Intelligent gluing equipment for vehicle lamp sealing process
Through the coordinated work of three-dimensional scanning technology and servo control mechanism, high-precision glue coating for complex-shaped car lights is achieved, which solves the problem that traditional equipment cannot automatically adjust the glue coating position and angle, improves the automation level and production efficiency of the sealing process, and ensures the uniformity and accuracy of the glue coating process.
Patent Information
- Application Number
- CN202510417026.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional intelligent glue coating equipment cannot automatically adjust the glue position and angle according to the complex curve of the headlights, and it is difficult to achieve high-precision glue coating for complex-shaped headlights, resulting in unsatisfactory glue coating effect, wasted glue, and may overflow or drip, affecting the sealing effect and the life of the headlights.
Three-dimensional scanning technology is used to obtain the three-dimensional data of the car lights, and the coordinated work of the servo control mechanism and the angle adjustment mechanism can achieve accurate adjustment of the glue coating position and angle. It is equipped with position sensors and cameras for precise positioning and glue coating details control, the host performs data analysis and intelligent control, and automatically adjusts the glue coating position and angle according to the shape of the headlights.
High-precision glue coating for complex-shaped car lights is achieved, ensuring the uniformity and accuracy of the glue coating process, improving the automation level and production efficiency of the car light sealing process, avoiding glue waste, overflow or dripping, and extending the service life of the car lights.
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Figure CN119909900A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of vehicle lamp processing, and in particular to an intelligent gluing device used in a vehicle lamp sealing process. Background Art
[0002] With the rapid development of my country's automobile industry, the sealing process of car lights has become one of the important links in automobile manufacturing. The sealing process of vehicle car lights is an important link to ensure the safe operation of vehicles. Car light sealing can effectively prevent external factors such as rain, mud and dust from invading the internal circuits and precision components of car lights, thereby ensuring the safety of vehicle driving at night and the lighting effect at night, and extending the life of car lights. In the traditional car light sealing process, gluing is a key step; however, traditional intelligent gluing equipment cannot automatically adjust the gluing position and angle according to the complex curves of the car lights, and it is difficult to achieve high-precision gluing of complex-shaped car lights, resulting in unsatisfactory gluing effects, and it is impossible to control the amount of glue according to the shape and structure of the car lights, which easily leads to glue waste, especially on complex-shaped car lights, and even glue overflow or dripping may occur, affecting the final sealing effect and the service life of the car lights. Therefore, an intelligent gluing equipment for car light sealing process is proposed to solve the above problems. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings existing in the prior art, such as: traditional intelligent gluing equipment cannot automatically adjust the gluing position and angle according to the complex curves of the car lights, and it is difficult to achieve high-precision gluing of complex-shaped car lights, resulting in unsatisfactory gluing effects, and it is impossible to control the amount of glue according to the shape and structure of the car lights, which easily leads to glue waste, especially on complex-shaped car lights, and even glue overflow or dripping may occur, affecting the final sealing effect and the service life of the car lights.
[0004] To achieve the above object, the present invention provides the following technical solutions: The invention discloses an intelligent gluing device for a car lamp sealing process, comprising a box body and a servo control mechanism, wherein a top chamber, a spray chamber, and a placement chamber are sequentially arranged inside the box body from top to bottom, a negative pressure adsorption seat is embedded and installed at the bottom of the spray chamber, the servo control mechanism is fixedly installed on the top of the negative pressure adsorption seat, and the top of the servo control mechanism extends to the inside of the top chamber, the servo control mechanism is composed of three groups of sliding rod frames, three servo motors, three screw rods, three moving components, three linkage rods and a moving seat, wherein the three groups of sliding rod frames are equidistantly fixed on the top of the negative pressure adsorption seat, the tops of the three groups of sliding rod frames are respectively fixedly installed with three servo motors, the output ends of the three servo motors are respectively fixedly installed with three screw rods, the outer sides of the three screw rods are threadedly installed with three moving components, the front sides of the three moving components are respectively installed with three linkage rods through shafts, one end of the three linkage rods are all installed with a moving seat through the shaft, the bottom of the moving seat is rotatably installed with a penetrating angle adjustment mechanism, the bottom of the angle adjustment mechanism is fixedly installed with a glue mixer, and the gluing position and angle of the glue mixer are controlled by the cooperation of the servo control mechanism and the angle adjustment mechanism.
[0005] Preferably, the angle adjustment mechanism consists of a rotating assembly and a bevel gear coupling, the bevel gear coupling is fixedly mounted on the bottom of the rotating assembly; and the rotating assembly consists of a toothed disc, a gear and a first servo motor, one side of the toothed disc is meshed with the gear, and the top of the gear is equipped with a first servo motor through a shaft rod, and the first servo motor is fixedly mounted on the top of the moving seat; the bevel gear coupling consists of a first shaft frame, an active bevel gear, a second servo motor, a driven bevel gear, a spline rod and a second shaft frame, the first shaft frame is fixedly mounted on the bottom of the toothed disc, the active bevel gear is rotatably mounted inside the first shaft frame, the top of the active bevel gear is fixedly connected to the output end of the second servo motor through the shaft rod, and the second servo motor is fixedly mounted on the top of the toothed disc, through spline holes are opened on both sides of the second shaft frame, and the second shaft frame is movably mounted on the bottom of the outer side of the first shaft frame through the spline rod and the spline hole, the driven bevel gear is fixedly mounted on the outer side of the spline rod, and the driven bevel gear is meshed with the active bevel gear.
[0006] Preferably, the glue mixer consists of a glue mixing tank, an anti-drip glue coating head, a position sensor, a camera and a protective cover. The protective cover is threadedly installed on the top of the glue mixing tank, a driving motor is fixedly installed inside the protective cover, a stirring paddle extending to the inside of the glue mixing tank is fixedly installed on the output end of the driving motor, a heating tube is fixedly installed on the inner wall of the glue mixing tank, the anti-drip glue coating head is fixedly installed on the bottom of the glue mixing tank, the position sensor clamp is on the outside of the anti-drip glue coating head, and the camera is installed on the outer wall of the glue mixing tank through a suspension rod.
[0007] Preferably, the negative pressure adsorption seat is evenly embedded with a self-weight adsorption mechanism, which consists of an adsorption tube, a piston, a downward pressure rod and a return spring. The piston is movably installed inside the adsorption tube, the downward pressure rod is fixedly installed on the top of the piston, and the return spring is fixedly installed on the bottom of the piston.
[0008] Preferably, a glue storage assembly is fixedly installed on one side of the placement chamber, and the glue storage assembly consists of a mounting frame, glue tank A and glue tank B. Glue tank A and glue tank B are respectively fixedly installed on the top of the mounting frame, and two filters are respectively fixedly installed on the bottom of glue tank A and glue tank B. Metering pumps are installed on the bottom of the two filters through pipelines, and the output end of the metering pump is connected to the glue mixing tank through a fixedly installed telescopic tube. Two stirring mechanisms are respectively fixedly installed on the top of glue tank A and glue tank B, and the two stirring mechanisms extend to the inside of glue tank A and glue tank B respectively.
[0009] Preferably, the moving assembly is composed of a sliding sleeve seat and a wire set, the wire set is fixedly installed on the inner side of the sliding sleeve seat, and the sliding sleeve seat is movably sleeved on the outer side of the sliding rod frame.
[0010] Preferably, a controller is installed on the front of the box body through an axial arm bracket, and an observation door is movably installed on the front of the spray chamber.
[0011] Preferably, a host is placed inside the placement chamber, and the host is electrically connected to the controller via a wire.
[0012] Preferably, a negative pressure pump is fixedly installed on the other side of the placement chamber, and two air inlet valves are fixedly installed on the air inlet end of the negative pressure pump, one of which is connected to the negative pressure adsorption seat through a pipeline, and the air outlet end of the negative pressure pump is connected to the glue mixing tank through a pipeline.
[0013] Compared with the prior art, the present invention has the following beneficial effects: The present invention obtains three-dimensional data of the headlight through three-dimensional scanning technology, and can realize accurate adjustment of the gluing position and angle through the coordinated work of the servo control mechanism and the angle adjustment mechanism. At the same time, it is equipped with a position sensor and a camera to realize accurate positioning and gluing details, and performs data analysis and intelligent control through the host, automatically adjusts the gluing position and angle according to the complex curve of the headlight, realizes high-precision gluing of headlights with complex shapes, ensures the uniformity and accuracy of the gluing process, and effectively improves the automation level and production efficiency of the headlight sealing process; The host calculates the amount of glue applied through three-dimensional data, and sets the metering of the metering pump through the controller, accurately applying the preset amount of glue to each position of the headlight, so as to control the amount of glue applied according to the shape and structure of the headlight, avoid waste of glue and insufficient glue, ensure uniform coverage of glue and no overflow or dripping. By accurately controlling the amount of glue applied, not only the gluing efficiency is improved, but also the sealing quality and service life of the headlight are further improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is an overall schematic diagram of the present invention; Figure 2 It is a schematic diagram of the internal structure of the present invention; Figure 3 It is a schematic diagram of the internal structure of the box of the present invention; Figure 4 It is a schematic diagram of the connection structure of the servo control mechanism, the angle adjustment mechanism, and the glue mixer of the present invention; Figure 5 It is a schematic diagram of the structure of the servo control mechanism of the present invention; Figure 6 It is a schematic diagram of the structure of the mobile component of the present invention; Figure 7 It is a schematic diagram of the angle adjustment mechanism structure of the present invention; Figure 8 It is a schematic diagram of the structure of the rotating assembly of the present invention; Fig. 9 It is a schematic diagram of the connection structure between the rotating assembly and the bevel gear coupling of the present invention; Fig.10 It is a schematic diagram of the expanded structure of the bevel gear coupling of the present invention; Fig.11 It is a structural schematic diagram of the glue mixer of the present invention; Fig.12 This is a schematic diagram of the internal connection of the glue mixing tank of the present invention; Fig.13 It is a schematic diagram of the internal connection of the anti-drip glue coating head of the present invention; Fig.14 It is a schematic diagram of the structure of the negative pressure adsorption seat of the present invention; Fig.15 It is a schematic diagram of the internal structure of the self-weight adsorption mechanism of the present invention; Fig.16 It is a schematic diagram of the structure of the glue storage assembly of the present invention; Fig.17 It is a schematic diagram of the internal structure of the glue storage component of the present invention.
[0015] In the figure: 1, box; 101, controller; 102, spraying room; 103, placement room; 104, top room; 2, servo control mechanism; 201, slide rod frame; 202, servo motor; 203, lead screw; 204, moving assembly; 2041, sliding sleeve seat; 2042, thread set; 205, linkage rod; 2051, shaft; 206, moving seat; 3, angle adjustment mechanism; 301, rotating assembly; 3011, toothed disc; 3012, gear; 3013, first servo motor; 302, bevel gear coupling; 3021, first shaft frame; 3022, active bevel gear; 3023, second servo motor; 3024, driven bevel gear; 30 25. Spline rod; 3026. Second axis frame; 3027. Spline hole; 4. Glue mixer; 401. Glue mixing tank; 402. Anti-drip glue coating head; 403. Position sensor; 404. Camera; 405. Protective cover; 406. Drive motor; 407. Stirring paddle; 408. Heating tube; 5. Negative pressure adsorption seat; 501. Self-weight adsorption mechanism; 5011. Adsorption tube; 5012. Piston; 5013. Down-pressure rod; 5014. Return spring; 6. Glue storage assembly; 601. Mounting frame; 602. Glue tank A; 603. Glue tank B; 604. Filter; 605. Metering pump; 606. Stirring mechanism; 7. Main unit; 8. Negative pressure pump. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] See also Figure 1 - Fig.17 The present invention proposes an intelligent gluing device for a car lamp sealing process, comprising a box body 1 and a servo control mechanism 2. The box body 1 is provided with a top chamber 104, a spray chamber 102, and a placement chamber 103 from top to bottom. The bottom of the spray chamber 102 is embedded with a negative pressure adsorption seat 5. The servo control mechanism 2 is fixedly installed on the top of the negative pressure adsorption seat 5, and the top of the servo control mechanism 2 extends to the top chamber 104. The servo control mechanism 2 is composed of three groups of slide rod frames 201, three servo motors 202, three screw rods 203, three moving components 204, three linkage rods 205 and a moving seat 206. Among them, the three groups of slide rod frames 201 are equidistantly fixed on the top of the negative pressure adsorption seat 5. The top of the three sets of slide rod frames 201 are respectively fixedly installed with three servo motors 202, the output ends of the three servo motors 202 are respectively fixedly installed with three screw rods 203, the outer side threads of the three screw rods 203 are respectively installed with three moving components 204, the front of the three moving components 204 are respectively installed with three linkage rods 205 through shafts 2051, one end of the three linkage rods 205 are all installed with a moving seat 206 through the shaft 2051, the bottom of the moving seat 206 is rotatably installed with a penetrating angle adjustment mechanism 3, the bottom of the angle adjustment mechanism 3 is fixedly installed with a glue mixer 4, and the glue application position and angle of the glue mixer 4 are controlled by the cooperation of the servo control mechanism 2 and the angle adjustment mechanism 3; Among them, a three-dimensional scanning slide rod frame 201 is fixedly installed at the bottom of the moving seat 206. The three-dimensional scanning slide rod frame 201 consists of two slide rods and a top plate. The servo motor 202 is fixedly installed on the top plate. A three-dimensional scanner is fixedly installed at the bottom of the moving seat 206. The three-dimensional scanner adopts the Zeiss GOM Scan1 car light three-dimensional scanner. The car light is scanned and identified by the three-dimensional scanner, and its three-dimensional data is obtained and transmitted to the host 7 through wires. The host 7 generates corresponding glue coating parameters such as glue coating amount and position through the three-dimensional data; then, the servo control mechanism 2 drives, one of the servo motors 202 is powered on to drive the screw rod 203 at the output end to rotate, and the rotating screw rod 203 drives the threaded moving component 204 to move vertically. The vertically moving moving component 204 pulls the moving seat 206 to move through one of the linkage rods 205, and the other two linkage rods 205 follow the movement. The seat 206 moves to realize three-axis linkage, and the movable seat 206 drives the glue mixer 4 to adjust the position through the angle adjustment mechanism 3; at the same time, the three servo motors 202 run simultaneously, and the three servo motors 202 respectively drive the corresponding three screw rods 203 to rotate, and the three rotating screw rods 203 respectively drive the three moving components 204 to synchronously reciprocate vertically, and the three reciprocating vertically moving moving components 204 synchronously drive the moving seat 206 to move vertically through the three linkage rods 205, and the vertically moving moving seat 206 drives the glue mixer 4 to adjust the height through the angle adjustment mechanism 3; The angle adjustment mechanism 3 drives the glue mixer 4 to rotate and adjust the angle, so that the glue mixer 4 can be adjusted at multiple angles, which is convenient for flexible adjustment according to the complex curve of the headlight, and realizes accurate glue coating position and angle adjustment; At the same time, the position sensor 403 accurately tracks the gluing position of the anti-drip gluing head 402, and the camera 404 tracks every detail of the gluing process of the anti-drip gluing head 402, and transmits the detection signal to the host 7. The host 7 compares the standardized path and the uniformity of the gluing. When the abnormal situation of glue leakage and glue overflow occurs, the host 7 will automatically send a warning signal to the controller 101 to remind the operator to stop the current operation and make adjustments, which not only reduces the defective rate, but also shortens the production cycle of the headlight sealing, and greatly reduces the frequency of rework and secondary grinding, and finally realizes the automation and high precision of the headlight sealing process; The host 7 calculates the amount of glue to be applied according to the shape and structure of the headlight, and sets the metering of the metering pump 605 through the controller 101, and accurately applies a preset amount of glue to various positions of the headlight, so as to achieve the purpose of accurately controlling the amount of glue applied, avoid waste of glue and insufficient glue, and ensure uniform coverage of the glue without overflow or dripping.
[0020] like Figure 7 - Fig.10As shown, the angle adjustment mechanism 3 is composed of a rotating assembly 301 and a bevel gear coupling 302, wherein the bevel gear coupling 302 is fixedly mounted at the bottom of the rotating assembly 301; and the rotating assembly 301 is composed of a toothed disc 3011, a gear 3012 and a first servo motor 3013, wherein one side of the toothed disc 3011 is meshedly connected with the gear 3012, and the top of the gear 3012 is provided with a first servo motor 3013 via a shaft, and the first servo motor 3013 is fixedly mounted at the top of the moving seat 206; the bevel gear coupling 302 is composed of a first shaft frame 3021, an active bevel gear 3022, a second servo motor 3023, a driven bevel gear 3024, a spline rod 3025 and a second shaft frame 3026 , the first shaft frame 3021 is fixedly mounted on the bottom of the toothed disc 3011, the active bevel gear 3022 is rotatably mounted inside the first shaft frame 3021, the top of the active bevel gear 3022 is fixedly connected to the output end of the second servo motor 3023 through a shaft rod, and the second servo motor 3023 is fixedly mounted on the top of the toothed disc 3011, through spline holes 3027 are opened on both sides of the second shaft frame 3026, and the second shaft frame 3026 is movably mounted on the bottom of the outer side of the first shaft frame 3021 through the spline rod 3025 and the spline hole 3027, the driven bevel gear 3024 is fixedly mounted on the outer side of the spline rod 3025, and the driven bevel gear 3024 is meshed and connected with the active bevel gear 3022; An encoder is fixedly installed at one end of the spline rod 3025. When the spline rod 3025 adjusts the glue coating angle of the glue mixer 4, the second servo motor 3023 drives the active bevel gear 3022 to rotate. The rotating active bevel gear 3022 drives the spline rod 3025 to rotate through the meshing driven bevel gear 3024. The rotating spline rod 3025 drives the second shaft frame 3026 to flip through the spline hole 3027 connected by the bayonet pin. The encoder detects the rotation angle of the spline rod 3025 to accurately control the flip angle of the second shaft frame 3026 and adjust the glue coating angle of the glue mixer 4. When adjusting the glue application direction of the glue mixer 4, the first servo motor 3013 drives the gear 3012 to rotate, and the rotating gear 3012 drives the meshing toothed disc 3011 to rotate. The rotating toothed disc 3011 drives the glue mixer 4 to rotate through the bevel gear coupling 302 to adjust the glue application direction of the glue mixer 4. By adjusting the glue application angle and glue application direction of the glue mixer 4, the flexibility of the glue application adjustment of the glue mixer 4 is further improved, so that the glue mixer 4 can apply glue to the gaps of headlights with different curves.
[0021] like Fig.11 - Fig.13As shown, the glue mixer 4 is composed of a glue mixing tank 401, an anti-drip glue coating head 402, a position sensor 403, a camera 404 and a protective cover 405. The protective cover 405 is threadedly installed on the top of the glue mixing tank 401, a driving motor 406 is fixedly installed inside the protective cover 405, and a stirring paddle 407 extending to the inside of the glue mixing tank 401 is fixedly installed at the output end of the driving motor 406. A heating tube 408 is fixedly installed on the inner wall of the glue mixing tank 401, the anti-drip glue coating head 402 is fixedly installed on the bottom of the glue mixing tank 401, the position sensor 403 is clamped on the outside of the anti-drip glue coating head 402, and the camera 404 is installed on the outer wall of the glue mixing tank 401 through a suspension rod; Among them, the attached Fig.12 It can be seen that the anti-drip glue coating head 402 is composed of a fixed tube, a telescopic sealing component and a telescopic tube, wherein the fixed tube provides an installation position for the position sensor 403, and the telescopic sealing component is composed of a fixed frame, a rubber block and a spring, the rubber block is movably installed at the bottom of the fixed frame, the spring is fixedly installed at the top of the fixed frame, and the rubber block is in contact with the spring. The top of the telescopic tube is fixedly connected to the bottom of the rubber block through a connecting piece, and the opening and closing of the telescopic tube passage is achieved under the cooperation of the rubber block and the spring. Specifically, when the telescopic tube is subjected to a resistance force, the telescopic tube drives the rubber block to move and compress the spring to open the lower glue opening of the telescopic tube. When the telescopic tube is free of external force, the lower glue opening of the telescopic tube is reset and closed by the spring contacting the rubber block, ensuring that the telescopic tube is automatically sealed when there is no contact with the car light to avoid glue dripping; The top of the protective cover 405 is threadedly connected to the bottom of the second shaft frame 3026 through a threaded hanger. The protective cover 405 can protect the driving motor 406. The driving motor 406 drives the stirring paddle 407 to rotate to mix the A glue and B glue in the mixing tank 401 to form an AB glue mixture. At the same time, the AB glue mixture in the mixing tank 401 is heated by the heating tube 408 to ensure the fluidity of the AB glue mixture. When the AB glue mixture is output, the filtered gas is transported to the inside of the mixing tank 401 by the negative pressure pump 8, so as to pneumatically push the AB glue mixture to the anti-drip glue coating head 402 to avoid the AB glue mixture from remaining. When the anti-drip glue coating head 402 contacts the gap of the headlight, an upward resistance force is generated on the anti-drip glue coating head 402, and the resistance force causes the anti-drip glue coating head 402 to start dispensing glue, and the AB glue mixture is evenly applied to the gap of the headlight through the anti-drip glue coating head 402.
[0022] like Fig.14 , Fig.15As shown, the negative pressure adsorption seat 5 is evenly embedded with a self-weight adsorption mechanism 501, which is composed of an adsorption tube 5011, a piston 5012, a pressing rod 5013 and a return spring 5014. The piston 5012 is movably installed inside the adsorption tube 5011, and the pressing rod 5013 is fixedly installed on the top of the piston 5012. The return spring 5014 is fixedly installed on the bottom of the piston 5012; Among them, the negative pressure pump 8 is powered on to suck the air inside the negative pressure adsorption seat 5 through the pipeline, so that a negative pressure state is formed inside the negative pressure adsorption seat 5, and the car light is placed on the negative pressure adsorption seat 5, and the self-weight of the car light is used to press down the self-weight adsorption mechanism 501, so that the self-weight adsorption mechanism 501 under pressure opens a passage to transmit the negative pressure inside the negative pressure adsorption seat 5 to the car light for negative pressure adsorption, specifically as follows: the self-weight of the car light generates downward pressure on the pressing rod 5013, so that the pressing rod 5013 pushes the piston 5012 to move down to the bottom of the adsorption tube 5011, so that the adsorption tube 5011 forms a negative pressure passage, and the downwardly moved piston 5012 compresses the reset spring 5014, and in the absence of external force on the pressing rod 5013, the reset force of the reset spring 5014 is used to drive the piston 5012 to move up to close the adsorption tube 5011; the car light is positioned by self-weight negative pressure adsorption, thereby ensuring the stability of the car light during the glue coating process.
[0023] like Figure 2 - Figure 4 As shown, a glue storage assembly 6 is fixedly installed on one side of the placement chamber 103, and the glue storage assembly 6 consists of a mounting frame 601, a glue tank A 602 and a glue tank B 603. The glue tank A 602 and the glue tank B 603 are respectively fixedly installed on the top of the mounting frame 601, and two filters 604 are respectively fixedly installed on the bottom of the glue tank A 602 and the glue tank B 603. A metering pump 605 is installed at the bottom of the two filters 604 through a pipeline, and the output end of the metering pump 605 is connected to the glue mixing tank 401 through a fixedly installed telescopic pipe. Two stirring mechanisms 606 are respectively fixedly installed on the top of the glue tank A 602 and the glue tank B 603, and the two stirring mechanisms 606 extend to the inside of the glue tank A 602 and the glue tank B 603 respectively; Among them, the glue liquid stored in the A glue tank 602 and the B glue tank 603 are stirred respectively by two stirring mechanisms 606 to ensure the fluidity of the glue liquid during storage. The solid matter in the glue liquid can be effectively filtered by the filter 604 to ensure the quality of the glue liquid. The glue liquid stored in the A glue tank 602 and the B glue tank 603 are quantitatively transported to the inside of the mixing glue tank 401 by the metering pump 605.
[0024] like Figure 5 , Figure 6As shown, the moving assembly 204 is composed of a sliding sleeve seat 2041 and a wire set 2042. The wire set 2042 is fixedly installed on the inner side of the sliding sleeve seat 2041, and the sliding sleeve seat 2041 is movably sleeved on the outer side of the slide rod frame 201; The rotating screw rod 203 drives the sliding sleeve seat 2041 to move through the screw assembly 2042 , and limits the moving direction of the sliding sleeve seat 2041 through the sliding rod frame 201 , thereby ensuring the stability of the movement of the sliding sleeve seat 2041 .
[0025] like Figure 1 , Figure 2 As shown, a controller 101 is installed on the front of the box 1 through an axis arm frame, and an observation door is movably installed on the front of the spray chamber 102; The controller 101 is convenient for the staff to set parameters and control the operation of the host 7, and the observation door is convenient for observing the gluing process of the headlights.
[0026] like Figure 2 - Figure 4 As shown, the host 7 is placed inside the placement chamber 103, and the host 7 is electrically connected to the controller 101 through a wire; Among them, a CPU module is installed inside the host 7, and the gluing parameters are generated by the CPU module. The operating parameters of the host 7 can be set through the controller 101, and the host 7 is electrically connected to the three servo motors 202, the first servo motor 3013, the second servo motor 3023, the encoder at one end of the spline rod 3025, the position sensor 403, the camera 404, the drive motor 406, the heating tube 408, the metering pump 605, the stirring mechanism 606, and the negative pressure pump 8 through wires.
[0027] like Figure 2 - Figure 4 As shown, a negative pressure pump 8 is fixedly installed on the other side of the placement chamber 103, and two air inlet valves are fixedly installed on the air inlet end of the negative pressure pump 8, one of which is connected to the negative pressure adsorption seat 5 through a pipeline, and the air outlet end of the negative pressure pump 8 is connected to the glue mixing tank 401 through a pipeline; Among them, the negative pressure pump 8 is powered on to generate suction gas and output gas. When the negative pressure adsorption seat 5 needs to suck negative pressure, the air inlet valve corresponding to the negative pressure adsorption seat 5 is opened, and the other air inlet valve is closed to realize the air intake conversion. Both air inlet valves are equipped with filter tanks. The filter tank is used to filter the incoming gas and then transport it to the mixing tank 401 through the pipe at the outlet end, ensuring the cleanliness of the gas entering the mixing tank 401.
[0028] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. An intelligent glue coating device for a car lamp sealing process, comprising a housing (1) and a servo control mechanism (2), characterized in that: The interior of the box body (1) is provided with a top chamber (104), a spray chamber (102), and a placement chamber (103) in order from top to bottom. The bottom of the interior of the spray chamber (102) is embedded with a negative pressure adsorption seat (5). The servo control mechanism (2) is fixedly installed on the top of the negative pressure adsorption seat (5), and the top of the servo control mechanism (2) extends to the interior of the top chamber (104). The servo control mechanism (2) is composed of three groups of slide rod frames (201), three servo motors (202), three screw rods (203), three moving components (204), three linkage rods (205) and a moving seat (206). The three groups of slide rod frames (201) are equidistantly fixed on the top of the negative pressure adsorption seat (5). The top parts of the three groups of slide rod frames (201) are Three servo motors (202) are fixedly installed, three screw rods (203) are fixedly installed at the output ends of the three servo motors (202), three moving assemblies (204) are threadedly installed on the outer sides of the three screw rods (203), three linkage rods (205) are respectively installed on the front sides of the three moving assemblies (204) through shafts (2051), one end of each of the three linkage rods (205) is installed with a moving seat (206) through the shaft (2051), the bottom of the moving seat (206) is rotatably installed with a penetrating angle adjustment mechanism (3), the bottom of the angle adjustment mechanism (3) is fixedly installed with a glue mixer (4), and the glue coating position and angle of the glue mixer (4) are controlled by the cooperation of the servo control mechanism (2) and the angle adjustment mechanism (3).
2. The intelligent glue coating equipment for car lamp sealing process according to claim 1 is characterized in that: The angle adjustment mechanism (3) is composed of a rotating assembly (301) and a bevel gear coupling (302), wherein the bevel gear coupling (302) is fixedly mounted on the bottom of the rotating assembly (301); the rotating assembly (301) is composed of a toothed disc (3011), a gear (3012) and a first servo motor (3013), one side of the toothed disc (3011) is meshingly connected with the gear (3012), the top of the gear (3012) is equipped with the first servo motor (3013) via a shaft, and the first servo motor (3013) is fixedly mounted on the top of the moving seat (206); the bevel gear coupling (302) is composed of a first shaft frame (3021), an active bevel gear (3022), a second servo motor (3023), a driven bevel gear (3024), a spline rod (3025) and a second shaft frame (3021). 6), the first shaft frame (3021) is fixedly mounted on the bottom of the toothed disc (3011), the active bevel gear (3022) is rotatably mounted inside the first shaft frame (3021), the top of the active bevel gear (3022) is fixedly connected to the output end of the second servo motor (3023) through a shaft rod, and the second servo motor (3023) is fixedly mounted on the top of the toothed disc (3011), the second shaft frame (3026) is provided with through spline holes (3027) on both sides, and the second shaft frame (3026) is movably mounted on the bottom of the outer side of the first shaft frame (3021) through the spline rod (3025) and the spline hole (3027), the driven bevel gear (3024) is fixedly mounted on the outer side of the spline rod (3025), and the driven bevel gear (3024) is meshedly connected with the active bevel gear (3022).
3. The intelligent glue coating equipment for car lamp sealing process according to claim 1 is characterized in that: The glue mixer (4) is composed of a glue mixing tank (401), an anti-drip glue coating head (402), a position sensor (403), a camera (404) and a protective cover (405). The protective cover (405) is threadedly mounted on the top of the glue mixing tank (401). A driving motor (406) is fixedly mounted inside the protective cover (405). A stirring paddle (407) extending into the inside of the glue mixing tank (401) is fixedly mounted on the output end of the driving motor (406). A heating pipe (408) is fixedly mounted on the inner wall of the glue mixing tank (401). The anti-drip glue coating head (402) is fixedly mounted on the bottom of the glue mixing tank (401). The position sensor (403) is clamped on the outside of the anti-drip glue coating head (402). The camera (404) is mounted on the outer wall of the glue mixing tank (401) via a suspension rod.
4. The intelligent glue coating equipment for car lamp sealing process according to claim 1 is characterized in that: The negative pressure adsorption seat (5) is evenly embedded with a self-weight adsorption mechanism (501), which is composed of an adsorption tube (5011), a piston (5012), a downward pressure rod (5013) and a return spring (5014). The piston (5012) is movably installed inside the adsorption tube (5011), the downward pressure rod (5013) is fixedly installed on the top of the piston (5012), and the return spring (5014) is fixedly installed on the bottom of the piston (5012).
5. The intelligent glue coating equipment for car lamp sealing process according to claim 3 is characterized in that: A glue storage assembly (6) is fixedly installed on one side of the placement chamber (103), and the glue storage assembly (6) is composed of a mounting frame (601), a glue tank A (602), and a glue tank B (603). The glue tank A (602) and the glue tank B (603) are respectively fixedly installed on the top of the mounting frame (601). Two filters (604) are respectively fixedly installed on the bottom of the glue tank A (602) and the glue tank B (603). Metering pumps (605) are installed at the bottom of the two filters (604) through pipelines. The output end of the metering pump (605) is connected to the glue mixing tank (401) through a fixedly installed telescopic pipe. Two stirring mechanisms (606) are respectively fixedly installed on the top of the glue tank A (602) and the glue tank B (603). The two stirring mechanisms (606) extend into the inside of the glue tank A (602) and the glue tank B (603).
6. The intelligent glue coating equipment for car lamp sealing process according to claim 1 is characterized in that: The moving assembly (204) is composed of a sliding sleeve seat (2041) and a wire set (2042); the wire set (2042) is fixedly mounted on the inner side of the sliding sleeve seat (2041), and the sliding sleeve seat (2041) is movably sleeved on the outer side of the sliding rod frame (201).
7. The intelligent glue coating equipment for car lamp sealing process according to claim 1 is characterized in that: A controller (101) is installed on the front of the box (1) via an axis arm frame, and an observation door is movably installed on the front of the spray chamber (102).
8. The intelligent glue coating equipment for car lamp sealing process according to claim 1 is characterized in that: A host computer (7) is placed inside the placement chamber (103), and the host computer (7) is electrically connected to the controller (101) via a wire.
9. The intelligent glue coating equipment for car lamp sealing process according to claim 3 is characterized in that: A negative pressure pump (8) is fixedly installed on the other side of the placement chamber (103), and two air intake valves are fixedly installed on the air intake end of the negative pressure pump (8), one of the air intake valves is connected to the negative pressure adsorption seat (5) through a pipeline, and the air outlet end of the negative pressure pump (8) is connected to the glue mixing tank (401) through a pipeline.
Citation Information
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