Intelligent welding device for pipe fitting manufacturing

By designing intelligent welding devices, using servo motors to drive output gears, precise positioning and automatic rotation of pipe fittings are achieved, which solves the problems of low welding quality and waste of resources and improves welding efficiency.

CN119910381AInactive Publication Date: 2025-05-02江苏五洲管业有限公司
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Patent Information

Application Number
CN202510399493.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-05-02
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the welding process of pipe fittings, it is difficult to achieve accurate positioning and automatic rotation of pipe fittings, resulting in low welding quality and waste of resources.

Method used

An intelligent welding device is designed, including a support base, an output reciprocating mechanism, a clamping mechanism and a feeding mechanism. The output gear is driven by the servo motor, and the clamping mechanism and feeding mechanism are driven for automatic operation, so as to achieve accurate positioning and automatic rotation of the pipe fittings.

Benefits of technology

The precise positioning and automatic rotation of pipe fittings is achieved, the welding quality is improved, the resource waste of manual operation is reduced, and the welding efficiency is improved.

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Abstract

The invention relates to the technical field of pipe fitting manufacturing and welding, and discloses an intelligent welding device for pipe fitting manufacturing, which comprises a supporting base station, the top end of the supporting base station is connected with an output reciprocating mechanism, the side surface of the output reciprocating mechanism is fixedly connected with a clamping mechanism, and the interior of the clamping mechanism is movably connected with a first pipe fitting; a feeding mechanism is fixedly connected to the side face of the supporting base table, a second pipe fitting is movably connected into the feeding mechanism, and a welding gun is arranged above the second pipe fitting. After a servo motor is started, an output gear rotates, the output gear drives a first pipe fitting and a second pipe fitting to rotate when rotating, so that rotation work of the pipe fittings is automatically completed, and when the output gear rotates and is transmitted through a second bevel gear and a speed increasing gear set, a rotating shaft drives an eccentric rod to rotate at the moment; when the eccentric rod rotates, the reciprocating plate drives the welding gun to reciprocate, and during welding, the welding gun reciprocates at the joint of the first pipe fitting and the second pipe fitting, so that the welding quality is guaranteed.
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Description

Technical Field

[0001] The present invention relates to the technical field of pipe fitting manufacturing welding, and more specifically to an intelligent welding device for pipe fitting manufacturing. Background Art

[0002] Pipe fittings are a general term for parts that play the role of connection, control, direction change, diversion, sealing, support, etc. in pipeline systems. Steel pipe fittings are all pressure-bearing pipe fittings, and steel pipe fittings are divided into four categories according to different processing techniques, namely butt welding pipe fittings, socket welding and threaded pipe fittings, and flange pipe fittings.

[0003] When welding pipe fittings, you must first prepare the welding equipment and materials. For the surface of the steel pipe to be welded, it is necessary to clean and polish it to remove oil, oxides and other impurities. The steel pipe to be welded should be positioned and clamped with a clamp to ensure the stability and accuracy of the welding position. During the welding process, the welding rod or welding wire is brought into contact with the steel pipe joint, and the arc is used to generate heat to melt the welding material and melt it with the surface of the steel pipe. The surface of the pipe after welding should be cleaned and the welding slag should be removed. When welding pipe fittings, there are the following problems:

[0004] When welding pipe fittings, the two pipe fittings need to be aligned. Due to the tubular structure of the pipe fittings themselves, the axes of the two pipe fittings need to be aligned with each other. Nowadays, it is impossible to accurately position the pipe fittings. When the two pipe fittings are not aligned, the welded pipe fittings will tilt or deviate to a certain extent, which will make the welded pipe fittings scrapped.

[0005] After the pipe fittings are aligned and welded at one point, they need to be rotated to rotate the welding point of the two pipe fittings one circle to complete the welding work. Nowadays, the pipe fittings cannot be rotated automatically during welding. If one worker is welding and another worker is rotating the pipe fittings, it will cause a waste of personnel resources. If they are rotated after welding at a certain angle and then welded again, the work efficiency will be low. During welding, it is necessary to move back and forth at the welding point to ensure that the welding point can cover the pipe connection point, thereby ensuring the welding quality. The reciprocating welding work during welding requires a high level of staff and is prone to problems with low welding quality. Summary of the invention

[0006] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides an intelligent welding device for pipe manufacturing to solve the technical problems raised in the background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent welding device for pipe manufacturing, comprising a supporting base, the top of the supporting base is connected to an output reciprocating mechanism, the side of the output reciprocating mechanism is fixedly connected to a clamping mechanism, the inside of the clamping mechanism is movably connected to a first pipe, the side of the supporting base is fixedly connected to a feeding mechanism, the inside of the feeding mechanism is movably connected to a second pipe, a welding gun is arranged above the second pipe, and the side of the welding gun is fixedly connected to a welding machine body;

[0008] The output reciprocating mechanism includes a servo motor that provides power, an output shaft is fixedly connected to the side of the servo motor, an output gear is fixedly connected to the side of the output shaft, a rotating gear is meshed on the side of the output gear, a connecting rod is fixedly connected to the side of the rotating gear close to the servo motor, and the connecting rod is fixedly connected to the side of the clamping mechanism on the side away from the rotating gear.

[0009] Furthermore, the side surface of the first pipe fitting and the side surface of the second pipe fitting are in contact with each other, the contact surfaces of the first pipe fitting and the second pipe fitting have the same shape, the axes of the first pipe fitting and the second pipe fitting coincide, and when the side surface of the first pipe fitting and the side surface of the second pipe fitting are in contact, the contact surfaces of the two are located directly below the welding gun.

[0010] Furthermore, the side of the output shaft away from the servo motor is fixedly connected with a first bevel tooth, the side of the first bevel tooth away from the servo motor is meshed with a second bevel tooth, the top of the second bevel tooth is fixedly connected with a speed increasing gear set, the bottom of the speed increasing gear set away from the second bevel tooth is fixedly connected with a synchronous gear, and the side of the synchronous gear is meshed with a transmission gear.

[0011] Furthermore, a rotating shaft is fixedly connected to the interior of the transmission gear, an eccentric rod is fixedly connected to the top of the rotating shaft, the rotating shaft is parallel to the axis of the eccentric rod and does not overlap, a reciprocating plate is movably connected to the side of the eccentric rod, and a sliding groove is provided inside the reciprocating plate for the eccentric rod to rotate.

[0012] Furthermore, the reciprocating plate is movably connected to a fixed shaft inside, and both sides of the fixed shaft are fixedly connected to limit frames. The side of the rotating gear away from the clamping mechanism is movably connected to a limit ring, and the bottom end of the limit ring is fixedly connected to the top end of the supporting base.

[0013] Furthermore, the clamping mechanism includes a lower arc plate connected to the output reciprocating mechanism, a fixing pin is fixedly connected to one side of the top of the lower arc plate, a threaded groove is opened inside the lower arc plate away from the fixing pin, a rotating wheel is threadedly connected in the threaded groove of the fixing pin, and the side of the fixing pin is movably connected to the upper arc plate.

[0014] Furthermore, a threaded rod is fixedly connected to the top of the rotating wheel, and the threaded rod is located above the upper arc plate. A first supporting spring is provided on the side of the fixing pin, and a second supporting spring is provided on the side of the rotating wheel. The first supporting spring and the second supporting spring are both located between the lower arc plate and the upper arc plate, and the top end of the lower arc plate and the bottom end of the upper arc plate are both provided with limiting grooves that are compatible with the first pipe fitting.

[0015] Furthermore, the feeding mechanism includes a connecting box for support, a slide groove is opened on the top of the connecting box, a fixed plate is fixedly connected to the side of the connecting box slide away from the second pipe fitting, the fixed plate is fixedly connected to the side of the second pipe fitting close to the second pipe fitting, and the limiting cylinder is movably connected to the limiting rod inside away from the fixed plate.

[0016] Furthermore, the side of the limit rod away from the limit cylinder is fixedly connected with a placement block, the limit cylinder and the side of the limit rod are movably sleeved with a return spring, the side of the placement block away from the limit rod is fixedly connected with a limit plate, the interior of the placement block is provided with a placement groove compatible with the second pipe fitting, and the interior of the limit plate is provided with a through hole compatible with the second pipe fitting.

[0017] Technical effects and advantages of the present invention:

[0018] 1. After the servo motor of the present invention is started, the output gear rotates. When the output gear rotates, the first pipe fitting and the second pipe fitting are driven to rotate through the rotating gear and the clamping mechanism, thereby automatically completing the rotation of the pipe fittings. When the output gear rotates, it passes through the transmission of the second bevel gear and the speed-increasing gear set, and at this time, the rotating shaft drives the eccentric rod to rotate. When the eccentric rod rotates, the reciprocating plate drives the welding gun to reciprocate. When welding, the welding gun reciprocates at the connection between the first pipe fitting and the second pipe fitting to ensure the welding quality;

[0019] 2. The present invention is provided with a reset spring, a placement block, and a limit plate. The limit plate and the placement block are moved close to the fixed plate and the reset spring is compressed. The second pipe is placed in the placement groove of the placement block and the through hole of the limit plate. The placement block and the limit plate are released. At this time, the reset spring automatically pushes the second pipe to a preset position, that is, below the welding gun, when it is reset, and the loading work of the second pipe is automatically completed;

[0020] 3. When the present invention completes the loading work of the second pipe fitting, the first pipe fitting is placed between the lower arc plate and the upper arc plate. When the side surface of the first pipe fitting contacts the side surface of the second pipe fitting, the threaded rod is rotated. When the threaded rod rotates, the rotating wheel is driven to rotate. When the rotating wheel rotates, it moves downward in the lower arc plate, thereby driving the upper arc plate to move downward. The distance between the upper arc plate and the lower arc plate is reduced, and the first pipe fitting is automatically clamped. The first pipe fitting and the second pipe fitting are in contact, and welding work can be carried out. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0022] Figure 2 It is a schematic diagram of the overall decomposition structure of the present invention.

[0023] Figure 3 It is a schematic diagram of the structure above the supporting base of the present invention.

[0024] Figure 4 It is a schematic diagram of the structure of the output reciprocating mechanism of the present invention.

[0025] Figure 5 It is a schematic diagram of the exploded structure of the output reciprocating mechanism of the present invention.

[0026] Figure 6 It is a schematic diagram of the structure of the output reciprocating mechanism and the clamping mechanism of the present invention.

[0027] Figure 7 It is a schematic diagram of the exploded structure of the clamping mechanism of the present invention.

[0028] Figure 8 It is a schematic structural diagram of the feeding mechanism of the present invention.

[0029] Fig. 9 It is a schematic diagram of the exploded structure of the feeding mechanism of the present invention.

[0030] The accompanying drawings are marked as follows: 1, support base; 2, output reciprocating mechanism; 201, servo motor; 202, output shaft; 203, output gear; 204, rotating gear; 205, limit ring; 206, connecting rod; 207, first bevel gear; 208, second bevel gear; 209, speed increasing gear set; 210, synchronous gear; 211, transmission gear; 212, rotating shaft; 213, eccentric rod; 214, reciprocating plate; 215, fixed shaft; 216, limit frame ; 3. Clamping mechanism; 301. Lower arc plate; 302. Fixing pin; 303. Upper arc plate; 304. First supporting spring; 305. Rotating wheel; 306. Threaded rod; 307. Second supporting spring; 4. First pipe fitting; 5. Feeding mechanism; 501. Connecting box; 502. Fixing plate; 503. Limiting cylinder; 504. Limiting rod; 505. Reset spring; 506. Placement block; 507. Limiting plate; 6. Second pipe fitting; 7. Welding gun; 8. Welding machine body. DETAILED DESCRIPTION

[0031] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The intelligent welding device for pipe fitting manufacturing involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0032] Reference Figure 1 and Figure 2 The present invention provides an intelligent welding device for pipe fitting manufacturing, comprising a supporting base 1, the top of the supporting base 1 is connected to an output reciprocating mechanism 2, the side of the output reciprocating mechanism 2 is fixedly connected to a clamping mechanism 3, the inside of the clamping mechanism 3 is movably connected to a first pipe fitting 4, the side of the supporting base 1 is fixedly connected to a feeding mechanism 5, the inside of the feeding mechanism 5 is movably connected to a second pipe fitting 6, a welding gun 7 is arranged above the second pipe fitting 6, the side of the welding gun 7 is fixedly connected to a welding machine body 8, the side of the first pipe fitting 4 and the side of the second pipe fitting 6 are in contact with each other, the contact surfaces of the first pipe fitting 4 and the second pipe fitting 6 are in the same shape, the axes of the first pipe fitting 4 and the second pipe fitting 6 coincide, and when the side of the first pipe fitting 4 and the side of the second pipe fitting 6 are in contact, the contact surface of the two is located directly below the welding gun 7.

[0033] In the embodiment of the present application, when welding the first pipe fitting 4 and the second pipe fitting 6, the axes of the first pipe fitting 4 and the second pipe fitting 6 coincide with each other. Therefore, when the first pipe fitting 4 and the second pipe fitting 6 are in contact, the docking between the two is sufficiently precise to ensure that there will be no eccentricity after welding the first pipe fitting 4 and the second pipe fitting 6, and the contact surface between the first pipe fitting 4 and the second pipe fitting 6 is located directly below the welding gun 7. When the welding gun 7 moves back and forth, it can cover the first pipe fitting 4 and the second pipe fitting 6 to avoid the presence of unwelded positions.

[0034] Reference Figure 3 , Figure 4 , Figure 5 as well as Figure 6The output reciprocating mechanism 2 includes a servo motor 201 for providing power, an output shaft 202 is fixedly connected to the side of the servo motor 201, an output gear 203 is fixedly connected to the side of the output shaft 202, a rotating gear 204 is meshed on the side of the output gear 203, a connecting rod 206 is fixedly connected to the side of the rotating gear 204 close to the servo motor 201, a connecting rod 206 is fixedly connected to the side of the clamping mechanism 3 away from the side of the rotating gear 204, a first bevel gear 207 is fixedly connected to the side of the output shaft 202 away from the servo motor 201, a second bevel gear 208 is meshed on the side of the first bevel gear 207 away from the servo motor 201, a speed-increasing gear set 209 is fixedly connected to the top of the second bevel gear 208, and the speed-increasing gear set 209 is away from the second The bottom end of the bevel gear 208 is fixedly connected with a synchronous gear 210, and the side of the synchronous gear 210 is meshed with a transmission gear 211. The inside of the transmission gear 211 is fixedly connected with a rotating shaft 212, and the top of the rotating shaft 212 is fixedly connected with an eccentric rod 213. The axes of the rotating shaft 212 and the eccentric rod 213 are parallel and do not overlap. The side of the eccentric rod 213 is movably connected with a reciprocating plate 214, and a sliding groove for the eccentric rod 213 to rotate is provided inside the reciprocating plate 214. The inside of the reciprocating plate 214 is movably connected with a fixed shaft 215, and both sides of the fixed shaft 215 are fixedly connected with a limit frame 216. The side of the rotating gear 204 away from the clamping mechanism 3 is movably connected with a limit ring 205, and the bottom end of the limit ring 205 is fixedly connected to the top of the supporting base 1.

[0035] In the embodiment of the present application, after the servo motor 201 is started, on the one hand, the output gear 203 drives the rotating gear 204 to rotate, and when the rotating gear 204 rotates, the clamping mechanism 3 is driven to rotate through the connecting rod 206. When the clamping mechanism 3 rotates, it will drive the first pipe fitting 4 inside it to rotate, and before the first pipe fitting 4 rotates, the welding gun 7 will weld the first pipe fitting 4 and the point directly above the second pipe fitting 6, so the first pipe fitting 4 will drive the second pipe fitting 6 to rotate. The present application can automatically complete the rotation of the first pipe fitting 4 and the second pipe fitting 6, and after the servo motor 201 is started, on the other hand, it will drive the first bevel gear 207 to rotate. When the first bevel gear 207 rotates, it drives the speed-increasing gear set 209 to rotate through the second bevel gear 208. After the speed-increasing gear set 209 rotates, the speed of the synchronous gear 210 is increased relative to the second bevel gear 208, and the synchronous gear 210 drives the transmission gear When 211 rotates, the speed of the transmission gear 211 will increase again. At this time, the speed of the rotating shaft 212 is high enough. When the rotating shaft 212 drives the eccentric rod 213 to rotate, the axial positions of the rotating shaft 212 and the eccentric rod 213 are different. Therefore, when the eccentric rod 213 rotates, the reciprocating plate 214 will reciprocate, and the moving direction of the reciprocating plate 214 is limited by the fixed shaft 215, and it will only reset and reciprocate along the axis of the fixed shaft 215. Therefore, the reciprocating plate 214 will drive the welding gun 7 to reciprocate along the axis of 515 at the contact point between the first pipe 4 and the second pipe 6, and the speed of the rotating shaft 212 is high, and it will reciprocate quickly to improve the welding quality. When the rotating gear 204 rotates, both sides of the rotating gear 204 are connected to the limit ring 205, and the limit ring 205 can support the rotating gear 204, and the structure of the limit ring 205 is as shown in Figure 6 As shown, Figure 4 In order to indicate the existence of the limit ring 205, the limit ring 205 is moved to the side of the rotating gear 204 close to the clamping mechanism 3. In fact, the limit ring 205 is on the side of the rotating gear 204 away from the clamping mechanism 3, and the gear shaft of the present application is movably connected to the supporting base 1, so that the gears connected to the gear shaft can rotate.

[0036] Reference Figure 6 and Figure 7The clamping mechanism 3 includes a lower arc plate 301 connected to the output reciprocating mechanism 2, a fixing pin 302 is fixedly connected to one side of the top of the lower arc plate 301, a threaded groove is provided inside the lower arc plate 301 away from the fixing pin 302, a rotating wheel 305 is threadedly connected in the threaded groove of the fixing pin 302, an upper arc plate 303 is movably connected to the side of the fixing pin 302, a threaded rod 306 is fixedly connected to the top of the rotating wheel 305, and the threaded rod 306 is located above the upper arc plate 303, a first supporting spring 304 is provided on the side of the fixing pin 302, and a second supporting spring 307 is provided on the side of the rotating wheel 305, both the first supporting spring 304 and the second supporting spring 307 are located between the lower arc plate 301 and the upper arc plate 303, and a limiting groove adapted to the first pipe fitting 4 is provided at the top of the lower arc plate 301 and the bottom of the upper arc plate 303.

[0037] In the embodiment of the present application, when the threaded rod 306 rotates, it drives the rotating wheel 305 to rotate. When the rotating wheel 305 rotates, it will move downward in the lower arc plate 301. At this time, the upper arc plate 303 will be driven downward by the threaded rod 306. When the upper arc plate 303 moves downward, the first supporting spring 304 and the second supporting spring 307 are compressed. The distance between the upper arc plate 303 and the lower arc plate 301 is reduced, and the first pipe fitting 4 is automatically clamped. When the threaded rod 306 is reversed, the rotating wheel 305 will move upward. At this time, the second pipe fitting 6 will be automatically loosened, and the welded first pipe fitting 4 and the second pipe fitting 6 can be removed. The first supporting spring 304 and the second supporting spring 307 are both located between the lower arc plate 301 and the upper arc plate 303, so that the upper arc plate 303 can be reset and moved upward when the threaded rod 306 is reversed.

[0038] Reference Figure 8 and Fig. 9 The feeding mechanism 5 includes a connecting box 501 for support, a sliding groove is provided at the top of the connecting box 501, a fixing plate 502 is fixedly connected to the side of the connecting box 501 away from the second pipe fitting 6 in the sliding groove, the fixing plate 502 is fixedly connected to the side of the second pipe fitting 6 close to the second pipe fitting 6, the limiting cylinder 503 is movably connected to the limiting rod 504 inside the limiting cylinder 503 away from the fixing plate 502, a placing block 506 is fixedly connected to the side of the limiting rod 504 away from the limiting cylinder 503, a return spring 505 is movably sleeved on the side of the limiting cylinder 503 and the limiting rod 504, the placing block 506 is fixedly connected to the limiting plate 507 on the side away from the limiting rod 504, a placing groove adapted to the second pipe fitting 6 is provided inside the placing block 506, and a through hole adapted to the second pipe fitting 6 is provided inside the limiting plate 507.

[0039] In the embodiment of the present application, when the placement block 506 and the limit plate 507 are moved toward the direction of the fixed plate 502, the second pipe fitting 6 can be placed in the placement groove of the placement block 506 and the through hole of the limit plate 507. In this state, the position of the second pipe fitting 6 will be limited to ensure that the second pipe fitting 6 is in an aligned state when connected to the first pipe fitting 4. The reset spring 505 is also in a pre-stressed state when it is away from the fixed plate 502, ensuring that the second pipe fitting 6 can be sent to the specified position, and the placement block 506 and the limit plate 507 can be moved close to the fixed plate 502 to facilitate loading work and avoid the second pipe fitting 6 from contacting the welding gun 7 during loading and damaging the welding gun 7.

[0040] The working principle of the present invention is as follows: before welding, the placing block 506 and the limiting plate 507 are moved toward the direction of the fixed plate 502, and the placing block 506 and the limiting plate 507 will compress the reset spring 505 when they move. After the placing block 506 and the limiting plate 507 are moved, the second pipe fitting 6 is placed in the placing groove of the placing block 506 and the through hole of the limiting plate 507. After the placing block 506 and the limiting plate 507 are released, the reset spring 505 is reset and drives the placing block 506 and the limiting plate 507 to move. When the placing block 506 and the limiting plate 507 move, the side of the second pipe fitting 6 away from the fixed plate 502 is pushed to the bottom of the welding gun 7, completing the loading work of the second pipe fitting 6. After the loading work state of the second pipe fitting 6 is completed, as shown in FIG. Figure 8 As shown, at this time, the return spring 505 is also in a pre-stressed state, ensuring that the placement block 506 and the limit plate 507 can push the second pipe 6 to the bottom of the welding gun 7;

[0041] When the loading work of the second pipe fitting 6 is completed, the first pipe fitting 4 is placed between the lower arc plate 301 and the upper arc plate 303, and the first pipe fitting 4 is moved above the lower arc plate 301 so that the side surface of the first pipe fitting 4 contacts the side surface of the second pipe fitting 6. When the two contact, the contact surface is directly below the welding gun 7. At this time, the threaded rod 306 is rotated, and the threaded rod 306 drives the rotating wheel 305 to rotate. When the rotating wheel 305 rotates, it will move downward in the lower arc plate 301. At this time, the threaded rod 306 drives the upper arc plate 303 to move downward. When the upper arc plate 303 moves downward, it compresses the first support spring 304 and the second support spring 307, and the distance between the upper arc plate 303 and the lower arc plate 301 is reduced, and the first pipe fitting 4 is automatically clamped;

[0042] When the first pipe 4 is clamped and the first pipe 4 contacts the second pipe 6, the welding machine body 8 controls the welding gun 7 to perform welding. At this time, the welding gun 7 welds the first pipe 4 and the second pipe 6 at the position directly above the second pipe 6. The first pipe 4 and the second pipe 6 are welded together. At this time, the servo motor 201 is started. After the servo motor 201 is started, the output shaft 202 is driven to rotate. When the output shaft 202 rotates, the output gear 203 drives the rotating gear 204 to rotate. When the rotating gear 204 rotates, the clamping mechanism 3 is driven to rotate as a whole through the connecting rod 206. When the clamping mechanism 3 rotates, it drives the first pipe 4 to rotate. The first pipe 4 and the second pipe 6 have been welded together. Therefore, when the first pipe 4 rotates, it will automatically drive the second pipe. 6 rotates, automatically performing the welding work of the first pipe fitting 4 and the second pipe fitting 6, and when the output shaft 202 rotates, it drives the first bevel gear 207 to rotate on the other hand, and when the first bevel gear 207 rotates, it drives the synchronous gear 210 to rotate through the second bevel gear 208 and the transmission of the speed-increasing gear set 209, and when the synchronous gear 210 rotates, it drives the rotating shaft 212 to rotate through the transmission gear 211, and the rotating shaft 212 drives the eccentric rod 213 above it to rotate, and when the eccentric rod 213 rotates, the reciprocating plate 214 reciprocates along the axial direction of the fixed shaft 215, and when the reciprocating plate 214 reciprocates, it drives the welding gun 7 to reciprocate, so when the first pipe fitting 4 and the second pipe fitting 6 rotate, the welding gun 7 will reciprocate at the welding position to ensure the welding quality;

[0043] After the connection between the first pipe fitting 4 and the second pipe fitting 6 is welded for one circle, the servo motor 201 is turned off, and the welding machine body 8 controls the welding gun 7 to be turned off. At this time, the threaded rod 306 is rotated in the opposite direction to move the rotating wheel 305 upward. When the rotating wheel 305 moves upward, the compressed first supporting spring 304 and the second supporting spring 307 will be reset, so that the upper arc plate 303 moves upward to release the first pipe fitting 4. When the first pipe fitting 4 is removed, the second pipe fitting 6 will be removed synchronously to complete the welding work.

[0044] Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent welding device for pipe manufacturing, comprising a supporting base (1), characterized in that: The top of the support base (1) is connected to an output reciprocating mechanism (2), the side of the output reciprocating mechanism (2) is fixedly connected to a clamping mechanism (3), the inside of the clamping mechanism (3) is movably connected to a first pipe (4), the side of the support base (1) is fixedly connected to a feeding mechanism (5), the inside of the feeding mechanism (5) is movably connected to a second pipe (6), a welding gun (7) is arranged above the second pipe (6), and the side of the welding gun (7) is fixedly connected to a welding machine body (8); The output reciprocating mechanism (2) comprises a servo motor (201) for providing power, an output shaft (202) being fixedly connected to a side of the servo motor (201), an output gear (203) being fixedly connected to a side of the output shaft (202), a rotating gear (204) being meshed with a side of the output gear (203), a connecting rod (206) being fixedly connected to a side of the rotating gear (204) close to the servo motor (201), and a side of the connecting rod (206) being fixedly connected to a side of the clamping mechanism (3) away from the rotating gear (204).

2. The intelligent welding device for pipe manufacturing according to claim 1 is characterized in that: The side surface of the first pipe member (4) and the side surface of the second pipe member (6) are in contact with each other, the contact surfaces of the first pipe member (4) and the second pipe member (6) have the same shape, the axes of the first pipe member (4) and the second pipe member (6) coincide, and when the side surface of the first pipe member (4) and the side surface of the second pipe member (6) are in contact, the contact surfaces of the two are located directly below the welding gun (7).

3. The intelligent welding device for pipe manufacturing according to claim 1 is characterized in that: The side of the output shaft (202) away from the servo motor (201) is fixedly connected to a first bevel gear (207), the side of the first bevel gear (207) away from the servo motor (201) is meshed with a second bevel gear (208), the top of the second bevel gear (208) is fixedly connected to a speed-increasing gear set (209), the bottom of the speed-increasing gear set (209) away from the second bevel gear (208) is fixedly connected to a synchronous gear (210), and the side of the synchronous gear (210) is meshed with a transmission gear (211).

4. The intelligent welding device for pipe manufacturing according to claim 3 is characterized in that: A rotating shaft (212) is fixedly connected inside the transmission gear (211), an eccentric rod (213) is fixedly connected to the top of the rotating shaft (212), the axes of the rotating shaft (212) and the eccentric rod (213) are parallel and do not overlap, a reciprocating plate (214) is movably connected to the side of the eccentric rod (213), and a sliding groove for the eccentric rod (213) to rotate is provided inside the reciprocating plate (214).

5. The intelligent welding device for pipe manufacturing according to claim 4 is characterized in that: The reciprocating plate (214) is movably connected to a fixed shaft (215) inside, and both sides of the fixed shaft (215) are fixedly connected to limit frames (216). The side of the rotating gear (204) away from the clamping mechanism (3) is movably sleeved with a limit ring (205), and the bottom end of the limit ring (205) is fixedly connected to the top end of the supporting base (1).

6. The intelligent welding device for pipe manufacturing according to claim 1, characterized in that: The clamping mechanism (3) comprises a lower arc plate (301) connected to the output reciprocating mechanism (2); a fixing pin (302) is fixedly connected to one side of the top end of the lower arc plate (301); a thread groove is formed inside the lower arc plate (301) away from the fixing pin (302); a rotating wheel (305) is threadedly connected inside the thread groove of the fixing pin (302); and an upper arc plate (303) is movably connected to the side of the fixing pin (302).

7. The intelligent welding device for pipe manufacturing according to claim 6, characterized in that: A threaded rod (306) is fixedly connected to the top end of the rotating wheel (305), and the threaded rod (306) is located above the upper arc plate (303). A first supporting spring (304) is provided on the side of the fixing pin (302), and a second supporting spring (307) is provided on the side of the rotating wheel (305). The first supporting spring (304) and the second supporting spring (307) are both located between the lower arc plate (301) and the upper arc plate (303), and a limiting groove adapted to the first pipe member (4) is provided at the top end of the lower arc plate (301) and the bottom end of the upper arc plate (303).

8. The intelligent welding device for pipe manufacturing according to claim 1, characterized in that: The feeding mechanism (5) comprises a supporting connection box (501), a top end of the connection box (501) being provided with a slide groove, a side of the connection box (501) in the slide groove away from the second pipe member (6) being fixedly connected to a fixing plate (502), a side of the fixing plate (502) close to the second pipe member (6) being fixedly connected to a limiting cylinder (503), and an inner part of the limiting cylinder (503) away from the fixing plate (502) being movably connected to a limiting rod (504).

9. The intelligent welding device for pipe manufacturing according to claim 8, characterized in that: A placement block (506) is fixedly connected to the side of the limiting rod (504) away from the limiting cylinder (503); a return spring (505) is movably sleeved between the side of the limiting cylinder (503) and the limiting rod (504); a placement plate (507) is fixedly connected to the side of the placing block (506) away from the limiting rod (504); a placement groove matching the second pipe (6) is provided inside the placing block (506); and a through hole matching the second pipe (6) is provided inside the limiting plate (507).

Citation Information

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