Integrated automation equipment for producing vehicle blower motor bearing

Abstract

The invention discloses integrated automation equipment for producing a vehicle blower motor bearing, and relates to the technical field of blower motors. According to the invention, a feeding servo module clamps a to-be-tested CS end cover to an end cover fixing device through an end cover feeding clamping jaw, a test module moving cylinder drives a sensor test module and an end cover positioning mechanism to move forwards to a test position through a linear guide rail A, and the end cover positioning mechanism presses a to-be-tested product placed on the end cover fixing device downwards; the sensor test module detects the height of the CS end cover; after the height test is finished, the CS end cover is manually taken, the CS end cover is placed at the end cover riveting positioning device, and a riveting device moving cylinder drives an end cover riveting mold to move forwards to an end cover riveting position through a linear guide rail B, so that terminal riveting is carried out; and after riveting is completed, the CS end cover is clamped by the end cover discharging clamping jaw and is transferred to the CCD appearance testing mechanism through the discharging servo module for terminal riveting appearance detection, and qualified products enter the next procedure.

Description

Technical Field

[0001] The invention belongs to the technical field of blower motors, and in particular relates to integrated automation equipment for producing vehicle blower motor bearings. Background Art

[0002] The automobile blower motor is a core component in the automobile air-conditioning system, and its performance and reliability directly affect the operation effect of the air-conditioning system. The CS end cover is an important component of the blower motor, among which the height of the bearing shrapnel and the riveting quality of the terminal are key process parameters. In traditional production methods, the detection of the height of the bearing shrapnel and the riveting of the terminals usually rely on manual operation or semi-automatic equipment, and there are the following problems: Low efficiency: Manual operation is slow and difficult to meet the needs of large-scale production. Poor precision: Manual inspection and riveting are prone to errors, affecting product quality. Poor consistency: The differences in skill levels of different operators make it difficult to ensure product consistency. High cost: Manual operation requires a lot of manpower and is prone to waste, increasing production costs.

[0003] Therefore, it is of great practical significance to develop an integrated automation equipment for the production of automotive blower motor bearings. Summary of the invention

[0004] The purpose of the present invention is to provide an integrated automation equipment for the production of automotive blower motor bearings, which can realize automatic detection of the height of the CS end cover bearing shrapnel of the automotive blower motor, automatic riveting of the terminals and related detection functions, so as to solve the problems of low efficiency, poor precision, poor consistency and high cost in traditional production methods.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is an integrated automation equipment for producing motor bearings for automotive blowers, comprising a frame and a CCD appearance test mechanism, wherein a servo module fixing column A is fixed on the right side of the upper surface of the frame, a feeding servo module is fixed on the upper end of the servo module fixing column A, an end cover feeding clamp is installed on the feeding servo module, an end cover fixing device, a test module moving cylinder and a linear guide rail A are fixed on the right side of the frame, the end cover fixing device is used to fix the CS end cover to be tested; a moving small cylinder mounting plate is slidably mounted on the linear guide rail A, a lifting mechanism is fixed on the front end surface of the moving small cylinder mounting plate, a test platform is fixed on the output end of the lifting mechanism, a sensor test module and an end cover positioning mechanism are fixed on the test platform; the sensor test module is located above the end cover positioning mechanism; the output end of the test module moving cylinder is fixed to a surface of the moving small cylinder mounting plate; An end cover riveting positioning device, a linear guide B and a moving cylinder mounting plate are fixed on the left side of the upper surface of the frame, and the end cover riveting positioning device is used to position and fix the CS end cover to be riveted; a servo module fixing column B is fixed to the middle of the left end of the frame, a discharging servo module is fixed to the upper end of the servo module fixing column B, an end cover discharging clamp is installed on the discharging servo module, an end cover riveting mold fixing block is slidably installed on the linear guide B, an end cover riveting mold is fixed on the front end face of the end cover riveting mold fixing block, a riveting device moving cylinder is fixed on the rear end face of the moving cylinder mounting plate, and the output end of the riveting device moving cylinder passes through the moving cylinder mounting plate and is fixedly connected to the rear end face of the end cover riveting mold fixing block; the CCD appearance test mechanism is located between the servo module fixing column B and the linear guide B, the CCD appearance test mechanism is fixedly connected to the upper surface of the frame, and a safety light mold is installed around the upper surface of the frame.

[0006] In one of the embodiments, the end cover feed jaw and the end cover discharge jaw are of the same structure, and both the end cover feed jaw and the end cover discharge jaw are cylinder jaws.

[0007] In one of the embodiments, a slider A matching the linear guide rail A is disposed on the lower surface of the movable small cylinder mounting plate, and the slider A and the linear guide rail A are slidably matched.

[0008] In one of the embodiments, a B slider matching the linear guide rail B is provided on the lower surface of the end cover riveting mold fixing block, and the B slider and the linear guide rail B are slidably matched.

[0009] The present invention has the following beneficial effects: The present invention has a high degree of automation, can be seamlessly connected with the production line, can realize full-automatic operation, greatly saves labor costs, and the multi-structure of the equipment adopts servo drive, which has more stable operation, higher movement accuracy, less noise and better working environment.

[0010] The present invention has the following characteristics: (1) Improved production efficiency: Fully automated equipment enables continuous production, significantly improving production efficiency and meeting large-scale production needs.

[0011] (2) Improved product quality: High-precision testing and riveting technology ensure product consistency and reliability and reduce scrap rates.

[0012] (3) Reduction of labor costs: Reduce reliance on manual operations, thereby reducing labor costs and management difficulty.

[0013] (4) Wide range of applications: The equipment can be adjusted according to different models of CS end covers and has strong versatility.

[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure of an integrated automation equipment for producing motor bearings for automotive blower; Figure 2 A schematic diagram of the internal structure of an integrated automation equipment for producing motor bearings for automotive blower; Figure 3 for Figure 2 Enlarged view of part A; Figure 4 for Figure 2 Enlarged view of part B; Figure 5 This is a front view of an integrated automation equipment for producing automotive blower motor bearings.

[0017] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1. Rack; 2. Feed servo module; 3. Servo module fixing column A; 4. End cover feed clamp; 5. End cover fixing device; 6. Test module moving cylinder; 7. End cover positioning mechanism; 8. Sensor test module; 9. Safety light mold; 10. End cover riveting positioning device; 11. End cover riveting mold; 12. End cover riveting mold fixing block; 13. Riveting device moving cylinder; 14. Moving large cylinder mounting plate; 15. Discharge servo module; 16. Servo module fixing column B; 17. End cover discharge clamp; 18. Moving small cylinder mounting plate; 19. Linear guide A; 20. Linear guide B; 21. CCD appearance test mechanism. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] See also Figure 1-Figure 5 As shown, the present invention is an integrated automation equipment for producing motor bearings for automotive blowers, comprising a frame 1 and a CCD appearance test mechanism 21, a servo module fixing column A3 is fixed on the right side of the upper surface of the frame 1, a feed servo module 2 is fixed on the upper end of the servo module fixing column A3, an end cover feed clamp 4 is installed on the feed servo module 2, an end cover fixing device 5, a test module moving cylinder 6 and a linear guide A19 are fixed on the right side of the frame 1, and the end cover fixing device 5 is used to fix the CS end cover to be tested; a moving small cylinder mounting plate 18 is slidably mounted on the linear guide A19, a lifting mechanism is fixed on the front end surface of the moving small cylinder mounting plate 18, a test platform is fixed on the output end of the lifting mechanism, a sensor test module 8 and an end cover positioning mechanism 7 are fixed on the test platform; the sensor test module 8 is located above the end cover positioning mechanism 7; the output end of the test module moving cylinder 6 is fixed to a surface of the moving small cylinder mounting plate 18; The left side of the upper surface of the frame 1 is fixed with an end cover riveting positioning device 10, a linear guide rail B20 and a movable cylinder mounting plate 14. The end cover riveting positioning device 10 is used to position and fix the CS end cover to be riveted; a servo module fixing column B16 is fixed to the middle of the left end of the frame 1, a discharge servo module 15 is fixed to the upper end of the servo module fixing column B16, an end cover discharge clamp 17 is installed on the discharge servo module 15, an end cover riveting mold fixing block 12 is slidably installed on the linear guide rail B20, and the front end surface of the end cover riveting mold fixing block 12 is fixed There is an end cover riveting mold 11, and a riveting device moving cylinder 13 is fixed to the rear end face of the moving cylinder mounting plate 14. The output end of the riveting device moving cylinder 13 passes through the moving cylinder mounting plate 14 and is fixedly connected to the rear end face of the end cover riveting mold fixing block 12; a CCD appearance testing mechanism 21 is located between the servo module fixing column B16 and the linear guide rail B20, and the CCD appearance testing mechanism 21 is fixedly connected to the upper surface of the frame 1. A safety light module 9 is installed around the upper surface of the frame 1. When the safety light module 9 is triggered, the equipment stops immediately, which complies with the ISO 13849-1 PLc level safety standard.

[0022] Furthermore, the end cover feeding jaw 4 and the end cover discharging jaw 17 have the same structure, and both the end cover feeding jaw 4 and the end cover discharging jaw 17 are cylinder jaws.

[0023] Furthermore, a sliding block A matching with the linear guide rail A19 is provided on the lower surface of the movable small cylinder mounting plate 18, and the sliding block A is slidably matched with the linear guide rail A19.

[0024] Furthermore, a B slider matching the linear guide rail B20 is provided on the lower surface of the end cover riveting die fixing block 12, and the B slider is slidably matched with the linear guide rail B20.

[0025] See also Figure 1-Figure 5 As shown, this embodiment is a working principle of an integrated automation equipment for producing automotive blower motor bearings: first, the feeding servo module 2 clamps the CS end cap to be tested to the end cap fixing device 5 through the end cap feeding clamp 4, and the test module moving cylinder 6 drives the sensor test module 8 and the end cap positioning mechanism 7 to move forward to the test position through the linear guide A19, and the end cap positioning mechanism 7 presses down the product to be tested placed on the end cap fixing device 5, and at the same time, the sensor test module 8 performs a height detection on the CS end cap; after the height test is completed, the material is manually taken, and the CS end cap is placed on the end cap riveting positioning device 10, and the riveting device moving cylinder 13 drives the end cap riveting mold 11 to move forward to the end cap riveting position through the linear guide B20 to perform terminal riveting. After the riveting is completed, the CS end cap is clamped by the end cap discharge clamp 17 and transferred to the CCD appearance testing mechanism 21 through the discharge servo module 15 for terminal riveting appearance detection, and the qualified products enter the next process.

[0026] It needs to be further explained that the feed servo module 2, the discharging servo module 15, the sensor test module 8 and the CCD appearance test mechanism 21 are all existing technologies well known to personnel in this field, so their specific structures are not described in detail in this article; the lifting mechanism can be any device such as an electric telescopic rod, a cylinder, etc. that can drive the sensor test module 8 and the end cover positioning mechanism 7 on the test platform to move longitudinally; the sensor test module 8 uses laser testing to perform height detection.

[0027] In the present invention, each driving component is electrically connected to the integrated control system.

[0028] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0029] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An integrated automation device for producing a motor bearing for a vehicle blower, comprising a frame (1) and a CCD appearance testing mechanism (21), characterized in that: A servo module fixing column A (3) is fixed on the right side of the upper surface of the frame (1), a feed servo module (2) is fixed on the upper end of the servo module fixing column A (3), an end cover feed clamp (4) is installed on the feed servo module (2), an end cover fixing device (5), a test module moving cylinder (6) and a linear guide rail A (19) are fixed on the right side of the frame (1), a moving small cylinder mounting plate (18) is slidably mounted on the linear guide rail A (19), a lifting mechanism is fixed on the front end surface of the moving small cylinder mounting plate (18), a test platform is fixed on the output end of the lifting mechanism, and a sensor test module (8) and an end cover positioning mechanism (7) are fixed on the test platform; the sensor test module (8) is located above the end cover positioning mechanism (7); the output end of the test module moving cylinder (6) is fixed to a surface of the moving small cylinder mounting plate (18); An end cover riveting positioning device (10), a linear guide rail B (20) and a movable cylinder mounting plate (14) are fixed on the left side of the upper surface of the frame (1); a servo module fixing column B (16) is fixed in the middle of the left end of the frame (1); a discharge servo module (15) is fixed on the upper end of the servo module fixing column B (16); an end cover discharge clamp (17) is installed on the discharge servo module (15); an end cover riveting mold fixing block (12) is slidably installed on the linear guide rail B (20); an end cover is fixed on the front end surface of the end cover riveting mold fixing block (12) A riveting die (11), a riveting device moving cylinder (13) being fixed to the rear end face of the moving cylinder mounting plate (14), an output end of the riveting device moving cylinder (13) passing through the moving cylinder mounting plate (14) and being fixedly connected to the rear end face of the end cover riveting die fixing block (12); the CCD appearance testing mechanism (21) being located between the servo module fixing column B (16) and the linear guide rail B (20), the CCD appearance testing mechanism (21) being fixedly connected to the upper surface of the frame (1), and a safety light module (9) being installed around the upper surface of the frame (1).

2. The integrated automation equipment for producing motor bearings for automotive blower according to claim 1, characterized in that: The end cover feeding clamp (4) and the end cover discharging clamp (17) have the same structure, and both the end cover feeding clamp (4) and the end cover discharging clamp (17) are cylinder clamps.

3. The integrated automation equipment for producing vehicle blower motor bearings according to claim 1, characterized in that: The lower surface of the movable small cylinder mounting plate (18) is provided with an A sliding block matching the linear guide rail A (19), and the A sliding block is slidably matched with the linear guide rail A (19).

4. The integrated automation equipment for producing motor bearings for automotive blower according to claim 1, characterized in that: A B slider matching the linear guide rail B (20) is provided on the lower surface of the end cover riveting die fixing block (12), and the B slider is slidably matched with the linear guide rail B (20).

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