Surface treatment device and process for aluminum veneer for curtain wall
By designing a surface treatment device for curtain wall aluminum veneer that includes lifting components and roller brushes, the problems of uneven coating and dust influence of arc-shaped and wavy aluminum veneer when spraying are solved, and uniform spraying and high-quality coating are achieved.
Patent Information
- Application Number
- CN202510414122.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When spraying aluminum veneer for curtain walls, especially curved and wavy boards, it is difficult to maintain a constant distance between the spray head and the board, resulting in uneven coating and easy to contaminate dust during the process transfer and affect the spraying effect.
A surface treatment device including a processing table, a support plate, a wavy aluminum veneer, a U-shaped plate, a cover, a drum brush and a lifting assembly is designed. Through the fit of the lifting assembly, the distance between the nozzle and the surface of the wavy aluminum veneer is kept constant, and dust is cleaned with a roller brush, and dust is discharged through the exhaust pipe.
A uniform spraying of wavy aluminum veneer is achieved, avoiding the influence of dust and ensuring the uniformity and quality of the coating.
Smart Images

Figure CN119909894A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spraying devices, and in particular to a surface treatment device and process for an aluminum single plate for a curtain wall. Background Art
[0002] Aluminum veneer for curtain wall is a curtain wall material made of aluminum alloy sheet, mainly used for decoration and protection of building exterior walls. It can not only enhance the appearance of the building, but also effectively protect the building from erosion by the external environment. When processing aluminum veneer for curtain wall, its surface needs to be sprayed with paint. Spraying paint can protect the metal surface from erosion by moisture, oxygen and other corrosive substances, prolong the service life of the metal, and the coating can provide various colors and gloss to improve the appearance of metal products.
[0003] Most of the aluminum veneers used for curtain walls are flat, which is convenient for spraying. No matter it is automatic spraying by a machine or manual spraying, by moving the nozzle vertically up and down, the distance between the nozzle and the aluminum veneer can be well controlled to remain relatively equal, thereby relatively ensuring the uniformity of the spray coating. However, some aluminum veneers are arc-shaped or wavy. When spraying this type of aluminum veneer, it is not easy to control the distance between the nozzle and the aluminum veneer, which leads to uneven spray coating. Moreover, in the process of transferring the aluminum veneer from one process to another, dust will fall on the surface of the aluminum veneer, and this dust will also affect the spraying effect. Summary of the invention
[0004] 1. Purpose of the invention In view of this, the purpose of the present invention is to propose a surface treatment device and process for aluminum veneers for curtain walls. The technical problem to be solved is that most of the existing aluminum veneers for curtain walls are flat, and this type of aluminum veneer is convenient for spraying. Whether it is automatic spraying by a machine or manual spraying, by vertically moving the nozzle up and down, the distance between the nozzle and the aluminum veneer can be well controlled to be maintained at a relatively equal distance, thereby relatively ensuring the uniformity of the spray coating. However, some aluminum veneers are arc-shaped or wavy. When spraying this type of aluminum veneer, it is not easy to control the distance between the nozzle and the aluminum veneer, which leads to unevenness of the spray coating. Moreover, in the process of transferring the aluminum veneer from one process to another, dust will fall on the surface of the aluminum veneer, and this dust will also affect the spraying effect.
[0005] (II) Technical solution In order to achieve the above technical purpose, the present invention provides a surface treatment device for aluminum veneer for curtain wall: It includes a processing table, on the top of which two first vertical plates are fixed. One side of each first vertical plate is fixed with a support plate. Between the two support plates, there is a corrugated aluminum single plate. The support plates are provided with storage grooves, and both sides of the corrugated aluminum single plate can be embedded into the storage grooves. On the outside of one of the support plates, there is a U-shaped plate. Inside the U-shaped plate, there are two cover bodies, and the openings of the two cover bodies face each other. Inside the cover body, a rotating shaft and a roller brush are rotatably connected. On the outside of the rotating shaft, a plurality of rollers are fixed, and the rollers can roll on the outside of the support plate and the corrugated aluminum single plate. On one side of the cover body, there is a connection component. When the rollers roll on the corrugated aluminum single plate, the roller brush is driven to rotate through the connection component. On one side of the cover body, there is an aggregate pipe, and a plurality of nozzles are installed on the aggregate pipe. On one side of the U-shaped plate, a connecting column is rotatably connected. On one side of the connecting column, there is a lifting component. When the lifting component is used to control the movement of the cover body on the corrugated aluminum single plate, the U-shaped plate can rise and fall along with the fluctuation of the corrugated aluminum single plate to ensure that the nozzles always maintain the same distance from the surface of the corrugated aluminum single plate.
[0006] Preferably, the lifting component includes a C-shaped plate. Inside the C-shaped plate, two guide rods are fixed. The end of the connecting column away from the U-shaped plate is fixed with a moving plate. Both guide rods penetrate through the moving plate, and the moving plate is slidably fitted outside the guide rods.
[0007] Preferably, two second vertical plates are fixed on the top of the processing table. Between the two second vertical plates, a limiting rod is fixedly connected. Between the two second vertical plates, a threaded rod is rotatably connected. One side of the C-shaped plate is fixed with a rectangular plate. The threaded rod penetrates through the rectangular plate and is threadedly connected with the rectangular plate. The limiting rod penetrates through the rectangular plate, and the rectangular plate slides outside the limiting rod. A servo motor is installed on one of the second vertical plates, and the output end of the servo motor is fixed to one end of the threaded rod.
[0008] Preferably, the connection component includes a driving wheel. The end of the rotating shaft extending outside the cover body is fixed to the driving wheel. The end of the roller shaft of the roller brush extending outside the cover body is fixed with a driven wheel. The driving wheel and the driven wheel are driven by a belt.
[0009] Preferably, a plurality of brackets are fixed on both aggregate pipes. One end of each bracket is fixed to the cover body. One ends of the two aggregate pipes are fixedly connected and communicated with a first connecting pipe. A guide pipe is fixedly connected and communicated with the first connecting pipe. A paint tank is arranged below the processing table. A pump body is installed on the paint tank. The end of the guide pipe away from the nozzle is fixedly connected and communicated with the discharge port of the pump body. A suction pipe is fixedly connected and communicated with the feed port of the pump body, and the suction pipe extends into the paint tank.
[0010] Preferably, suction pipes are provided on the sides of the two cover bodies away from each other. A plurality of conduits are fixedly connected and communicated on the sides of the two cover bodies away from each other. The ends of the conduits away from the cover bodies are fixedly connected and communicated with the corresponding suction pipes. One ends of the two suction pipes are fixedly connected and communicated with a second connecting pipe together. An extraction pipe is fixedly connected and communicated on the second connecting pipe. An air extraction pump is installed on the paint can. The end of the extraction pipe away from the second connecting pipe is fixedly connected and communicated with the air inlet of the air extraction pump. The air outlet of the air extraction pump is fixedly connected and communicated with an exhaust pipe.
[0011] Preferably, a first stroke groove and a second stroke groove are formed in the processing table. The material guiding pipe is slidably fitted in the first stroke groove, and the extraction pipe is slidably fitted in the second stroke groove.
[0012] Preferably, a rectangular groove is formed in the U-shaped plate. One side of the cover body is fixed with a rectangular rod. The rectangular rod is slidably fitted in the rectangular groove, and both sides of the rectangular rod are in contact with the inner wall of the rectangular groove. A bidirectional screw rod is rotatably connected in the rectangular groove. The bidirectional screw rod penetrates through the rectangular rod and is threadedly connected with the rectangular rod. The two thread segments of the bidirectional screw rod have opposite thread directions, and the two rectangular rods are respectively located on different thread segments of the bidirectional screw rod.
[0013] Preferably, a notch is formed on one side of the cover body. A cylindrical rod is fixed in the notch. A baffle is rotatably connected in the notch, and an inner cavity is formed in the baffle. The cylindrical rod is located inside the inner cavity. A coil spring is arranged in the inner cavity. One side of the coil spring is fixed to the cylindrical rod, and the other side of the coil spring is fixed to the inner wall of the inner cavity.
[0014] The present invention also provides a surface treatment process for aluminum single plates for curtain walls, which is applied to the surface treatment device for aluminum single plates for curtain walls described in any one of the above. The treatment process includes the following steps: Step 1: First, place the corrugated aluminum single plate into the storage grooves of the two support plates; Step 2: Rotate the bidirectional screw rod to drive the two rectangular rods to approach each other. When the rectangular rods move, they drive the cover body to move, and then drive the two cover bodies to approach the support plate. Stop rotating the bidirectional screw rod until the rollers are in contact with the support plate; Step 3: Start the servo motor to drive the threaded rod to rotate. When the threaded rod rotates, it drives the rectangular plate to move. When the rectangular plate moves, it drives the U-shaped plate to move, and then drives the cover body to move. Start the pump body to transport the paint in the paint can to the aggregate pipe through the material guiding pipe, and then spray it out from the nozzle; Step 4: When the U-shaped plate moves to the outside of the wavy aluminum veneer, the roller rolls on the surface of the wavy aluminum veneer, and as the wavy aluminum veneer fluctuates, the U-shaped plate rotates on the connecting column, and the moving plate moves up and down on the guide rod as the wavy aluminum veneer fluctuates, so that the roller is always located on the surface of the wavy aluminum veneer and rolls, so that the distance between the nozzle and the surface of the wavy aluminum veneer is constant, ensuring the uniformity of spraying; Step 5: When the roller rolls on the surface of the wavy aluminum veneer, it drives the shaft to rotate. When the shaft rotates, it drives the driving wheel to rotate. When the driving wheel rotates, it drives the driven wheel to rotate through the belt, and then drives the roller brush to rotate. When the roller brush rotates, it cleans the dust on the surface of the wavy aluminum veneer. Then start the vacuum pump and extract the air in the cover through the vacuum pipe, so that the cleaned dust is sucked into the vacuum pipe and then discharged from the exhaust pipe.
[0015] It can be seen from the above technical solutions that this application has the following beneficial effects: 1: When the U-shaped plate moves on the outside of the wavy aluminum veneer, the roller rolls on the surface of the wavy aluminum veneer, and as the wavy aluminum veneer fluctuates, the U-shaped plate rotates on the connecting column, and the moving plate moves up and down on the guide rod as the wavy aluminum veneer fluctuates, so that the roller is always on the surface of the wavy aluminum veneer and rolls, so that the distance between the nozzle and the surface of the wavy aluminum veneer is constant, ensuring the uniformity of spraying.
[0016] 2: When the roller rolls on the surface of the wavy aluminum veneer, it drives the shaft to rotate. When the shaft rotates, it drives the driving wheel to rotate. When the driving wheel rotates, it drives the driven wheel to rotate through the belt, and then drives the roller brush to rotate. When the roller brush rotates, it cleans the dust on the surface of the wavy aluminum veneer. Then start the vacuum pump and extract the air in the cover through the vacuum pipe, so that the cleaned dust is sucked into the vacuum pipe and then discharged from the exhaust pipe, avoiding dust adhering to the wavy aluminum veneer and affecting the spraying effect.
[0017] 3: When the roller, the support plate and the surface of the corrugated aluminum veneer are in contact with each other, the baffle, the support plate and the corrugated aluminum veneer have been in contact with each other in advance, and the baffle has been squeezed, so that the coil spring is in a compressed state, so that the baffle above or below the support plate can be in contact with the support plate. At this time, the baffle can block the airflow when the dust in the cover is sucked away and affect the spraying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0019] Figure 1 A schematic structural diagram of a surface treatment device for an aluminum veneer for curtain wall provided by the present invention; Figure 2 A schematic diagram of the disassembled structure of a surface treatment device for an aluminum veneer for curtain wall provided by the present invention; Figure 3 A schematic structural diagram of another viewing angle of a surface treatment device for an aluminum veneer for curtain wall provided by the present invention; Figure 4 The present invention provides Figure 3 The structural diagram at A in the middle; Figure 5 A schematic diagram of the internal structure of the cover provided by the present invention; Figure 6 The present invention provides Figure 5 Another perspective diagram of the structure; Figure 7 The present invention provides Figure 6 The structural diagram at B in the middle; Figure 8 A partial structural schematic diagram of a surface treatment device for an aluminum veneer for curtain wall provided by the present invention; Fig. 9 A schematic cross-sectional structure diagram of the cover body provided by the present invention; Fig.10 The present invention provides Fig. 9 Schematic diagram of the structure at C in the middle.
[0020] Description of the drawings: 1. Processing table; 2. First vertical plate; 3. Support plate; 4. Storage slot; 5. Corrugated aluminum veneer; 6. U-shaped plate; 7. Cover; 8. Rotating shaft; 9. Roller brush; 10. Roller; 11. Collecting pipe; 12. Nozzle; 13. Bracket; 14. U-shaped plate; 15. Guide rod; 16. Moving plate; 17. Connecting column; 18. Second vertical plate; 19. Threaded rod; 20. Limit rod; 21. Rectangular plate; 22. Servo motor; 23. Driving wheel; 24 , driven wheel; 25, belt; 26, first connecting pipe; 27, material guide pipe; 28, first stroke groove; 29, paint tank; 30, pump body; 31, suction pipe; 32, air suction pipe; 33, guide tube; 34, second connecting pipe; 35, exhaust pipe; 36, second stroke groove; 37, exhaust pump; 38, exhaust pipe; 39, rectangular rod; 40, rectangular groove; 41, bidirectional screw; 42, notch; 43, cylindrical rod; 44, baffle; 45, inner cavity; 46, coil spring. DETAILED DESCRIPTION
[0021] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, and use. It should be understood that in all of these figures, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may be exaggerated to illustrate the relevant details or structures of the embodiments of the present disclosure.
[0022] Reference Figure 1-10 : Embodiment 1 A surface treatment device for an aluminum single plate for curtain wall includes a processing table 1, two first vertical plates 2 are fixed on the top of the processing table 1, a support plate 3 is fixed on one side of the first vertical plate 2, a corrugated aluminum single plate 5 is arranged between the two support plates 3, a storage groove 4 is opened on the support plate 3, and both sides of the corrugated aluminum single plate 5 can be embedded in the storage groove 4, a U-shaped plate 6 is arranged on the outer side of one of the support plates 3, two cover bodies 7 are arranged in the U-shaped plate 6, and the openings of the two cover bodies 7 are arranged opposite to each other, a rotating shaft 8 and a roller brush 9 are rotatably connected in the cover body 7, a plurality of rollers 10 are fixed on the outer side of the rotating shaft 8, and the rollers 10 can be rotated on the support plate 3. The plate 3 and the outer side of the corrugated aluminum single plate 5 roll, and a connecting component is arranged on one side of the cover body 7. When the roller 10 rolls on the corrugated aluminum single plate 5, the roller brush 9 is driven to rotate through the connecting component. A collecting pipe 11 is arranged on one side of the cover body 7, and a plurality of nozzles 12 are installed on the collecting pipe 11. A connecting column 17 is rotatably connected to one side of the U-shaped plate 6, and a lifting component is arranged on one side of the connecting column 17. The lifting component is used to control the cover body 7 to move on the corrugated aluminum single plate 5. The U-shaped plate 6 can rise and fall with the fluctuation of the corrugated aluminum single plate 5 to ensure that the nozzle 12 always maintains the same distance from the surface of the corrugated aluminum single plate 5.
[0023] Among them, a rectangular groove 40 is opened in the U-shaped plate 6, and a rectangular rod 39 is fixed on one side of the cover body 7. The rectangular rod 39 is slidably fitted in the rectangular groove 40, and both sides of the rectangular rod 39 are in contact with the inner wall of the rectangular groove 40. A bidirectional screw 41 is rotatably connected in the rectangular groove 40. The bidirectional screw 41 passes through the rectangular rod 39 and is threadedly connected to the rectangular rod 39. The two sections of the thread of the bidirectional screw 41 are in opposite directions, and the two rectangular rods 39 are respectively located on different thread sections of the bidirectional screw 41.
[0024] When in use, first put the corrugated aluminum single plate 5 into the storage groove 4 of the two support plates 3, and then rotate the bidirectional screw 41 to drive the two rectangular rods 39 to approach each other. When the rectangular rod 39 moves, it drives the cover body 7 to move, and then drives the two cover bodies 7 to approach the support plate 3 until the roller 10 and the support plate 3 are in contact. Then stop rotating the bidirectional screw 41. At this time, the roller 10 and the support plate 3 are in contact, but there is still a gap between the bottom of the cover body 7 and the support plate 3, so that when the roller 10 rolls on the curved part on the corrugated aluminum single plate 5, the bottom of the cover body 7 will not touch the corrugated aluminum single plate 5.
[0025] In addition, the lifting assembly includes a U-shaped plate 14, two guide rods 15 are fixed inside the U-shaped plate 14, a movable plate 16 is fixed at the end of the connecting column 17 away from the U-shaped plate 6, the two guide rods 15 both penetrate the movable plate 16, and the movable plate 16 is slidably fitted on the outside of the guide rod 15, two second vertical plates 18 are fixed on the top of the processing table 1, a limiting rod 20 is commonly fixed between the two second vertical plates 18, and a threaded rod 19 is rotatably connected between the two second vertical plates 18, a rectangular plate 21 is fixed on one side of the U-shaped plate 14, the threaded rod 19 penetrates the rectangular plate 21 and is threadedly connected to the rectangular plate 21, the limiting rod 20 penetrates the rectangular plate 21, and the rectangular plate 21 slides on the outside of the limiting rod 20, a servo motor 22 is installed on one of the second vertical plates 18, and the output end of the servo motor 22 is fixed to one end of the threaded rod 19.
[0026] In addition, a plurality of brackets 13 are fixed on the two collecting pipes 11, one end of the bracket 13 is fixed to the cover body 7, one end of the two collecting pipes 11 is fixed together and connected with a first connecting pipe 26, and a material guide pipe 27 is fixed and connected to the first connecting pipe 26, a paint tank 29 is arranged below the processing table 1, a pump body 30 is installed on the paint tank 29, one end of the material guide pipe 27 away from the nozzle 12 is fixed and connected to the discharge port of the pump body 30, a suction pipe 31 is fixed and connected to the feed port of the pump body 30, and the suction pipe 31 extends into the paint tank 29, and a suction pipe 32 is arranged on the side of the two cover bodies 7 away from each other, and the side of the two cover bodies 7 away from each other is fixed and There are multiple ducts 33 connected, and one end of the duct 33 away from the cover body 7 is fixed and connected to the corresponding suction pipe 32, one end of the two suction pipes 32 is commonly fixed and connected to the second connecting pipe 34, and the second connecting pipe 34 is fixed with an exhaust pipe 35 and connected, and an exhaust pump 37 is installed on the paint tank 29, one end of the exhaust pipe 35 away from the second connecting pipe 34 is fixed and connected to the air inlet of the exhaust pump 37, and the air outlet of the exhaust pump 37 is fixed and connected to the exhaust pipe 38, and a first stroke groove 28 and a second stroke groove 36 are opened in the processing table 1, the guide pipe 27 is slidably fitted in the first stroke groove 28, and the exhaust pipe 35 is slidably fitted in the second stroke groove 36.
[0027] When in use, start the servo motor 22 to drive the threaded rod 19 to rotate, and when the threaded rod 19 rotates, it drives the rectangular plate 21 to move, and when the rectangular plate 21 moves, it drives the U-shaped plate 14 to move, and then drives the U-shaped plate 6 to move, and when the U-shaped plate 6 moves, it drives the cover body 7 to move, and start the pump body 30 to transport the paint in the paint tank 29 to the collecting pipe 11 through the guide pipe 27, and then spray it out from the nozzle 12, and then the spraying work can be carried out. When the U-shaped plate 6 moves to the outside of the wavy aluminum single plate 5, the roller 10 rolls on the surface of the wavy aluminum single plate 5, and with the fluctuation of the wavy aluminum single plate 5, the U-shaped plate 6 rotates on the connecting column 17, and the movable plate 16 moves up and down on the guide rod 15 with the fluctuation of the wavy aluminum single plate 5, so that the roller 10 is always located on the surface of the wavy aluminum single plate 5 and rolls, so that the distance between the nozzle 12 and the surface of the wavy aluminum single plate 5 is constant, ensuring the uniformity of the spraying.
[0028] It should be noted that the nozzle 12 and the suction pipe 32 are made of metal and do not deform, the exhaust pipe 35 and the guide pipe 27 are made of PVC (polyvinyl chloride), are soft in texture, and can be bent and deformed. When the U-shaped plate 6 moves on the wavy aluminum single plate 5, the guide pipe 27 and the exhaust pipe 35 can be deformed in the direction of movement, but the thickness of the exhaust pipe 35 and the guide pipe 27 is thick enough. When the vacuum pump 37 is pumping air, the exhaust pipe 35 will not be concave, so that the exhaust pipe 35 can smoothly extract the air in the cover body 7. In addition, a feeding pipe is fixed and connected to the paint tank 29, and a pipe cap is threadedly connected to the feeding pipe, and the servo motor 2 in this embodiment 2. The pump body 30 and the vacuum pump 37 are conventional equipment purchased on the market and known to those skilled in the art. The models can be selected or customized according to actual needs. In this technical solution, we only use them and do not improve their structure and function. For technicians in this field, their setting method, installation method and electrical connection method only need to be debugged and operated according to the requirements of their instruction manual, and will not be described in detail here. The servo motor 22, the pump body 30 and the vacuum pump 37 are all provided with matching control switches. The installation position of the control switch is selected according to actual use requirements to facilitate the operator to operate and control.
[0029] Furthermore, the connecting component includes a driving wheel 23, one end of the rotating shaft 8 extending outside the cover body 7 is fixed to the driving wheel 23, and the roller of the roller brush 9 extends to one end outside the cover body 7 and is fixed with a driven wheel 24, and the driving wheel 23 and the driven wheel 24 are driven by a belt 25.
[0030] When in use, when the roller 10 rolls on the surface of the wavy aluminum single plate 5, it drives the rotating shaft 8 to rotate, and when the rotating shaft 8 rotates, it drives the driving wheel 23 to rotate. When the driving wheel 23 rotates, it drives the driven wheel 24 to rotate through the belt 25, and then drives the roller brush 9 to rotate. When the roller brush 9 rotates, it cleans the dust on the surface of the wavy aluminum single plate 5, and then starts the vacuum pump 37 to extract the air in the cover body 7 through the vacuum pipe 35, so that the cleaned dust is sucked into the vacuum pipe 35 and then discharged from the exhaust pipe 38.
[0031] Specifically, a slot 42 is provided on one side of the cover body 7, a cylindrical rod 43 is fixed in the slot 42, a baffle 44 is rotatably connected in the slot 42, and an inner cavity 45 is provided in the baffle 44, the cylindrical rod 43 is located inside the inner cavity 45, a coil spring 46 is provided in the inner cavity 45, one side of the coil spring 46 is fixed to the cylindrical rod 43, and the other side of the coil spring 46 is fixed to the inner wall of the inner cavity 45.
[0032] It should be noted that when the coil spring 46 is in the normal state, the baffle 44 is in an inclined state, and at this time the distance from the bottom of the baffle 44 to the bottom of the cover body 7 is greater than the distance from the bottom of the roller 10 to the bottom of the cover body 7, so that in the process of bringing the cover body 7 close to the support plate 3 and the wavy aluminum single plate 5, when the roller 10 and the surfaces of the support plate 3 and the wavy aluminum single plate 5 are in contact with each other, the baffle 44 and the support plate 3 and the wavy aluminum single plate 5 have already been in contact with each other in advance, and the baffle 44 has been squeezed, so that the coil spring 46 is in a compressed state, so that the baffle 44 above or below the support plate 3 can be in contact with the support plate 3, and the baffle 44 at this time can have a blocking effect to prevent the airflow when the dust in the cover body 7 is sucked away from affecting the spraying process.
[0033] Embodiment 2 A surface treatment process of an aluminum veneer for curtain wall, based on the first embodiment, comprises the following steps: Step 1: First, place the corrugated aluminum veneer 5 into the storage slots 4 of the two support plates 3; Step 2: Rotate the bidirectional screw 41 to drive the two rectangular rods 39 to move closer to each other. When the rectangular rod 39 moves, it drives the cover 7 to move, and then drives the two cover bodies 7 to move closer to the support plate 3. After the roller 10 and the support plate 3 are in contact, stop rotating the bidirectional screw 41. Step 3: Start the servo motor 22 to drive the threaded rod 19 to rotate, and when the threaded rod 19 rotates, it drives the rectangular plate 21 to move, and when the rectangular plate 21 moves, it drives the U-shaped plate 14 to move, and then drives the U-shaped plate 6 to move, and when the U-shaped plate 6 moves, it drives the cover body 7 to move, and start the pump body 30 to transport the paint in the paint tank 29 to the collecting pipe 11 through the guide pipe 27, and then spray it out from the nozzle 12 for spraying; Step 4: When the U-shaped plate 6 moves to the outside of the corrugated aluminum veneer 5, the roller 10 rolls on the surface of the corrugated aluminum veneer 5, and as the corrugated aluminum veneer 5 fluctuates, the U-shaped plate 6 rotates on the connecting column 17, and the moving plate 16 moves up and down on the guide rod 15 as the corrugated aluminum veneer 5 fluctuates, so that the roller 10 is always located on the surface of the corrugated aluminum veneer 5 and rolls, so that the distance between the nozzle 12 and the surface of the corrugated aluminum veneer 5 is constant, ensuring the uniformity of spraying; Step five: When the roller 10 rolls on the surface of the wavy aluminum veneer 5, it drives the rotating shaft 8 to rotate. When the rotating shaft 8 rotates, it drives the driving wheel 23 to rotate. When the driving wheel 23 rotates, it drives the driven wheel 24 to rotate through the belt 25, and then drives the roller brush 9 to rotate. When the roller brush 9 rotates, it cleans the dust on the surface of the wavy aluminum veneer 5, and then starts the vacuum pump 37 to extract the air in the cover body 7 through the vacuum pipe 35, so that the cleaned dust is sucked into the vacuum pipe 35 and then discharged from the exhaust pipe 38.
[0034] The exemplary implementation scheme of the present disclosure is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present disclosure, various modifications and variations can be made to the above-mentioned specific embodiments, and various technical features and structures proposed in the present disclosure can be combined in various ways without exceeding the protection scope of the present disclosure, which is determined by the attached claims.
Claims
1. A surface treatment device for an aluminum veneer for curtain wall, comprising a processing table (1), characterized in that: Two first vertical plates (2) are fixed to the top of the processing table (1). A support plate (3) is fixed to one side of each first vertical plate (2). A corrugated aluminum single plate (5) is arranged between the two support plates (3). A storage groove (4) is formed in the support plate (3). Both sides of the corrugated aluminum single plate (5) can be embedded into the storage groove (4). A U-shaped plate (6) is arranged outside one of the support plates (3). Two cover bodies (7) are arranged inside the U-shaped plate (6), and the openings of the two cover bodies (7) face each other. A rotating shaft (8) and a roller brush (9) are rotatably connected inside the cover body (7). A plurality of rollers (10) are fixed to the outside of the rotating shaft (8). The rollers (10) can roll on the outside of the support plate (3) and the corrugated aluminum single plate (5). A connecting component is arranged on one side of the cover body (7). When the rollers (10) roll on the corrugated aluminum single plate (5), the roller brush (9) is driven to rotate through the connecting component; An aggregate pipe (11) is arranged on one side of the cover body (7). A plurality of spray heads (12) are installed on the aggregate pipe (11). A connecting column (17) is rotatably connected to one side of the U-shaped plate (6). A lifting component is arranged on one side of the connecting column (17). When the lifting component is used to control the cover body (7) to move on the corrugated aluminum single plate (5), the U-shaped plate (6) can rise and fall along with the fluctuation of the corrugated aluminum single plate (5) to ensure that the spray heads (12) always maintain the same distance from the surface of the corrugated aluminum single plate (5).
2. The surface treatment device for an aluminum veneer for curtain wall according to claim 1, characterized in that: The lifting component includes a C-shaped plate (14). Two guide rods (15) are fixed inside the C-shaped plate (14). One end of the connecting column (17) away from the U-shaped plate (6) is fixed with a moving plate (16). Both of the guide rods (15) penetrate through the moving plate (16), and the moving plate (16) is slidably matched with the outside of the guide rods (15).
3. The surface treatment device for an aluminum veneer for curtain wall according to claim 2, characterized in that: Two second vertical plates (18) are fixed to the top of the processing table (1). A limiting rod (20) is jointly fixed between the two second vertical plates (18). A threaded rod (19) is rotatably connected between the two second vertical plates (18). One side of the C-shaped plate (14) is fixed with a rectangular plate (21). The threaded rod (19) penetrates through the rectangular plate (21) and is threadedly connected to the rectangular plate (21). The limiting rod (20) penetrates through the rectangular plate (21), and the rectangular plate (21) slides on the outside of the limiting rod (20). A servo motor (22) is installed on one of the second vertical plates (18). The output end of the servo motor (22) is fixed to one end of the threaded rod (19).
4. The surface treatment device for an aluminum veneer for curtain wall according to claim 1, characterized in that: The connecting component includes a driving wheel (23). One end of the rotating shaft (8) extending outside the cover body (7) is fixed to the driving wheel (23). One end of the roller shaft of the roller brush (9) extending outside the cover body (7) is fixed with a driven wheel (24). The driving wheel (23) and the driven wheel (24) are driven by a belt (25).
5. The surface treatment device for an aluminum veneer for curtain wall according to claim 1, characterized in that: A plurality of brackets (13) are fixed on the two collecting pipes (11), one end of the bracket (13) is fixed to the cover body (7), one end of the two collecting pipes (11) is commonly fixed to and connected with a first connecting pipe (26), a material guide pipe (27) is fixed to and connected with the first connecting pipe (26), a paint tank (29) is arranged below the processing table (1), a pump body (30) is installed on the paint tank (29), one end of the material guide pipe (27) away from the nozzle (12) is fixed to and connected with the discharge port of the pump body (30), a suction pipe (31) is fixed to and connected with the feed port of the pump body (30), and the suction pipe (31) extends into the paint tank (29).
6. The surface treatment device for an aluminum veneer for curtain wall according to claim 5, characterized in that: An air suction pipe (32) is provided on the side of the two covers (7) away from each other. A plurality of conduits (33) are fixed and connected to the side of the two covers (7) away from each other. One end of the conduit (33) away from the covers (7) is fixed and connected to the corresponding air suction pipe (32). One end of the two air suction pipes (32) is fixed and connected to a second connecting pipe (34). An air extraction pipe (35) is fixed and connected to the second connecting pipe (34). An air extraction pump (37) is installed on the paint tank (29). One end of the air extraction pipe (35) away from the second connecting pipe (34) is fixed and connected to an air inlet of the air extraction pump (37). An air outlet of the air extraction pump (37) is fixed and connected to an exhaust pipe (38).
7. The surface treatment device for an aluminum veneer for curtain wall according to claim 6, characterized in that: A first stroke groove (28) and a second stroke groove (36) are provided in the processing table (1); the material guide pipe (27) is slidably fitted in the first stroke groove (28); and the air extraction pipe (35) is slidably fitted in the second stroke groove (36).
8. The surface treatment device for an aluminum veneer for curtain wall according to claim 1, characterized in that: A rectangular groove (40) is provided in the U-shaped plate (6), a rectangular rod (39) is fixed on one side of the cover body (7), the rectangular rod (39) is slidably fitted in the rectangular groove (40), and both sides of the rectangular rod (39) are in contact with the inner wall of the rectangular groove (40), a bidirectional screw (41) is rotatably connected in the rectangular groove (40), the bidirectional screw (41) passes through the rectangular rod (39) and is threadedly connected to the rectangular rod (39), two sections of the thread of the bidirectional screw (41) are in opposite directions, and the two rectangular rods (39) are respectively located on different thread sections of the bidirectional screw (41).
9. The surface treatment device for an aluminum veneer for curtain wall according to claim 1, characterized in that: A notch (42) is provided on one side of the cover body (7), a cylindrical rod (43) is fixed in the notch (42), a baffle (44) is rotatably connected in the notch (42), and an inner cavity (45) is provided in the baffle (44), the cylindrical rod (43) is located inside the inner cavity (45), a coil spring (46) is provided in the inner cavity (45), one side of the coil spring (46) is fixed to the cylindrical rod (43), and the other side of the coil spring (46) is fixed to the inner wall of the inner cavity (45).
10. A surface treatment process of aluminum veneer for curtain wall, characterized in that: The surface treatment device for the aluminum veneer for curtain wall according to any one of claims 1 to 9, the treatment process comprises the following steps: Step 1: First, place the corrugated aluminum veneer (5) into the storage grooves (4) of the two support plates (3); Step 2: Rotate the bidirectional screw rod (41) to drive the two rectangular rods (39) to approach each other. When the rectangular rods (39) move, they drive the cover body (7) to move, and then drive the two cover bodies (7) to approach the support plate (3). Stop rotating the bidirectional screw rod (41) until the rollers (10) are in contact with the support plate (3). Step 3: Start the servo motor (22) to drive the threaded rod (19) to rotate. When the threaded rod (19) rotates, it drives the rectangular plate (21) to move. When the rectangular plate (21) moves, it drives the U-shaped plate (14) to move, and then drives the U-shaped plate (6) to move. When the U-shaped plate (6) moves, it drives the cover body (7) to move. Start the pump body (30) to convey the paint in the paint can (29) to the collecting pipe (11) through the material guiding pipe (27), and then spray it out from the spray head (12). Step 4: When the U-shaped plate (6) moves to the outside of the corrugated aluminum single plate (5), at this time, the rollers (10) roll on the surface of the corrugated aluminum single plate (5). Along with the undulation change of the corrugated aluminum single plate (5), the U-shaped plate (6) rotates on the connecting column (17), and the moving plate (16) moves up and down on the guide rod (15) along with the undulation change of the corrugated aluminum single plate (5), so that the rollers (10) are always located on the surface of the corrugated aluminum single plate (5) to roll, ensuring that the distance between the spray head (12) and the surface of the corrugated aluminum single plate (5) is constant, and ensuring the uniformity of spraying. Step 5: When the rollers (10) roll on the surface of the corrugated aluminum single plate (5), they drive the rotating shaft (8) to rotate. When the rotating shaft (8) rotates, it drives the driving wheel (23) to rotate. When the driving wheel (23) rotates, it drives the driven wheel (24) to rotate through the belt (25), and then drives the roller brush (9) to rotate. When the roller brush (9) rotates, it sweeps the dust on the surface of the corrugated aluminum single plate (5). Then start the air extraction pump (37), and extract the air in the cover body (7) through the air extraction pipe (35), so that the swept dust is sucked into the air extraction pipe (35) and then discharged from the exhaust pipe (38).
Citation Information
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