Winding device for compressor motor stator winding
By using arc-shaped plates to close the coil in the compressor motor stator winding device, the problem of loosening and manual tensioning of the coil on the transfer mold is solved, and the automatic gathering of the coil and the improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202510135854.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2045-02-07
AI Technical Summary
In the prior art, after the stator winding is wound, the coil is relatively loose on the transfer mold and needs to be manually tightened to increase labor consumption and reduce production efficiency.
A winding device for stator winding of compressor motor is designed, and the coil is closed by arc-shaped plates to prevent the coil from being dispersed and reduce manual tensioning operation.
Through the closing effect of the arc plate, the coils are neatly gathered on the transfer mold, avoiding manual tensioning operations, saving manpower and improving production efficiency.
Smart Images

Figure CN119906221A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of motor coil production, in particular to a winding device for a compressor motor stator winding. Background Art
[0002] The motor is the power source of the compressor. There are multiple windings on the stator in the motor. The windings rotate in the magnetic field after being energized. When processing the stator, the enameled wire must first be wound into a coil winding dedicated to the stator. Specifically, the coil is wound on a winding mold to the designed number of turns, and then the coil is installed on a transfer mold. The transfer mold is inserted into the stator so that the coil fits with the ramp on the stator. The coil winding on the transfer mold is installed in the stator ramp. After the coil winding is installed, the transfer mold is taken out.
[0003] After the existing stator winding is wound, the coil is directly transferred from the winding mold to the transfer mold. The coil is still relatively loose. Therefore, after the transfer mold is installed in the stator, the coil needs to be manually tightened, which increases manpower consumption and reduces production efficiency. Therefore, it does not meet the existing needs. In this regard, we propose a winding device for compressor motor stator winding. Summary of the invention
[0004] The present invention provides a winding device for a compressor motor stator winding, which is capable of gathering the coil winding by using an arc plate to prevent the coil from being too scattered after winding. Therefore, after the transfer mold is installed in the stator, it is not necessary to manually tighten the coil, which reduces manpower consumption and improves the beneficial effect of production efficiency. It solves the problem mentioned in the above background technology that after the existing stator winding is wound, the coil is directly transferred from the winding mold to the transfer mold, and the coil is still relatively loose. Therefore, after the transfer mold is installed in the stator, it is still necessary to manually tighten the coil, which increases manpower consumption and reduces production efficiency.
[0005] The present invention provides the following technical solution: a winding device for a compressor motor stator winding, comprising a casing, a circular plate is installed on the casing, a fixing rod and a fixing plate for winding a coil winding are installed at the bottom of the circular plate, a wire feeding head is rotatably installed on the circular plate, a motor for driving the wire feeding head to make a circular motion is arranged in the casing, an arc plate for gathering the coil is hinged on the side of the casing, the other end of the arc plate is in contact with a side of the fixing plate close to the fixing rod, the arc plate is transmission connected to the motor, and when the winding is completed, the arc plate flips 180°.
[0006] As an optional solution of a winding device for a compressor motor stator winding according to the present invention, wherein: a fixing column is installed on the casing, the circular plate is fixedly installed at the bottom of the fixing column, a sleeve is rotatably installed on the fixing column, an L-shaped rod is installed at the bottom end of the sleeve, and the wire feeding head is installed at the bottom end of the L-shaped rod; A driving roller is installed on the output shaft of the motor, a No. 1 transmission rod is rotatably installed on the housing, a driven roller is arranged on the No. 1 transmission rod, and a belt is connected between the driving roller and the driven roller; A first bevel gear is installed at one end of the first transmission rod close to the sleeve, and a second bevel gear for meshing with the first bevel gear is arranged at the top end of the sleeve.
[0007] As an optional solution of a winding device for a compressor motor stator winding according to the present invention, wherein: a flat plate is provided on the side of the casing, a No. 1 rotating shaft is rotatably mounted on the flat plate, the No. 1 rotating shaft is connected to the arc plate, a flip gear is mounted on one end of the No. 1 rotating shaft, a No. 1 reciprocating mechanism is provided on the side of the casing, the No. 1 reciprocating mechanism includes a sleeve, the sleeve is mounted on the side of the casing, a piston rod is slidably mounted in the sleeve, a No. 1 movable rack for meshing with the flip gear is mounted on the top of the piston rod, and the No. 1 movable rack is set as a double-tooth rack; A fixed gear is rotatably installed on the side of the casing, and the No. 1 reciprocating mechanism also includes a No. 1 rotating rod, one end of which is fixedly connected to the side of the fixed gear, and the other end of the No. 1 rotating rod is hinged with a swing rod, and the other end of the swing rod is rotatably installed with a moving gear for meshing with the No. 1 movable rack, and a fixed rack for meshing with the moving gear is installed on the casing.
[0008] As an optional solution of a winding device for a compressor motor stator winding described in the present invention, wherein: a driving gear is arranged on the side of the driving roller, and the driving gear is arranged as an incomplete gear, a bracket is arranged inside the casing, a fixed shaft is fixedly installed on the bracket, a rotating sleeve is rotatably installed on the fixed shaft, a spring is arranged inside the rotating sleeve, one end of the spring is connected to the fixed shaft, and the other end of the spring is connected to the rotating sleeve, an energy storage gear is fixedly installed on the side of the rotating sleeve, and the energy storage gear is drivingly connected to the fixed gear.
[0009] As an optional solution of a winding device for a compressor motor stator winding according to the present invention, wherein: a No. 2 transmission rod is rotatably mounted on the housing, a pawl is hinged at one end of the No. 2 transmission rod, a ratchet is arranged inside the energy storage gear, the ratchet is movably engaged with the pawl, and a No. 3 bevel gear is mounted at the other end of the No. 2 transmission rod; A No. 2 rotating shaft is rotatably mounted on the outer side of the housing, a No. 4 bevel gear for meshing with the No. 3 bevel gear is arranged at one end of the No. 2 rotating shaft, and a transmission gear for meshing with the fixed gear is mounted at the other end of the No. 2 rotating shaft.
[0010] As an optional solution of a winding device for a compressor motor stator winding according to the present invention, wherein: a slide groove is arranged on the outer side of the casing, a slider is slidably installed in the slide groove, the flat plate is fixedly installed on the side of the slider, a mounting plate is installed on the side of the casing, and a return spring is connected between the mounting plate and the slider; The side of the housing is provided with an oblique slide groove and a straight slide groove, the straight slide groove is connected to the oblique slide groove, a cross bar is slidably installed in the oblique slide groove, a pressure rod is installed at one end of the cross bar, and the cross bar is drivingly connected to the energy storage gear; After the winding is completed, the pressure rod presses the coil tightly into the arc plate.
[0011] As an optional solution of a winding device for a compressor motor stator winding according to the present invention, wherein: a No. 2 reciprocating mechanism is arranged inside the casing, the No. 2 reciprocating mechanism is arranged in the same manner as the No. 1 reciprocating mechanism, the No. 2 reciprocating mechanism comprises a No. 2 rotating rod, the No. 2 rotating rod is arranged in the same manner as the No. 1 rotating rod, and the No. 2 rotating rod is fixedly mounted on the No. 2 transmission rod; The No. 2 reciprocating mechanism also includes a No. 2 movable rack, which is configured in the same manner as the No. 1 movable rack. The No. 2 movable rack is configured as a single-sided rack, and a pair of limit plates are installed on the side of the No. 2 movable rack. A rectangular block is slidably installed in the pair of limit plates, and the rectangular block is fixedly connected to the cross bar.
[0012] As an optional solution of a winding device for a compressor motor stator winding described in the present invention, the transmission gear is configured as an incomplete gear, and when the arc plate moves to the bottom end of the slide groove, the transmission gear meshes with the fixed gear.
[0013] As an optional solution of a winding device for a compressor motor stator winding according to the present invention, wherein: a vertical plate is installed at the bottom of the circular plate, a plurality of protrusions are arranged on the vertical plate, the protrusions are arranged to be protrusions with a semicircular cross section, the arc plate is arranged to be a metal spring, and when the arc plate moves downward, the arc plate and the arc surface of the protrusion are slidably matched; A push rod is installed on the side of the sliding block, and the push rod is located directly below the cross bar.
[0014] As an optional solution for a winding device for a compressor motor stator winding described in the present invention, rubber strips are installed on both sides of the arc plate to prevent the wire skin from being scratched, and a pair of guide wheels with grooves are arranged at the bottom of the pressure rod. When the wire is pressed, the coil is located in the groove of the guide wheel.
[0015] The present invention has the following beneficial effects:
[0016] 1. The stator winding of the compressor motor uses a winding device. When winding, the energy storage gear is driven to rotate through the active gear to make the mainspring store energy. After the winding is completed, the mainspring drives the energy storage gear to rotate in the opposite direction, so that the ratchet and the pawl are engaged, and further driven by the transmission rod No. 2, the bevel gear No. 3, the bevel gear No. 4, the transmission gear, and the transmission shaft No. 2, the reciprocating mechanism No. 1 is driven to move. When the reciprocating mechanism No. 1 moves, the movable rack No. 1 is engaged with the flip gear to flip the arc plate downward, and the coil after being gathered by the arc plate falls onto the transfer mold below. Due to the gathering effect of the arc plate, the originally loose coils are gathered together to prevent the coils from falling on the transfer mold and being too scattered. Therefore, after the transfer mold is subsequently installed on the stator, the operation of manually tightening the coils is avoided, thereby saving manpower and improving production efficiency.
[0017] 2. The winding device for the stator winding of the compressor motor, after the winding coil is wound, the No. 2 transmission rod drives the No. 2 movable rack to move downward through the No. 2 reciprocating mechanism while rotating, and the rectangular block drives the cross bar to move downward along the inclined slide groove and the straight slide groove through the engagement of the sleeve with the limit plate. While the cross bar moves downward along the inclined slide groove, the pressure rod moves to the top of the coil. When the cross bar moves downward along the straight slide groove, the pressure rod presses the coil on the arc plate and drives the arc plate to move downward. When the arc plate moves to the bottom, the flip gear on the side of the arc plate engages with the No. 1 movable rack, and the arc plate flips 180°. During the downward movement of the arc plate, the pressure rod further presses the coil, thereby improving the collection effect of the winding coil and increasing the practicality of the device.
[0018] 3. The winding device for the stator winding of the compressor motor has an arc plate set as a metal spring. During the downward movement of the arc plate, due to the sliding cooperation between the arc plate and the protrusion, the arc plate is constantly deformed, and the arc plate is bent in the direction away from the fixed rod. The arc plate continuously stretches the coil during the bending process, thereby enhancing the tightening effect of the arc plate on the coil. In addition, the rubber strips arranged on both sides of the arc plate can effectively prevent the insulation layer of the wire from being worn when the coil is stretched, thereby further increasing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention.
[0021] Figure 3 For the present invention Figure 2 Schematic diagram of the enlarged structure at point B in the middle.
[0022] Figure 4 For the present invention Figure 1 Schematic diagram of the enlarged structure at point A in the middle.
[0023] Figure 5 It is a schematic diagram of the structure inside the casing of the present invention.
[0024] Figure 6 It is a schematic diagram of the explosion structure of the energy storage gear of the present invention.
[0025] Figure 7 It is a structural schematic diagram of the pressure rod of the present invention.
[0026] Figure 8 It is a structural schematic diagram of the change of the pressure rod position of the present invention.
[0027] Fig. 9 It is a structural schematic diagram of the slider of the present invention.
[0028] Fig.10 For the present invention Figure 7 Schematic diagram of the enlarged structure at point C in the middle.
[0029] In the figure: 101, housing; 102, wire feed head; 103, fixed rod; 104, motor; 105, circular plate; 106, fixed plate; 2100, No. 1 reciprocating mechanism; 201, sleeve; 202, piston rod; 204, arc plate; 205, fixed column; 206, No. 2 bevel gear; 207, sleeve; 208, L-shaped rod; 209, No. 1 bevel gear; 210, No. 1 transmission rod; 211, driven roller; 212, belt; 213, active roller; 214, active gear; 215, No. 1 rotating shaft; 216, flip gear; 217, plate; 218, bracket; 219, energy storage gear; 220, rotating sleeve; 221, fixed shaft; 222, spring; 223, ratchet; 224, pawl; 2 25. Transmission rod No. 2; 226. Rotating rod No. 1; 227. Bevel gear No. 3; 228. Rotating shaft No. 2; 229. Bevel gear No. 4; 230. Transmission gear; 231. Fixed gear; 233. Swing rod; 234. Moving gear; 235. Movable rack No. 1; 236. Fixed rack; 3100. Reciprocating mechanism No. 2; 301. Mounting plate; 302. Return spring; 303. Slide; 304. Sliding block; 305. Movable rack No. 2; 306. Limiting plate; 307. Rectangular block; 308. Rotating rod No. 2; 309. Straight slide; 310. Oblique slide; 311. Crossbar; 312. Press rod; 313. Push rod; 401. Vertical plate; 402. Bump; 403. Rubber strip; 404. Guide wheel. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Embodiment 1: This embodiment aims to solve the problem that after the existing stator winding is wound, the coil is directly transferred from the winding mold to the transfer mold. The coil is still relatively loose. Therefore, after the transfer mold is installed in the stator, the coil needs to be manually tightened, which increases manpower consumption and reduces production efficiency. Please refer to Figures 1 to 10 A winding device for a compressor motor stator winding comprises a casing 101, a circular plate 105 is mounted on the casing 101, a fixing rod 103 and a fixing plate 106 for winding a coil winding are mounted at the bottom of the circular plate 105, a wire feeding head 102 is rotatably mounted on the circular plate 105, a motor 104 for driving the wire feeding head 102 to make a circular motion is arranged in the casing 101, an arc plate 204 for collecting the coil is hingedly connected to the side of the casing 101, the other end of the arc plate 204 abuts against a side of the fixing plate 106 close to the fixing rod 103, the arc plate 204 is transmission-connected to the motor 104, and when the winding is completed, the arc plate 204 flips 180°.
[0032] For details, please refer to Figure 1 A fixed column 205 is installed on the housing 101, a circular plate 105 is fixedly installed at the bottom of the fixed column 205, a sleeve 207 is rotatably installed on the fixed column 205, an L-shaped rod 208 is installed at the bottom end of the sleeve 207, a wire feeder 102 is installed at the bottom end of the L-shaped rod 208, an active roller 213 is installed on the output shaft of the motor 104, a No. 1 transmission rod 210 is rotatably installed on the housing 101, and a driven roller 211 is provided on the No. 1 transmission rod 210, and a driven roller 211 is provided on the driven roller 211. The roller 211 and the active roller 213 are both configured as rollers with grooves, a belt 212 is installed in the groove of the active roller 213, the other end of the belt 212 is wound in the groove of the driven roller 211, a No. 1 bevel gear 209 is installed at one end of the No. 1 transmission rod 210 close to the sleeve 207, and a No. 2 bevel gear 206 for meshing with the No. 1 bevel gear 209 is provided at the top of the sleeve 207. The active roller 213 rotates one circle, and a single winding is completed.
[0033] For details, see Figure 2 , Figure 3A plate 217 is provided on the side of the housing 101, on which a first rotating shaft 215 is rotatably installed, the first rotating shaft 215 is connected to the arc plate 204, and a flip gear 216 is installed at one end of the first rotating shaft 215. A first reciprocating mechanism 2100 is provided on the side of the housing 101, and the first reciprocating mechanism 2100 includes a sleeve 201, which is installed on the side of the housing 101, and a piston rod 202 is slidably installed in the sleeve 201. A first movable rack 235 for meshing with the flip gear 216 is installed on the top of the piston rod 202, and the first movable rack 235 is set to Double-tooth rack, a fixed gear 231 is rotatably installed on the side of the casing 101, and the fixed gear 231 is transmission-connected to the active roller 213. The No. 1 reciprocating mechanism 2100 also includes a No. 1 rotating rod 226, one end of the No. 1 rotating rod 226 is fixedly connected to the side of the fixed gear 231, and the other end of the No. 1 rotating rod 226 is hinged with a swing rod 233, and the other end of the swing rod 233 is rotatably installed with a moving gear 234, and the moving gear 234 is meshed with the No. 1 movable rack 235. A fixed rack 236 is also installed on the casing 101, and the fixed rack 236 is meshed with the moving gear 234.
[0034] Please refer to Figure 4 A driving gear 214 is arranged on the side of the driving roller 213, and the driving gear 214 is arranged as an incomplete gear. A bracket 218 is arranged inside the housing 101, and a fixed shaft 221 is fixedly installed on the bracket 218. A rotating sleeve 220 is rotatably installed on the fixed shaft 221. A spring 222 is arranged inside the rotating sleeve 220, and one end of the spring 222 is connected to the fixed shaft 221, and the other end of the spring 222 is connected to the rotating sleeve 220. An energy storage gear 219 is fixedly installed on the side of the rotating sleeve 220, and the energy storage gear 219 is transmission-connected to the fixed gear 231.
[0035] For details, see Figure 6 A No. 2 transmission rod 225 is rotatably installed on the casing 101, and a pawl 224 is hinged at one end of the No. 2 transmission rod 225. A ratchet 223 is arranged inside the energy storage gear 219, and the ratchet 223 is movably engaged with the pawl 224. A No. 3 bevel gear 227 is installed at the other end of the No. 2 transmission rod 225. A No. 2 rotating shaft 228 is rotatably installed on the outer side of the casing 101, and a No. 4 bevel gear 229 for meshing with the No. 3 bevel gear 227 is arranged at one end of the No. 2 rotating shaft 228. A transmission gear 230 for meshing with a fixed gear 231 is installed at the other end of the No. 2 rotating shaft 228, and the transmission gear 230 drives the fixed gear 231 to rotate one circle.
[0036] It should be noted that when winding, the motor 104 drives the active roller 213 to rotate. At the same time, the active gear 214 and the energy storage gear 219 arranged on the side of the driven roller 211 are meshed, and the spring 222 on the side of the energy storage gear 219 stores energy. At this time, although the energy storage gear 219 rotates, the ratchet 223 and the pawl 224 are not engaged, so the No. 2 transmission rod 225 does not rotate. After the winding coil is wound, the active gear 214 stops rotating, and the active gear 214 loses engagement with the energy storage gear 219. The energy storage gear 219 rotates in the opposite direction under the action of the spring 222, and the pawl 224 engages with the ratchet 223, and the No. 2 transmission rod 225 rotates.
[0037] It should be noted that the specific process of the No. 1 movable rack 235 in the No. 1 reciprocating mechanism 2100 driving the arc plate 204 to flip by meshing with the flip gear 216 is as follows: when the No. 2 transmission rod 225 rotates, the No. 3 bevel gear 227, the No. 4 bevel gear 229, and the No. 2 rotating shaft 228 drive the transmission gear 230 to rotate, and the transmission gear 230 drives the fixed gear 231 to rotate. At this time, the No. 1 rotating rod 226 set on the side of the fixed gear 231 makes a circular motion, and the swing rod 233 is pulled by the No. 1 rotating rod 226. The movable gear 234 moves back and forth along with the swing rod 233, further driving the movable rack 235 to move up and down, the movable rack 235 is meshed with the flip gear 216 on the side of the arc plate 204, and drives the arc plate 204 to flip downward through the flip gear 216, and the movable rack 235 completes a movement cycle, that is, the movable rack 235 first moves upward to drive the arc plate 204 to flip, and then moves downward to drive the arc plate 204 to reset.
[0038] In this embodiment: when winding, the motor 104 drives the active roller 213 to rotate, and through the transmission of the driven roller 211, the first transmission rod 210, the first bevel gear 209, the second bevel gear 206 and the sleeve 207, the L-shaped rod 208 drives the wire feeding head 102 to make a circular motion around the circular plate 105, and the wire in the wire feeding head 102 is wound on the fixed rod 103 and the fixed plate 106, and the coil wound on the fixed rod 103 and the fixed plate 106 gradually slides onto the arc plate 204. At the same time, the active gear 214 and the energy storage gear 219 arranged on the side of the driven roller 211 are meshed, and the clockwork 222 on the side of the energy storage gear 219 stores energy; After the winding coil is wound, the energy storage gear 219 rotates in the opposite direction under the action of the mainspring 222, and the pawl 224 engages with the ratchet 223, the second transmission rod 225 rotates, and further drives the transmission gear 230 to rotate through the third bevel gear 227, the fourth bevel gear 229, and the second rotating shaft 228, and the transmission gear 230 drives the fixed gear 231 to rotate. At this time, the first rotating rod 226 set on the side of the fixed gear 231 makes a circular motion, the swing rod 233 swings back and forth, and the moving gear 234 moves back and forth, further driving The No. 1 movable rack 235 moves upward, and the No. 1 movable rack 235 is meshed with the flip gear 216 on the side of the arc plate 204, and the arc plate 204 is driven to flip downward through the flip gear 216. The coils gathered by the arc plate 204 fall onto the transfer mold below. Due to the gathering effect of the arc plate 204, the originally loose coils are gathered together to prevent the coils from falling on the transfer mold and being too scattered. Therefore, after the transfer mold is subsequently installed on the stator, the operation of manually tightening the coils is avoided, thereby saving manpower and improving production efficiency.
[0039] Embodiment 2: This embodiment is intended to promote the solution of the problem of further closing and tightening the coil. This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figures 1 to 10 A slide groove 303 is arranged on the outside of the casing 101, a slider 304 is slidably installed in the slide groove 303, a flat plate 217 is fixedly installed on the side of the slider 304, a mounting plate 301 is installed on the side of the casing 101, a return spring 302 is connected between the mounting plate 301 and the slider 304, an inclined slide groove 310 and a straight slide groove 309 are opened on the side of the casing 101, the straight slide groove 309 is connected to the inclined slide groove 310, a cross bar 311 is slidably installed in the inclined slide groove 310, a pressure rod 312 is installed at one end of the cross bar 311, the cross bar 311 is transmission-connected with the energy storage gear 219, after the winding is wound, the pressure rod 312 presses the coil tightly in the arc plate 204.
[0040] In addition, see Figure 5 A No. 2 reciprocating mechanism 3100 is arranged inside the casing 101. The No. 2 reciprocating mechanism 3100 has the same arrangement as the No. 1 reciprocating mechanism 2100. The No. 2 reciprocating mechanism 3100 includes a No. 2 rotating rod 308. The No. 2 rotating rod 308 has the same arrangement as the No. 1 rotating rod 226. The No. 2 rotating rod 308 is fixedly mounted on the No. 2 transmission rod 225. The No. 2 reciprocating mechanism 3100 also includes a No. 2 movable rack 305. The No. 2 movable rack 305 has the same arrangement as the No. 1 movable rack 235. The No. 2 movable rack 305 is arranged as a single-sided rack. A pair of limit plates 306 are installed on the side of the No. 2 movable rack 305. A rectangular block 307 is slidably installed in the pair of limit plates 306. The rectangular block 307 is fixedly connected to the cross bar 311.
[0041] The transmission gear 230 is set as an incomplete gear. When the arc plate 204 moves to the bottom of the slide groove 303, the transmission gear 230 engages with the fixed gear 231. Specifically, when the arc plate 204 moves downward, the transmission gear 230 does not engage with the fixed gear 231, so the No. 1 reciprocating mechanism 2100 will not drive the arc plate 204 to flip. Only when the arc plate 204 moves to the bottom of the slide groove 303, since the transmission gear 230 engages with the fixed gear 231, the No. 1 movable rack 235 in the No. 1 reciprocating mechanism 2100 moves up and down, thereby realizing the flipping and resetting of the arc plate 204.
[0042] When the locking cam 310 is in the process of being wound, the second gear 210 is engaged with the second gear 210 by the second gear 2101, and the locking cam 310 is in the process of being lifted up and lowered, so that the locking cam 310 is in the process of being lifted up and lowered, and ..., and the locking cam 310 is in the process of being lifted up, and the locking cam 310 is in the process of being lifted up, and the locking cam 310 is in the process of being lifted up, and the locking cam 310 is in the process of being lifted
[0043] Embodiment 3: This embodiment is intended to promote the solution of the problem of further tightening the coil when the coil is transferred to the transfer mold. This embodiment is an improvement made on the basis of embodiment 2. For details, please refer to Figures 1 to 10 A vertical plate 401 is installed at the bottom of the circular plate 105, and a plurality of protrusions 402 are arranged on the vertical plate 401. The protrusion 402 is set as a protrusion with a semicircular cross-section. The arc plate 204 is set as a metal spring. When the arc plate 204 moves downward, the arc plate 204 slides with the arc surface of the protrusion 402. A push rod 313 is installed on the side of the slider 304. The push rod 313 is located directly below the cross bar 311. When the arc plate 204 moves downward, the cross bar 311 conflicts with the push rod 313. The cross bar 311 pushes the slider 304 through the push rod 313 to prevent the pressure rod 312 from exerting a large downward pressure on the coil, causing the coil to deform.
[0044] Rubber strips 403 are installed on both sides of the arc plate 204 to prevent the wire skin from being scratched. A pair of guide wheels 404 with grooves are set at the bottom of the pressure rod 312. When pressing the wire, the coil is located in the groove of the guide wheel 404. The guide wheel 404 guides the coil, which is conducive to the coil being retracted.
[0045] In this embodiment: during the downward movement of the arc plate 204, due to the sliding cooperation between the arc plate 204 and the protrusion 402, the arc plate 204 is continuously deformed, and the arc plate 204 is bent in the direction away from the fixed rod 103. The arc plate 204 continuously stretches the coil during the bending process, thereby imitating the current manual stretching. The coil becomes more orderly after being stretched by the arc plate 204, thereby enhancing the wire-organizing effect of the arc plate 204 on the coil. In addition, the rubber strips 403 arranged on both sides of the arc plate 204 can effectively prevent the insulation layer of the wire from being worn when the coil is stretched, further increasing the practicality of the device.
[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0047] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A winding device for a compressor motor stator winding, comprising a housing (101), a circular plate (105) mounted on the housing (101), a fixing rod (103) and a fixing plate (106) for winding a coil winding mounted at the bottom of the circular plate (105), a wire feed head (102) rotatably mounted on the circular plate (105), a motor (104) for driving the wire feed head (102) to perform a circular motion disposed in the housing (101), characterized in that: The side of the housing (101) is hinged with an arc plate (204) for collecting the coil, the other end of the arc plate (204) abuts against a side of the fixing plate (106) close to the fixing rod (103), the arc plate (204) is transmission-connected to the motor (104), and when the winding is completed, the arc plate (204) flips 180 degrees.
2. A winding device for a compressor motor stator winding according to claim 1, characterized in that: A fixing column (205) is installed on the housing (101), the circular plate (105) is fixedly installed on the bottom of the fixing column (205), a sleeve (207) is rotatably installed on the fixing column (205), an L-shaped rod (208) is installed at the bottom end of the sleeve (207), and the wire feeding head (102) is installed at the bottom end of the L-shaped rod (208); A driving roller (213) is mounted on the output shaft of the motor (104); a first transmission rod (210) is rotatably mounted on the housing (101); a driven roller (211) is disposed on the first transmission rod (210); and a belt (212) is connected between the driving roller (213) and the driven roller (211); A first bevel gear (209) is installed at one end of the first transmission rod (210) close to the sleeve (207), and a second bevel gear (206) for meshing with the first bevel gear (209) is provided at the top end of the sleeve (207).
3. A winding device for a compressor motor stator winding according to claim 2, characterized in that: A flat plate (217) is provided on the side of the housing (101), a first rotating shaft (215) is rotatably mounted on the flat plate (217), the first rotating shaft (215) is connected to the arc plate (204), one end of the first rotating shaft (215) is mounted with a flip gear (216), a first reciprocating mechanism (2100) is provided on the side of the housing (101), the first reciprocating mechanism (2100) comprises a sleeve (201), the sleeve (201) is mounted on the side of the housing (101), a piston rod (202) is slidably mounted in the sleeve (201), a first movable rack (235) for meshing with the flip gear (216) is mounted on the top end of the piston rod (202), and the first movable rack (235) is configured as a double-tooth rack; A fixed gear (231) is rotatably mounted on the side of the housing (101), and the No. 1 reciprocating mechanism (2100) further comprises a No. 1 rotating rod (226), one end of the No. 1 rotating rod (226) is fixedly connected to the side of the fixed gear (231), the other end of the No. 1 rotating rod (226) is hinged with a swing rod (233), the other end of the swing rod (233) is rotatably mounted with a movable gear (234) for meshing with the No. 1 movable rack (235), and a fixed rack (236) for meshing with the movable gear (234) is mounted on the housing (101).
4. A winding device for a compressor motor stator winding according to claim 3, characterized in that: A driving gear (214) is arranged on the side of the driving roller (213), and the driving gear (214) is arranged as an incomplete gear. A bracket (218) is arranged inside the housing (101), and a fixed shaft (221) is fixedly mounted on the bracket (218). A rotating sleeve (220) is rotatably mounted on the fixed shaft (221). A spring (222) is arranged inside the rotating sleeve (220), and one end of the spring (222) is connected to the fixed shaft (221), and the other end of the spring (222) is connected to the rotating sleeve (220). An energy storage gear (219) is fixedly mounted on the side of the rotating sleeve (220), and the energy storage gear (219) is drivingly connected to the fixed gear (231).
5. A winding device for a compressor motor stator winding according to claim 4, characterized in that: A second transmission rod (225) is rotatably mounted on the housing (101), a pawl (224) is hingedly connected to one end of the second transmission rod (225), a ratchet (223) is arranged inside the energy storage gear (219), the ratchet (223) is movably engaged with the pawl (224), and a third bevel gear (227) is mounted on the other end of the second transmission rod (225); A second rotating shaft (228) is rotatably mounted on the outer side of the housing (101); a fourth bevel gear (229) for meshing with the third bevel gear (227) is disposed at one end of the second rotating shaft (228); a transmission gear (230) for meshing with the fixed gear (231) is mounted at the other end of the second rotating shaft (228).
6. A winding device for a compressor motor stator winding according to claim 4, characterized in that: A slide groove (303) is provided on the outer side of the housing (101), a slider (304) is slidably mounted in the slide groove (303), the flat plate (217) is fixedly mounted on the side of the slider (304), a mounting plate (301) is mounted on the side of the housing (101), and a return spring (302) is connected between the mounting plate (301) and the slider (304); An inclined slide groove (310) and a straight slide groove (309) are provided on the side of the housing (101); the straight slide groove (309) is connected to the inclined slide groove (310); a cross bar (311) is slidably installed in the inclined slide groove (310); a pressure bar (312) is installed at one end of the cross bar (311); and the cross bar (311) is drivingly connected to the energy storage gear (219); After the winding is completed, the pressing rod (312) presses the coil tightly into the arc-shaped plate (204).
7. A winding device for a compressor motor stator winding according to claim 6, characterized in that: A second reciprocating mechanism (3100) is arranged inside the housing (101); the second reciprocating mechanism (3100) is arranged in the same manner as the first reciprocating mechanism (2100); the second reciprocating mechanism (3100) comprises a second rotating rod (308); the second rotating rod (308) is arranged in the same manner as the first rotating rod (226); the second rotating rod (308) is fixedly mounted on the second transmission rod (225); The second reciprocating mechanism (3100) further comprises a second movable rack (305), wherein the second movable rack (305) is configured in the same manner as the first movable rack (235), wherein the second movable rack (305) is configured as a single-sided rack, and a pair of limit plates (306) are installed on the side of the second movable rack (305), wherein a rectangular block (307) is slidably installed in the pair of limit plates (306), and the rectangular block (307) is fixedly connected to the cross bar (311).
8. A winding device for a compressor motor stator winding according to claim 6, characterized in that: The transmission gear (230) is configured as an incomplete gear, and when the arc-shaped plate (204) moves to the bottom end of the slide groove (303), the transmission gear (230) meshes with the fixed gear (231).
9. A winding device for a compressor motor stator winding according to claim 6, characterized in that: A vertical plate (401) is installed at the bottom of the circular plate (105), a plurality of protrusions (402) are arranged on the vertical plate (401), the protrusions (402) are arranged as protrusions with a semicircular cross-section, the arc plate (204) is arranged as a metal spring, and when the arc plate (204) moves downward, the arc plate (204) and the arc surface of the protrusion (402) are slidably matched; A push rod (313) is installed on the side of the sliding block (304), and the push rod (313) is located directly below the cross bar (311).
10. A winding device for a compressor motor stator winding according to claim 6, characterized in that: Rubber strips (403) for preventing the wire sheath from being scratched are installed on both sides of the arc-shaped plate (204), and a pair of guide wheels (404) with grooves are arranged at the bottom of the pressing rod (312). When pressing the wire, the coil is located in the groove of the guide wheel (404).
Citation Information
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