Road vehicle load calibration method, device, electronic device and storage medium

By obtaining the displacement signals and vehicle models of road vehicles and using load calibration models and error correction models, the problems of complex calibration, low accuracy and poor compatibility of existing vehicle overload and overlimit systems are solved, and accurate determination of load values ​​and cost reduction are achieved.

CN119901509BActive Publication Date: 2025-09-26SKY WELL (HUAINAN) NEW ENERGY AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202510197787.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-09-26
Estimated Expiration
2045-02-21

AI Technical Summary

Technical Problem

The existing vehicle overload and overlimit system has complex calibration, low accuracy and poor compatibility, resulting in low vehicle production efficiency and high costs, and cannot be effectively applied to different vehicle models.

Method used

By obtaining the displacement signal and model of the road vehicle, it is determined whether it meets the load calibration conditions, and the displacement signal is converted into an electrical signal. The actual load value is determined using the load calibration model and error correction model, including the calibration model and the error correction model.

Benefits of technology

The convenience and accuracy of load determination are improved, costs are reduced, and load values ​​of different vehicles of the same model are ensured to be closer to the actual values.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a load calibration method, device, electronic device, and storage medium for road vehicles, relating to the technical field of load calibration. The method comprises: obtaining a road vehicle's displacement signal and vehicle model; determining whether the road vehicle meets load calibration conditions based on the displacement signal; if the road vehicle meets the load calibration conditions, converting the displacement signal into an electrical signal; and determining the actual load value based on the electrical signal, vehicle model, and a load calibration model; the load calibration model includes a calibration model and an error correction model. This method ensures that the load values ​​of different vehicles of the same model are closer to the actual load values, improving the convenience of load determination and reducing costs.
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Description

Technical Field

[0001] The present invention relates to the technical field of load calibration, and in particular to a load calibration method, device, electronic equipment and storage medium for a road vehicle. Background Art

[0002] With the rapid development of the transportation industry, the problem of overloaded vehicles on roads is becoming increasingly serious. This not only causes significant damage to road infrastructure but also poses a serious threat to road traffic safety. Currently, there are some vehicle overload warning systems on the market, but most of these systems suffer from complex calibration, low accuracy, and poor compatibility.

[0003] Due to production process limitations, different vehicles of the same model experience varying amounts of body-to-axle displacement under the same load. This results in certain weighing errors when using onboard dynamic weighing systems trained on prototype vehicles on mass-produced vehicles of the same model. Current calibration technology relies heavily on end-of-line calibration procedures, significantly impacting vehicle production efficiency. Furthermore, adaptation is required as the model range expands, making it difficult to use and resulting in high costs. Summary of the Invention

[0004] In view of this, the object of the present invention is to provide a load calibration method, device, electronic device and storage medium for road vehicles, so that the load values ​​of different vehicles of the same model are closer to the actual load values, thereby improving the convenience of load determination and reducing costs.

[0005] In a first aspect, an embodiment of the present invention provides a load calibration method for a road vehicle, comprising: obtaining a displacement signal and vehicle type of a road vehicle; determining whether the road vehicle meets a load calibration condition based on the displacement signal; if the road vehicle meets the load calibration condition, converting the displacement signal into an electrical signal; determining an actual load value based on the electrical signal, vehicle type and load calibration model; the load calibration model comprises: a calibration model and an error correction model.

[0006] In a preferred embodiment of the present invention, the above-mentioned determination of whether the road vehicle meets the load calibration working condition based on the displacement signal includes: determining the driving state of the road vehicle based on the displacement signal; if the driving state is a vehicle stationary state, it meets the load calibration working condition.

[0007] In a preferred embodiment of the present invention, the above-mentioned determination of the actual load value based on the electrical signal, vehicle model and load calibration model includes: calibrating the load value of the road vehicle through the calibration model based on the vehicle model and the electrical signal to obtain an initial load value; and performing error correction on the initial load value through the error correction model to obtain the actual load value.

[0008] In a preferred embodiment of the present invention, the above-mentioned error correction model is used to perform error correction on the initial load values ​​of different vehicles of the same model; the steps for establishing the error correction model are: classifying the weighing errors of different vehicles of the same model to obtain error types; the error types include: load displacement error and zero point error; determining the mathematical model for the load displacement error as the first model, and determining the mathematical model for the zero point error as the second model; establishing the relationship between the actual value of the front and rear axle displacement of the vehicle and the theoretical value of the front and rear axle displacement; and obtaining the error correction model based on the first model, the second model, the relationship and the predetermined error parameters.

[0009] In a preferred embodiment of the present invention, the above-mentioned error parameters are determined by determining a first function of the static load of the vehicle to be calibrated and the body-to-axle ratio, and a second function of the static load of the vehicle to be calibrated and the body-to-axle ratio; and determining the error parameters based on the relationship between the first function, the second function, and pre-measured parameters.

[0010] In a preferred embodiment of the present invention, the first model is: Among them, X a1 and X b1 are the front axle displacement and rear axle displacement with load displacement error respectively; and are the theoretical displacements of the front and rear axles respectively; k1 is the error compensation for the front axle displacement; k2 is the error compensation for the rear axle displacement; the second model is: in, and are the displacements of the front and rear axes with load displacement error and zero point error respectively; X 0a is the zero bias of the front axle sensor; X 0b is the zero bias of the rear axle sensor; the relationship is: X m =KX e +X0; where X m is the relationship; K is the error coefficient matrix: X e Where e is a marking symbol used to distinguish variables with different meanings; X0 is the zero bias of the front and rear axle sensors, X0 = (X 0a X 0b ) T , T is the transpose of the matrix; the first function is: in, and are the theoretical displacements of the front and rear axles, respectively. Coefficients a and b are coefficients multiplied by variables. Coefficient c is a constant term that has a fixed offset effect on the value of function G. The second function is: in, and are the displacements of the front and rear axles with load displacement error and zero point error respectively; coefficients d and e are coefficients multiplied by variables, and coefficient f is a constant term that has a fixed offset effect on the value of function G; the parameter relationship is: when G = 60, in, and are the theoretical displacements of the front and rear axle sensors respectively; and are the displacements of the front and rear axle sensors with load displacement error and zero point error respectively; is the theoretical displacement of the front axle sensor zero bias, is the theoretical displacement of the rear axle sensor zero bias, is the zero offset displacement of the front axle sensor with load displacement error and zero point error, is the zero offset displacement of the rear axle sensor with load displacement error and zero point error; the error parameter is: Among them, k1 is the error compensation of the front axle displacement; coefficient a and coefficient d are coefficients multiplied by the variable; k2 is the error compensation of the rear axle displacement; coefficient b and coefficient e are coefficients multiplied by the variable; X 0a and X 0b Both are zero bias of the front and rear axle sensors; is the zero offset displacement of the front axle sensor with load displacement error and zero point error; is the theoretical displacement of the front axle sensor zero bias; is the zero offset displacement of the rear axle sensor with load displacement error and zero point error; Theory of zero bias of rear axle sensor

[0011] X e =K -1 (X m -X0)

[0012] Displacement; the error correction model is: Among them, X e Where e is a marker symbol used to distinguish variables with different meanings; K is the error coefficient matrix, and X m is the relationship; X0 is the zero bias of the front and rear axle sensors; and are the theoretical displacements of the front and rear axles respectively; coefficient a and coefficient d are coefficients multiplied by the variables; coefficient b and coefficient e are coefficients multiplied by the variables; and are the displacements of the front and rear axle sensors with load displacement error and zero point error respectively; is the theoretical displacement of the front axle sensor zero bias, is the theoretical displacement of the rear axle sensor zero bias, is the zero offset displacement of the front axle sensor with load displacement error and zero point error, is the zero offset displacement of the rear axle sensor with load displacement error and zero point error.

[0013] In a preferred embodiment of the present invention, after determining the actual load value based on the electrical signal and the load calibration model, the method further includes: determining the overload condition of the road vehicle based on the actual load value and a preset overload threshold; and reminding and / or protecting the road vehicle based on the overload condition.

[0014] In a second aspect, an embodiment of the present invention further provides a load calibration device for a road vehicle, comprising: a displacement signal acquisition module for acquiring a displacement signal of a road vehicle; a load calibration working condition judgment module for determining whether the road vehicle meets the load calibration working condition based on the displacement signal; a displacement signal conversion module for converting the displacement signal into an electrical signal if the road vehicle meets the load calibration working condition; an actual load value determination module for determining the actual load value based on the electrical signal and a load calibration model; the load calibration model comprises: a calibration model and an error correction model.

[0015] In a third aspect, an embodiment of the present invention further provides an electronic device comprising a processor and a memory, wherein the memory stores computer-executable instructions that can be executed by the processor, and the processor executes the computer-executable instructions to implement the load calibration method for road vehicles according to the first aspect.

[0016] In a fourth aspect, an embodiment of the present invention further provides a computer-readable storage medium, which stores computer-executable instructions. When the computer-executable instructions are called and executed by a processor, the computer-executable instructions prompt the processor to implement the load calibration method for road vehicles according to the first aspect above.

[0017] The embodiments of the present invention bring the following beneficial effects:

[0018] Embodiments of the present invention provide a method, device, electronic device, and storage medium for load calibration of road vehicles. These methods obtain a road vehicle's displacement signal and vehicle model, and determine whether the vehicle meets load calibration conditions based on the displacement signal. If the vehicle meets the load calibration conditions, the displacement signal is converted into an electrical signal, and the actual load value is determined based on the electrical signal, vehicle model, and load calibration model. This approach allows load values ​​for different vehicles of the same model to more closely approximate the actual load value, improving the convenience of load determination and reducing costs.

[0019] Other features and advantages of the present disclosure will be set forth in the following description, or some features and advantages may be inferred or unambiguously determined from the description, or may be learned by practicing the above-mentioned technology of the present disclosure.

[0020] In order to make the above-mentioned objectives, features and advantages of the present disclosure more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 A flow chart of a load calibration method for a road vehicle provided in an embodiment of the present invention;

[0023] Figure 2 A schematic diagram of a load sensing system according to an embodiment of the present invention;

[0024] Figure 3 A flow chart of another method for calibrating load of a road vehicle provided by an embodiment of the present invention;

[0025] Figure 4 A schematic structural diagram of a load calibration device for a road vehicle provided in an embodiment of the present invention;

[0026] Figure 5 A schematic structural diagram of an electronic device provided by an embodiment of the present invention. DETAILED DESCRIPTION

[0027] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0028] With the rapid development of the transportation industry, the problem of overloaded vehicles on roads is becoming increasingly serious. This not only causes significant damage to road infrastructure but also poses a serious threat to road traffic safety. Currently, there are some vehicle overload warning systems on the market, but most of these systems suffer from complex calibration, low accuracy, and poor compatibility.

[0029] Due to production process limitations, different vehicles of the same model experience varying amounts of body-to-axle displacement under the same load. This results in certain weighing errors when using onboard dynamic weighing systems trained on prototype vehicles on mass-produced vehicles of the same model. Current calibration technology relies heavily on end-of-line calibration procedures, significantly impacting vehicle production efficiency. Furthermore, adaptation is required as the model range expands, making it difficult to use and resulting in high costs.

[0030] Specifically, the existing technology mainly includes the following defects and deficiencies:

[0031] 1. The calibration process is cumbersome: The calibration of existing systems usually requires professionals to use professional equipment to operate, which is time-consuming and labor-intensive.

[0032] 2. Insufficient accuracy: Due to the limitations of sensors and data processing technology, the existing system has errors in measuring vehicle load.

[0033] 3. Poor compatibility: It cannot be applied to multiple models and different vehicle platforms at the same time, and cannot be better integrated with other systems.

[0034] Based on this, embodiments of the present invention provide a method, device, electronic device, and storage medium for calibrating road vehicle loads. These methods obtain a road vehicle's displacement signal and vehicle model, determine whether the vehicle meets the load calibration conditions based on the displacement signal, and if so, convert the displacement signal into an electrical signal. The actual load value is then determined based on the electrical signal, vehicle model, and load calibration model. This approach allows load values ​​for different vehicles of the same model to more closely approximate the actual load value, improving the convenience of load determination and reducing costs.

[0035] To facilitate understanding of this embodiment, a load calibration method for a road vehicle disclosed in an embodiment of the present invention is first introduced in detail.

[0036] Example 1

[0037] The embodiment of the present invention provides a load calibration method for a road vehicle. Figure 1 Flowchart of a load calibration method for a road vehicle provided by an embodiment of the present invention. Figure 1 As shown, the load calibration method for a road vehicle may include the following steps:

[0038] Step S101: Acquire the displacement signal and vehicle type of a road vehicle.

[0039] The displacement signal is the height change value of the rear drive axle of the road vehicle. The displacement signal can be used to determine the driving state of the road vehicle and thus determine whether the road vehicle meets the load calibration working condition.

[0040] Among them, the calibration algorithms used for load calibration of different vehicle models may be different. There is a corresponding relationship between the vehicle model and the calibration algorithm, and the vehicle model can be obtained for subsequent load calibration.

[0041] Step S102: determining whether the road vehicle meets the load calibration condition based on the displacement signal.

[0042] Specifically, determining whether the road vehicle meets the load calibration working condition based on the displacement signal may include: determining the driving state of the road vehicle based on the displacement signal; if the driving state is a stationary state of the vehicle, then the load calibration working condition is met.

[0043] The driving state may include a vehicle stationary state and a vehicle moving state. In order to minimize the error impact of load transfer on the calculation of the load sensing system, the load calibration condition is usually limited to when the road vehicle is in a stationary state.

[0044] Step S103: If the road vehicle meets the load calibration working condition, the displacement signal is converted into an electrical signal.

[0045] Step S104: determining the actual load value based on the electrical signal, vehicle type and load calibration model.

[0046] The load calibration model includes a calibration model and an error correction model.

[0047] The error correction model is used to perform error correction on the load values ​​of different vehicles of the same model.

[0048] Among them, the calibration model can determine the corresponding calibration algorithm according to the vehicle model, perform preliminary calibration, and obtain the initial load value. The initial load value does not take into account the situation where different vehicles of the same model may also have weighing errors. The error correction model is further used to perform error correction to determine the actual load value, thereby improving simplicity and measurement accuracy.

[0049] Furthermore, after determining the actual load value based on the electrical signal and the load calibration model, the method also includes: determining the overload condition of the road vehicle based on the actual load value and a preset overload threshold; and reminding and / or protecting the road vehicle based on the overload condition.

[0050] Among them, the overload threshold includes a first overload threshold and a second overload threshold. The first overload threshold is 100%. When the actual load value exceeds 100%, the overload situation is overload; the second overload threshold is 130%. When the actual load value exceeds 130%, the overload situation is severe overload.

[0051] Among them, when a road vehicle is overloaded, an alarm will be issued; when a road vehicle is seriously overloaded, an alarm will be issued and the system will enter safety control mode at the same time.

[0052] Furthermore, the load calibration method for a road vehicle provided in an embodiment of the present invention can be applied to a load sensing system of a road vehicle, which may include a load sensor, a VCU (Vehicle Control Unit) controller, an IHU (Infotainment Head Unit) controller, and an MCU (Motor Control Unit) controller.

[0053] Among them, the displacement signal is collected by the load sensor and converted into an electrical signal, the load calibration condition is judged by the MCU controller, the actual load value is calculated and the overload condition is judged by the VCU controller, and information interaction is realized by the IHU controller.

[0054] The VCU controller, IHU controller, and MCU controller are connected to the CAN line to enable information exchange on the CAN network. The load sensor and VCU controller are hard-wired via a wiring harness.

[0055] The VCU controller is the vehicle controller, the IHU controller is the human-machine interaction system controller, and the MCU controller is the motor controller. The VCU controller integrates a load calibration model, and the IHU controller integrates a large-screen display and early warning prompt system.

[0056] Furthermore, the load sensing system can be divided into modules for easier understanding. Figure 2 A schematic diagram of a load sensing system according to an embodiment of the present invention is shown in FIG. Figure 2 As shown, the load sensing system can specifically include a signal module, a control module, a processing module, and an interaction module. The signal module includes a load sensor, the control module includes an MCU controller, the processing module includes a VCU sensor, and error compensation control is performed through the VCU sensor. The interaction module may include an IHU controller. Early warning prompts are provided through the IHU sensor.

[0057] The load calibration method for road vehicles provided in embodiments of the present invention can obtain a road vehicle's displacement signal and vehicle model, determine whether the vehicle meets the load calibration conditions based on the displacement signal, and if so, convert the displacement signal into an electrical signal. The actual load value is then determined based on the electrical signal, the vehicle model, and the load calibration model. This approach allows load values ​​for different vehicles of the same model to be closer to the actual load value, improving the convenience of load determination and reducing costs.

[0058] Example 2

[0059] An embodiment of the present invention also provides another load calibration method for road vehicles; this method is implemented based on the method of the above embodiment; this method focuses on describing the specific implementation method of determining the actual load value based on the electrical signal, vehicle model and load calibration model.

[0060] Figure 3 A flow chart of another method for calibrating load of a road vehicle provided by an embodiment of the present invention is shown in FIG. Figure 3 As shown, the method for determining the actual load value based on the electrical signal, vehicle type and load calibration model may include the following steps:

[0061] Step S201 : calibrating the load value of the road vehicle through a calibration model based on the vehicle type and the electrical signal to obtain an initial load value.

[0062] Among them, the calibration model can determine the corresponding calibration algorithm according to the vehicle model, perform preliminary calibration, and obtain the initial load value. The initial load value does not take into account the situation where different vehicles of the same model also have weighing errors.

[0063] Step S202 : performing error correction on the initial load value using an error correction model to obtain an actual load value.

[0064] Specifically, an improved Kalman filter and RBF (Radial Basis Function) neural network can be used as the weighing algorithm for on-board dynamic weighing, and the error of the weighing algorithm can be compensated for the vehicles to be calibrated of the same model to improve the weighing accuracy.

[0065] The steps for establishing the error correction model are as follows: Steps A1 to A4:

[0066] In step A1, the weighing errors of different vehicles of the same model are classified to obtain error types.

[0067] Among them, the error types include: load displacement error and zero point error.

[0068] Step A2: Determine the mathematical model of the load displacement error as the first model, and determine the mathematical model of the zero point error as the second model.

[0069] Among them, different vehicles of the same model have different load-bearing components, resulting in different displacement distances of the body to the axle under the same load. The corresponding first model is:

[0070] Among them, X a1 and X b1 are the front axle displacement and rear axle displacement with load displacement error respectively; and are the theoretical displacements of the front and rear axles respectively; k1 is the error compensation for the front axle displacement; k2 is the error compensation for the rear axle displacement.

[0071] Among them, after the weighing system is installed on different vehicles of the same model, a zero offset error is generated due to installation errors and the zero point of the components is not zero. The corresponding second model is:

[0072] in, and are the displacements of the front and rear axes with load displacement error and zero point error respectively; X 0a is the zero bias of the front axle sensor; X 0b is the zero bias of the rear axle sensor;

[0073] Step A3: establishing a relationship between the actual displacement value of the front and rear axles of the vehicle and the theoretical displacement value of the front and rear axles.

[0074] Among them, the relationship between the actual value of the front and rear axle displacement and the theoretical value of the front and rear axle displacement is: m =KX e +X0.

[0075] Among them, X m is the relationship; K is the error coefficient matrix: X e Where e is a marking symbol used to distinguish variables with different meanings; X0 is the zero bias of the front and rear axle sensors, X0 = (X 0a X 0b ) T , T is the transpose of the matrix.

[0076] Step A4: obtaining an error correction model based on the first model, the second model, the relationship, and a predetermined error parameter.

[0077] The error parameters are determined by determining a first function of the static load of the vehicle being calibrated and the body-to-axle relationship, and a second function of the static load of the vehicle to be calibrated and the body-to-axle relationship; and determining the error parameters based on the relationship between the first function, the second function, and pre-measured parameters.

[0078] Wherein, the first function is:

[0079] in, and are the theoretical displacements of the front and rear axles respectively. Coefficients a and b are coefficients multiplied by variables. Coefficient c is a constant term, which has a fixed offset effect on the value of function G.

[0080] The second function is:

[0081] in, and are the front and rear axle displacements with load displacement error and zero point error respectively; the coefficients d and e are coefficients multiplied by the variables, and the coefficient f is a constant term, which has a fixed offset effect on the value of the function G.

[0082] The parameter relationship is: when G=60,

[0083] in, and are the theoretical displacements of the front and rear axle sensors respectively; and are the displacements of the front and rear axle sensors with load displacement error and zero point error respectively; is the theoretical displacement of the front axle sensor zero bias, is the theoretical displacement of the rear axle sensor zero bias, is the zero offset displacement of the front axle sensor with load displacement error and zero point error, is the zero offset displacement of the rear axle sensor with load displacement error and zero point error.

[0084] The error parameters are:

[0085] Among them, k1 is the error compensation of the front axle displacement; coefficient a and coefficient d are coefficients multiplied by the variable; k2 is the error compensation of the rear axle displacement; coefficient b and coefficient e are coefficients multiplied by the variable; X 0a and X 0b Both are zero bias of the front and rear axle sensors; is the zero offset displacement of the front axle sensor with load displacement error and zero point error; is the theoretical displacement of the front axle sensor zero bias; is the zero offset displacement of the rear axle sensor with load displacement error and zero point error; is the theoretical displacement of the rear axle sensor zero bias.

[0086] X e =K -1 (X m -X0)

[0087] The error correction model is: Among them, X e Where e is a marker symbol used to distinguish variables with different meanings; K is the error coefficient matrix, and X m is the relationship; X0 is the zero bias of the front and rear axle sensors; and are the theoretical displacements of the front and rear axles respectively; coefficient a and coefficient d are coefficients multiplied by the variables; coefficient b and coefficient e are coefficients multiplied by the variables; and are the displacements of the front and rear axle sensors with load displacement error and zero point error respectively; is the theoretical displacement of the front axle sensor zero bias, is the theoretical displacement of the rear axle sensor zero bias, is the zero offset displacement of the front axle sensor with load displacement error and zero point error, is the zero offset displacement of the rear axle sensor with load displacement error and zero point error.

[0088] Example 3

[0089] Corresponding to the above method embodiment, an embodiment of the present invention provides a load calibration device for a road vehicle, Figure 4 A schematic structural diagram of a load calibration device for a road vehicle provided in an embodiment of the present invention is shown in FIG. Figure 4 As shown, the load calibration device for a road vehicle may include:

[0090] The displacement signal acquisition module 301 is used to acquire the displacement signal of the road vehicle.

[0091] The load calibration working condition judgment module 302 is used to determine whether the road vehicle meets the load calibration working condition based on the displacement signal.

[0092] The displacement signal conversion module 303 is configured to convert the displacement signal into an electrical signal if the road vehicle meets the load calibration working condition.

[0093] The actual load value determination module 304 is used to determine the actual load value based on the electrical signal and the load calibration model; the load calibration model includes: a calibration model and an error correction model.

[0094] The load calibration device for road vehicles provided in embodiments of the present invention can obtain a road vehicle's displacement signal and vehicle model, and determine whether the vehicle meets the load calibration operating conditions based on the displacement signal. If the vehicle meets the load calibration operating conditions, the displacement signal is converted into an electrical signal, and the actual load value is determined based on the electrical signal, vehicle model, and load calibration model. This approach allows load values ​​for different vehicles of the same model to be closer to the actual load value, improving the convenience of load determination and reducing costs.

[0095] In some embodiments, the load calibration working condition judgment module is further used to determine the driving state of the road vehicle based on the displacement signal; if the driving state is a stationary state of the vehicle, the load calibration working condition is met.

[0096] In some embodiments, the actual load value determination module is further used to calibrate the load value of the road vehicle through a calibration model based on the vehicle model and the electrical signal to obtain an initial load value; and to perform error correction on the initial load value through an error correction model to obtain an actual load value.

[0097] In some embodiments, the error correction model is used to perform error correction on the initial load values ​​of different vehicles of the same model; the actual load value determination module is also used to classify the weighing errors of different vehicles of the same model to obtain error types; the error types include: load displacement error and zero point error; the mathematical model for determining the load displacement error is the first model, and the mathematical model for determining the zero point error is the second model; the relationship between the actual value of the front and rear axle displacement of the vehicle and the theoretical value of the front and rear axle displacement is established; the error correction model is obtained based on the first model, the second model, the relationship and the predetermined error parameters.

[0098] In some embodiments, the actual load value determination module is further used to determine a first function of the static load of the vehicle being calibrated and the body to the axle and a second function of the static load of the vehicle to be calibrated and the body to the axle; and determine an error parameter based on the relationship between the first function, the second function and pre-measured parameters.

[0099] In some embodiments, the first model is: Among them, X a1 and X b1 are the front axle displacement and rear axle displacement with load displacement error respectively; and are the theoretical displacements of the front and rear axles respectively; k1 is the error compensation for the front axle displacement; k2 is the error compensation for the rear axle displacement; the second model is: in, and are the displacements of the front and rear axes with load displacement error and zero point error respectively; X 0a is the zero bias of the front axle sensor; X 0b is the zero bias of the rear axle sensor; the relationship is: X m =KX e +X0; where X m is the relationship; K is the error coefficient matrix: X e Where e is a marking symbol used to distinguish variables with different meanings; X0 is the zero bias of the front and rear axle sensors, X0 = (X 0a X 0b ) T , T is the transpose of the matrix; the first function is: in, and are the theoretical displacements of the front and rear axles, respectively. Coefficients a and b are coefficients multiplied by variables. Coefficient c is a constant term that has a fixed offset effect on the value of function G. The second function is: in, and are the displacements of the front and rear axles with load displacement error and zero point error respectively; coefficients d and e are coefficients multiplied by variables, and coefficient f is a constant term that has a fixed offset effect on the value of function G; the parameter relationship is: when G = 60, in, and are the theoretical displacements of the front and rear axle sensors respectively; and are the displacements of the front and rear axle sensors with load displacement error and zero point error respectively; is the theoretical displacement of the front axle sensor zero bias, is the theoretical displacement of the rear axle sensor zero bias, is the zero offset displacement of the front axle sensor with load displacement error and zero point error, is the zero offset displacement of the rear axle sensor with load displacement error and zero point error; the error parameter is: Among them, k1 is the error compensation of the front axle displacement; coefficient a and coefficient d are coefficients multiplied by the variable; k2 is the error compensation of the rear axle displacement; coefficient b and coefficient e are coefficients multiplied by the variable; X 0a and X 0b Both are zero bias of the front and rear axle sensors; is the zero offset displacement of the front axle sensor with load displacement error and zero point error; is the theoretical displacement of the front axle sensor zero bias; is the zero offset displacement of the rear axle sensor with load displacement error and zero point error; is the theoretical displacement of the rear axle sensor zero bias;

[0100] X e =K -1 (X m -X0)

[0101] The error correction model is: Among them, X e Where e is a marker symbol used to distinguish variables with different meanings; K is the error coefficient matrix, and X m is the relationship; X0 is the zero bias of the front and rear axle sensors; and are the theoretical displacements of the front and rear axles respectively; coefficient a and coefficient d are coefficients multiplied by the variables; coefficient b and coefficient e are coefficients multiplied by the variables; and are the displacements of the front and rear axle sensors with load displacement error and zero point error respectively; is the theoretical displacement of the front axle sensor zero bias, is the theoretical displacement of the rear axle sensor zero bias, is the zero offset displacement of the front axle sensor with load displacement error and zero point error, is the zero offset displacement of the rear axle sensor with load displacement error and zero point error.

[0102] In some embodiments, the actual load value determination module is further configured to determine an overload condition of the road vehicle based on the actual load value and a preset overload threshold; and to alert and / or protect the road vehicle based on the overload condition.

[0103] The device provided in the embodiment of the present invention has the same implementation principle and technical effects as those in the aforementioned method embodiment. For the sake of brief description, for matters not mentioned in the device embodiment, reference can be made to the corresponding content in the aforementioned method embodiment.

[0104] Example 4

[0105] The embodiment of the present invention further provides an electronic device for executing the load calibration method of the road vehicle; Figure 5 A structural schematic diagram of an electronic device is shown, which includes a memory 400 and a processor 401, wherein the memory 400 is used to store one or more computer instructions, and the one or more computer instructions are executed by the processor 401 to implement the above-mentioned load calibration method for road vehicles.

[0106] Furthermore, Figure 5 The electronic device shown further includes a bus 402 and a communication interface 403 , and the processor 401 , the communication interface 403 and the memory 400 are connected via the bus 402 .

[0107] The memory 400 may include a high-speed random access memory (RAM), and may also include a non-volatile memory, such as at least one disk storage. The communication connection between the system network element and at least one other network element is achieved through at least one communication interface 403 (which may be wired or wireless), and the Internet, wide area network, local area network, metropolitan area network, etc. may be used. The bus 402 may be an ISA bus, a PCI bus, or an EISA bus. The bus can be divided into an address bus, a data bus, a control bus, etc. For ease of representation, Figure 5 Only one bidirectional arrow is used in the diagram, but this does not mean that there is only one bus or one type of bus.

[0108] The processor 401 may be an integrated circuit chip with signal processing capabilities. During implementation, each step of the above method can be completed by hardware integrated logic circuits in the processor 401 or by software instructions. The above processor 401 may be a general-purpose processor, including a central processing unit (CPU), a network processor (NP), etc.; it may also be a digital signal processor (DSP), an application-specific integrated circuit (ASIC), a field-programmable gate array (FPGA), or other programmable logic devices, discrete gate or transistor logic devices, or discrete hardware components. It can implement or execute the various methods, steps, and logic block diagrams disclosed in the embodiments of the present invention. The general-purpose processor may be a microprocessor or any conventional processor. The steps of the method disclosed in conjunction with the embodiments of the present invention can be directly implemented and executed by a hardware decoding processor, or by a combination of hardware and software modules in the decoding processor. The software module can be located in a storage medium well-known in the art, such as random access memory, flash memory, read-only memory, programmable read-only memory, electrically erasable programmable memory, registers, etc. The storage medium is located in memory 400, and processor 401 reads the information in memory 400 and, in conjunction with its hardware, completes the steps of the method of the aforementioned embodiment.

[0109] An embodiment of the present invention further provides a computer-readable storage medium, which stores computer-executable instructions. When the computer-executable instructions are called and executed by a processor, the computer-executable instructions prompt the processor to implement the above-mentioned load calibration method for road vehicles. The specific implementation can be found in the method embodiment and will not be repeated here.

[0110] The computer program product for the method for load calibration of road vehicles provided in an embodiment of the present invention includes a computer-readable storage medium storing non-volatile program code executable by a processor. The instructions included in the program code can be used to execute the method described in the previous method embodiment. The specific implementation can be found in the method embodiment and will not be repeated here.

[0111] Those skilled in the art will clearly understand that, for the convenience and brevity of description, the specific working processes of the systems, devices and units described above can refer to the corresponding processes in the aforementioned method embodiments and will not be repeated here.

[0112] In the several embodiments provided by the present invention, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is merely a logical function division. There may be other division methods in actual implementation. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed may be through some communication interface, indirect coupling or communication connection of devices or units, which may be electrical, mechanical or other forms.

[0113] The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected to achieve the purpose of this embodiment according to actual needs.

[0114] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.

[0115] If the functions are implemented in the form of software functional units and sold or used as independent products, they can be stored in a non-volatile computer-readable storage medium that is executable by a processor. Based on this understanding, the technical solution of the present invention, or the part that contributes to the prior art, or the part of the technical solution, can be embodied in the form of a software product. The computer software product is stored in a storage medium and includes several instructions for enabling a computer device (which can be a personal computer, server, or network device, etc.) to execute all or part of the steps of the method described in each embodiment of the present invention. The aforementioned storage medium includes various media that can store program codes, such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk.

[0116] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the present invention, which are used to illustrate the technical solutions of the present invention, rather than to limit them. The scope of protection of the present invention is not limited thereto. Although the present invention has been described in detail with reference to the above-described embodiments, those skilled in the art should understand that any person skilled in the art can modify or easily conceive of changes to the technical solutions described in the above-described embodiments within the technical scope disclosed by the present invention, or replace some of the technical features therein with equivalents. Such modifications, changes, or replacements do not deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A method for calibrating the load of a road vehicle, characterized in that: The method comprises: Obtain the displacement signal and model of road vehicles; determining whether the road vehicle complies with a load calibration condition based on the displacement signal; If the road vehicle meets the load calibration working condition, converting the displacement signal into an electrical signal; Determining an actual load value based on the electrical signal, the vehicle type, and a load calibration model; the load calibration model includes: a calibration model and an error correction model; The determining of the actual load value based on the electrical signal, the vehicle type and the load calibration model includes: Calibrate the load value of the road vehicle using the calibration model based on the vehicle type and the electrical signal to obtain an initial load value; Performing error correction on the initial load value using the error correction model to obtain an actual load value; The error correction model is used to perform error correction on initial load values ​​of different vehicles of the same model; The steps for establishing the error correction model are: Classify the weighing errors of different vehicles of the same model to obtain error types; the error types include: load displacement error and zero point error; The mathematical model for determining the load displacement error is a first model, and the mathematical model for determining the zero point error is a second model; Establishing the relationship between the actual value of the front and rear axle displacement of the vehicle and the theoretical value of the front and rear axle displacement; obtaining the error correction model based on the first model, the second model, the relationship, and a predetermined error parameter; The error parameter is determined as follows: Determining a first function of the static load of the vehicle to be calibrated and the body-to-axle ratio and a second function of the static load of the vehicle to be calibrated and the body-to-axle ratio; The error parameter is determined based on the first function, the second function, and a pre-measured parameter relationship.

2. The method according to claim 1, characterized in that The determining whether the road vehicle meets the load calibration condition based on the displacement signal includes: determining a driving state of the road vehicle based on the displacement signal; If the driving state is a stationary state of the vehicle, the load calibration condition is met.

3. The method according to claim 1, characterized in that After determining the actual load value based on the electrical signal and the load calibration model, the method further includes: determining an overload condition of the road vehicle based on the actual load value and a preset overload threshold; The road vehicle is warned and / or protected based on the overloading condition.

4. The method according to claim 1, wherein The first model is: ;in, and are the front axle displacement and rear axle displacement with load displacement error respectively; and are the theoretical displacements of the front and rear axles respectively; Error compensation for front axle displacement; Error compensation for rear axle displacement; The second model is: ;in, and are the front and rear axle displacements with load displacement error and zero point error respectively; is the zero bias of the front axle sensor; is the zero bias of the rear axle sensor; The relationship is: ;in, For relationships; is the error coefficient matrix: ; Here, e is a marking symbol used to distinguish variables with different meanings; is the zero bias of the front and rear axle sensors, , is the transpose of the matrix; The first function is: ;in, and They are the theoretical displacement of the front and rear axles, coefficient and coefficients are coefficients multiplied by variables. is a constant term, which has a fixed offset effect on the value of function G; The second function is: ;in, and are the displacements of the front and rear axes with load displacement error and zero point error respectively; the coefficients and coefficients are coefficients multiplied by variables. is a constant term, which has a fixed offset effect on the value of function G; The parameter relationship is: =60, , , , ;in, and are the theoretical displacements of the front and rear axle sensors respectively; and are the displacements of the front and rear axle sensors with load displacement error and zero point error respectively; is the theoretical displacement of the front axle sensor zero bias, is the theoretical displacement of the rear axle sensor zero bias, is the zero offset displacement of the front axle sensor with load displacement error and zero point error, is the zero offset displacement of the rear axle sensor with load displacement error and zero point error; The error parameters are: ;in, is the error compensation of the front axle displacement; the coefficient and coefficients are coefficients multiplied by the variables; is the error compensation of rear axle displacement; coefficient and coefficients are coefficients multiplied by the variables; and Both are zero bias of the front and rear axle sensors; is the zero offset displacement of the front axle sensor with load displacement error and zero point error; is the theoretical displacement of the front axle sensor zero bias; is the zero offset displacement of the rear axle sensor with load displacement error and zero point error; is the theoretical displacement of the rear axle sensor zero bias; The error correction model is: ;in, Here, e is a marking symbol used to distinguish variables with different meanings; is the error coefficient matrix, and ; For relationships; is the zero bias of the front and rear axle sensors; and are the theoretical displacements of the front and rear axles respectively; the coefficients and coefficients are coefficients multiplied by variables; coefficients and coefficients are coefficients multiplied by the variables; and are the displacements of the front and rear axle sensors with load displacement error and zero point error respectively; is the theoretical displacement of the front axle sensor zero bias, is the theoretical displacement of the rear axle sensor zero bias, is the zero offset displacement of the front axle sensor with load displacement error and zero point error, is the zero offset displacement of the rear axle sensor with load displacement error and zero point error.

5. A load calibration device for a road vehicle, characterized in that: A method for calibrating a load on a road vehicle according to any one of claims 1 to 4, the device comprising: A displacement signal acquisition module, used to acquire a displacement signal of a road vehicle; a load calibration working condition judgment module, configured to determine whether the road vehicle complies with the load calibration working condition based on the displacement signal; a displacement signal conversion module, configured to convert the displacement signal into an electrical signal if the road vehicle meets the load calibration working condition; The actual load value determination module is used to determine the actual load value based on the electrical signal and a load calibration model; the load calibration model includes: a calibration model and an error correction model.

6. An electronic device, characterized in that: The method comprises a processor and a memory, wherein the memory stores computer-executable instructions that can be executed by the processor, and the processor executes the computer-executable instructions to implement the load calibration method for a road vehicle according to any one of claims 1 to 4.

7. A computer-readable storage medium, characterized in that The computer-readable storage medium stores computer-executable instructions. When the computer-executable instructions are called and executed by a processor, the computer-executable instructions prompt the processor to implement the load calibration method for a road vehicle according to any one of claims 1 to 4.

Citation Information

Patent Citations

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    CN104949746A