Cutting and welding all-in-one machine for copper plate machining
By using components such as top block and limit plate in the copper plate cutting and welding machine, the problems of deformation and offset misalignment of copper plate cut and welding are solved, the welding quality and firmness are improved, and the welding slag sputtering is prevented.
Patent Information
- Application Number
- CN202510410376.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2045-04-02
AI Technical Summary
The existing copper plate cutting and welding machine is prone to deformation and concave at the copper plate cutout after cutting, which affects the welding quality, and is prone to offset and misalignment of the cutout, reducing the degree of welding firmness.
A cutting and welding machine for copper plate processing is designed, using components such as top blocks and limiting plates to correct the deformation of copper plate cutouts through top blocks, and prevent welding slag sputtering and adhesion through components such as limit plates and suction tubes to ensure accurate cutout butt and high welding quality.
It effectively corrects the deformation of the copper plate cutout, ensures the accuracy of the cutout butt, improves the welding quality and firmness, and prevents the impact of welding slag on the copper plate.
Smart Images

Figure CN119910442A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of copper plate processing, and in particular to a cutting and welding integrated machine for copper plate processing. Background Art
[0002] The integrated cutting and welding machine for copper plate processing is a device used for copper plate processing. It integrates cutting and welding functions to improve processing efficiency and quality. When the existing integrated cutting and welding machine for copper plate is used to cut copper plates, due to the low strength of the copper plates, they are easily deformed due to the pressure of the cutter during cutting. That is, the cutter squeezes the copper plate downward during the cutting process, causing the copper plate to deform and become concave at the incision, which not only affects the docking of the two copper plate incisions and reduces the subsequent welding quality of the copper plates, but also affects the subsequent processing and use of the copper plates.
[0003] Furthermore, after the existing copper plate cutting and welding machine cuts the copper plate, since the copper plate needs to be moved to the middle of the upper side of the cutter for welding, a section for avoiding the cutter will be left between the copper plate cut and the copper plate fixing clamp. Since the copper plate in this part is not fixed by the clamp, and the copper plate cut is squeezed by the cutter and deformed and concave, when the two copper plate cuts are connected, the copper plate cuts are prone to offset and misalignment, resulting in reduced strength of welding at the copper plate cuts.
[0004] In summary, the present application proposes a cutting and welding integrated machine for copper plate processing to improve the above-mentioned technical problems. Summary of the invention
[0005] In order to overcome the shortcomings of the existing copper plate cutting and welding machine, that after cutting the copper plate, the copper plate becomes deformed and concave at the cut, which affects the subsequent welding quality of the copper plate, and the copper plate cut is prone to offset and misalignment, resulting in reduced welding firmness at the copper plate cut, the present invention provides a copper plate cutting and welding machine.
[0006] The technical solution of the present invention is: a cutting and welding integrated machine for copper plate processing, comprising a machine platform; also comprising a fixing component, a cutting component, a fixing frame, a fixing plate, a telescopic driving component 1, a limiting plate, a telescopic driving component 2, a top block and a welding component; a fixing component for fixing the copper plate is arranged on the machine platform; a cutting component for cutting the copper plate is arranged on the machine platform; two symmetrically arranged fixing frames are arranged on the cutting component; a fixing plate is slidably connected to each fixing frame; a plurality of telescopic driving components 1 are arranged on each fixing plate; the telescopic ends of all the telescopic driving components 1 on each fixing plate are commonly fixedly connected to a limiting plate for limiting the copper plate; a plurality of telescopic driving components 2 are arranged on the cutting component; a top block for correcting the incision of the copper plate is commonly fixedly connected to the telescopic ends of all the telescopic driving components 2; two left-right symmetrically arranged recessed portions are arranged on the top block; a welding component for fixing the copper plate is arranged on the machine platform.
[0007] As a preferred technical solution of the present invention, in the above-mentioned cutting and fixing machine for copper plate processing, the fixing components include a slide rail, an electric slider, a supporting plate, a telescopic driving member 3 and a pressing plate; two slide rails symmetrically arranged front and back are fixedly connected to the machine platform; two electric sliders are slidably connected to each slide rail; a supporting plate is commonly fixed to each of the two electric sliders facing each other front and back; a telescopic driving member 3 is fixed to each supporting plate; and a pressing plate for fixing the copper plate is fixed to the telescopic end of each telescopic driving member 3.
[0008] As a preferred technical solution of the present invention, each limiting plate is provided with a guide portion for guiding the copper plate.
[0009] As a preferred technical solution of the present invention, in the above-mentioned copper plate processing cutting and fixing integrated machine, the cutting assembly includes a telescopic drive member four and a cutter; a number of telescopic drive members four are fixedly connected to the machine platform; a cutter for cutting copper plates is commonly fixedly connected to the telescopic ends of all telescopic drive members four; all fixed frames are fixedly connected to the upper side of the cutter; all telescopic drive members two are located inside the cutter; a through groove is opened in the middle of the cutter; two cutting parts are arranged on the cutter; a supporting part is arranged on the machine platform; a guiding part for guiding the copper plate is arranged at the lower part of the cutter; and the guiding part is arranged in an inclined shape.
[0010] As a preferred technical solution of the present invention, two avoidance portions are provided on the cutter.
[0011] As a preferred technical solution of the present invention, in the above-mentioned copper plate processing cutting and fixing machine, the welding assembly includes a double-axis movable frame and a welding head; the double-axis movable frame is fixed on the machine table; and the welding head for fixing the copper plate is fixed on the double-axis movable frame.
[0012] As a preferred technical solution of the present invention, the above-mentioned copper plate processing cutting and fixing machine also includes a suction pipe and an interception net; each limit plate is provided with a collection chamber on the side facing the middle of the top block; each limit plate is fixed with a suction pipe; each suction pipe is connected to an external suction device; each suction pipe is provided with a number of branch pipes; all branch pipes are connected to the collection chamber; each collection chamber is connected to an interception net for intercepting welding slag; each interception net is L-shaped.
[0013] As a preferred technical solution of the present invention, the above-mentioned copper plate processing cutting and fixing machine also includes a support block; an avoidance groove is opened on the upper side of the top block; and a support block for supporting the copper plate cut is slidably connected in the avoidance groove.
[0014] As a preferred technical solution of the present invention, the support block is detachably connected to the avoidance groove on the top block.
[0015] As a preferred technical solution of the present invention, the support block is made of high temperature resistant metal material.
[0016] The beneficial effect is that the present invention realizes that the downwardly bent part of the copper plate cutout is lifted upward by the top block until it fits with the lower side of the limit plate, and the downwardly bent part of the copper plate cutout is corrected, thereby ensuring the subsequent docking effect of the copper plate cutout and improving the subsequent welding quality of the copper plate; The limit plate is used to block the splashing welding slag to prevent the welding slag from splashing onto the upper side of the copper plate, thereby avoiding affecting the subsequent processing and use of the copper plate; The collecting chamber is sucked through the suction pipe by the branch pipe, and the welding slag splashed during the welding process is sucked and adhered to the interception net to prevent the welding slag from adhering to the incision of the copper plate and avoiding reducing the welding effect of the copper plate; The copper plate is supported by a support block, and the edge of the copper plate cut is suspended on the upper side of the avoidance groove. During subsequent welding, the support effect of the copper plate is guaranteed, and the edge of the copper plate cut is prevented from adhering to the upper side of the cutter during welding, thereby improving the welding quality and welding strength of the copper plate cut. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of a first viewing angle stereoscopic structure of the present invention; Figure 2 It is a schematic diagram of a second viewing angle stereoscopic structure of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the fixing assembly, cutting assembly, fixing frame, fixing plate, telescopic driving member 1, limiting plate and welding head combination of the present invention; Figure 4 It is a schematic diagram of the combined three-dimensional structure of the cutter, the fixing frame, the fixing plate, the telescopic driving member and the limiting plate of the present invention; Figure 5 It is a schematic diagram of the combined three-dimensional structure of the cutter, the second telescopic driving member and the top block of the present invention; Figure 6 It is a state diagram of the cutting knife of the present invention cutting a copper plate; Figure 7 It is a combined side view of the limit plate, top block and support block of the present invention; Figure 8 It is a schematic diagram of the combined three-dimensional structure of the limit plate, top block, suction pipe, interception net and support block of the present invention.
[0018] Among them: 1-machine table, 1001-support part, 2-fixed frame, 3-fixed plate, 4-telescopic driving part 1, 5-limiting plate, 5001-collecting chamber, 5002-guide part, 6-telescopic driving part 2, 7-top block, 7001-recessed part, 7002-avoidance groove, 101-slide rail, 102-electric slider, 103-bearing plate, 104-telescopic driving part 3, 105-pressing plate, 201-telescopic driving part 4, 202-cutter, 20201-cutting part, 20202-guide part, 20203-avoidance part, 301-double-axis movable frame, 302-welding head, 401-suction pipe, 40101-branching part, 402-interception net, 501-support block. DETAILED DESCRIPTION
[0019] Embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0020] Example 1 like Figure 1-Figure 8 As shown, a cutting and welding integrated machine for copper plate processing comprises a machine table 1; It also includes a fixing component, a cutting component, a fixing frame 2, a fixing plate 3, a telescopic driving member 1 4, a limiting plate 5, a telescopic driving member 2 6, a top block 7 and a welding component; a fixing component is arranged on the machine 1; a cutting component is arranged on the machine 1; two symmetrically arranged fixing frames 2 are arranged on the cutting component; each fixing frame 2 is connected to a fixing plate 3 through damping sliding; each fixing plate 3 is provided with a plurality of symmetrically arranged telescopic driving members 1 4, and the telescopic driving member 1 4 is an electric push rod; the telescopic ends of all the telescopic driving members 1 4 on each fixing plate 3 are fixedly connected to a limiting plate 5; the cutting component is provided with a plurality of symmetrically arranged telescopic driving members 2 6, and the telescopic driving member 2 6 is an electric push rod; a top block 7 is fixedly connected to the telescopic ends of all the telescopic driving members 2 6; the top block 7 is provided with two left-right symmetrically arranged recessed portions 7001; a welding component is arranged on the machine 1.
[0021] In the above-mentioned copper plate processing cutting and welding machine, the fixed components include a slide rail 101, an electric slider 102, a supporting plate 103, a telescopic driving member 104 and a pressing plate 105; two slide rails 101 arranged symmetrically in the front and back are fixedly connected to the machine table 1; each slide rail 101 is slidably connected to two electric sliders 102; a supporting plate 103 is commonly fixed to each of the two electric sliders 102 facing each other in the front and back; each supporting plate 103 is fixedly connected to a telescopic driving member 104, and the telescopic driving member 104 is an electric push rod; a pressing plate 105 is fixedly connected to the telescopic end of each telescopic driving member 104.
[0022] Each limiting plate 5 is provided with a guiding portion 5002 .
[0023] In the above-mentioned copper plate processing cutting and welding integrated machine, the cutting assembly includes a telescopic drive member 201 and a cutter 202; a plurality of symmetrically arranged telescopic drive members 201 are fixedly connected to the machine table 1, and the telescopic drive members 201 are electric push rods; a cutter 202 is commonly fixedly connected to the telescopic ends of all telescopic drive members 201; all fixing frames 2 are fixedly connected to the upper side of the cutter 202; all telescopic drive members 206 are located inside the cutter 202; a through groove is provided in the middle of the cutter 202; two symmetrically arranged cutting parts 20201 are provided on the cutter 202; a support part 1001 is provided on the machine table 1; a guide part 20202 is provided at the lower part of the cutter 202; the guide part 20202 is arranged in an inclined shape.
[0024] The cutter 202 is provided with two symmetrically arranged avoidance portions 20203 for avoiding the concave cut of the copper plate after cutting and guiding the copper plate to the upper side of the cutter 202 .
[0025] In the above-mentioned integrated cutting and welding machine for copper plate processing, the welding assembly includes a double-axis movable frame 301 and a welding head 302 ; the double-axis movable frame 301 is fixedly connected to the machine platform 1 ; and the welding head 302 is fixedly connected to the double-axis movable frame 301 .
[0026] The above-mentioned cutting and welding machine for copper plate processing also includes a suction pipe 401 and an interception net 402; each limiting plate 5 is provided with a collecting chamber 5001 on the side facing the middle of the top block 7; each limiting plate 5 is fixedly connected with a suction pipe 401; each suction pipe 401 is connected to an external suction device; each suction pipe 401 is provided with a plurality of branch pipes 40101; all branch pipes 40101 are connected to the collecting chamber 5001; each collecting chamber 5001 is detachably connected with an interception net 402; each interception net 402 is L-shaped.
[0027] In the initial state, the cutter 202 is Figure 3In the rising state shown, when it is necessary to cut and weld the defective part in the middle of the copper plate, the staff first passes the copper plate through the through slot in the middle of the cutter 202, so that the part of the copper plate to be cut is located in the through slot in the middle of the cutter 202, and then controls the telescopic driving member 3 104 to drive the pressing plate 105 to descend, so that the pressing plate 105 presses the copper plate to the carrier plate 103 and fixes it. After the copper plate is fixed by the pressing plate 105, the telescopic driving member 4 201 is controlled to drive the cutter 202 to descend to cut the copper plate. The cutter 202 drives the cutting part 20201 to continuously descend, and the defective part in the middle of the copper plate is cut through the cutting part 20201, so that the cut defective copper plate falls onto the guide part 20202, and falls into the external collecting device along the inclined guide part 20202 for collection. After the cutter 202 completes cutting the copper plate, the telescopic driving part 201 drives the cutter 202 to continuously descend until the cutter 202 descends to the point where its upper side is flush with the upper side of the supporting part 1001, thereby completing the cutting of the copper plate.
[0028] Considering the low strength of the copper plate, when the cutter 202 drives the cutting unit 20201 to squeeze and cut the copper plate, the copper plate cutout is easily bent and deformed downward due to the squeezing of the cutting unit 20201, which not only affects the docking of the two copper plate cutouts and reduces the subsequent welding quality of the copper plate, but also affects the subsequent processing and use of the copper plate. Therefore, after the cutting unit 20201 completes the cutting of the copper plate and the cutter 202 descends to a position where its upper side is flush with the upper side of the support portion 1001, the electric slider 102 is controlled to drive The corresponding carrying plates 103 move toward each other on the slide rails 101, so that the pressing plate 105 drives the cut copper plate to move toward the middle of the upper side of the cutter 202. In this process, the copper plate cut is guided by the guide part 5002 and the avoidance part 20203, so that the copper plate is inserted between the cutter 202 and the limit plate 5, thereby ensuring the docking effect of the subsequent two copper plate cuts. It should be noted that before cutting the copper plate, the staff needs to slide and adjust the fixing plate 3 on the fixing frame 2 according to the thickness of the copper plate, so that the fixing plate 3 can be brought into contact with the copper plate. The movable telescopic driving member 14 and the limiting plate 5 are lifted and lowered on the upper side of the cutter 202, so that the gap between the lower surface of the limiting plate 5 and the upper side of the cutter 202 is sufficient for the copper plate to enter, and at the same time, the limiting effect of the limiting plate 5 on the copper plate is guaranteed. After the copper plate is inserted between the cutter 202 and the limiting plate 5, the limiting plate 5 is used to limit the copper plate, which is conducive to guiding the subsequent docking of the copper plate incision, preventing the copper plate incision from being offset and misaligned, and ensuring the subsequent welding quality of the copper plate. When the copper plate fits the upper side of the cutter 202 and moves to the upper side of the top block 7, and the copper plate incision is After the part that may bend downward is located on the upper side of the recessed portion 7001, the telescopic end of the telescopic driving component 2 6 is controlled to drive the top block 7 to rise, and the part that is bent downward at the copper plate incision is lifted up through the recessed portion 7001 until it is in contact with the lower side of the limiting plate 5, and the part that is bent downward at the copper plate incision is corrected to ensure the docking effect of the subsequent copper plate incision and improve the subsequent welding quality of the copper plate. After the correction of the copper plate incision is completed, the telescopic end of the telescopic driving component 2 6 is controlled to drive the top block 7 to descend and reset, and prepare for subsequent processing of the copper plate.
[0029] After the two copper plate cutouts move to the middle of the upper side of the top block 7 and dock, the dual-axis movable frame 301 is controlled to drive the welding head 302 to move forward and descend, so that the welding head 302 moves to the upper rear part of the copper plate cutout, and then the welding head 302 is controlled to start working to weld the copper plate cutout. During the welding process, the dual-axis movable frame 301 is controlled to drive the welding head 302 to move forward, so that the welding head 302 is welded along the cutout of the copper plate. During the welding process, the external suction device is controlled to pass the suction pipe 401 is sucked by the branch 40101 in the collection chamber 5001, and the welding slag splashed during the welding process is sucked and adhered to the interception net 402 to prevent the welding slag from adhering to the incision of the copper plate and avoiding reducing the welding effect of the copper plate. At the same time, the splashing welding slag is blocked by the limiting plate 5 to prevent the welding slag from splashing to the upper side of the copper plate and avoiding affecting the subsequent processing and use of the copper plate. When there are many welding slag impurities adhered to the interception net 402, the interception net 402 can be removed from the limiting plate 5 for replacement.
[0030] When the copper plate welding is completed, the telescopic drive component 3 104 is controlled to drive the pressing plate 105 to rise, and the pressing and fixing of the copper plate by the pressing plate 105 is released. Then the staff can take the copper plate out from between the cutter 202 and the limit plate 5, and then control the telescopic drive component 4 201 to drive the cutter 202 to rise and reset, preparing to cut and weld the next copper plate.
[0031] Example 2 On the basis of Example 1, Figure 6-Figure 8 As shown, the above-mentioned copper plate processing cutting and welding integrated machine further includes a support block 501; an avoidance groove 7002 is opened on the upper side of the top block 7; and the support block 501 is slidably connected in the avoidance groove 7002.
[0032] The support block 501 is detachably connected to the avoidance groove 7002 on the top block 7. The support blocks 501 of different lengths can be replaced according to the different lengths of the copper plate cuts to achieve adaptation to different copper plates, thereby enhancing the adaptability of the device.
[0033] The support block 501 is made of high temperature resistant metal material, so as to prevent the support block 501 from being affected by the high temperature of the welding head 302 when the welding head 302 is welding the copper plate.
[0034] It is also taken into consideration that, in the existing practice, when welding the copper plate incision, in order to prevent the edge of the copper plate incision from adhering to the upper side of the cutter 202 during welding, the edge of the copper plate incision will not be welded, resulting in reduced welding quality and welding strength at the copper plate incision. Therefore, when welding the copper plate incision, a support block 501 that is smaller than the length of the copper plate incision is placed in the avoidance groove 7002, so that the support block 501 supports the copper plate, and at the same time, the edge of the copper plate incision is suspended on the upper side of the avoidance groove 7002. During subsequent welding, the support effect on the copper plate is guaranteed, and at the same time, the edge of the copper plate incision can be prevented from adhering to the upper side of the cutter 202 during welding, thereby improving the welding quality and welding strength at the copper plate incision. It should be noted that support blocks 501 of different lengths can be replaced according to the different lengths of the copper plate incision to achieve adaptation to different copper plates, thereby enhancing the adaptability of the device.
[0035] Although the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art having benefit of this disclosure will appreciate that various other embodiments can be devised without departing from the scope of the present invention. Accordingly, the scope of the present invention should be limited only by the appended claims.
Claims
1. A cutting and welding machine for copper plate processing, comprising a machine table (1); wherein: The machine also comprises a fixing assembly, a cutting assembly, a fixing frame (2), a fixing plate (3), a telescopic driving member 1 (4), a limiting plate (5), a telescopic driving member 2 (6), a top block (7) and a welding assembly; a fixing assembly for fixing a copper plate is arranged on the machine platform (1); a cutting assembly for cutting a copper plate is arranged on the machine platform (1); two fixing frames (2) are arranged symmetrically on the cutting assembly; each fixing frame (2) is slidably connected to a fixing plate (3); each fixing plate (3) is arranged There are a plurality of telescopic drive members (4); the telescopic ends of all the telescopic drive members (4) on each fixed plate (3) are fixedly connected to a stop plate (5) for limiting the position of the copper plate; a plurality of telescopic drive members (6) are arranged on the cutting assembly; the telescopic ends of all the telescopic drive members (6) are fixedly connected to a top block (7) for correcting the cut of the copper plate; the top block (7) is provided with two recessed portions (7001) arranged symmetrically on the left and right; and a welding assembly for fixing the copper plate is arranged on the machine table (1).
2. The integrated cutting and welding machine for copper plate processing according to claim 1 is characterized in that: The fixed assembly comprises a slide rail (101), an electric slider (102), a bearing plate (103), a telescopic driving member 3 (104) and a pressing plate (105); two slide rails (101) arranged symmetrically in the front and rear are fixedly connected to the machine platform (1); two electric sliders (102) are slidably connected to each slide rail (101); a bearing plate (103) is fixedly connected to each of the two electric sliders (102) facing each other in the front and rear; a telescopic driving member 3 (104) is fixedly connected to each bearing plate (103); and a pressing plate (105) for fixing a copper plate is fixedly connected to the telescopic end of each telescopic driving member 3 (104).
3. The integrated cutting and welding machine for copper plate processing according to claim 1, characterized in that: Each limiting plate (5) is provided with a guide portion (5002) for guiding the copper plate.
4. The integrated cutting and welding machine for copper plate processing according to claim 1, characterized in that: The cutting assembly comprises a telescopic drive member four (201) and a cutter (202); a plurality of telescopic drive members four (201) are fixedly connected to the machine platform (1); a cutter (202) for cutting a copper plate is commonly fixedly connected to the telescopic ends of all the telescopic drive members four (201); all the fixing frames (2) are fixedly connected to the upper side of the cutter (202); all the telescopic drive members two (6) are located inside the cutter (202); a through slot is provided in the middle of the cutter (202); two cutting portions (2201) are provided on the cutter (202); a support portion (1001) is provided on the machine platform (1); a guide portion (2202) for guiding the copper plate is provided at the lower portion of the cutter (202); and the guide portion (2202) is arranged in an inclined shape.
5. The integrated cutting and welding machine for copper plate processing according to claim 4 is characterized in that: The cutter (202) is provided with two avoidance portions (20203).
6. The integrated cutting and welding machine for copper plate processing according to claim 4, characterized in that: The welding assembly comprises a double-axis movable frame (301) and a welding head (302); the double-axis movable frame (301) is fixedly connected to the machine platform (1); and the welding head (302) for fixing the copper plate is fixedly connected to the double-axis movable frame (301).
7. The integrated cutting and welding machine for copper plate processing according to claim 3 is characterized in that: It also includes a suction pipe (401) and an interception net (402); each limiting plate (5) is provided with a collecting chamber (5001) on one side facing the middle of the top block (7); each limiting plate (5) is fixedly connected to a suction pipe (401); each suction pipe (401) is connected to an external suction device; each suction pipe (401) is provided with a plurality of branch pipes (40101); all branch pipes (40101) are connected to the collecting chamber (5001); each collecting chamber (5001) is connected to an interception net (402) for intercepting welding slag; each interception net (402) is L-shaped.
8. The integrated cutting and welding machine for copper plate processing according to claim 7, characterized in that: It also includes a support block (501); a avoidance groove (7002) is provided on the upper side of the top block (7); and a support block (501) for supporting the copper plate cutout is slidably connected in the avoidance groove (7002).
9. The integrated cutting and welding machine for copper plate processing according to claim 8, characterized in that: The support block (501) is detachably connected to the avoidance groove (7002) on the top block (7).
10. The integrated cutting and welding machine for copper plate processing according to claim 9, characterized in that: The support block (501) is made of high temperature resistant metal material.
Citation Information
Patent Citations
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