Square socket grooving machine

By designing a square socket groove machine, using technical means such as vertical lifting mechanism, universal wheel, electric cylinder and dustproof components, the problems of low accuracy, low efficiency and high labor intensity during the traditional groove process are solved, and efficient, accurate and safe groove operation is achieved.

CN119910779APending Publication Date: 2025-05-02THE FIRST COMPARY OF CHINA EIGHTH ENG BUREAU LTD
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Patent Information

Application Number
CN202510346094.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

In traditional house decoration projects, there are problems such as low accuracy, low efficiency, high labor intensity and unstable grooves during the grooved process of square sockets, which are more prominent when operating on high walls.

Method used

A square socket groove machine is designed, adopting a combination of vertical lifting mechanism and universal wheel, equipped with electric cylinders and drive motors, and multi-directional and multi-distance grooves are achieved through swing plates and distance adjustment mechanisms, and dustproof components are added to protect the operating environment.

Benefits of technology

It improves the accuracy and efficiency of groove opening, reduces labor intensity, ensures the straightness and stability of groove opening, adapts to groove opening needs at different heights and directions, and improves the flexibility and quality of construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a square socket grooving machine, and relates to the technical field of wall surface and plate surface grooving in house decoration engineering, and the technical scheme is that the square socket grooving machine comprises a vertical lifting mechanism and universal wheels; a bracket is arranged on one side of the vertical lifting mechanism and comprises a fixing plate, a rotating shaft is arranged at the end of the fixing plate, a swing plate is rotationally connected to the rotating shaft, an electric cylinder is arranged on the swing plate, a telescopic rod of the electric cylinder is connected with a bearing frame, a driving motor is installed on the bearing frame, and an output shaft of the driving motor is connected with a cutting wheel. The grooving machine has the beneficial effects that a square groove can be accurately formed, the height and direction are flexible and adjustable, operation is stable, a dustproof assembly is arranged, the construction efficiency and quality are improved, and the environment and personnel health are protected.
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Description

Technical Field

[0001] The invention relates to the technical field of wall panel grooving in house decoration engineering, and in particular to a square socket grooving machine. Background Art

[0002] In the construction process of house decoration projects, grooving of walls and panels is an indispensable part, especially for the installation of square sockets, the grooving accuracy and efficiency directly affect the smooth progress of subsequent construction.

[0003] Traditional construction methods often involve first making a round hole groove and then converting it into a square groove through secondary processing. This process is not only cumbersome, but also significantly reduces construction progress and increases labor costs. Another common practice is to directly use an electric hammer to make grooves on the wall. However, this method often results in uneven edges of the square grooves, which require additional secondary construction for finishing, and is also not conducive to improving construction efficiency.

[0004] Chinese patent CN113997433 B proposes a square socket slotting machine, which aims to improve the accuracy and efficiency of slotting through mechanized means. However, the slotting machine still has certain limitations in practical applications. Especially when slotting high walls, since construction workers need to operate by hand, long-term lifting not only increases the labor intensity, but also easily causes the slot to tilt due to fatigue or careless operation, affecting the construction quality. In addition, the design of the slotting machine focuses more on single-point or short-distance slotting operations. For construction scenarios that require long-distance cable ducts, its operating stability and slotting straightness are difficult to meet the requirements, and bending is prone to occur, further limiting its scope of application.

[0005] How to solve the above problems is the research topic of this program. Summary of the invention

[0006] In order to achieve the above-mentioned purpose of the invention and to address the above-mentioned technical problems, the present invention provides a square socket slotting machine.

[0007] The technical solution is as follows: it comprises a vertical lifting mechanism, wherein a universal wheel is provided at the bottom of the vertical lifting mechanism;

[0008] A bracket is provided on one side of the vertical lifting mechanism, and the bracket includes a fixed plate, a rotating shaft is provided at the end of the fixed plate, a swing plate is rotatably connected to the rotating shaft, and the left end of the swing plate exceeds the fixed plate by a certain distance;

[0009] A bolt is provided at the right end of the swing plate, and the bolt is threadedly connected in the threaded hole of the fixed plate;

[0010] An electric cylinder is arranged on the swing plate, a telescopic rod of the electric cylinder is connected to a support frame, a driving motor is installed on the support frame, and an output shaft of the driving motor is connected to a cutting wheel.

[0011] A distance adjustment mechanism is provided between the vertical lifting mechanism and the wall; the distance adjustment mechanism includes an outer tube, an inner rod is slidably fitted inside the outer tube, an adjustment knob is threadedly connected on the outer tube, the adjustment knob can enable the inner rod to move along the outer tube and be positioned at a point on the outer tube, and a roller is provided at the end of the inner rod.

[0012] A bearing tube is arranged between the swing plate and the vertical lifting mechanism, a threaded hole is arranged at the left end of the bearing tube, a bolt is threadedly connected in the threaded hole, and a pad is arranged at the right end of the bearing tube.

[0013] The swing plate and the fixed plate are fixedly connected with an oblique support.

[0014] The vertical lifting mechanism includes a bottom plate and a top plate, a back plate is provided between the bottom plate and the top plate, side plates are provided on both sides of the back plate, a lead screw is rotatably connected between the top plate and the bottom plate, the upper end of the lead screw passes through the top plate and is connected to a hand wheel, and limit rods are fixedly provided on both sides of the lead screw between the top plate and the bottom plate;

[0015] The back plate is provided with a slide rail, two slide rails are installed with sliders, the lead screw is provided with a thread sleeve, and the slider and the thread sleeve are fixedly connected to the support frame;

[0016] The limiting rod is slidably connected to the sliding block.

[0017] It also includes a dustproof component, which includes a dustproof cover. The dustproof cover is connected to an exhaust pipe, and the exhaust pipe can be used to absorb dust during the grooving process.

[0018] The vertical lifting mechanism enables the cutting wheel to be easily adjusted to the required height, meeting the needs of grooving at different heights, while the universal wheel design greatly improves the flexibility and portability of the equipment, allowing the equipment to be easily moved to the work area.

[0019] The design of the swing plate enables the equipment to adapt to the needs of slotting in different directions, improving the versatility of the equipment. At the same time, the left end of the swing plate exceeds the fixed plate by a certain distance. When it swings to be perpendicular to the fixed plate, the excess distance acts as a limit, ensuring the stability of the swing plate during rotation.

[0020] The design of the electric cylinder and drive motor enables the cutting wheel to move and rotate precisely, achieving efficient and accurate slotting operations. This drive method not only improves slotting efficiency, but also ensures slotting accuracy and quality.

[0021] The distance adjustment mechanism enables the device to adapt to the grooving requirements of different wall distances, improving the adaptability and flexibility of the device. The roller design reduces the friction between the device and the wall, protects the wall and the device, and extends the service life of the device.

[0022] When the swing plate rotates to vertical, the design of the supporting tube and the diagonal brace plays a role of reinforcement and support, ensuring the stability and verticality of the swing plate in the vertical state, and further improving the accuracy and quality of the grooving.

[0023] The dust-proof components include a dust cover and an exhaust duct, which can absorb the dust during the grooving process, protecting the health of the operator and keeping the working area clean.

[0024] This equipment can not only realize the grooving of square sockets, but also realize the grooving of horizontal and vertical line grooves by adjusting the swing plate and vertical lifting mechanism, meeting the grooving needs in different scenarios.

[0025] The technical solution provided by the embodiment of the present invention has the following beneficial effects: the vertical lifting mechanism of the present invention allows the cutting wheel to be easily adjusted to the required height to meet the slotting requirements of different heights. At the same time, the universal wheel design at the bottom allows the device to be easily moved to the working area, improving the flexibility and portability of the device. Compared with the traditional fixed slotting machine, this design greatly increases the operating range and efficiency.

[0026] The design of the swing plate enables the equipment to adapt to the needs of slotting in different directions, improving the versatility of the equipment. The limit design at the left end of the swing plate ensures the stability of the swing plate during rotation, thereby ensuring the accuracy of the slotting. Compared with traditional equipment that can only slot in a single direction, this design has higher flexibility and accuracy.

[0027] The distance adjustment mechanism allows the device to adapt to the grooving requirements of different wall distances, improving the adaptability of the device. The roller design reduces the friction between the device and the wall, which not only protects the wall and the device, but also makes the grooving process smoother.

[0028] The combination of electric cylinder and drive motor enables the cutting wheel to move and rotate precisely, achieving efficient and accurate slotting operations. This electric drive method has higher efficiency and stability than traditional manual or mechanical drive methods.

[0029] When the swing plate rotates to vertical, the design of the support tube and diagonal brace plays a role of reinforcement and support, ensuring the stability and verticality of the swing plate in the vertical state. This design improves the accuracy and quality of the slotting, and also increases the safety of the equipment.

[0030] The dust-proof components include dust hoods and exhaust pipes, which can absorb dust during the slotting process, protect the health of operators, and keep the work area clean. This design reflects the concern for environmental protection and personnel health, and is an important trend in modern equipment design.

[0031] This equipment can not only realize the slotting of square sockets, but also realize the slotting of horizontal wire troughs and vertical wire troughs by adjusting the swing plate and the vertical lifting mechanism. This versatility enables the equipment to cope with more types of slotting needs, improving the practicality and economic value of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 Schematic diagram of the use status of an embodiment of the present invention.

[0033] Figure 2 It is a schematic diagram of the structure when the swing plate rotates to the horizontal direction according to the embodiment of the present invention.

[0034] Figure 3 It is a schematic diagram of the structure when the swing plate is rotated to vertical according to an embodiment of the present invention.

[0035] Figure 4 It is a structural schematic diagram of the vertical lifting mechanism of an embodiment of the present invention.

[0036] Among them, the accompanying drawings are marked as: 200, vertical lifting mechanism; 201, universal wheel; 1, bracket; 11, fixed plate; 12, rotating shaft; 13, swing plate; 14, bolt; 2, electric cylinder; 3, driving motor; 4, cutting wheel; 100, wall; 51, outer tube; 53, inner rod; 52, adjusting knob; 54, roller; 101, supporting tube; 102, pad; 202, bottom plate; 204, top plate; 203, back plate; 205, side plate; 206, screw; 209, handwheel; 208, limit rod; 207, thread sleeve; 210, supporting bracket. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. Of course, the specific embodiments described here are only used to explain the present invention and are not used to limit the present invention.

[0038] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0039] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0040] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.

[0041] Example 1

[0042] See also Figures 1 to 4 The present invention provides a square socket slotting machine, including a vertical lifting mechanism 200, wherein a universal wheel 201 is provided at the bottom of the vertical lifting mechanism 200. The design of the universal wheel 201 enables the device to be easily moved to a working area, thereby improving the flexibility and portability of the device.

[0043] A bracket 1 is provided on one side of the vertical lifting mechanism 200. The bracket 1 includes a fixed plate 11. A rotating shaft 12 is provided at the end of the fixed plate 11. A swing plate 13 is rotatably connected to the rotating shaft 12. The left end of the swing plate 13 exceeds the fixed plate 11 by a certain distance. When the swing plate 13 rotates 90° and is perpendicular to the fixed plate 11, the exceeding distance plays a limiting role. A bolt 14 is provided at the right end of the swing plate 13. The bolt 14 can be threadedly connected in the threaded hole of the fixed plate 11 to achieve a fixed connection between the swing plate 13 and the fixed plate 11. The design of the swing plate 13 enables the device to adapt to the grooving requirements in different directions, thereby improving the versatility of the device. The design of the exceeding distance plays a limiting role, ensuring the stability of the swing plate during the rotation process.

[0044] An electric cylinder 2 is provided on the swing plate 13, the telescopic rod of the electric cylinder 2 is connected to a support bracket 210, a driving motor 3 is mounted on the support bracket 210, and the output shaft of the driving motor 3 is connected to a cutting wheel 4. The design of the electric cylinder and the driving motor enables the cutting wheel to move and rotate accurately, thereby achieving efficient and accurate slotting operation.

[0045] In order to prevent the electric cylinder 2 from extending too far or not extending far enough, a distance adjustment mechanism is provided between the vertical lifting mechanism 200 and the wall 100. The distance adjustment mechanism includes an outer tube 51, in which an inner rod 53 is slidably fitted, and an adjustment knob 52 is threadedly connected to the outer tube 51. The adjustment knob 52 can enable the inner rod 53 to move along the outer tube 51 and be positioned at a point on the outer tube 51, and a roller 54 is provided at the end of the inner rod 53. The design of the distance adjustment mechanism enables the device to adapt to the grooving requirements of different wall distances, thereby improving the adaptability and flexibility of the device. The design of the roller reduces the friction between the device and the wall, protecting the wall and the device.

[0046] In at least one embodiment, the vertical lifting mechanism 200 includes a bottom plate 202 and a top plate 204, a back plate 203 is provided between the bottom plate 202 and the top plate 204, side plates 205 are provided on both sides of the back plate 203, a lead screw 206 is rotatably connected between the top plate 204 and the bottom plate 202, the upper end of the lead screw 206 passes through the top plate and is connected to a hand wheel 209, and a limit rod 208 is fixedly provided on both sides of the lead screw 206 between the top plate 204 and the bottom plate 202;

[0047] The back plate 203 is provided with a slide rail, two slide rails are provided with sliders, the lead screw is provided with a thread sleeve 207, and the slider and the thread sleeve 207 are both fixedly connected to the support bracket 210. The limit rod 208 is slidably connected to the slider.

[0048] The support frame 210 can be driven to move in the vertical direction by rotating the hand wheel 209. The hand wheel 209 can also be replaced by a motor to achieve automatic lifting. The design of the vertical lifting mechanism 200 enables the cutting wheel 4 to be easily adjusted to the required height, meeting the requirements of slotting at different heights. The design of the hand wheel and the motor provides two operating modes, manual and automatic, which improves the convenience and practicality of the equipment.

[0049] When using the device, ensure that all parts of the square socket slotting machine are intact, and key parts such as the electric cylinder, drive motor, and cutting wheel are working properly. Move the square socket slotting machine to the vicinity of the wall to be slotted through the universal wheel 201, and adjust the distance adjustment mechanism according to the position of the wall so that the roller 54 on the inner rod 53 is in close contact with the wall to ensure the stability of the device.

[0050] According to the needs of slotting the square socket, loosen the bolt 14 at the right end of the swing plate 13 and rotate the swing plate to a position perpendicular to the fixed plate 11. After rotating to the right position, tighten the bolt 14 to fix the swing plate to the fixed plate to ensure that the swing plate does not shake during the slotting process. The hand wheel 209 or the motor drives the lead screw 206 to rotate, driving the support bracket 210 to move in the vertical direction, thereby adjusting the height of the cutting wheel 4 to keep a proper distance from the wall.

[0051] Start the drive motor 3 to start the cutting wheel 4 to rotate. Slowly push the square socket slotting machine along the wall, and the cutting wheel 4 will slot according to the preset depth and width. During the slotting process, pay attention to the working status of the cutting wheel 4 and the slotting effect. If necessary, the position or rotation speed of the cutting wheel can be adjusted at any time. After slotting the two sides of the square socket in the vertical direction, the swing plate 13 can be adjusted to slot the upper and lower sides of the square socket. After completing the slotting, turn off the drive motor 3 and stop the rotation of the cutting wheel 4. Reset the square socket slotting machine to the initial state, including adjusting the swing plate to a horizontal position, lowering the height of the cutting wheel, etc. Clean up the waste and dust generated during the slotting process to keep the working area clean.

[0052] With the help of this equipment, horizontal grooves can be cut. You only need to push the equipment horizontally. Vertical grooves can also be cut. You only need to turn the hand wheel at a constant speed to make the cutting wheel cut grooves at different heights.

[0053] Example 2

[0054] On the basis of Example 1, further, when the swing plate 13 rotates to vertical, in order to ensure the vertical effect between the swing plate 13 and the fixed plate 11, a bearing tube 101 can be provided between the swing plate 13 and the vertical lifting mechanism 200, the left end of the bearing tube 101 is provided with a threaded hole, the threaded hole is threaded with a bolt, and the right end of the bearing tube 101 is provided with a pad 102. This design has the lowest cost and can also fix the diagonal brace between the swing plate 13 and the fixed plate 11. The effect is also good. The design of the bearing tube 101 and the diagonal brace both play the role of reinforcement and support, ensuring the stability and verticality of the swing plate in the vertical state, and improving the accuracy and quality of the slotting.

[0055] Example 3

[0056] On the basis of Example 1, a dustproof component is added, for example, the dustproof component includes a dust cover, wherein the dust cover is easy to install and disassemble, and the dust cover is connected to an exhaust pipe, and the exhaust pipe can be used to absorb dust during the grooving process.

[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A square socket slotting machine, characterized in that: It comprises a vertical lifting mechanism (200), wherein a universal wheel (201) is provided at the bottom of the vertical lifting mechanism (200); A bracket (1) is provided on one side of the vertical lifting mechanism (200), and the bracket (1) comprises a fixed plate (11), a rotating shaft (12) is provided at the end of the fixed plate (11), a swing plate (13) is rotatably connected to the rotating shaft (12), and the left end of the swing plate (13) exceeds the fixed plate (11) by a certain distance; A bolt (14) is provided at the right end of the swing plate (13), and the bolt (14) is threadedly connected to a threaded hole of the fixed plate (11); An electric cylinder (2) is provided on the swing plate (13); a telescopic rod of the electric cylinder (2) is connected to a support frame (210); a driving motor (3) is installed on the support frame (210); and an output shaft of the driving motor (3) is connected to a cutting wheel (4).

2. The square socket slotting machine according to claim 1, characterized in that: A distance adjustment mechanism is provided between the vertical lifting mechanism (200) and the wall surface (100); the distance adjustment mechanism comprises an outer tube (51), an inner rod (53) is slidably fitted inside the outer tube (51), an adjustment knob (52) is threadedly connected to the outer tube (51), the adjustment knob (52) can enable the inner rod (53) to move along the outer tube (51) and be positioned at a point on the outer tube (51), and a roller (54) is provided at the end of the inner rod (53).

3. The square socket slotting machine according to claim 2, characterized in that: A bearing tube (101) is provided between the swing plate (13) and the vertical lifting mechanism (200), a threaded hole is provided at the left end of the bearing tube (101), a bolt is threadedly connected in the threaded hole, and a pad (102) is provided at the right end of the bearing tube (101).

4. The square socket slotting machine according to claim 2, characterized in that: The swing plate (13) and the fixed plate (11) are fixedly connected by a diagonal brace.

5. The square socket slotting machine according to claim 1, characterized in that: The vertical lifting mechanism (200) comprises a bottom plate (202) and a top plate (204); a back plate (203) is provided between the bottom plate (202) and the top plate (204); side plates (205) are provided on both sides of the back plate (203); a lead screw (206) is rotatably connected between the top plate (204) and the bottom plate (202); the upper end of the lead screw (206) passes through the top plate and is connected to a hand wheel (209); and limiting rods (208) are fixedly provided on both sides of the lead screw (206) between the top plate (204) and the bottom plate (202); The back plate (203) is provided with a slide rail, two slide rails are installed with sliders, the lead screw is provided with a thread sleeve (207), and the slider and the thread sleeve (207) are both fixedly connected to the support frame (210); The limiting rod (208) is slidably connected to the sliding block.

6. The square socket slotting machine according to claim 1, characterized in that: It also includes a dustproof component, which includes a dustproof cover. The dustproof cover is connected to an exhaust pipe, and the exhaust pipe can be used to absorb dust during the grooving process.

Citation Information

Patent Citations

  • A square socket slotting machine and its usage method

    CN113997433B