for 8% of the total weight; (2) Using a mechanical stirring method, silicon nitride ceramic powder, bamboo fiber and ramie fiber are mixed; (3) The mixed raw materials are prepared into a honeycomb structure by injection molding. During the molding process, the amount of binder added is 3% and the amount of lubricant added is 1%; (4) Sintering the formed honeycomb ceramic material at a sintering temperature of 1700°C-1900°C; (5) The sintered honeycomb ceramic material is processed and then subjected to performance testing. Example
[0034] 1. Extraction steps of bamboo fiber: The steps of Example 1 were adopted, but the sodium hydroxide solid was weighed at a concentration of 9%, the cooking time was 4 hours, and the mixture was naturally cooled for 2 hours after cooking, soaked and cleaned for 50 minutes, turned over every 2 hours, and inspected every 4 weeks.
[0035] 2. Ramie fiber extraction steps: The steps of Example 1 were adopted, but the ramie was repeatedly washed 5 times, soaked for 24 hours, and rinsed in clean water 5 times.
[0036] 3. Preparation of honeycomb ceramic materials: The steps of Example 1 are adopted, but the ceramic main material adopts silicon carbide ceramic powder, accounting for 70% of the total weight; bamboo fiber, accounting for 16% of the total weight; ramie fiber, accounting for 10% of the total weight; an extrusion molding method is adopted, the amount of added binder is 2.5%, and the amount of lubricant is 1.5%; the sintering temperature is 2000℃-2300℃. Example
[0037] 1. Extraction steps of bamboo fiber: The steps of Example 2 were adopted, but the sodium hydroxide solid was weighed at a concentration of 7%, the cooking time was 3.5 hours, and after cooking, it was naturally cooled for 1.5 hours, soaked and cleaned for 50 minutes, and turned over every 2 hours.
[0038] 2. Ramie fiber extraction steps: The steps of Example 2 were adopted, but the ramie was repeatedly washed 6 times, soaked for 16 hours, rinsed in clean water 4 times, and beaten 3 times.
[0039] 3. Preparation of honeycomb ceramic materials: The steps of Example 2 are adopted, but the ceramic main material adopts silicon carbide ceramic powder, accounting for 78% of the total weight; bamboo fiber, accounting for 10% of the total weight; ramie fiber, accounting for 8% of the total weight; an extrusion molding method is adopted, the amount of added binder is 3%, the amount of lubricant is 1%; the sintering temperature is 2000℃-2300℃. Example
[0040] 1. Extraction steps of bamboo fiber: The steps of Example 1 were adopted, but sodium hydroxide solid was weighed at a concentration of 8%, boiled for 3 hours, and soaked and washed for 40 minutes.
[0041] 2. Ramie fiber extraction steps: The steps of Example 1 were adopted, but the ramie was repeatedly washed 5 times, soaked for 20 hours, and rinsed in clean water 5 times.
[0042] 3. Preparation of honeycomb ceramic materials: The steps of Example 1 are adopted, but the main ceramic material adopts zirconium oxide ceramic powder, accounting for 72% of the total weight; bamboo fiber, accounting for 9% of the total weight; ramie fiber, accounting for 15% of the total weight; an extrusion molding method is adopted, the amount of added binder is 3%, the amount of lubricant is 1%; the sintering temperature is 1400℃-1700℃. Example
[0043] 1. Extraction steps of bamboo fiber: The steps of Example 2 were adopted, but the sodium hydroxide solid was weighed at a concentration of 6%, the cooking time was 3.5 hours, the soaking and washing was 45 minutes, and the mixture was turned over every 3 hours.
[0044] 2. Ramie fiber extraction steps: The steps of Example 2 were adopted, but the ramie was repeatedly washed 5 times, soaked for 22 hours, and rinsed in clean water 5 times.
[0045] 3. Preparation of honeycomb ceramic materials: The steps of Example 2 are adopted, but the main ceramic material adopts zirconium oxide ceramic powder, accounting for 75% of the total weight; bamboo fiber, accounting for 14% of the total weight; ramie fiber, accounting for 8% of the total weight; the amount of added binder is 2%, the amount of lubricant is 1%; the sintering temperature is 1400℃-1700℃.
[0046] Table 1 Comparison of bamboo fiber process parameters in Examples 1-6 Bamboo cut into pieces (cm) Concentration Weigh sodium hydroxide solid (%) Cooking (h) Cooling (h) Soaking (min) Turning (times / h) Inspection (times / week) Example 1 30-35 6 2 1.5 30 3 5 Example 2 35-40 8 3 2 60 2.5 4 Example 3 30-35 9 4 2 50 2 4 Example 4 35-40 7 3.5 1.5 50 2 4 Example 5 30-35 8 3 1.5 40 3 5 Example 6 35-40 6 3.5 2 45 3 4 Table 2 Comparison of ramie fiber process parameters in Examples 1-6 Cleaning (times) Soaking (h) Rinse (times) Fiber beating (times) Combing (times) Drying (h) Example 1 4 18 3 3 3 4 Example 2 6 22 5 2 2 3 Example 3 5 24 5 3 3 4 Example 4 6 16 4 3 2 3 Example 5 5 20 5 3 3 4 Example 6 5 22 5 2 2 3 Table 3 Comparison of raw materials for preparing honeycomb ceramic materials in Examples 1-6 Ceramic main material type Ceramic main material proportion (%) Bamboo fiber proportion (%) Ramie fiber proportion (%) Binder (%) Lubricant (%) Example 1 Silicon Nitride Ceramic Powder 75 8 15 1.5 0.5 Example 2 Silicon Nitride Ceramic Powder 80 8 8 3 1 Example 3 Silicon carbide ceramic powder 70 16 10 2.5 1.5 Example 4 Silicon carbide ceramic powder 78 10 8 3 1 Example 5 Zirconia ceramic powder 72 9 15 3 1 Example 6 Zirconia ceramic powder 75 14 8 2 1 Comparative Example 1 The preparation of the honeycomb ceramic material in Example 1 is adopted, but the main ceramic material adopts alumina ceramic powder, accounting for 92% of the total weight, the amount of binder is 4%, the amount of lubricant is 1%, bamboo fiber accounts for 1% of the total weight, and ramie fiber accounts for 2% of the total weight.
[0047] Comparative Example 2 The preparation of the honeycomb ceramic material in Example 1 is adopted, but the main ceramic material adopts aluminum nitride ceramic powder, which accounts for 71% of the total weight, the amount of binder is 3%, the amount of lubricant is 1%, bamboo fiber accounts for 15% of the total weight, and ramie fiber accounts for 10% of the total weight.
[0048] Comparative Example 3 The preparation of the honeycomb ceramic material is carried out in the same manner as in Example 1, except that the silicon nitride ceramic powder accounts for 94% of the total weight, the amount of the binder is 4%, the amount of the lubricant is 2%, and there is no bamboo fiber or ramie fiber.
[0049] Comparative Example 4 The preparation of the honeycomb ceramic material is adopted in Example 3, but the silicon carbide ceramic powder accounts for 90% of the total weight, the amount of the binder is 3%, the amount of the lubricant is 1%, the bamboo fiber accounts for 4% of the total weight, and the ramie fiber accounts for 2% of the total weight.
[0050] Comparative Example 5 The preparation of the honeycomb ceramic material in Example 5 is adopted, but the zirconium oxide ceramic powder accounts for 55% of the total weight, the amount of the binder is 5%, the amount of the lubricant is 2%, the bamboo fiber accounts for 19% of the total weight, and the ramie fiber accounts for 19% of the total weight.
[0051] Comparative Example 6 The preparation of the honeycomb ceramic material is carried out in the same manner as in Example 1, but the main ceramic material is alumina ceramic powder, which accounts for 95% of the total weight, the amount of the binder is 4%, the amount of the lubricant is 1%, and there is no bamboo fiber or ramie fiber.
[0052] Table 4 Comparison of raw materials for preparing honeycomb ceramic materials in Comparative Examples 1-6 Ceramic main material type Ceramic main material proportion (%) Bamboo fiber proportion (%) Ramie fiber proportion (%) Binder (%) Lubricant (%) Comparative Example 1 Alumina ceramic powder 92 1 2 4 1 Comparative Example 2 Aluminum Nitride Ceramic Powder 71 15 10 3 1 Comparative Example 3 Silicon Nitride Ceramic Powder 94 / / 4 2 Comparative Example 4 Silicon carbide ceramic powder 90 4 2 3 1 Comparative Example 5 Zirconia ceramic powder 55 19 19 5 2 Comparative Example 6 Alumina ceramic powder 95 / / 4 1 Comparative Example 7 1. The extraction step of bamboo fiber adopts the method of Example 1, but the bamboo is cut into 5-15 cm segments, solid sodium hydroxide is weighed at a concentration of 3%, the cooking time is 1 hour, and after cooking, it is naturally cooled for 1 hour, soaked and washed for 20 minutes, turned every 4 hours, and inspected every 8 weeks.
[0053] 2. Ramie fiber extraction step: the method of Example 1 is adopted, but the ramie is repeatedly washed twice, soaked for 10 hours, rinsed in clean water once, beaten once, combed once, and dried at 80-90°C for 1 hour.
[0054] 3. The honeycomb ceramic material is prepared by using the method of Comparative Example 2, but the main ceramic material is silicon nitride ceramic powder.
[0055] Comparative Example 8 1. The extraction step of bamboo fiber adopts the method of Example 1, but the bamboo is cut into 50-60 cm segments, solid sodium hydroxide is weighed at a concentration of 3%, the cooking time is 6 hours, and after cooking, it is naturally cooled for 3 hours, soaked and washed for 80 minutes, turned every 2 hours, and inspected every 6 weeks.
[0056] 2. Ramie fiber extraction step: the method of Example 1 is adopted, but the ramie is repeatedly washed 10 times, soaked for 32 hours, rinsed in clean water 7 times, beaten 4 times, and combed 4 times.
[0057] 3. Preparation of honeycomb ceramic material using the method of Example 1.
[0058] Comparative Example 9 1. The bamboo fiber extraction step adopts the method of Example 1.
[0059] 2. Ramie fiber extraction step: the method of Example 1 is adopted, but the ramie is repeatedly washed 10 times, without peeling and soaking, without rinsing, and the fiber is beaten 6 times and combed 6 times.
[0060] 3. The honeycomb ceramic material is prepared by the method of Example 1, but the silicon nitride ceramic powder accounts for 77% of the total weight, and no binder and lubricant are added.
[0061] Comparative Example 10 The honeycomb ceramic material is prepared by the method of Example 1, but the silicon nitride ceramic powder accounts for 90% of the total weight, and bamboo fiber and ramie fiber are not added; the amount of binder is 7%, and the amount of lubricant is 3%.
[0062] Comparative Example 11 1. Ramie fiber extraction step: the method of Example 1 is adopted.
[0063] 2. The honeycomb ceramic material was prepared by the method of Example 1, but the silicon nitride ceramic powder accounted for 85% of the total weight, the ramie fiber accounted for 13% of the total weight, and no bamboo fiber was added.
[0064] Comparative Example 12 1. The bamboo fiber extraction step adopts the method of Example 1.
[0065] 2. The honeycomb ceramic material was prepared by the method of Example 1, but the silicon nitride ceramic powder accounted for 85% of the total weight, the bamboo fiber accounted for 13% of the total weight, and no ramie fiber was added.
[0066] Table 5 Comparison of bamboo fiber process parameters in comparative examples 7-12 Bamboo cut into pieces (cm) Concentration Weigh sodium hydroxide solid (%) Cooking (h) Cooling (h) Soaking (min) Turning (times / h) Inspection (times / week) Comparative Example 7 5-15 3 1 1 20 4 8 Comparative Example 8 50-60 3 6 3 80 2 6 Comparative Example 9 30-35 6 2 1.5 30 3 5 Comparative Example 10 / / / / / / / Comparative Example 11 / / / / / / / Comparative Example 12 30-35 6 2 1.5 30 3 5 Table 6 Comparison of ramie fiber process parameters in comparative examples 7-12 Cleaning (times) Soaking (h) Rinse (times) Fiber beating (times) Combing (times) Drying (h) Comparative Example 7 2 10 1 1 1 1 Comparative Example 8 10 32 7 4 4 4 Comparative Example 9 10 / / 6 6 4 Comparative Example 10 / / / / / / Comparative Example 11 4 18 3 3 3 4 Comparative Example 12 / / / / / / Table 7 Comparison of raw materials for preparing honeycomb ceramic materials in Comparative Examples 7-12 Ceramic main material type Ceramic main material proportion (%) Bamboo fiber proportion (%) Ramie fiber proportion (%) Binder (%) Lubricant (%) Comparative Example 7 Silicon Nitride Ceramic Powder 71 15 10 3 1 Comparative Example 8 Silicon Nitride Ceramic Powder 75 8 15 1.5 0.5 Comparative Example 9 Silicon Nitride Ceramic Powder 77 8 15 / / Comparative Example 10 Silicon Nitride Ceramic Powder 90 / / 7 3 Comparative Example 11 Silicon Nitride Ceramic Powder 85 / 13 1.5 0.5 Comparative Example 12 Silicon Nitride Ceramic Powder 85 13 / 1.5 0.5 Test example The purpose of this experimental group is to explore the effects of different component ratios on the preparation of honeycomb ceramic materials.
[0067] Test objectives: To test the strength, hardness, high temperature resistance, impact resistance, material bending, deformation ability and reliability of the honeycomb ceramic material prepared by the present invention.
[0068] Experimental method: Experimental groups A, B, C, D, E and F respectively adopted the component proportions of ramie fiber extract, bamboo fiber extract and honeycomb ceramic material provided in Examples 1-6; Control groups 1-12 adopted the component proportions provided in Comparative Examples 1-12.
[0069] Specific detection indicators are shown in Table 8.
[0070] Table 8 Test indicators of each sample strength(%) hardness(%) High temperature resistance (%) Impact resistance (%) Material bending (%) Deformation capacity (%) reliability(%) Test Group A 88 85 82 82 75 74 81 Test Group B 92 84 80 84 78 72 82 Test Group C 82 80 78 80 76 71 80 Test Group D 90 88 83 85 80 76 88 Experimental Group E 84 86 79 81 74 70 83 Experimental Group F 86 85 82 83 76 74 82 Control group 1 70 65 65 68 60 55 65 Control group 2 78 72 72 75 68 63 72 Control group 3 65 60 60 62 55 50 72 Control group 4 72 68 68 70 63 58 68 Control group 5 75 70 70 73 65 60 70 Control group 6 68 63 63 65 58 53 63 Control group 7 70 60 58 63 56 48 60 Control group 8 72 68 66 70 62 58 68 Control group 9 68 61 60 66 54 50 58 Control group 10 60 52 50 60 48 40 50 Control group 11 62 60 62 68 52 50 58 Control group 12 69 58 60 62 58 54 66 according to Figure 4-Figure 10 As shown in Table 8, it can be seen that the effects of the experimental group and the control group are as follows: Experimental Group Test groups AF used the composition ratios of ramie fiber extraction, bamboo fiber extraction and honeycomb ceramic material provided by the embodiments of the present invention. Overall, these test groups showed high performance in terms of strength, hardness, high temperature resistance, impact resistance, material bending, deformation ability and reliability; In terms of strength: the strength of the test group is between 82%-92%, indicating that the honeycomb ceramic material with added bamboo fiber and ramie fiber has higher strength and can withstand greater external forces; in terms of hardness: the hardness is between 80%-88%, indicating that the material has good wear resistance and scratch resistance; in terms of high temperature resistance: the high temperature resistance is between 78%-83%, showing that the material can still maintain good stability in high temperature environment; in terms of impact resistance: the impact resistance is between 80%-85%, indicating that the material can effectively absorb and disperse impact force and reduce the risk of breakage; in terms of material bending: the bending performance of the material is between 74%-80%, indicating that the material has a certain flexibility and improves the ability to withstand bending deformation; in terms of deformation ability: the deformation ability is between 70%-76%, indicating that the material can deform without breaking when subjected to external force; in terms of reliability: the reliability is between 80%-88%, indicating that the material has stable performance and high reliability.
[0071] Control group Control groups 1-12 used the ingredient ratios provided by the comparative group, and compared with the experimental group, the control group was generally lower in various performance indicators; In terms of strength: the strength is between 60%-78%, which is significantly lower than that of the test group; in terms of hardness: the hardness is between 58%-72%, which is lower than the hardness level of the test group; in terms of high temperature resistance: the high temperature resistance performance is between 50%-72%, indicating that the stability of the control group material in high temperature environment is poor; in terms of impact resistance: the impact resistance performance is between 60%-75%, which is lower than the impact resistance of the test group; in terms of material bending: the material bending performance is between 48%-68%, indicating that the flexibility of the control group material is poor; in terms of deformation ability: the deformation ability is between 40%-63%, indicating that the control group material is easy to break when subjected to external force; in terms of reliability: the reliability is between 50%-72%, which is lower than the reliability level of the test group.
[0072] In summary, by comparing the data of the test group and the control group, it can be seen that the impact-resistant honeycomb ceramic material provided by the present invention has a high improvement in various performance indicators; the addition of bamboo fiber and ramie fiber not only improves the strength, impact resistance and flexibility of the material, but also enhances the high temperature resistance and reliability of the material; at the same time, the optimization of the fiber extraction process and the ceramic material preparation process further improves the performance of the material; in contrast, the performance of the material in the control group decreased due to factors such as changing the type of ceramic main material, the proportion of fiber or omitting the addition of fiber, which shows that the technical solution of the present invention can effectively improve the comprehensive performance of honeycomb ceramic materials.
[0073] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A method for preparing an impact-resistant honeycomb ceramic material, characterized in that: The following steps are involved: S1.
1. Raw material preparation: ceramic main material, bamboo fiber and ramie fiber; S1.2, mixing raw materials: mixing the ceramic main material powder, bamboo fiber and ramie fiber, using a mechanical stirring method to ensure uniform mixing, so that the bamboo fiber and ramie fiber are evenly distributed in the ceramic powder; S1.3, preparing a honeycomb structure: using an injection molding method to prepare the mixed raw materials into a honeycomb structure, and adding a binder and a lubricant during the molding process; S1.4, sintering treatment: sintering the formed honeycomb ceramic material, and controlling the heating rate and cooling rate during the sintering process; S1.5, Post-processing: Process the sintered honeycomb ceramic material and then conduct performance testing.
2. The method for preparing the impact-resistant honeycomb ceramic material according to claim 1, characterized in that: In S1.1, the bamboo fiber extraction technology comprises the following steps: S2.
1. Raw material preparation: Select mature bamboos that are well grown and free of pests and diseases, and cut them into segments of 30-40 cm in length; S2.2, removing impurities: rinse the bamboo segments with clean water, soak the cleaned bamboo segments in clean water for 40 minutes, use a peeling tool to remove the skin of the cleaned bamboo, and use a knife to flatten the bamboo nodes in the bamboo segments; S2.3, cooking treatment: according to the solution concentration of 6%-10%, weigh the sodium hydroxide solid, slowly add it into the water and stir, then put the bamboo segment after removing impurities into the cooking container, add the cooking solution to heat, slowly increase the temperature to 100℃-120℃ at a heating rate of 5℃ / min-10℃ / min, and start the cooking time for 2h-4h; S2.4, fiber extraction: start the crusher to separate the bamboo segments, use a sieve to preliminarily screen the separated fibers, and then use the sieve to screen the bamboo fibers for a second time, and soak the screened fibers in clean water, add a surfactant, and soak for 30-60 minutes. After the soaking is completed, rinse repeatedly with clean water until the water is clear and foam-free, take out the fibers, and drain the water; S2.
5. Drying and storage: Spread the extracted bamboo fiber evenly on the drying rack, turn the bamboo fiber over every 2-3 hours, put the dried bamboo fiber into a storage container, add desiccant into the storage container to keep it dry, and check the stored bamboo fiber every 4-5 weeks.
3. The method for preparing the impact-resistant honeycomb ceramic material according to claim 1, characterized in that: In S1.1, the ramie fiber extraction technology comprises the following steps: S3.
1. Raw material preparation: Select mature ramie plants that are well-grown and free of pests and diseases, and harvest the ramie plants using a lawn mower; S3.2, remove impurities: put the harvested ramie into clean water, wash it repeatedly for 4-6 times, soak the washed ramie in water for 16-24 hours, then take the soaked ramie out of the water, remove the outer skin of the ramie with a peeling machine, and then gently tap the peeled ramie with a hammer to separate the wood from the fiber; S3.3, fiber extraction: put the ramie with the wood part removed into a cooking pot, add water and sodium hydroxide cooking agent, cook, then put into clean water for rinsing, the rinsing times are 3-5 times, then put the rinsed ramie into a beating machine for beating, the beating times are 2-3 times, then put the beaten ramie fiber into a carding machine for carding, the carding times are 2-3 times; S3.
4. Drying and storage: Put the combed ramie fiber into a dryer for drying at a temperature of 60-80°C for 2-4 hours, and then put the dried ramie fiber into a sealed bag.
4. The method for preparing the impact-resistant honeycomb ceramic material according to claim 1, characterized in that: In S1.1, the ceramic main material is one of silicon nitride ceramic powder, silicon carbide ceramic powder and zirconium oxide ceramic powder.
5. The method for preparing the impact-resistant honeycomb ceramic material according to claim 1, characterized in that: In S1.3, the amount of the binder is 1%-4%, and the amount of the lubricant is 0.5%-2%.
6. The method for preparing the impact-resistant honeycomb ceramic material according to claim 4, characterized in that: In S1.4, the sintering temperature is 1400°C-2300°C; When the ceramic main material is silicon nitride ceramic powder, the sintering temperature is 1700℃-1900℃; When the ceramic main material is silicon carbide ceramic powder, the sintering temperature is 2000℃-2300℃; When the main ceramic material is zirconium oxide ceramic powder, the sintering temperature is 1400°C-1700°C.
7. The method for preparing the impact-resistant honeycomb ceramic material according to claim 1, characterized in that: In S1.4, the heating rate is controlled within a range of 2°C / min to 8°C / min, and the cooling rate is controlled within a range of 1°C / min to 6°C / min.
8. The method for preparing the impact-resistant honeycomb ceramic material according to claim 2, characterized in that: In S2.4, the mesh size of the primary screening sieve is 1mm-2mm, and the mesh size of the secondary screening sieve is 0.5mm-1mm.
9. An impact-resistant honeycomb ceramic material, characterized in that: The method for preparing the impact-resistant honeycomb ceramic material according to any one of claims 1 to 8 comprises the following amounts of raw materials: The amount of the ceramic main material is 65%-85% of the total weight; The amount of bamboo fiber is 6%-16% of the total weight; The ramie fiber is used in an amount of 6%-16% of the total weight.
Citation Information
Patent Citations
A method for preparing honeycomb ceramic materials
CN111995422B