Sealing strip vulcanization treatment equipment and method
By designing seal strip vulcanization treatment equipment, the spiral winding and slitting of seal strips is achieved using winding rollers and variable speed transmission boxes, which solves the problem of cumbersome cutting and docking work in seal ring production, and improves the welding efficiency and connection strength.
Patent Information
- Application Number
- CN202510396625.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2045-04-01
AI Technical Summary
During the production process of existing seal rings, the cutting and docking of seal strips is cumbersome, resulting in low welding efficiency and poor connection strength.
A seal strip vulcanization treatment equipment is designed, including a base, a positioning device, a guide device and a slitting device. The spiral winding and slitting of the seal strip is realized through a winding roller and a variable speed transmission box to improve processing efficiency.
The equipment can slitting and docking multiple sealing strips at one time, improving processing efficiency and connection strength, and is suitable for sealing ring processing of different diameters and thicknesses.
Smart Images

Figure CN119910922A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sealing strip vulcanization treatment, and in particular to a sealing strip vulcanization treatment device and method. Background Art
[0002] Vulcanization is also called cross-linking or aging. It is a process of adding cross-linking agents such as vulcanizers and accelerators to rubber to transform linear macromolecules into three-dimensional network structures under certain temperature and pressure conditions. Since sulfur was first used to achieve cross-linking of natural rubber, it is called vulcanization. When producing sealing rings, sealing strips are generally cut, and then the cut sealing strips are connected end to end to form a sealing ring, and then vulcanization is used to further increase the overall elasticity of the sealing ring and the connection strength of the connection position, thereby improving the quality of the sealing ring. The cutting and docking of sealing strips is used as a preliminary preparation for the vulcanization treatment of the sealing ring.
[0003] The utility model patent with application number CN202022533490.5 discloses a rubber sealing strip butt fusion device, which relates to the field of sealing strip technology, including a supporting device, a lifting device, a welding device, a sliding device and a clamping device, and the supporting device includes a supporting plate, a supporting platform, a T-block and a working plate. The device fixes the base and the support rod to prevent the device from shaking during operation, thereby increasing the stability of the device. The active turbine and the second limit block facilitate the transmission of torque between the first motor and the first screw rod. The controller and the sensor facilitate the operator to control and adjust the machine. The hydraulic rod, the clamping plate and the second rod sleeve facilitate the compression of the rubber sealing strip.
[0004] During the production process, the production of sealing rings is also generally carried out in this way, that is, the sealing strip is cut, and the two ends of the sealing strip are connected end to end and bonded after cutting. This production method can clamp and weld one sealing strip at a time. The processing steps are cumbersome and the production efficiency is low. In addition, when cutting, the end face is cut vertically for the convenience of docking, resulting in a smaller contact area during docking and poor welding connection strength. Summary of the invention
[0005] 1. Technical issues to be resolved In view of the deficiencies in the prior art, the present invention provides a sealing strip vulcanization treatment device and method, which solves the problems of complicated processing steps, low welding efficiency and poor welding connection strength.
[0006] (II) Technical solution To achieve the above objectives, the present invention is implemented through the following technical solutions: a sealing strip vulcanization processing equipment, including a base, a positioning device for positioning and fixing the sealing strip, a guiding device for guiding the winding of the sealing strip, and a slitting device for slitting the sealing strip, a support frame is installed on the left side of the top of the base, a supporting and regulating telescopic rod is installed on the right side wall of the base, a sliding support for supporting the right end of the winding roller is slidably connected to the top of the base on the right side, the output end of the supporting and regulating telescopic rod is installed with the right side wall of the sliding support, a winding roller is rotatably installed on the right side wall of the support frame through a bearing, a power motor is installed on the left side wall of the support frame, the output end of the power motor passes through the support frame and is installed with the left end of the winding roller, a positioning device for positioning the sealing strip when winding is arranged on the outer side of the winding roller, a guiding device for guiding the end of the sealing strip when winding is arranged on the front side of the top of the base, and a slitting device for slitting the wound sealing strip is installed on the rear side of the top of the base.
[0007] Preferably, the positioning device includes an installation slot, an offset slot, a first inner clamp seat, a second inner clamp seat, a first outer clamp seat, a second outer clamp seat, an upper extension seat, a lower extension seat, a longitudinal fixing bolt, a first transverse fixing bolt, a second transverse fixing bolt, a rear end fixing slot, a rear fixed puncture, a rear guide positioning slot, a front end fixing slot, a front fixed puncture, a front fixed pressing slot, a cutting knife slot and a docking electric push rod. The installation slot is arranged on the surface of the winding roller, and the offset slot is arranged at the end of the installation slot, and the first inner clamp seat and the second inner clamp seat are transversely slidably connected, and the first inner clamp seat and the second inner clamp seat are clamped inside the installation slot, and the upper extension seat is installed at the end of the first outer clamp seat, and the lower extension seat is installed at the end of the second outer clamp seat, and the upper extension seat and the lower extension seat are slidably connected, and the upper extension seat and the lower extension seat are fixed by the longitudinal fixing bolt, and the first outer The clamp seat and the first inner clamp seat are fixed, and the second outer clamp seat and the second inner clamp seat are fixed inside the installation groove by a second transverse fixing bolt, and the cutting knife groove is opened between the first outer clamp seat and the second outer clamp seat and at the connection between the first inner clamp seat and the second inner clamp seat, and the rear side end fixing groove is opened on the surface of the first inner clamp seat and is located on the upper side of the cutting knife groove, and the rear fixing puncture is opened on the inner wall of the rear side end fixing groove, and the rear guide positioning groove is opened on the surface of the second inner clamp seat and the first inner clamp seat, and the front side end fixing groove is opened on the rear side wall of the first outer clamp seat and is located opposite to the rear end fixing groove, and the front fixing puncture is opened on the inner wall of the front end fixing groove, and the front fixing pressure groove is opened on the rear side wall of the first outer clamp seat and the second outer clamp seat and is located opposite to the rear guide positioning groove, and the docking electric push rod is installed at the right end of the winding roller, and the output end of the docking electric push rod extends into the offset groove.
[0008] Preferably, the guiding device includes a positioning bracket, a driving threaded shaft, a speed change transmission box, a synchronous support seat and a material guide barrel. The positioning bracket is installed on the top of the base, and the driving threaded shaft is rotatably installed with the right side wall of the positioning bracket through a bearing. The speed change transmission box for transmitting the power between the winding roller and the driving threaded shaft is installed on the right side wall of the support frame and the right side wall of the positioning bracket. The synchronous support seat is sleeved on the outside of the driving threaded shaft, and a limiting slide groove is provided on the top of the base. The bottom of the synchronous support seat is clamped in the limiting slide groove, and the material guide barrel for guiding the rubber strip is installed on the top of the synchronous support seat.
[0009] Preferably, the slitting device includes a rear support frame, a cutting hydraulic column, a mounting clamp and a thin cutting blade, the rear support frame is installed on the rear side of the top of the base, the cutting hydraulic column is installed on the top of the rear support frame, the mounting clamp is installed at the bottom of the output end of the cutting hydraulic column, and the thin cutting blade used for slitting is installed below the mounting clamp.
[0010] Preferably, the speed change transmission box is driven by gears inside, and a control electric telescopic rod for adjusting the transmission gear ratio is installed on the left side wall of the speed change transmission box.
[0011] Preferably, the inner surface of the rear guide positioning groove and the outer wall of the winding roller are in the same arc surface.
[0012] Preferably, there are a plurality of rear guide positioning grooves and front fixed pressing grooves, and the rear guide positioning grooves and front fixed pressing grooves are distributed in a spiral trajectory as a whole.
[0013] Preferably, the thickness of the thin cutting blade is smaller than the thickness of the cutting groove.
[0014] Preferably, when the winding roller rotates and drives the driving threaded shaft to rotate through the speed change transmission box, the driving threaded shaft drives the synchronous support seat to move a distance equal to the pitch of the rear guide positioning groove and the front fixed pressure groove through the thread.
[0015] A sealing strip vulcanization treatment device and method, comprising the following steps: Step 1: Install the first inner clamp seat and the second inner clamp seat in the installation groove through the second transverse fixing bolt, insert the end of the sealing strip into the rear end fixing groove after passing the sealing strip through the guide tube, and fix the end of the sealing strip through the rear end fixing groove to complete the preliminary installation work; Step 2: Start the power motor to drive the winding roller to rotate. When the winding roller rotates, the driving threaded shaft is driven to rotate through the speed transmission box. The driving threaded shaft drives the synchronous support seat and the guide barrel to move through the thread. The guide barrel drives the sealing strip to move horizontally to the right. At the same time, the winding roller rotates to wind the sealing strip on the surface of the winding roller, and the sealing strip is spirally wound around the outside of the winding roller through the guide barrel and stuck in the inside of the rear guide positioning groove; Step 3: After the winding is completed, remove the second transverse fixing bolt, clamp the first outer clamp seat and the second outer clamp seat on the outer side of the sealing strip through the front fixing groove, and then fix the first outer clamp seat and the second outer clamp seat through the first transverse fixing bolt and the second transverse fixing bolt; Step 4: Control the winding roller to drive the cutting knife groove to point to the position just above, control the cutting hydraulic column to drive the installation clamp seat and the thin cutting blade to move downward, and extend the thin cutting blade into the cutting knife groove to cut the sealing strip, remove the longitudinal fixing bolt, and then control the docking electric push rod to extend, and the docking electric push rod pushes the first inner clamp seat, the first outer clamp seat and the upper extension clamp seat to offset laterally, and the ends of the cut sealing strip are shifted and aligned, so that the cut sealing strip forms a circle, and the displaced upper extension clamp seat and the lower extension clamp seat are fixed by the longitudinal fixing bolts to keep the sealing strip in a circular state; Step 5: Turn the second transverse fixing bolt to release the fixation between the second inner clamp seat and the mounting groove, and then the frame consisting of the first inner clamp seat, the second inner clamp seat, the first outer clamp seat and the second outer clamp seat can be removed for subsequent high-temperature welding and vulcanization processing.
[0016] (III) Beneficial effects The present invention provides a sealing strip vulcanization treatment device and method, which has the following beneficial effects: 1. Wrap the sealing strip in a spiral shape on the outside of the winding roller, and then cut the sealing strip into strips of equal length at one time through the slitting device. The slitting work of multiple sealing strips can be completed at one time, which improves the processing efficiency.
[0017] 2. By controlling the docking electric push rod to push the first inner clamp seat and the first outer clamp seat to move in an offset manner, the upper end of the cut sealing strip is moved, so that each independent cut sealing strip is connected to the end. Compared with the separate cutting and docking method, multiple cut sealing strips are docked at one time, which greatly improves the processing efficiency.
[0018] 3. When processing sealing rings of different lengths, the diameter of the processed sealing ring can be controlled by replacing the rear guide positioning groove and the front fixed pressing groove mold with matching pitch. At the same time, the transmission gear ratio is adjusted by controlling the speed transmission box to adjust the speed of the driving threaded shaft driven by the speed transmission box when the winding roller rotates, so that the speed of the driving threaded shaft driving the synchronous support seat and the guide barrel to move through the thread when the driving threaded shaft rotates is compatible with the pitch of the replaced rear guide positioning groove and the front fixed pressing groove.
[0019] 4. By replacing the matching mold, it is possible to process sealing rings of different diameters and thicknesses, which has a wide range of applications and does not use sensors. The winding roller and the driving threaded shaft are driven by the same power source and a variable speed transmission box, which has high transmission stability.
[0020] 5. The method of cutting and aligning first and then welding and vulcanization is adopted. Compared with the method of first vulcanization and then cutting and welding, the strength of the welding position is improved, and the cutting position is a beveled surface. The bevel can increase the contact surface area during welding, further improving the strength of the connection. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 For the present invention Figure 2 A magnified view of the structure at center; Figure 3 It is a schematic diagram of the structure of the winding roller of the present invention; Figure 4 It is a schematic diagram of the front structure of the positioning device of the present invention; Figure 5 For the present invention Figure 4 A magnified view of the structure at B in the middle; Figure 6 It is a schematic diagram of the rear structure of the positioning device of the present invention; Figure 7 For the present invention Figure 6 A magnified view of the structure at C in the middle; Among them, 1, base; 11, support frame; 12, support and adjustment telescopic rod; 13, sliding support; 2, winding roller; 21, power motor; 31, positioning bracket; 32, driving threaded shaft; 33, speed transmission box; 34, synchronous support seat; 35, guide barrel; 41, mounting groove; 42, offset groove; 43, first inner clamp seat; 44, second inner clamp seat; 45, first outer clamp seat; 46, second outer clamp seat; 47, upper extension seat; 48 , lower extension seat; 49, longitudinal fixing bolt; 50, first transverse fixing bolt; 51, second transverse fixing bolt; 52, rear end fixing groove; 53, rear fixed puncture; 54, rear guide positioning groove; 55, front end fixing groove; 56, front fixed puncture; 57, front fixed pressure groove; 58, cutting knife groove; 59, docking electric push rod; 61, rear support frame; 62, cutting hydraulic column; 63, installation clamp seat; 64, thin cutting blade. DETAILED DESCRIPTION
[0022] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0023] See also Figure 1-Figure 7 The present invention provides a technical solution: a sealing strip vulcanization processing equipment, comprising a base 1, a positioning device for positioning and fixing the sealing strip, a guiding device for winding and guiding the sealing strip, and a slitting device for slitting the sealing strip. A support frame 11 is installed on the left side of the top of the base 1, and a supporting and regulating telescopic rod 12 is installed on the right side wall of the base 1. A sliding support 13 for supporting the right end of a winding roller 2 is slidably connected to the top of the base 1 on the right side. A supporting ball for reducing friction is embedded on the top of the sliding support 13, which changes sliding friction into rolling friction, thereby reducing the winding roller 2. The output end of the supporting and regulating telescopic rod 12 is installed with the right side wall of the sliding support 13, and the right side wall of the supporting frame 11 is rotatably installed with a winding roller 2 through a bearing, and the left side wall of the supporting frame 11 is installed with a power motor 21, and the output end of the power motor 21 passes through the supporting frame 11 and is installed with the left end of the winding roller 2. A positioning device for positioning the sealing strip when winding is provided on the outer side of the winding roller 2, a guiding device for guiding the end of the sealing strip when winding is provided on the front side of the top of the base 1, and a slitting device for slitting the wound sealing strip is installed on the rear side of the top of the base 1.
[0024] In this embodiment, the positioning device includes an installation groove 41, an offset groove 42, a first inner clamp seat 43, a second inner clamp seat 44, a first outer clamp seat 45, a second outer clamp seat 46, an upper extension seat 47, a lower extension seat 48, a longitudinal fixing bolt 49, a first transverse fixing bolt 50, a second transverse fixing bolt 51, a rear end fixing groove 52, a rear fixed puncture 53, a rear guide positioning groove 54, a front end fixing groove 55, a front fixed puncture 56, a front fixed pressing groove 57, a cutting knife groove 58 and a docking electric push rod 59, an installation groove 41 is provided on the surface of the winding roller 2, the offset groove 42 is provided at the end of the mounting groove 41, the first inner clamp seat 43 and the second inner clamp seat 44 are slidably connected with each other transversely, the first inner clamp seat 43 and the second inner clamp seat 44 are clamped inside the mounting groove 41, an upper extension clamp seat 47 is installed at the end of the first outer clamp seat 45, and a lower extension clamp seat 48 is installed at the end of the second outer clamp seat 46, the upper extension clamp seat 47 and the lower extension clamp seat 48 are slidably connected, and the upper extension clamp seat 47 and the lower extension clamp seat 48 are fixed by longitudinal fixing bolts 49, and the first transverse The fixing bolt 50 fixes the first outer clamp seat 45 and the first inner clamp seat 43, and the second outer clamp seat 46 and the second inner clamp seat 44 are fixed inside the mounting groove 41 by the second transverse fixing bolt 51. The cutting knife groove 58 is opened between the first outer clamp seat 45 and the second outer clamp seat 46 and at the connection between the first inner clamp seat 43 and the second inner clamp seat 44. The rear end fixing groove 52 is opened on the surface of the first inner clamp seat 43 at the upper side of the cutting knife groove 58. The rear fixing puncture 53 is opened on the inner wall of the rear end fixing groove 52, and the rear guide positioning The groove 54 is opened on the surface of the second inner clamp seat 44 and the first inner clamp seat 43, the front end fixing groove 55 is opened on the rear side wall of the first outer clamp seat 45 and is located opposite to the rear end fixing groove 52, the front fixed puncture 56 is opened on the inner wall of the front end fixing groove 55, the front fixed pressing groove 57 is opened on the rear side wall of the first outer clamp seat 45 and the second outer clamp seat 46 and is located opposite to the rear guide positioning groove 54, the docking electric push rod 59 is installed at the right end of the winding roller 2, and the output end of the docking electric push rod 59 extends into the offset groove 42.
[0025] Specifically, as attached Figure 2-7 As shown, the wound sealing strip is fixed by the positioning device, and the tail of the cut sealing strip can be aligned after slitting, so as to facilitate the subsequent welding and vulcanization processing, and when the sealing strip is offset and aligned, the sealing strip changes from a slanted state to a state of alignment of the tail ends, so that the sealing strip becomes looser, reducing the friction between the sealing strip and the surface of the winding roller 2, and facilitating the subsequent removal of the sealing strip from the outside of the winding roller 2.
[0026] In this embodiment, the guiding device includes a positioning bracket 31, a driving threaded shaft 32, a speed transmission box 33, a synchronous support seat 34 and a material guide cylinder 35. The positioning bracket 31 is installed on the top of the base 1, and the driving threaded shaft 32 is rotatably installed with the right side wall of the positioning bracket 31 through a bearing. The speed transmission box 33 for transmitting between the winding roller 2 and the driving threaded shaft 32 is installed on the right side wall of the support frame 11 and the right side wall of the positioning bracket 31. The synchronous support seat 34 is sleeved on the outside of the driving threaded shaft 32. A limiting slide groove is provided on the top of the base 1, and the bottom of the synchronous support seat 34 is clamped in the limiting slide groove. The material guide cylinder 35 for guiding the rubber strip is installed on the top of the synchronous support seat 34.
[0027] Specifically, as attached Figure 1 As shown, the sealing strip is moved rightward at a uniform speed along the outer side of the winding roller 2 by the guiding device during winding, thereby controlling the pitch of the spiral coil formed during winding, so that the sealing strip can be stably clamped inside the rear guide positioning groove 54.
[0028] In this embodiment, the slitting device includes a rear support frame 61, a cutting hydraulic column 62, a mounting clamp 63 and a thin cutting blade 64. The rear support frame 61 is installed on the rear side of the top of the base 1, the cutting hydraulic column 62 is installed on the top of the rear support frame 61, the mounting clamp 63 is installed at the bottom of the output end of the cutting hydraulic column 62, and the thin cutting blade 64 used for slitting is installed below the mounting clamp 63.
[0029] Specifically, as attached Figure 1 As shown, the slitting device is arranged above the winding roller 2, and the thin cutting blade 64 is driven downward by the cutting hydraulic cylinder 62 to perform the slitting work.
[0030] In this embodiment, the speed change transmission box 33 is driven by gears, and a control electric telescopic rod for adjusting the transmission gear ratio is installed on the left side wall of the speed change transmission box 33.
[0031] Specifically, as attached Figure 1 As shown, the transmission stability is improved by gear transmission, and the internal gear transmission ratio is adjusted by the electric telescopic rod on the left surface of the speed change transmission box 33. The principle is simply to use the gear transmission principle as a transmission component.
[0032] In this embodiment, the inner surface of the rear guide positioning groove 54 and the outer wall of the winding roller 2 are located in the same arc surface.
[0033] Specifically, as attached Figure 2 As shown, when the sealing strip is wound around the outer surface of the rear end fixing groove 52 and is stuck inside the rear guide positioning groove 54, the regularity of the spiral shape is maintained.
[0034] In this embodiment, there are a plurality of rear guide positioning grooves 54 and front fixed pressing grooves 57 , and the rear guide positioning grooves 54 and front fixed pressing grooves 57 are distributed in a spiral track as a whole.
[0035] Specifically, as attached Figure 5 and attached Figure 7 As shown, the sealing strip is wound around the rear guide positioning groove 54 and the front fixed pressing groove 57, so that the rubber strip can form a stable spiral shape, thereby improving the accuracy of subsequent cutting.
[0036] In this embodiment, the thickness of the thin cutting blade 64 is smaller than the thickness of the cutting groove 58 .
[0037] Specifically, as attached Figure 1 , Attachment Figure 5 and attached Figure 7 As shown, the thin cutting blade 64 is inserted into the cutting groove 58 to cut the sealing strip inside the cutting groove 58, and the thickness of the thin cutting blade 64 is relatively thin. When cutting, the rubber strip will not be displaced under the cooperation and clamping of the rear guide positioning groove 54 and the front fixed pressing groove 57. When the thin cutting blade 64 moves out of the cutting groove 58, the rubber strip at the cut position will remain in contact.
[0038] In this embodiment, when the winding roller 2 rotates and drives the driving threaded shaft 32 to rotate through the speed change transmission box 33, the driving threaded shaft 32 drives the synchronous support seat 34 to move a distance equal to the pitch of the rear guide positioning groove 54 and the front fixed pressure groove 57 through the thread.
[0039] Specifically, as attached Figure 1 and attached Figure 5 As shown, the rubber strip can be stably inserted into the rear guide positioning groove 54 when it is wound on the surface of the winding roller 2 under the restriction of the guide barrel 35 .
[0040] A sealing strip vulcanization treatment device and method, comprising the following steps: Step 1: Install the first inner clamp seat 43 and the second inner clamp seat 44 in the installation groove 41 through the second transverse fixing bolt 51, insert the end of the sealing strip into the rear end fixing groove 52 after the sealing strip passes through the guide tube 35, and fix the end of the sealing strip through the rear end fixing groove 52 to complete the preliminary installation work; Step 2: Start the power motor 21 to drive the winding roller 2 to rotate. When the winding roller 2 rotates, the driving threaded shaft 32 is driven to rotate through the speed transmission box 33. The driving threaded shaft 32 drives the synchronous support seat 34 and the guide cylinder 35 to move through the thread. The guide cylinder 35 drives the sealing strip to move horizontally to the right. At the same time, the winding roller 2 rotates to wind the sealing strip around the surface of the winding roller 2. The sealing strip is spirally wound around the outer side of the winding roller 2 through the guide cylinder 35 and is stuck in the rear guide positioning groove 54. Step 3: After winding is completed, remove the second transverse fixing bolt 51, clamp the first outer clamp seat 45 and the second outer clamp seat 46 on the outer side of the sealing strip through the front fixing groove 57, and then fix the first outer clamp seat 45 and the second outer clamp seat 46 through the first transverse fixing bolt 50 and the second transverse fixing bolt 51; Step 4: Control the winding roller 2 to drive the cutting knife groove 58 to point to the position just above, control the cutting hydraulic column 62 to drive the installation clamp seat 63 and the thin cutting blade 64 to move downward, and extend the thin cutting blade 64 into the cutting knife groove 58 to cut the sealing strip, remove the longitudinal fixing bolt 49, and then control the docking electric push rod 59 to extend, and the docking electric push rod 59 pushes the first inner clamp seat 43, the first outer clamp seat 45 and the upper extension clamp seat 47 to offset laterally, and the ends of the cut sealing strip are shifted and aligned, so that the cut sealing strip forms a circle, and the displaced upper extension clamp seat 47 and the lower extension clamp seat 48 are fixed by the longitudinal fixing bolt 49 to keep the sealing strip in a circular state; Step 5: Turn the second transverse fixing bolt 51 to release the fixation between the second inner clamp seat 44 and the mounting groove 41, and then the frame consisting of the first inner clamp seat 43, the second inner clamp seat 44, the first outer clamp seat 45 and the second outer clamp seat 46 can be removed for subsequent high-temperature welding and vulcanization processing.
[0041] The working principle and use process of the present invention are as follows: the first inner clamp seat 43 and the second inner clamp seat 44 are installed in the installation groove 41 by the second transverse fixing bolt 51, and after the sealing strip passes through the guide barrel 35, the end of the sealing strip is inserted into the rear end fixing groove 52, and the end of the sealing strip is fixed by the rear end fixing groove 52. After completing the preliminary installation work, the power motor 21 is controlled to start, and the power motor 21 drives the winding roller 2 to rotate. When the winding roller 2 rotates, the gear inside the speed change transmission box 33 drives the driving threaded shaft 32 to rotate. When the driving threaded shaft 32 rotates, the thread drives the synchronous support seat 34 and the guide barrel 35 to move, and the guide barrel 35 is driven by the thread. The material barrel 35 drives the sealing strip to move horizontally to the right, and at the same time, the winding roller 2 rotates to wind the sealing strip on the surface of the winding roller 2, and the sealing strip is spirally wound around the outside of the winding roller 2 through the guide barrel 35, and is stuck in the inside of the rear guide positioning groove 54. After the winding is completed, the winding roller 2 is controlled to drive the cutting knife groove 58 to rotate to the top position and then stop rotating, and then the second transverse fixing bolt 51 is rotated to remove the second transverse fixing bolt 51, and the first outer clamp seat 45 and the second outer clamp seat 46 are stuck on the outside of the sealing strip through the front fixed pressure groove 57. At this time, the sealing strip is stuck on the inner side of the front fixed pressure groove 57, and the rear guide positioning groove 54 and the front fixed pressure groove 57 are matched. The sealing strip is positioned, and then the cutting hydraulic column 62 is controlled to drive the mounting clamp seat 63 and the thin cutting blade 64 to move downward, and the thin cutting blade 64 is extended into the cutting knife groove 58 to cut the sealing strip, and the longitudinal fixing bolt 49 is removed, and then the docking electric push rod 59 is controlled to extend, and the docking electric push rod 59 pushes the first inner clamp seat 43, the first outer clamp seat 45 and the upper extension clamp seat 47 to offset laterally, and the ends of the cut sealing strip are shifted and aligned, and the moving distance is the length of the spiral pitch formed during winding, so that the cut sealing strip forms a circle, and the dislocated upper extension clamp seat 47 and the lower extension clamp seat 47 are aligned by the longitudinal fixing bolt 49. The extended clamping seat 48 is fixed to keep the sealing strip in a circular state, and the second transverse fixing bolt 51 is turned to release the fixation between the second inner clamping seat 44 and the mounting groove 41, and the control support and regulation telescopic rod 12 drives the sliding support 13 to move to the right, so that a gap is retained between the sliding support 13 and the winding roller 2 for the sealing strip to move out of the outside of the winding roller 2, and then the frame composed of the first inner clamping seat 43, the second inner clamping seat 44, the first outer clamping seat 45 and the second outer clamping seat 46 can be removed for subsequent high-temperature welding and vulcanization processing, and the contact section is elliptical, which increases the contact area and improves the connection strength. Cutting first and then vulcanization further improves the strength of the welding position.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sealing strip vulcanization treatment device, comprising a base (1), a positioning device for positioning and fixing the sealing strip, a guiding device for winding and guiding the sealing strip, and a slitting device for slitting the sealing strip, characterized in that: A support frame (11) is installed on the left side of the top of the base (1), a supporting and regulating telescopic rod (12) is installed on the right side wall of the base (1), a sliding support (13) for supporting the right end of the winding roller (2) is slidably engaged on the right side of the top of the base (1), the output end of the supporting and regulating telescopic rod (12) is installed on the right side wall of the sliding support (13), the winding roller (2) is rotatably installed on the right side wall of the support frame (11) through a bearing, a power motor (21) is installed on the left side wall of the support frame (11), the output end of the power motor (21) passes through the support frame (11) and is installed on the left end of the winding roller (2), a positioning device for positioning the sealing strip when winding is arranged on the outer side of the winding roller (2), a guiding device for guiding the end of the sealing strip when winding is arranged on the front side of the top of the base (1), and a slitting device for slitting the wound sealing strip is installed on the rear side of the top of the base (1).
2. A sealing strip vulcanization treatment equipment according to claim 1, characterized in that: The positioning device comprises a mounting groove (41), an offset groove (42), a first inner clamping seat (43), a second inner clamping seat (44), a first outer clamping seat (45), a second outer clamping seat (46), an upper extension clamping seat (47), a lower extension clamping seat (48), a longitudinal fixing bolt (49), a first transverse fixing bolt (50), a second transverse fixing bolt (51), a rear end fixing groove (52), a rear fixing puncture (53), a rear guide positioning groove (54), a front end fixing groove (55), a front fixing puncture (56), a front fixing pressing groove (57), a cutting knife groove (58) and a docking electric push rod (59), wherein the mounting groove (41) is provided with On the surface of the winding roller (2), the offset groove (42) is opened at the end of the mounting groove (41), the first inner clamp seat (43) and the second inner clamp seat (44) are slidably connected transversely, the first inner clamp seat (43) and the second inner clamp seat (44) are clamped inside the mounting groove (41), the end of the first outer clamp seat (45) is equipped with an upper extension clamp seat (47), the end of the second outer clamp seat (46) is equipped with a lower extension clamp seat (48), the upper extension clamp seat (47) and the lower extension clamp seat (48) are slidably connected, the upper extension clamp seat (47) and the lower extension clamp seat (48) are fixed by a longitudinal fixing bolt (49), and the first transverse fixing bolt (49) is fixed by a longitudinal fixing bolt (49). The bolt (50) fixes the first outer clamp seat (45) and the first inner clamp seat (43), and the second outer clamp seat (46) and the second inner clamp seat (44) are fixed inside the installation groove (41) by the second transverse fixing bolt (51). The cutting knife groove (58) is opened between the first outer clamp seat (45) and the second outer clamp seat (46) and at the connection between the first inner clamp seat (43) and the second inner clamp seat (44). The rear end fixing groove (52) is opened on the surface of the first inner clamp seat (43) at a position above the cutting knife groove (58). The rear fixing puncture (53) is opened on the inner wall of the rear end fixing groove (52). The rear guide positioning groove (54) is opened on the surface of the second inner clamp seat (44) and the first inner clamp seat (43), the front end fixing groove (55) is opened on the rear side wall of the first outer clamp seat (45) and is located opposite to the rear end fixing groove (52), the front fixed puncture (56) is opened on the inner wall of the front end fixing groove (55), the front fixed pressing groove (57) is opened on the rear side wall of the first outer clamp seat (45) and the second outer clamp seat (46) and is located opposite to the rear guide positioning groove (54), the docking electric push rod (59) is installed at the right end of the winding roller (2), and the output end of the docking electric push rod (59) extends into the offset groove (42).
3. The sealing strip vulcanization treatment equipment according to claim 1, characterized in that: The guide device comprises a positioning bracket (31), a driving threaded shaft (32), a speed change transmission box (33), a synchronous support seat (34) and a material guide cylinder (35). The positioning bracket (31) is mounted on the top of the base (1). The driving threaded shaft (32) is rotatably mounted on the right side wall of the positioning bracket (31) through a bearing. The speed change transmission box (33) for transmitting between the winding roller (2) and the driving threaded shaft (32) is mounted on the right side wall of the support frame (11) and the right side wall of the positioning bracket (31). The synchronous support seat (34) is sleeved on the outside of the driving threaded shaft (32). A limiting slide groove is provided on the top of the base (1). The bottom of the synchronous support seat (34) is clamped in the limiting slide groove. The material guide cylinder (35) for guiding the rubber strip is mounted on the top of the synchronous support seat (34).
4. The sealing strip vulcanization treatment equipment according to claim 1, characterized in that: The slitting device comprises a rear support frame (61), a cutting hydraulic column (62), a mounting clamp seat (63) and a thin cutting blade (64); the rear support frame (61) is mounted on the rear side of the top of the base (1); the cutting hydraulic column (62) is mounted on the top of the rear support frame (61); the mounting clamp seat (63) is mounted on the bottom of the output end of the cutting hydraulic column (62); and the thin cutting blade (64) for slitting is mounted below the mounting clamp seat (63).
5. The sealing strip vulcanization treatment equipment according to claim 3, characterized in that: The speed change transmission box (33) is driven by gears inside, and a regulating electric telescopic rod for adjusting the transmission gear ratio is installed on the left side wall of the speed change transmission box (33).
6. The sealing strip vulcanization treatment equipment according to claim 2, characterized in that: The inner surface of the rear guide positioning groove (54) and the outer wall of the winding roller (2) are located in the same arc surface.
7. The sealing strip vulcanization treatment equipment according to claim 2, characterized in that: There are a total of a plurality of rear guide positioning grooves (54) and front fixed pressing grooves (57), and the rear guide positioning grooves (54) and the front fixed pressing grooves (57) are distributed in a spiral track as a whole.
8. The sealing strip vulcanization treatment equipment according to claim 4, characterized in that: The thickness of the thin cutting blade (64) is smaller than the thickness of the cutting groove (58).
9. The sealing strip vulcanization treatment equipment according to claim 7, characterized in that: When the winding roller (2) rotates and drives the driving threaded shaft (32) to rotate through the speed change transmission box (33), the driving threaded shaft (32) drives the synchronous support seat (34) to move a distance equal to the pitch of the rear guide positioning groove (54) and the front fixed pressing groove (57) through the thread.
10. A sealing strip vulcanization treatment device and method, comprising a sealing strip vulcanization treatment device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Install the first inner clamp seat (43) and the second inner clamp seat (44) inside the installation groove (41) by means of the second transverse fixing bolt (51), insert the end of the sealing strip into the rear end fixing groove (52) after passing the sealing strip through the material guide cylinder (35), and fix the end of the sealing strip through the rear end fixing groove (52), thereby completing the preliminary installation work; Step 2: Start the power motor (21) to drive the winding roller (2) to rotate. When the winding roller (2) rotates, the drive threaded shaft (32) is driven to rotate through the speed change transmission box (33). The drive threaded shaft (32) drives the synchronous support seat (34) and the guide cylinder (35) to move through the thread. The guide cylinder (35) drives the sealing strip to move horizontally to the right. At the same time, the winding roller (2) rotates to wind the sealing strip around the surface of the winding roller (2). The guide cylinder (35) causes the sealing strip to be spirally wound around the outer side of the winding roller (2) and stuck inside the rear guide positioning groove (54). Step 3: After the winding is completed, the second transverse fixing bolt (51) is removed, and the first outer clamping seat (45) and the second outer clamping seat (46) are clamped on the outer side of the sealing strip through the front fixing groove (57), and then the first outer clamping seat (45) and the second outer clamping seat (46) are fixed by the first transverse fixing bolt (50) and the second transverse fixing bolt (51); Step 4: Control the winding roller (2) to drive the cutting knife groove (58) to point to the upward position, control the cutting hydraulic column (62) to drive the installation clamp seat (63) and the thin cutting blade (64) to move downward, and extend the thin cutting blade (64) into the cutting knife groove (58) to cut the sealing strip, remove the longitudinal fixing bolt (49), and then control the docking electric push rod (59) to extend, and the docking electric push rod (59) pushes the first inner clamp seat (43), the first outer clamp seat (45) and the upper extension clamp seat (47) to shift horizontally, and the ends of the cut sealing strip are shifted and aligned, so that the cut sealing strip forms a circle, and the displaced upper extension clamp seat (47) and the lower extension clamp seat (48) are fixed by the longitudinal fixing bolt (49) to keep the sealing strip in a circular state; Step 5: The second transverse fixing bolt (51) is rotated to release the fixation between the second inner clamp seat (44) and the mounting groove (41), and then the frame consisting of the first inner clamp seat (43), the second inner clamp seat (44), the first outer clamp seat (45) and the second outer clamp seat (46) can be removed for subsequent high-temperature welding and vulcanization processing.
Citation Information
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