Manufacturing process of mirror surface metal plate
By coating the mixture of ink and resin material on the thin metal plate and coating it, the problem that traditional metal plates are difficult to achieve mirror effect is solved, and an efficient, environmentally friendly and scratch-resistant mirror metal plate manufacturing process is achieved.
Patent Information
- Application Number
- CN202411911917.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional metal sheet manufacturing processes are difficult to achieve mirror effects, and existing processes such as high electroplating costs and uneco-friendly, easy to scratch and long polishing time are not suitable for large-scale production.
A mixture of ink and resin material is applied on a metal sheet and a smooth plastic film is applied. Finally, after tearing off the plastic film, a metal sheet with a mirror effect is formed.
It realizes the mirror effect on the surface of metal sheets, improves the scratch resistance and weather resistance of the product, reduces manufacturing costs, is suitable for large-scale production, and can meet the needs of different colors.
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metal plates, and in particular relates to a manufacturing process of a mirror metal plate. Background Art
[0002] Metal sheets refer to metal blanks that are processed into flat materials with a certain thickness, width and length through metal pressure processing techniques such as rolling, drawing, extrusion, etc. They are widely used in the fields of construction, automobiles, ships, machinery manufacturing, home appliances, hardware products, etc. There are many types of metal sheets, which can be divided into ferrous metal sheets (such as steel plates, iron plates) and non-ferrous metal sheets (such as aluminum plates, copper plates, titanium plates, etc.) according to the material. Metal sheets are widely used in a wide range of fields, especially in the surface decoration of objects. They have the advantages of being beautiful, durable, and inexpensive. However, when metal sheets need to choose different colors, spraying, electroplating, lamination, polishing and other processes are usually used.
[0003] However, although the traditional manufacturing process can spray different colors, it cannot make the surface of the metal sheet achieve a mirror effect; electroplating can achieve a mirror effect, but the process itself has high manufacturing costs and is not environmentally friendly; although the lamination method can make the surface of the metal sheet smooth, it is easily scratched and not durable; the polishing process takes a long time and is not suitable for large-scale production. Summary of the invention
[0004] The purpose of the present invention is to provide a manufacturing process of a mirror metal sheet in order to solve the above-mentioned problem.
[0005] The technical solution adopted by the present invention is as follows: a manufacturing process of a mirror metal sheet, the manufacturing process comprising the following steps:
[0006] S1: The metal sheet is leveled by a leveling device to ensure that its surface is flat and smooth in preparation for subsequent steps;
[0007] S2: Mix the ink and resin material mixture according to the proportion, add nitrogen in a sealed container at 120°C and stir thoroughly to ensure that the mixture is uniform;
[0008] The resin material mixture includes: acrylic resin 65% to 70%; polyurethane resin 20% to 25%; photoinitiator 5%; filler 5%;
[0009] S3: injecting the prepared mixture into a glue coating machine and evenly applying it on one side of the plastic film to form a thin coating;
[0010] S4: passing the plastic film coated with the mixture through a laminating machine and pressing it against the leveled metal sheet to ensure that the mixture is in full contact with the metal surface;
[0011] S5: placing the coated metal sheet at a suitable temperature and waiting for the mixture to completely solidify to form a hard mirror layer;
[0012] S6: After the mixture is completely cured, the plastic film is torn off the metal sheet to expose the metal sheet with a mirror effect;
[0013] S7: Perform post-processing as needed, including cutting and punching, to process the mirror metal sheet into a desired shape and size;
[0014] S8: Inspect the final product to ensure that its surface is smooth and flat, without scratches, bubbles and other defects, and meets the use requirements;
[0015] S9: Package qualified mirror metal sheets to prevent damage during transportation and storage.
[0016] In a preferred embodiment, in step S1, the leveling process is performed using a leveling device, including a cold rolling mill, a stretching machine, etc. The surface of the metal sheet after leveling should reach a roughness of Ra 0.2 μm or less, and be free of defects such as scratches and pits. During the leveling process, the feeding speed of the metal sheet is controlled at 10 m / min to 30 m / min, and the leveling pressure is adjusted between 50 MPa and 150 MPa according to the thickness and hardness of the metal sheet.
[0017] In a preferred embodiment, in step S2, the filler includes: glass beads: 1.5%, diatomaceous earth: 0.5%, mica powder: 1%, calcium carbonate: 1%, antibacterial agent chitosan: 0.5%, ultraviolet absorber titanium dioxide: 0.5%.
[0018] In a preferred embodiment, in the step S3, during the gluing process, a gluing machine is used to evenly apply the mixture on one side of the plastic film to form a thin coating. The amount of glue applied by the gluing machine should be controlled between 0.1 mm and 0.2 mm to ensure uniform coating thickness. After the gluing is completed, the plastic film coated with the mixture needs to be placed at room temperature for 10 to 30 minutes to allow the mixture to initially solidify. The gluing speed of the gluing machine is controlled between 0.5 m / min and 1 m / min to ensure uniform coating.
[0019] In a preferred embodiment, in step S4, the temperature and pressure of the laminating machine should be adjusted according to the viscosity of the mixture and the material of the metal sheet to ensure the laminating effect. The laminating temperature is usually controlled at 60°C to 80°C, and the laminating pressure is controlled at 0.5MPa to 1MPa. After the laminating is completed, the laminating metal sheet needs to be placed at room temperature for 10 minutes to 30 minutes to further solidify the mixture.
[0020] In a preferred embodiment, in step S5, during the curing process, the coated metal sheet needs to be placed at a suitable temperature to wait for the mixture to be completely cured. The curing temperature is generally 60°C to 80°C, and the curing time is 2 hours to 4 hours. During the curing process, the temperature and humidity need to be kept stable to ensure the curing effect. During the curing process, the metal sheet should be placed in a manner to ensure that the mixture is evenly heated to avoid local overheating or too fast cooling.
[0021] In a preferred embodiment, in step S6, the film tearing speed is controlled at 0.5 m / min to 1 m / min to ensure a smooth film tearing process. After the film tearing is completed, the surface of the metal sheet should have a smooth and flat mirror effect.
[0022] In a preferred embodiment, in step S7, the parameters of cutting and punching should be adjusted according to the material, thickness and processing requirements of the mirror metal sheet to ensure the processing effect. The cutting speed is controlled at 10m / min to 30m / min, and the punching pressure is controlled at 50MPa to 150MPa. During the processing, the processing accuracy should be ensured to avoid affecting the mirror effect.
[0023] In a preferred embodiment, in step S8, the inspection standard should be formulated according to customer requirements or industry standards to ensure that the product quality meets the requirements. During the inspection process, optical microscopes and surface roughness measuring instruments are used for inspection. The inspection frequency should be adjusted according to the production batch and inspection requirements.
[0024] In a preferred embodiment, in step S9, the packaging material is usually a moisture-proof, dust-proof, and impact-proof material, such as foam plastics, cartons, etc. The packaging method should ensure that the metal sheet is firmly fixed in the packaging box to avoid movement or collision during transportation. After packaging, it should be marked with information such as product name, specifications, quantity, and production date.
[0025] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0026] 1. In the present invention, a special mixture is coated on a metal sheet and a smooth plastic film is used for lamination. After the plastic film is finally torn off, the surface of the metal sheet can achieve a mirror effect. This mirror effect is not only beautiful, but also can enhance the grade and attractiveness of the product, making it more competitive in the market. This manufacturing process can effectively improve the scratch resistance of the surface of the metal sheet. This is because the resin material and filler in the mixture can form a hard protective layer, thereby reducing the risk of scratches on the surface of the metal sheet. At the same time, the resin material and filler in the mixture have good weather resistance, can resist the influence of environmental factors such as ultraviolet rays and oxygen to a certain extent, and extend the service life of the product. By adjusting the type and proportion of ink in the mixture, mirror metal sheets of different colors can be produced to meet the needs of different customers.
[0027] 2. In the present invention, the glass microbeads inside the filler improve the fluidity and density of the plate, enhance the surface finish and mirror effect; diatomaceous earth absorbs impurities through its porous structure, improves the cleanliness and stability of the filler layer, and enhances wear resistance and corrosion resistance; mica powder improves mechanical strength and thermal stability, while improving lubricity; calcium carbonate increases hardness and wear resistance, reduces costs, and optimizes printing and finishing performance; antibacterial agent chitosan gives the plate antibacterial properties, which are suitable for fields with high hygiene requirements; ultraviolet absorber titanium dioxide protects the plate from ultraviolet damage, prevents aging, and improves reflectivity and color. The comprehensive application of these fillers not only improves the surface quality and mechanical properties of the mirror metal plate, but also gives it functional characteristics, optimizes the processing process, and thus enhances the market competitiveness of the product. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0029] Embodiment 1:
[0030] A manufacturing process of a mirror metal sheet, the manufacturing process comprising the following steps:
[0031] S1: The metal sheet is leveled by a leveling device to ensure that its surface is flat and smooth in preparation for subsequent steps;
[0032] S2: Mix the ink and resin material mixture according to the proportion, add nitrogen in a sealed container at 120°C and stir thoroughly to ensure that the mixture is uniform;
[0033] The resin material mixture includes: acrylic resin 65%; polyurethane resin 25%; photoinitiator 5%; filler 5%;
[0034] S3: injecting the prepared mixture into a glue coating machine and evenly applying it on one side of the plastic film to form a thin coating;
[0035] S4: passing the plastic film coated with the mixture through a laminating machine and pressing it against the leveled metal sheet to ensure that the mixture is in full contact with the metal surface;
[0036] S5: placing the coated metal sheet at a suitable temperature and waiting for the mixture to completely solidify to form a hard mirror layer;
[0037] S6: After the mixture is completely cured, the plastic film is torn off the metal sheet to expose the metal sheet with a mirror effect;
[0038] S7: Perform post-processing as needed, including cutting and punching, to process the mirror metal sheet into a desired shape and size;
[0039] S8: Inspect the final product to ensure that its surface is smooth and flat, without scratches, bubbles and other defects, and meets the use requirements;
[0040] S9: Package qualified mirror metal sheets to prevent damage during transportation and storage.
[0041] In step S1, the leveling process is performed using a leveling device, including a cold rolling mill, a stretching machine, etc. The surface of the metal sheet after leveling should reach a roughness of Ra 0.2 μm or less, and there should be no defects such as scratches and pits. During the leveling process, the feeding speed of the metal sheet is controlled at 10 m / min to 30 m / min, and the leveling pressure is adjusted between 50 MPa and 150 MPa according to the thickness and hardness of the metal sheet.
[0042] In step S2, the filler includes: glass beads: 1.5%, diatomaceous earth: 0.5%, mica powder: 1%, calcium carbonate: 1%, antibacterial agent chitosan: 0.5%, and ultraviolet absorber titanium dioxide: 0.5%.
[0043] In step S3, during the gluing process, a gluing machine is used to evenly apply the mixture on one side of the plastic film to form a thin coating. The amount of glue applied by the gluing machine should be controlled between 0.1 mm and 0.2 mm to ensure uniform coating thickness. After the gluing is completed, the plastic film coated with the mixture needs to be placed at room temperature for 10 to 30 minutes to allow the mixture to initially solidify. The gluing speed of the gluing machine is controlled at 0.5 m / min to 1 m / min to ensure uniform coating.
[0044] In step S4, the temperature and pressure of the laminating machine should be adjusted according to the viscosity of the mixture and the material of the metal sheet to ensure the laminating effect. The laminating temperature is usually controlled at 60°C to 80°C, and the laminating pressure is controlled at 0.5MPa to 1MPa. After the lamination is completed, the laminating metal sheet needs to be placed at room temperature for 10 minutes to 30 minutes to allow the mixture to further solidify.
[0045] In step S5, during the curing process, the coated metal sheet needs to be placed at a suitable temperature to wait for the mixture to completely cure. The curing temperature is usually 60°C to 80°C, and the curing time is 2 hours to 4 hours. During the curing process, the temperature and humidity need to be kept stable to ensure the curing effect. During the curing process, the metal sheet should be placed in a way that ensures that the mixture is evenly heated to avoid local overheating or too fast cooling.
[0046] In step S6, the film tearing speed is controlled at 0.5 m / min to 1 m / min to ensure a smooth film tearing process. After the film tearing is completed, the surface of the metal sheet should have a smooth and flat mirror effect.
[0047] In step S7, the parameters of cutting and punching should be adjusted according to the material, thickness and processing requirements of the mirror metal sheet to ensure the processing effect. The cutting speed is controlled at 10m / min to 30m / min, and the punching pressure is controlled at 50MPa to 150MPa. During the processing, the processing accuracy should be ensured to avoid affecting the mirror effect.
[0048] In step S8, the inspection standard should be formulated according to customer requirements or industry standards to ensure that the product quality meets the requirements. During the inspection process, optical microscopes and surface roughness measuring instruments are used for inspection. The inspection frequency should be adjusted according to the production batch and inspection requirements.
[0049] In step S9, the packaging material is usually moisture-proof, dust-proof, and impact-proof material, such as foam plastics, cartons, etc. The packaging method should ensure that the metal sheet is firmly fixed in the packaging box to avoid movement or collision during transportation. After packaging, it should be marked with information such as product name, specification, quantity, and production date.
[0050] In the present invention, by coating a special mixture on a metal sheet and laminating it with a smooth plastic film, after finally tearing off the plastic film, the surface of the metal sheet can achieve a mirror effect. This mirror effect is not only beautiful, but also can enhance the grade and attractiveness of the product, making it more competitive in the market. The manufacturing process can effectively improve the scratch resistance of the surface of the metal sheet. This is because the resin material and filler in the mixture can form a hard protective layer, thereby reducing the risk of scratches on the surface of the metal sheet. At the same time, the resin material and filler in the mixture have good weather resistance, can resist the influence of environmental factors such as ultraviolet rays and oxygen to a certain extent, and extend the service life of the product. By adjusting the type and proportion of ink in the mixture, mirror metal sheets of different colors can be produced to meet the needs of different customers.
[0051] In the present invention, the glass microbeads inside the filler improve the fluidity and density of the plate, enhance the surface finish and mirror effect; diatomaceous earth absorbs impurities through its porous structure, improves the cleanliness and stability of the filler layer, and enhances the wear resistance and corrosion resistance; mica powder improves the mechanical strength and thermal stability, and improves the lubricity; calcium carbonate increases the hardness and wear resistance, reduces the cost, and optimizes the printing and finishing performance; the antibacterial agent chitosan gives the plate antibacterial properties, which is suitable for fields with high hygiene requirements; the ultraviolet absorber titanium dioxide protects the plate from ultraviolet damage, prevents aging, and improves the reflectivity and color. The comprehensive application of these fillers not only improves the surface quality and mechanical properties of the mirror metal plate, but also gives it functional characteristics, optimizes the processing process, and thus enhances the market competitiveness of the product.
[0052] Embodiment 2:
[0053] A manufacturing process of a mirror metal sheet, the manufacturing process comprising the following steps:
[0054] S1: The metal sheet is leveled by a leveling device to ensure that its surface is flat and smooth in preparation for subsequent steps;
[0055] S2: Mix the ink and resin material mixture according to the proportion, add nitrogen in a sealed container at 120°C and stir thoroughly to ensure that the mixture is uniform;
[0056] The resin material mixture includes: acrylic resin 70%; polyurethane resin 20%; photoinitiator 5%; filler 5%;
[0057] S3: injecting the prepared mixture into a glue coating machine and evenly applying it on one side of the plastic film to form a thin coating;
[0058] S4: passing the plastic film coated with the mixture through a laminating machine and pressing it against the leveled metal sheet to ensure that the mixture is in full contact with the metal surface;
[0059] S5: placing the coated metal sheet at a suitable temperature and waiting for the mixture to completely solidify to form a hard mirror layer;
[0060] S6: After the mixture is completely cured, the plastic film is torn off the metal sheet to expose the metal sheet with a mirror effect;
[0061] S7: Perform post-processing as needed, including cutting and punching, to process the mirror metal sheet into a desired shape and size;
[0062] S8: Inspect the final product to ensure that its surface is smooth and flat, without scratches, bubbles and other defects, and meets the use requirements;
[0063] S9: Package qualified mirror metal sheets to prevent damage during transportation and storage.
[0064] In step S1, the leveling process is performed using a leveling device, including a cold rolling mill, a stretching machine, etc. The surface of the metal sheet after leveling should reach a roughness of Ra 0.2 μm or less, and there should be no defects such as scratches and pits. During the leveling process, the feeding speed of the metal sheet is controlled at 10 m / min to 30 m / min, and the leveling pressure is adjusted between 50 MPa and 150 MPa according to the thickness and hardness of the metal sheet.
[0065] In step S2, the filler includes: glass beads: 1.5%, diatomaceous earth: 0.5%, mica powder: 1%, calcium carbonate: 1%, antibacterial agent chitosan: 0.5%, and ultraviolet absorber titanium dioxide: 0.5%.
[0066] In step S3, during the gluing process, a gluing machine is used to evenly apply the mixture on one side of the plastic film to form a thin coating. The amount of glue applied by the gluing machine should be controlled between 0.1 mm and 0.2 mm to ensure uniform coating thickness. After the gluing is completed, the plastic film coated with the mixture needs to be placed at room temperature for 10 to 30 minutes to allow the mixture to initially solidify. The gluing speed of the gluing machine is controlled at 0.5 m / min to 1 m / min to ensure uniform coating.
[0067] In step S4, the temperature and pressure of the laminating machine should be adjusted according to the viscosity of the mixture and the material of the metal sheet to ensure the laminating effect. The laminating temperature is usually controlled at 60°C to 80°C, and the laminating pressure is controlled at 0.5MPa to 1MPa. After the lamination is completed, the laminating metal sheet needs to be placed at room temperature for 10 minutes to 30 minutes to allow the mixture to further solidify.
[0068] In step S5, during the curing process, the coated metal sheet needs to be placed at a suitable temperature to wait for the mixture to completely cure. The curing temperature is usually 60°C to 80°C, and the curing time is 2 hours to 4 hours. During the curing process, the temperature and humidity need to be kept stable to ensure the curing effect. During the curing process, the metal sheet should be placed in a way that ensures that the mixture is evenly heated to avoid local overheating or too fast cooling.
[0069] In step S6, the film tearing speed is controlled at 0.5 m / min to 1 m / min to ensure a smooth film tearing process. After the film tearing is completed, the surface of the metal sheet should have a smooth and flat mirror effect.
[0070] In step S7, the parameters of cutting and punching should be adjusted according to the material, thickness and processing requirements of the mirror metal sheet to ensure the processing effect. The cutting speed is controlled at 10m / min to 30m / min, and the punching pressure is controlled at 50MPa to 150MPa. During the processing, the processing accuracy should be ensured to avoid affecting the mirror effect.
[0071] In step S8, the inspection standard should be formulated according to customer requirements or industry standards to ensure that the product quality meets the requirements. During the inspection process, optical microscopes and surface roughness measuring instruments are used for inspection. The inspection frequency should be adjusted according to the production batch and inspection requirements.
[0072] In step S9, the packaging material is usually moisture-proof, dust-proof, and impact-proof material, such as foam plastics, cartons, etc. The packaging method should ensure that the metal sheet is firmly fixed in the packaging box to avoid movement or collision during transportation. After packaging, it should be marked with information such as product name, specification, quantity, and production date.
[0073] In the present invention, by coating a special mixture on a metal sheet and laminating it with a smooth plastic film, after finally tearing off the plastic film, the surface of the metal sheet can achieve a mirror effect. This mirror effect is not only beautiful, but also can enhance the grade and attractiveness of the product, making it more competitive in the market. The manufacturing process can effectively improve the scratch resistance of the surface of the metal sheet. This is because the resin material and filler in the mixture can form a hard protective layer, thereby reducing the risk of scratches on the surface of the metal sheet. At the same time, the resin material and filler in the mixture have good weather resistance, can resist the influence of environmental factors such as ultraviolet rays and oxygen to a certain extent, and extend the service life of the product. By adjusting the type and proportion of ink in the mixture, mirror metal sheets of different colors can be produced to meet the needs of different customers.
[0074] In the present invention, the glass microbeads inside the filler improve the fluidity and density of the plate, enhance the surface finish and mirror effect; diatomaceous earth absorbs impurities through its porous structure, improves the cleanliness and stability of the filler layer, and enhances the wear resistance and corrosion resistance; mica powder improves the mechanical strength and thermal stability, and improves the lubricity; calcium carbonate increases the hardness and wear resistance, reduces the cost, and optimizes the printing and finishing performance; the antibacterial agent chitosan gives the plate antibacterial properties, which is suitable for fields with high hygiene requirements; the ultraviolet absorber titanium dioxide protects the plate from ultraviolet damage, prevents aging, and improves the reflectivity and color. The comprehensive application of these fillers not only improves the surface quality and mechanical properties of the mirror metal plate, but also gives it functional characteristics, optimizes the processing process, and thus enhances the market competitiveness of the product.
[0075] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprises" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0076] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A manufacturing process for a mirror metal sheet, characterized in that: The manufacturing process comprises the following steps: S1: The metal sheet is leveled by a leveling device to ensure that its surface is flat and smooth in preparation for subsequent steps; S2: Mix the ink and resin material mixture according to the proportion, add nitrogen in a sealed container at 120°C and stir thoroughly to ensure that the mixture is uniform; The resin material mixture includes: acrylic resin 65% to 70%; polyurethane resin 20% to 25%; photoinitiator 5%; filler 5%; S3: injecting the prepared mixture into a glue coating machine and evenly applying it on one side of the plastic film to form a thin coating; S4: passing the plastic film coated with the mixture through a laminating machine and pressing it against the leveled metal sheet to ensure that the mixture is in full contact with the metal surface; S5: placing the coated metal sheet at a suitable temperature and waiting for the mixture to completely solidify to form a hard mirror layer; S6: After the mixture is completely cured, the plastic film is torn off the metal sheet to expose the metal sheet with a mirror effect; S7: Perform post-processing as needed, including cutting and punching, to process the mirror metal sheet into a desired shape and size; S8: Inspect the final product to ensure that its surface is smooth and flat, without scratches or bubbles, and meets the use requirements; S9: Package qualified mirror metal sheets to prevent damage during transportation and storage.
2. The manufacturing process of a mirror metal sheet according to claim 1, characterized in that: In the step S1, the leveling process is carried out using a leveling device, including a cold rolling mill and a stretching machine; the surface of the metal sheet after leveling reaches a roughness of Ra 0.2 μm or less, and there are no scratches or pit defects; during the leveling process, the feeding speed of the metal sheet is controlled at 10 m / min to 30 m / min, and the leveling pressure is adjusted between 50 MPa and 150 MPa according to the thickness and hardness of the metal sheet.
3. The manufacturing process of a mirror metal sheet according to claim 1, characterized in that: In step S2, the filler includes: glass beads: 1.5%, diatomaceous earth: 0.5%, mica powder: 1%, calcium carbonate: 1%, antibacterial agent chitosan: 0.5%, and ultraviolet absorber titanium dioxide: 0.5%.
4. The manufacturing process of a mirror metal sheet according to claim 1, characterized in that: In the step S3, during the gluing process, a gluing machine is used to evenly apply the mixture on one side of the plastic film to form a thin coating layer; the amount of glue applied by the gluing machine is controlled between 0.1 mm and 0.2 mm to ensure uniform coating thickness; After the glue coating is completed, the plastic film coated with the mixture needs to be placed at room temperature for 10 to 30 minutes to allow the mixture to initially solidify; the glue coating speed of the glue coating machine is controlled at 0.5m / min to 1m / min to ensure uniform coating.
5. The manufacturing process of a mirror metal sheet according to claim 1, characterized in that: In step S4, the temperature and pressure of the laminating machine are adjusted according to the viscosity of the mixture and the material of the metal sheet to ensure the laminating effect; the laminating temperature is controlled at 60°C to 80°C, and the laminating pressure is controlled at 0.5MPa to 1MPa; after the lamination is completed, the laminated metal sheet needs to be placed at room temperature for 10 minutes to 30 minutes to allow the mixture to further solidify.
6. The manufacturing process of a mirror metal sheet according to claim 1, characterized in that: In step S5, during the curing process, the coated metal sheet needs to be placed at an appropriate temperature to wait for the mixture to be completely cured; the curing temperature is 60°C to 80°C, and the curing time is 2 hours to 4 hours; during the curing process, the temperature and humidity need to be kept stable to ensure the curing effect; during the curing process, the placement of the metal sheet ensures that the mixture is evenly heated to avoid local overheating or too fast cooling.
7. The manufacturing process of a mirror metal sheet according to claim 1, characterized in that: In step S6, the film tearing speed is controlled at 0.5 m / min to 1 m / min to ensure a smooth film tearing process; after the film tearing is completed, the surface of the metal sheet has a smooth and flat mirror effect.
8. The manufacturing process of a mirror metal sheet according to claim 1, characterized in that: In step S7, the cutting and punching parameters are adjusted according to the material, thickness and processing requirements of the mirror metal sheet to ensure the processing effect; the cutting speed is controlled at 10m / min to 30m / min, and the punching pressure is controlled at 50MPa to 150MPa; during the processing, the processing accuracy is ensured to avoid affecting the mirror effect.
9. The manufacturing process of a mirror metal sheet according to claim 1, characterized in that: In step S8, the inspection standard is formulated according to customer requirements or industry standards to ensure that the product quality meets the requirements; an optical microscope and a surface roughness measuring instrument are used for inspection during the inspection process; and the inspection frequency is adjusted according to the production batch and inspection requirements.
10. The manufacturing process of the mirror metal sheet according to claim 1, characterized in that: In step S9, the packaging material is moisture-proof, dust-proof, and impact-proof material, such as foam plastics and cartons; the packaging method ensures that the metal sheet is firmly fixed in the packaging box to avoid movement or collision during transportation; after packaging, it is marked to indicate the product name, specifications, quantity, and production date information.