Inner wall cleaning device for dairy product processing tank
By designing an inner wall cleaning device using a soft material cleaning brush and a spray head in a dairy processing tank, the problem of easy scratching of the inner wall anti-corrosion coating in the prior art is solved, and efficient cleaning and preventing rust and corrosion are achieved.
Patent Information
- Application Number
- CN202510400618.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2045-04-01
AI Technical Summary
The cleaning and disinfection device of the existing dairy storage tank inner wall can easily scratch the anticorrosion coating on the inner wall of the tank when scraping away hard residue, causing rust and corrosion of the inner wall.
A cleaning device for inner wall for dairy processing tanks was designed, and a cleaning brush made of soft materials was used, combined with a spray head, a rotating component and a lifting component to dissolve the hard residue through the water flow, and the rotation and lifting functions of the cleaning brush were used to avoid scratching the anticorrosive coating.
Effectively removes the hard residue clumping on the inner wall of the tank body, prevents rust and corrosion on the inner wall, and optimizes the structure and reduces equipment costs.
Smart Images

Figure CN119909995A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cleaning equipment, and in particular to an inner wall cleaning device for a dairy product processing tank. Background Art
[0002] The formation of dairy residue agglomeration on the inner wall of dairy processing tanks is a complex and multifaceted phenomenon. During the dairy processing, dairy products such as milk, cheese, yogurt, etc. undergo a series of operations in the tank, such as heating, cooling, evaporation, and concentration. These operations cause physical and chemical changes in key components such as lactose, fat, and protein in dairy products, which gradually deposit on the inner wall of the tank to form residue agglomeration.
[0003] The Chinese patent with the authorization announcement number CN117443887B discloses a device for cleaning and disinfecting the inner wall of a dairy product storage tank, comprising a bracket and a storage tank arranged on the bracket, wherein the bracket is fixedly connected with a fixed shaft extending vertically into the storage tank, the fixed shaft is fixedly connected with a first mounting plate and a second mounting plate in sequence vertically, the first mounting plate is connected with a disinfection device, the second mounting plate is located in the storage tank, and is connected with a driving device for driving it to rotate. The second mounting plate is provided with a plurality of mounting arms at intervals in the circumference, each mounting arm is connected with a scraper arm, and the scraper arm is connected with a scraper. The scraper is provided with a first scraper tooth and a second scraper tooth on one side of the inner wall of the storage tank, the second scraper tooth is arranged on the scraper at intervals in the vertical direction, the first scraper tooth is slidably connected between two adjacent second scraper teeth, and the first scraper tooth is connected with a driving assembly. The driving assembly drives the first scraper tooth to slide to contact with the inner wall of the storage tank or hide between the second scraper teeth, and the hardness of the first scraper tooth is less than the hardness of the second scraper tooth.
[0004] The inner wall cleaning and disinfection device of the above-mentioned dairy product storage tank is equipped with a first scraper and a second scraper of different hardness. When scraping off the residue normally adhering to the inner wall of the tank, the first scraper contacts the inner wall of the tank. Since the hardness of the first scraper is relatively small, scratching and wear of the inner wall of the tank is avoided. When encountering relatively hard residue, the first scraper retracts and the second scraper contacts the inner wall of the tank. Since the hardness of the second scraper is relatively large, it can scrape off the hard and difficult-to-remove residue.
[0005] The problem existing in the use of the inner wall cleaning and disinfection device of the above-mentioned dairy storage tank is that when the second scraper scrapes off the hard residue lumps on the inner wall of the tank, the second scraper contacts the inner wall of the tank, so it is easy to cause the anti-corrosion coating on the inner wall to be scratched; in addition, when the hard residue lumps are large, the second scraper is likely to scrape off the anti-corrosion coating on the inner wall of the tank while scraping off the residue lumps, which makes the inner wall of the tank easily rusted and corroded. Summary of the invention
[0006] The present invention provides an inner wall cleaning device for a dairy product processing tank, aiming to solve the technical problem that the anti-corrosion coating on the inner wall of the tank body is easily scratched when the inner wall cleaning and disinfection device of the dairy product storage tank in the prior art is used, which leads to the inner wall of the tank body being easily rusted and corroded.
[0007] The inner wall cleaning device for a dairy product processing tank of the present invention comprises a cleaning mechanism for being installed on a tank body, the cleaning mechanism comprising a cleaning brush, a water storage member, a water spray head, a rotating assembly and a lifting assembly, the cleaning brush, the water storage member and the water spray head are arranged in the tank body, the water storage member can form a water storage tank with the inner wall of the tank body, the water storage tank can receive water sprayed by the water spray head, the water storage member is in transmission connection with the rotating assembly and the lifting assembly, the rotating assembly can drive the water storage member to rotate along the inner circumference of the tank body, and the lifting assembly can drive the water storage member to rise and fall; The cleaning brush is made of soft material, installed on the water storage part and located in the water storage tank. The cleaning brush can fit tightly with the inner wall of the tank body, and the water storage part can drive the cleaning brush to move synchronously when it rotates and rises.
[0008] The beneficial effect is that when the inner wall cleaning device for the dairy processing tank of the present invention is used, water is sprayed onto the inner wall of the tank body through the water spray head, and the water flows downward along the inner wall of the tank body into the water storage tank. During the flow of water, the water will contact the hard residue lumps on the inner wall of the tank body. Since the hard residue lumps are dairy products, they will dissolve and soften after contacting water. Then, the water storage part and the cleaning brush are driven to rotate along the inner circumference of the tank body by the rotating component. During the rotation of the water storage part, the water in the water storage tank can soak the hard residue lumps on the inner wall of the tank body, further dissolving and softening them. During the rotation of the cleaning brush, the dissolved and softened residue lumps can be brushed off. The water storage part and the cleaning brush are driven to rise and fall by the lifting component, so that different height positions of the inner wall of the tank body can be cleaned. Since the cleaning brush is made of soft material, the cleaning brush will not scratch the anti-corrosion coating on the inner wall of the tank body, thereby preventing the inner wall of the tank body from rusting and corroding.
[0009] Preferably, the lifting assembly is a screw-nut drive assembly, and the lifting assembly includes a screw, a nut, and a lifting drive member capable of driving the screw to rotate; The rotating assembly includes a sleeve and a fixed rod. The sleeve is fitted with the lead screw to stop rotation, and the sleeve is slidably mounted on the lead screw along the axial direction of the lead screw. One end of the sleeve is rotatably connected to the nut, and the nut can move synchronously with the sleeve when it moves along the axial direction of the lead screw. One end of the fixed rod is fixedly connected to the outer wall of the sleeve, and the other end of the fixed rod is fixedly connected to the water storage part. Multiple fixed rods are arranged at intervals along the circumference of the sleeve.
[0010] Preferably, a guide groove extending along the axial direction of the screw is provided on the outer circumferential surface of the screw, a guide slider adapted to the guide groove is fixedly provided on the inner circumferential surface of the sleeve, a first T-shaped groove is provided at one end of the sleeve for rotationally connecting with the nut, and a first T-shaped slider adapted to the first T-shaped groove is fixedly provided on the nut.
[0011] The beneficial effect is that the lifting drive member drives the lead screw to rotate, which can drive the nut, sleeve, fixed rod, water storage part and cleaning brush to move up and down. At the same time, the rotation of the lead screw will also drive the sleeve to rotate, and then drive the fixed rod, water storage part and cleaning brush to rotate synchronously, thereby realizing the simultaneous driving of the water storage part and the cleaning brush to rotate and move up and down by one driving source, thereby optimizing the structure and reducing equipment costs.
[0012] Preferably, the water storage member includes a water storage plate, which is an annular structure. The water storage plate includes a coaxially arranged annular bottom plate and annular side plate, the annular side plate is fixedly connected to the inner side of the annular bottom plate, and the annular side plate protrudes upward from the annular bottom plate.
[0013] Preferably, the water storage member further comprises a rubber ring, which is sleeved and fixed on the outer peripheral surface of the annular bottom plate, and the outer peripheral surface of the rubber ring is used to fit tightly with the inner wall of the tank body.
[0014] The beneficial effect is that the setting of the rubber ring can prevent the water in the water storage tank from flowing out from the gap between the annular bottom plate and the inner wall of the tank body, and can also prevent the inner wall of the tank body from being scratched during the rotation of the annular side plate.
[0015] Preferably, the water storage member is also provided with a crushing assembly, which includes a cutting member. The cutting member is located in the water storage tank. In the rotation direction of the water storage member, the cutting member is located in front of the cleaning brush. When the water storage member moves, it can move synchronously with the crushing assembly. A gap is set between the cutting member and the inner wall of the tank body. When the cutting member moves, it can cut the residue lumps on the inner wall of the tank body.
[0016] The beneficial effect is that the cutting piece can cut the residue agglomerates on the inner wall of the tank into smaller agglomerates, so that water can enter the residue agglomerates through the cuts, accelerating the dissolution and softening of the residue agglomerates, which is conducive to the cleaning brush to brush off the residue agglomerates.
[0017] Preferably, the crushing assembly further comprises a vibrating member, which is transmission-connected to the cutting member, and the vibrating member can drive the cutting member to move reciprocally up and down.
[0018] The beneficial effect is that the cutting member is driven to move up and down reciprocatingly by the vibrating member, so that the cutting member can better break up the residue lumps on the inner wall of the tank body, which is conducive to the cleaning brush to brush off the residue lumps.
[0019] Preferably, the vibrating member includes a transmission shaft, a driven gear, a cam, a pressure plate, a fixing plate, a guide column, a reset elastic member and a mounting block, the fixing plate is fixed on the water storage member, the guide column is slidably mounted on the fixing plate up and down, the pressure plate is fixedly mounted on the upper end of the guide column, the mounting block is fixed on the lower end of the guide column, the upper end of the reset elastic member is fixedly connected to the fixing plate, the lower end of the reset elastic member is fixedly connected to the mounting block, the cutting member is fixedly arranged on the mounting block, the transmission shaft is rotatably mounted on the water storage member, the rotation axis of the transmission shaft is arranged along the radial direction of the nut, the driven gear is fixedly arranged at one end of the transmission shaft close to the nut, the cam is fixedly arranged at one end of the transmission shaft away from the nut, a circle of mating teeth meshing with the driven gear is arranged on the lower surface of the nut, the nut can drive the driven gear, the transmission shaft and the cam to rotate when the nut rotates, the cam can squeeze the pressure plate to move downward when it rotates, and the reset elastic member can drive the pressure plate to reset upward.
[0020] Preferably, a reciprocating drive assembly is provided on the fixed plate, and the reciprocating drive assembly includes an extrusion inclined plate, a first piston assembly and a second piston assembly. The extrusion inclined plate is fixed to the top pressure plate, and the first piston assembly includes a first piston cylinder, a first piston rod and a first elastic member, and the first piston cylinder is fixed to the fixed plate; the two ends of the first elastic member are respectively fixed to the first piston rod and the first piston cylinder; the extrusion inclined plate is used to extrude the first piston rod, and the first piston cylinder is provided with an air inlet hole and an air outlet hole, and a one-way valve for air intake is provided in the air inlet hole; the second piston assembly includes a second piston cylinder, a second piston rod, a second piston and a second elastic member, and the second piston cylinder is fixed to the water storage member, and a chamber provided with the second piston rod in the second piston cylinder is connected to the air outlet hole through an air pipe, and an exhaust hole is provided on the wall of the second piston cylinder, and a valve assembly is provided in the exhaust hole, and the second elastic member connects the second piston rod and the second piston cylinder, and a cleaning brush is provided on the second piston rod for sliding up and down, and the cleaning brush is provided on the mounting block for sliding along the contraction direction of the second piston rod.
[0021] The beneficial effect is that the reciprocating drive assembly drives the cleaning brush to approach or move away from the inner wall of the tank, so that the cleaning brush moves in the water tank, and then the water in the water tank washes away the residue lumps brushed off by the cleaning brush, thereby improving the cleaning effect of the cleaning brush.
[0022] Preferably, the second piston rod is an elastic telescopic rod, the second piston rod comprises an outer rod, an inner rod and an inner elastic member, one end of the outer rod is provided with a socket extending along its length direction, one end of the inner rod is slidably inserted in the socket along the length direction of the outer rod, the inner elastic member is located in the socket, one end of the inner elastic member is fixed to the inner wall of the socket, the other end of the inner elastic member is fixed to the inner rod, when the inner elastic member is in a natural state, the other end of the inner rod is located outside the outer rod, the second piston is fixed to the end of the inner rod located outside the outer rod, a limiting convex ring is also fixedly provided on the end of the outer rod close to the second piston, a gap is formed between the limiting convex ring and the inner wall of the second piston cylinder, one end of the second elastic member is fixed on the inner wall of the second piston cylinder, and the other end of the second elastic member is fixed on the limiting convex ring; the chamber between the limiting convex ring and the second piston is connected with the air outlet of the first piston cylinder through an air pipe, and the exhaust hole is located on the cylinder wall corresponding to the chamber between the limiting convex ring and the second piston.
[0023] The beneficial effects of the present invention are as follows: when the inner wall cleaning device for a dairy product processing tank of the present invention is used, water is sprayed onto the inner wall of the tank body through a water spray head, so that the hard residue lumps are dissolved and softened after encountering water. Then, the water storage part and the cleaning brush are driven to rotate along the inner circumference of the tank body through a rotating assembly. During the rotation of the water storage part, the water in the water storage tank can soak the hard residue lumps on the inner wall of the tank body, further dissolving and softening them. During the rotation of the cleaning brush, the dissolved and softened residue lumps can be brushed off. Since the cleaning brush is made of a soft material, the cleaning brush will not scratch the anti-corrosion coating on the inner wall of the tank body, thereby preventing the inner wall of the tank from rusting and corroding.
[0024] In addition, the water storage part and the cleaning brush are driven to rotate and move up and down at the same time by one driving source, which optimizes the structure and reduces the equipment cost. In addition, the residue agglomerates on the inner wall of the tank body are cut into smaller agglomerates by the cutting part, so that water can enter the residue agglomerates through the cuts, accelerate the dissolution and softening of the residue agglomerates, and thus facilitate the cleaning brush to brush away the residue agglomerates. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a three-dimensional structural schematic diagram of the inner wall cleaning device for dairy product processing tanks of the present invention.
[0026] Figure 2 It is a schematic cross-sectional structure diagram of the inner wall cleaning device for a dairy product processing tank of the present invention.
[0027] Figure 3 yes Figure 2 A magnified view of the structure in the middle.
[0028] Figure 4 The invention is a schematic structural diagram of a rotating assembly, a lifting assembly and a crushing assembly of an inner wall cleaning device for a dairy product processing tank of the present invention.
[0029] Figure 5 yes Figure 4 A magnified view of the structure at B in the middle.
[0030] Figure 6 yes Figure 2 A magnified view of the structure at center C.
[0031] Figure 7 It is a three-dimensional structural schematic diagram of a second piston rod and a cleaning brush of the inner wall cleaning device for a dairy product processing tank of the present invention.
[0032] Figure 8 It is a front view of the second piston rod and the cleaning brush of the inner wall cleaning device for dairy product processing tanks of the present invention.
[0033] Fig. 9 It is a three-dimensional cross-sectional structural schematic diagram of a second piston rod and a cleaning brush of the inner wall cleaning device for a dairy product processing tank of the present invention.
[0034] Fig.10 The present invention is a schematic diagram of the cross-sectional structure of a second piston rod and a cleaning brush of the inner wall cleaning device for a dairy product processing tank.
[0035] Fig.11 It is a schematic structural diagram of the inner rod of the inner wall cleaning device for a dairy product processing tank of the present invention.
[0036] Fig.12 yes Figure 3 A magnified view of the structure at position D in the middle.
[0037] Reference numerals: 1. Tank; 11. Water storage tank; 12. Discharge pipe; 2. Cleaning brush; 21. Third T-shaped slider; 3. Water storage part; 31. Water storage plate; 311. Annular bottom plate; 312. Annular side plate; 32. Rubber ring; 33. Heating wire; 4. Spray head; 5. Rotating assembly; 51. Sleeve; 52. Fixed rod; 53. Support rod; 6. Lifting assembly; 61. Lead screw; 611. Guide slide; 62. Nut; 621. First T-shaped slider; 622. Matching tooth; 63. Lifting drive member; 64. Limiting rod; 71. Cutting member; 721. Transmission shaft; 722. Driven gear; 723. Cam; 724. Top pressure plate; 725. Fixed plate; 726. Guide column; 727. Reset elastic member; 728. Mounting block; 81. Extrusion inclined plate; 821 , the first piston cylinder; 822, the first piston rod; 823, the first elastic member; 824, the stop convex ring; 825, the one-way valve; 831, the second piston cylinder; 832, the second piston rod; 8321, the outer rod; 8322, the inner rod; 83221, the strip hole; 8323, the inner elastic member; 8324, the insert rod; 8325, the limiting convex block; 8326, the stop convex block; 8327, the limiting convex ring; 8328, the limiting groove; 833, the second piston; 8331, the vent hole; 834, the second elastic member; 8351, the valve spring; 8352, the sealing member; 83521, the circular plate portion; 83522, the cylindrical portion; 836, the elastic retaining assembly; 8361, the retaining spring; 8362, the spherical member; 837, the second T-shaped slider; 84, the trachea. DETAILED DESCRIPTION
[0038] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0039] like Figure 1-Figure 12 As shown, the inner wall cleaning device for a dairy product processing tank of the present invention comprises a tank body 1 and a cleaning mechanism for cleaning the inner wall of the tank body 1. The cleaning mechanism is mounted on the tank body 1, and comprises a cleaning brush 2, a water storage member 3, a water spray head 4, a rotating assembly 5, a lifting assembly 6, a crushing assembly and a reciprocating drive assembly.
[0040] like Figure 1-Figure 3As shown, the cleaning brush 2, the water storage part 3 and the water spray head 4 are arranged in the tank body 1. The water spray head 4 is fixed on the top of the tank body 1, and the water spray head 4 is connected to the external water supply equipment through a water pipe, and the water spray head 4 can spray water to the inner wall of the tank body 1. The water storage part 3 can form a water storage tank 11 with the inner wall of the tank body 1, and the water storage tank 11 can receive the water sprayed by the water spray head 4. When the water stored in the water storage tank 11 contacts the hard residue lumps on the inner wall of the tank body 1, the hard residue lumps can be softened, so that it is convenient for the cleaning brush 2 to brush them off. The water storage part 3 is transmission-connected with the rotating component 5 and the lifting component 6. The rotating component 5 can drive the water storage part 3 to rotate along the inner circumference of the tank body 1, and the lifting component 6 can drive the water storage part 3 to rise and fall.
[0041] like Figure 3-Figure 5 As shown, the crushing assembly is arranged on the water storage member 3. When the crushing assembly moves with the water storage member 3, it can cut the residue agglomerates on the inner wall of the tank body 1, so that large pieces of residue agglomerates are cut into smaller pieces of residue agglomerates, which are easier to be brushed off by the cleaning brush 2. The cleaning brush 2 is made of a soft material. In this embodiment, the cleaning brush 2 is made of rubber. The cleaning brush 2 is installed on the water storage member 3 and is located in the water storage tank 11. The cleaning brush 2 can fit tightly with the inner wall of the tank body 1. The water storage member 3 can drive the cleaning brush 2 to move synchronously when rotating and lifting. When the cleaning brush 2 moves along the inner wall of the tank body 1, the residue agglomerates on the inner wall of the tank body 1 can be brushed off. The reciprocating drive assembly is arranged on the water storage member 3. The reciprocating drive assembly can drive the cleaning brush 2 to approach or move away from the inner wall of the tank body 1, so that the cleaning brush 2 moves in the water storage tank 11, and then the water in the water storage tank 11 washes off the residue agglomerates brushed off by the cleaning brush 2.
[0042] like Figure 1 , Figure 4 and Figure 6As shown, in this embodiment, the lifting assembly 6 is a screw 61 nut 62 drive assembly. The lifting assembly 6 includes a screw 61, a nut 62 and a lifting drive 63 capable of driving the screw 61 to rotate. Specifically, the lifting drive 63 is a motor, the housing of the motor is fixedly mounted on the top outer wall of the tank body 1, a mounting hole is provided on the top of the tank body 1, the output shaft of the motor passes through the mounting hole and extends into the inside of the tank body 1, and the output shaft of the motor is arranged in a vertical state. The screw 61 is coaxially fixedly connected with the output shaft of the motor, and the nut 62 is screwed on the screw 61. Two limit rods 64 for limiting the rotation of the nut 62 are fixedly arranged on the top inner wall of the tank body 1, the limit rod 64 is arranged in the vertical direction, and the lower end of the limit rod 64 is fixedly connected to the upper end surface of the nut 62. The limit rod 64 is a telescopic rod, and when the nut 62 moves upward along the screw 61, the telescopic rod can be retracted synchronously. The rotating assembly 5 includes a sleeve 51 and a fixed rod 52. The sleeve 51 is anti-rotationally matched with the lead screw 61, and the sleeve 51 is slidably sleeved on the lead screw 61 along the axial direction of the lead screw 61. Specifically, a guide groove 611 extending along the axial direction of the lead screw 61 is provided on the outer circumference of the lead screw 61, and a guide slider matched with the guide groove 611 is fixedly provided on the inner circumference of the sleeve 51. The sleeve 51 is slidably mounted on the lead screw 61 through the cooperation of the guide slider and the guide groove 611. The upper end of the sleeve 51 is rotatably connected to the nut 62, and when the nut 62 moves along the axial direction of the lead screw 61, it can move synchronously with the sleeve 51. Specifically, a first T-shaped groove is provided on the upper end surface of the sleeve 51, and the first T-shaped groove is an annular groove coaxially arranged with the sleeve 51. A first T-shaped slider 621 adapted to the first T-shaped groove is fixedly provided on the lower end surface of the nut 62, and the first T-shaped slider 621 is an annular slider coaxially arranged with the nut 62. The sleeve 51 is rotatably connected to the nut 62 through the cooperation between the first T-shaped groove and the first T-shaped slider 621.
[0043] like Figure 3-Figure 5 As shown, the fixing rod 52 is arranged along the radial direction of the sleeve 51, one end of the fixing rod 52 is fixedly connected to the outer wall of the sleeve 51, and the other end of the fixing rod 52 is fixedly connected to the water storage member 3, and a plurality of fixing rods 52 are evenly spaced along the circumference of the sleeve 51. Specifically, the water storage member 3 includes a water storage plate 31 and a rubber ring 32, the water storage plate 31 is an annular structure, the water storage plate 31 includes a coaxially arranged annular bottom plate 311 and annular side plate 312, the annular side plate 312 is fixedly connected to the inner side of the annular bottom plate 311, the annular side plate 312 protrudes upward from the annular bottom plate 311, and the fixing rod 52 is fixedly connected to the annular side plate 312. The rubber ring 32 is fixedly mounted on the outer peripheral surface of the annular bottom plate 311, and the outer peripheral surface of the rubber ring 32 is used to fit tightly with the inner wall of the tank body 1. A heating wire 33 for heating the annular bottom plate 311 is also provided inside the annular bottom plate 311 . The heated annular bottom plate 311 can heat the water in the water storage tank 11 , and the hot water can accelerate the dissolution of the residue lumps on the inner wall of the tank body 1 .
[0044] like Figure 3-Figure 5 As shown, the crushing assembly includes a cutting member 71 and a vibrating member, and the vibrating member is connected to the cutting member 71 by transmission, and the vibrating member can drive the cutting member 71 to move up and down. The cutting member 71 is located in the water storage tank 11, and the cutting member 71 is located in front of the cleaning brush 2 in the rotation direction of the water storage member 3. When the water storage member 3 moves, it can move synchronously with the crushing assembly. The cutting member 71 is set with a gap between the inner wall of the tank body 1, and the cutting member 71 can cut the residue agglomerates on the inner wall of the tank body 1 when it moves. Specifically, the vibrating member includes a transmission shaft 721, a driven gear 722, a cam 723, a top pressure plate 724, a fixed plate 725, a guide column 726, a reset elastic member 727 and a mounting block 728. The fixed plate 725 is fixed on the top of the annular side plate 312, and the guide column 726 is vertically arranged and slidably installed on the fixed plate 725 up and down. Specifically, a through hole that passes through up and down is opened on the fixed plate 725, and the guide column 726 is slidably inserted in the through hole. The top pressure plate 724 is fixedly mounted on the upper end of the guide column 726, and the mounting block 728 is fixedly mounted on the lower end of the guide column 726. The resetting elastic member 727 is a spring, which is sleeved on the guide column 726. The elastic force direction of the resetting elastic member 727 is in the up-down direction, the upper end of the resetting elastic member 727 is fixedly connected to the bottom of the fixing plate 725, and the lower end of the resetting elastic member 727 is fixedly connected to the top of the mounting block 728.
[0045] like Figure 3-Figure 5 As shown, the cutting member 71 is a needle, the tip of the needle faces the inner wall of the tank body 1, and the cutting member 71 is fixedly arranged on the mounting block 728. The transmission shaft 721 is rotatably mounted on the water storage member 3. Specifically, a support rod 53 is fixedly arranged on the fixing rod 52, and a through hole is provided at the upper end of the support rod 53 for the transmission shaft 721 to pass through. A bearing is installed in the through hole, and the transmission shaft 721 is rotatably mounted on the support rod 53 through the bearing. The rotation axis of the transmission shaft 721 is arranged along the radial direction of the nut 62, the driven gear 722 is coaxially fixedly arranged at one end of the transmission shaft 721 close to the nut 62, the cam 723 is fixedly arranged at one end of the transmission shaft 721 away from the nut 62, and a circle of matching teeth 622 meshing with the driven gear 722 is fixedly arranged on the lower surface of the nut 62.
[0046] When the nut 62 rotates, it can drive the driven gear 722, the transmission shaft 721 and the cam 723 to rotate. When the cam 723 rotates, it can squeeze the top pressure plate 724 to move downward. During the downward movement of the top pressure plate 724, the reset elastic member 727 is gradually stretched. The cam 723 continues to rotate, and the reset elastic member 727 can drive the top pressure plate 724 to reset upward. Through the cooperation of the cam 723 and the reset elastic member 727, the top pressure plate 724 can be driven to reciprocate up and down.
[0047] like Figure 3As shown, the reciprocating drive assembly is arranged on the fixed plate 725, and the reciprocating drive assembly includes an extrusion inclined plate 81, a first piston assembly and a second piston assembly. The first piston assembly includes a first piston cylinder 821, a first piston rod 822 and a first elastic member 823. The first piston cylinder 821 is fixed to the upper surface of the fixed plate 725, and the first piston cylinder 821 is located on the side of the top pressure plate 724 away from the inner side wall of the tank body 1. One end of the first elastic member 823 is fixed to the extended end of the first piston rod 822, and the other end of the first elastic member 823 is fixed to the outer wall of the first piston cylinder 821. Specifically, a stop convex ring 824 is fixedly provided at the extended end of the first piston rod 822, the first elastic member 823 is a spring, the first elastic member 823 is sleeved on the portion of the first piston rod 822 located outside the first piston cylinder 821, and the first elastic member 823 is located between the stop convex ring 824 and the first piston cylinder 821, one end of the first elastic member 823 is fixedly connected to the stop convex ring 824, and the other end is fixedly connected to the first piston cylinder 821. The extrusion inclined plate 81 is located between the top pressure plate 724 and the first piston cylinder 821, one end of the extrusion inclined plate 81 is fixedly provided on the top pressure plate 724, and the other end of the extrusion inclined plate 81 is arranged to face the first piston cylinder 821 and tilt downward, and the extended end of the first piston rod 822 contacts the upper surface of the extrusion inclined plate 81.
[0048] like Figure 3 , Figure 7-Figure 12 As shown, an air inlet and an air outlet are provided on the end surface of the first piston cylinder 821 away from the first piston rod 822, and a one-way valve 825 for air intake only is provided in the air inlet. The second piston assembly includes a second piston cylinder 831, a second piston rod 832, a second piston 833 and a second elastic member 834. The second piston cylinder 831 is fixed to the side of the annular side plate 312 of the water storage member 3 away from the inner wall of the tank body 1, and the second piston rod 832 extends through the annular side plate 312 toward the inner wall of the tank body 1. The chamber in the second piston cylinder 831 in which the second piston rod 832 is provided is connected to the air outlet of the first piston cylinder 821 through the air pipe 84. Specifically, a vent hole 8331 communicating with the chamber where the second piston rod 832 is located is provided on the end surface of the second piston 833 away from the second piston rod 832, a limiting protrusion 8325 is provided on the second piston rod 832 near the second piston 833, and the outlet of the vent hole 8331 is located on the side of the limiting protrusion 8325 opposite to the inner wall of the second piston cylinder 831. The air pipe 84 is a corrugated hose, one end of the air pipe 84 is communicated with the inlet of the vent hole 8331, and the other end of the air pipe 84 is communicated with the outlet of the first piston cylinder 821.
[0049] When the pressing plate 724 moves up and down reciprocatingly, the pressing plate 724 moves up and down together with the extrusion ramp 81. When the extrusion ramp 81 moves upward, it can squeeze the extended end of the first piston rod 822, so that the first piston rod 822 retracts into the first piston cylinder 821, so that the first elastic member 823 is compressed, thereby squeezing the gas in the first piston cylinder 821 into the second piston cylinder 831. When the extrusion ramp 81 moves downward, the first elastic member 823 can make the first piston rod 822 extend outward from the first piston cylinder 821 to reset, and the gas outside the first piston cylinder 821 enters the first piston cylinder 821 through the one-way valve 825. Through the reciprocating movement of the first piston rod 822, the first piston assembly can pump gas into the second piston cylinder 831.
[0050] like Figure 3 and Fig.12 As shown, an exhaust hole is also provided on the cylinder wall corresponding to the chamber in which the second piston rod 832 is provided in the second piston cylinder 831, and a valve assembly for opening and closing the exhaust hole is provided in the exhaust hole. When the first piston assembly does not pump air into the second piston cylinder 831, the exhaust hole is located on the cylinder wall corresponding to the chamber between the limiting convex ring 8327 and the second piston 833. An elastic retaining assembly 836 is also provided on the inner wall of the second piston cylinder 831, and the elastic retaining assembly 836 is arranged opposite to the exhaust hole. The elastic retaining assembly 836 includes a retaining spring 8361 and a spherical member 8362. Specifically, a mounting groove is provided on the inner wall of the second piston cylinder 831, one end of the retaining spring 8361 is fixed on the bottom wall of the mounting groove, and the other end of the retaining spring 8361 is fixed on the spherical member 8362, and the upper half of the spherical member 8362 protrudes out of the mounting groove.
[0051] like Figure 3 and Fig.12 As shown, the valve assembly includes a valve spring 8351 and a hole sealing member 8352. The hole sealing member 8352 includes a circular plate portion 83521 and a cylindrical portion 83522. The cylindrical portion 83522 is coaxially fixed with the circular plate portion 83521, and one end of the cylindrical portion 83522 away from the circular plate portion 83521 is a conical structure. The exhaust hole is a stepped hole with a first step surface and a second step surface. The valve spring 8351 is sleeved on the cylindrical portion 83522. One end of the valve spring 8351 is fixed to the circular plate portion 83521, and the other end of the valve spring 8351 is fixed to the second step surface of the exhaust hole. The circular plate portion 83521 is tightly attached to the first step surface under the pulling force of the valve spring 8351 to seal the exhaust hole. The conical structure of the cylindrical portion 83522 passes through the exhaust hole and extends into the second piston cylinder 831.
[0052] like Figure 7 and Fig.11As shown, the second piston rod 832 is an elastic telescopic rod, and the second piston rod 832 includes an outer rod 8321, an inner rod 8322 and an inner elastic member 8323. One end of the outer rod 8321 is provided with a socket extending along its length direction, and one end of the inner rod 8322 is slidably inserted into the socket along the length direction of the outer rod 8321. Specifically, a plug rod 8324 is coaxially fixedly arranged on the bottom wall of the socket of the outer rod 8321, and an installation gap is formed between the outer peripheral surface of the plug rod 8324 and the inner peripheral surface of the socket, and a stopper 8326 is fixedly arranged on one end of the plug rod 8324 away from the bottom wall of the socket. The inner elastic member 8323 is located in the socket, one end of the inner elastic member 8323 is fixed to the inner wall of the socket, and the other end of the inner elastic member 8323 is fixed to the inner rod 8322. When the inner elastic member 8323 is in a natural state, the other end of the inner rod 8322 is located outside the outer rod 8321. Specifically, the inner elastic member 8323 is a spring, and the inner elastic member 8323 is sleeved on the insertion rod 8324. The second piston 833 is fixed to the end of the inner rod 8322 located outside the outer rod 8321, and a limiting convex ring 8327 is fixedly provided at the end of the outer rod 8321 close to the second piston 833. A gap is formed between the limiting convex ring 8327 and the inner wall of the second piston cylinder 831. The limiting convex ring 8327 is also provided with a limiting groove 8328 for matching with the protruding part of the spherical member 8362. When the limiting convex ring 8327 moves to the position where the limiting groove 8328 corresponds to the spherical member 8362, the spherical member 8362 can be stuck in the limiting groove 8328, so that the limiting convex ring 8327 is kept at the position of the spherical member 8362. The second elastic member 834 is a spring, and the elastic coefficient of the second elastic member 834 is greater than that of the inner elastic member 8323. The second elastic member 834 is sleeved on the outer rod 8321, and one end of the second elastic member 834 is fixed on the inner wall of the second piston cylinder 831, and the other end of the second elastic member 834 is fixed on the limiting protruding ring 8327. An insertion hole extending along the length direction of the inner rod 8322 is provided at one end of the inner rod 8322 away from the second piston 833, and a strip hole 83221 extending along the length direction is also provided in the middle of the inner rod 8322, the insertion rod 8324 is inserted and slidably installed in the insertion hole along the length direction, and the stop protrusion 8326 is slidably arranged in the strip hole 83221 along the length direction.
[0053] like Figure 5 and Figure 7As shown, the cleaning brush 2 is slidably mounted on the extended end of the second piston rod 832, and the second piston rod 832 can move with the cleaning brush 2 synchronously when it moves. Specifically, the extended end of the outer rod 8321 of the second piston rod 832 is fixedly provided with a second T-shaped slider 837, and the cleaning brush 2 is provided with a second T-shaped slideway adapted to the second T-shaped slider 837, and the second T-shaped slideway extends in the vertical direction. The cleaning brush 2 is also slidably mounted on the mounting block 728 along the contraction and extension direction of the second piston rod 832, and the mounting block 728 can move up and down with the cleaning brush 2 when it moves up and down. Specifically, the cleaning brush 2 is fixedly provided with a third T-shaped slider 21, and the mounting block 728 is provided with a third T-shaped slideway adapted to the third T-shaped slider 21, and the third T-shaped slideway extends along the contraction and extension direction of the second piston rod 832.
[0054] The first piston assembly continues to pump gas into the second piston cylinder 831. As the gas in the second piston cylinder 831 continues to increase, the second piston rod 832 will perform three stages of action. In the first stage, the gas will push the second piston 833 to move in a direction away from the second piston rod 832. At this time, the second piston 833 moves synchronously with the inner rod 8322. The outer rod 8321 remains motionless due to the pulling of the second elastic member 834, and the inner elastic member 8323 is stretched. In the second stage, when the inner rod 8322 moves to the hole wall of the strip hole 83221 away from the second piston 833 and abuts against the stop protrusion 8326, the inner rod 8322 moves synchronously with the outer rod 8321. At this time, the second elastic member 834 is stretched, and the outer rod 8321 moves with the cleaning brush 2 in a direction away from the inner wall of the tank body 1. In the third stage, when the limiting convex ring 8327 on the outer rod 8321 squeezes the conical structure of the cylindrical part 83522 and pushes the cylindrical part 83522 upward, the exhaust hole is opened. At this time, the spherical part 8362 is stuck in the limiting groove 8328, so that the limiting convex ring 8327 temporarily remains in the position of the spherical part 8362; after the exhaust hole is opened, the gas in the second piston cylinder 831 is discharged through the exhaust hole, and at the same time, the inner elastic part 8323 pulls the inner rod 8322 and the second piston 833 toward Move towards the inner wall of the tank body 1. When the inner rod 8322 moves to the bar hole 83221 close to the hole wall of the second piston 833 and abuts against the stopping protrusion 8326, the gas discharge in the second piston cylinder 831 ends. At this time, the second elastic member 834 can pull the limiting protrusion ring 8327 to reset, and make the spherical member 8362 escape from the limiting groove 8328. The outer rod 8321 moves with the cleaning brush 2 towards the inner wall of the tank body 1, and makes the cleaning brush 2 press against the inner wall of the tank body 1.
[0055] like Figure 1 and Figure 2As shown, a discharge pipe 12 is fixedly provided at the bottom of the tank body 1, and the discharge pipe 12 is connected to the inside of the tank body 1. A discharge valve is provided on the discharge pipe 12. After the discharge valve is opened, the emulsion or water inside the tank body 1 can be discharged through the discharge pipe 12.
[0056] The implementation principle of the inner wall cleaning device for dairy processing tanks of the embodiment of the present invention is as follows: when the inner wall cleaning device for dairy processing tanks of the present invention is used, the water spray head 4 is started to spray water on the inner wall of the tank body 1, and the water flows downward to the water storage tank 11. During the flow of water, the water contacts the hard residue agglomerates on the inner wall of the tank body 1, and the hard residue agglomerates of dairy products will dissolve and soften after encountering water. Then, the lead screw 61 is driven to rotate by the lifting drive member 63, driving the nut 62, the sleeve 51, the fixing rod 52, the water storage member 3 and the cleaning brush 2 to move up and down. At the same time, the lead screw 61 rotates to drive the sleeve 51 to rotate, driving the water storage member 3 and the cleaning brush 2 to rotate along the inner circumference of the tank body 1. During the rotation of the water storage member 3, the water in the water storage tank 11 can soak the hard residue agglomerates on the inner wall of the tank body 1, dissolving and softening them, and the heating wire 33 can accelerate the dissolution of the residue agglomerates after heating the water in the water storage tank 11. In addition, the cutting member 71 cuts the residue agglomerates on the inner wall of the tank body 1 into smaller agglomerates, so that water can enter the residue agglomerates through the cuts, further accelerating the dissolution and softening of the residue agglomerates. The dissolved and softened residue agglomerates are brushed off during the rotation of the cleaning brush 2. Since the cleaning brush 2 is made of a soft material, the cleaning brush 2 will not scratch the anti-corrosion coating on the inner wall of the tank body 1, thereby preventing the inner wall of the tank body 1 from rusting and corrosion. Then, the reciprocating drive assembly drives the cleaning brush 2 away from the inner wall of the tank body 1, and the cleaning brush 2 moves in the water storage tank 11. The water in the water storage tank 11 washes away the residue agglomerates brushed off by the cleaning brush 2.
[0057] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. An inner wall cleaning device for a dairy product processing tank, comprising a cleaning mechanism for installation on a tank body, characterized in that: The cleaning mechanism comprises a cleaning brush, a water storage part, a water spray head, a rotating assembly and a lifting assembly. The cleaning brush, the water storage part and the water spray head are arranged in a tank body. The water storage part can enclose a water storage tank with the inner wall of the tank body. The water storage tank can receive water sprayed by the water spray head. The water storage part is connected to the rotating assembly and the lifting assembly in a transmission manner. The rotating assembly can drive the water storage part to rotate along the inner circumference of the tank body, and the lifting assembly can drive the water storage part to rise and fall. The cleaning brush is made of soft material, and the cleaning brush is installed on the water storage part and is located in the water storage tank. The cleaning brush can fit tightly with the inner wall of the tank body, and the water storage part rotates and When lifting, it can drive the cleaning brush to move synchronously; the lifting assembly is a screw-nut driving assembly, and the lifting assembly includes a screw, a nut and a lifting driving part that can drive the screw to rotate; the rotating assembly includes a sleeve and a fixed rod, the sleeve is matched with the screw to stop rotation, and the sleeve is slidably mounted on the screw along the axial direction of the screw, one end of the sleeve is rotatably connected to the nut, and the nut can move synchronously with the sleeve when it moves along the axial direction of the screw, one end of the fixed rod is fixedly connected to the outer wall of the sleeve, and the other end of the fixed rod is fixedly connected to the water storage part, and multiple fixed rods are arranged at intervals along the circumference of the sleeve.
2. The inner wall cleaning device for a dairy product processing tank according to claim 1, characterized in that: A guide groove extending along the axial direction of the screw is provided on the outer circumferential surface of the screw, a guide slider adapted to the guide groove is fixedly arranged on the inner circumferential surface of the sleeve, a first T-shaped groove is provided at one end of the sleeve for rotationally connecting with the nut, and a first T-shaped slider adapted to the first T-shaped groove is fixedly arranged on the nut.
3. The inner wall cleaning device for a dairy product processing tank according to claim 1 or 2, characterized in that: The water storage member comprises a water storage plate, which is an annular structure and comprises a coaxially arranged annular bottom plate and annular side plate, wherein the annular side plate is fixedly connected to the inner side of the annular bottom plate and protrudes upward from the annular bottom plate.
4. The inner wall cleaning device for a dairy product processing tank according to claim 3, characterized in that: The water storage member also includes a rubber ring, which is fixedly sleeved on the outer peripheral surface of the annular bottom plate, and the outer peripheral surface of the rubber ring is used to fit tightly with the inner wall of the tank body.
5. The inner wall cleaning device for a dairy product processing tank according to claim 1 or 2, characterized in that: The water storage component is also provided with a crushing assembly, which includes a cutting component. The cutting component is located in the water storage tank. In the rotation direction of the water storage component, the cutting component is located in front of the cleaning brush. When the water storage component moves, it can move synchronously with the crushing assembly. A gap is set between the cutting component and the inner wall of the tank body. When the cutting component moves, it can cut the residue lumps on the inner wall of the tank body.
6. The inner wall cleaning device for a dairy product processing tank according to claim 5, characterized in that: The crushing assembly also includes a vibrating member, which is in driving connection with the cutting member, and the vibrating member can drive the cutting member to move up and down reciprocatingly.
7. The inner wall cleaning device for a dairy product processing tank according to claim 6, characterized in that: The vibrating member includes a transmission shaft, a driven gear, a cam, a pressure plate, a fixing plate, a guide column, a reset elastic member and a mounting block. The fixing plate is fixed on the water storage member, the guide column is slidably mounted on the fixing plate up and down, the pressure plate is fixedly mounted on the upper end of the guide column, the mounting block is fixed on the lower end of the guide column, the upper end of the reset elastic member is fixedly connected to the fixing plate, the lower end of the reset elastic member is fixedly connected to the mounting block, the cutting member is fixedly arranged on the mounting block, the transmission shaft is rotatably mounted on the water storage member, the rotation axis of the transmission shaft is arranged along the radial direction of the nut, the driven gear is fixedly arranged at one end of the transmission shaft close to the nut, the cam is fixedly arranged at one end of the transmission shaft away from the nut, and a circle of matching teeth meshing with the driven gear is arranged on the lower surface of the nut. When the nut rotates, it can drive the driven gear, the transmission shaft and the cam to rotate. When the cam rotates, it can squeeze the pressure plate to move downward, and the reset elastic member can drive the pressure plate to reset upward.
8. The inner wall cleaning device for a dairy product processing tank according to claim 7, characterized in that: A reciprocating drive assembly is provided on the fixed plate, and the reciprocating drive assembly includes an extrusion inclined plate, a first piston assembly and a second piston assembly. The extrusion inclined plate is fixed to the top pressure plate, and the first piston assembly includes a first piston cylinder, a first piston rod and a first elastic member. The first piston cylinder is fixed to the fixed plate; the two ends of the first elastic member are respectively fixed to the first piston rod and the first piston cylinder; the extrusion inclined plate is used to extrude the first piston rod, and the first piston cylinder is provided with an air inlet hole and an air outlet hole, and a one-way valve for air intake is provided in the air inlet hole; the second piston assembly includes a second piston cylinder, a second piston rod, a second piston and a second elastic member, and the second piston cylinder is fixed to the water storage member. The chamber provided with the second piston rod in the second piston cylinder is connected to the air outlet hole through an air pipe, and the wall of the second piston cylinder is provided with an exhaust hole, and a valve assembly is provided in the exhaust hole. The second elastic member connects the second piston rod and the second piston cylinder, and a cleaning brush is provided on the second piston rod for sliding up and down, and the cleaning brush is provided on the mounting block for sliding along the contraction direction of the second piston rod.
9. The inner wall cleaning device for a dairy product processing tank according to claim 8, characterized in that: The second piston rod is an elastic telescopic rod, the second piston rod comprises an outer rod, an inner rod and an inner elastic member, one end of the outer rod is provided with a socket extending along its length direction, one end of the inner rod is slidably inserted in the socket along the length direction of the outer rod, the inner elastic member is located in the socket, one end of the inner elastic member is fixed to the inner wall of the socket, the other end of the inner elastic member is fixed to the inner rod, when the inner elastic member is in a natural state, the other end of the inner rod is located outside the outer rod, the second piston is fixed to the end of the inner rod located outside the outer rod, a limiting convex ring is also fixedly provided on the end of the outer rod close to the second piston, a gap is formed between the limiting convex ring and the inner wall of the second piston cylinder, one end of the second elastic member is fixed on the inner wall of the second piston cylinder, and the other end of the second elastic member is fixed on the limiting convex ring; the chamber between the limiting convex ring and the second piston is connected with the air outlet of the first piston cylinder through an air pipe, and the exhaust hole is located on the cylinder wall corresponding to the chamber between the limiting convex ring and the second piston.
Citation Information
Patent Citations
Reciprocating hydraulic cylinder used for engineering machine
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