Heat insulation glass structure
By setting a scratch-proof protective layer, an ultraviolet barrier layer, a metal layer and a peeling layer on the glass body layer, the thickness and materials of each layer are optimized, and the shortcomings of the existing glass film in thermal insulation performance are solved, and better thermal insulation, scratch-proof and light-transmitting performance are achieved.
Patent Information
- Application Number
- CN202311421429.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-30
- Publication Date
- 2025-05-02
AI Technical Summary
The quality of existing glass films in thermal insulation performance needs to be improved, and it is difficult to ensure the light transmittance and scratch resistance of the glass at the same time.
The thermally insulated glass structure is adopted, including a scratch-proof protective layer, a glass body layer, an ultraviolet barrier layer, a metal layer and a peeling layer. The thickness and materials of each layer are optimized to ensure the normal light transmission and thermal insulation performance of the glass.
By providing a film layer with multiple properties on the glass body layer and setting the film layer to a certain thickness range, the heat insulation, scratch resistance and light transmission properties of the glass are greatly improved.
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Figure CN119910967A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass, in particular to a heat-insulating glass structure. Background Art
[0002] At present, glass is used in various industries. With the development of various industries, the requirements for the use of glass are getting higher and higher. For example, the automotive industry and the construction industry have higher and higher requirements for car windows and building glass. Usually, film is applied on the outer surface of glass to improve the performance of glass, and there are more and more ways to apply film. Although there are many types of glass film, the quality of heat insulation performance of glass after film application needs to be improved. Summary of the invention
[0003] In order to solve the above technical problems, an embodiment of the present invention provides an insulating glass structure, including an anti-scratch protective layer, a glass body layer, an ultraviolet blocking layer, a metal layer and a peeling layer; the anti-scratch protective layer is arranged on the first surface of the glass body layer, and the thickness of the anti-scratch protective layer is 0.15-0.20mm; the ultraviolet blocking layer is arranged on the second surface of the glass body layer, and the thickness of the ultraviolet blocking layer is 0.25-0.35mm; the metal layer is arranged on the side of the ultraviolet blocking layer away from the glass body layer, and the thickness of the metal layer is 0.08-0.12mm; the peeling layer is arranged on the side of the metal layer away from the ultraviolet blocking layer.
[0004] As a preferred solution, the peeling layer is a PET film.
[0005] As a preferred solution, the peeling layer has a thickness of 0.15-0.25 mm.
[0006] As a preferred solution, the anti-scratch protective layer comprises polyurethane.
[0007] As a preferred solution, the ultraviolet blocking layer is composed of a hardened coating, an ultraviolet absorber and an ultraviolet reflector.
[0008] As a preferred solution, the metal layer is made of one or more of aluminum, copper, chromium, titanium and nickel.
[0009] As a preferred solution, the metal layer is provided with a plurality of first through grooves, the ultraviolet blocking layer is provided with a plurality of second through grooves, and the plurality of first through grooves are connected with the plurality of second through grooves in a one-to-one correspondence to form a plurality of third through grooves.
[0010] As a preferred solution, the width of the third through groove is 45-95 microns.
[0011] As a preferred solution, the distance between each two adjacent third through grooves is 5-9 mm.
[0012] As a preferred embodiment, a portion of the plurality of third through grooves are provided with adhesive, and a portion of the plurality of third through grooves are not provided with adhesive; the third through grooves provided with adhesive and the third through grooves not provided with adhesive are arranged in sequence and spaced apart from each other.
[0013] Compared with the prior art, the beneficial effects of the embodiments of the present invention are as follows: the embodiments of the present invention provide a heat-insulating glass structure, which includes a scratch-resistant protective layer, a glass body layer, an ultraviolet blocking layer, a metal layer and a peeling layer; the scratch-resistant protective layer is arranged on the first side of the glass body layer, and its thickness is set to 0.15-0.20mm, so as to ensure the normal light transmittance of the glass under the premise of preventing scratches by foreign objects; the ultraviolet blocking layer is arranged on the second side of the glass body layer, and its thickness is set to 0.25-0.35mm, so as to ensure the normal light transmittance of the glass under the premise of preventing ultraviolet rays from passing through the glass; the metal layer is arranged on the side of the ultraviolet blocking layer away from the glass body layer, and its thickness is set to 0.08-0.12mm, so as to ensure the normal light transmittance of the glass under the premise of being able to reflect strong light and thus achieve heat insulation; the peeling layer is arranged on the side of the metal layer away from the ultraviolet blocking layer, and plays a protective role in the production or transportation process, etc., and the peeling layer is removed in actual use. In this way, the embodiment of the present invention greatly improves the performance of the glass by arranging film layers with various properties on the glass body layer and setting the film layers within a certain thickness range. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic structural diagram of a heat-insulating glass structure in an embodiment of the present invention;
[0015] Among them, 1. Anti-scratch protective layer; 2. Glass body layer; 3. UV blocking layer; 4. Metal layer; 5. Peeling layer. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] See also Figure 1 , which is a schematic structural diagram of the heat-insulating glass structure in an embodiment of the present invention.
[0018] The insulating glass structure of the embodiment of the present invention includes an anti-scratch protective layer, a glass body layer, an ultraviolet blocking layer, a metal layer and a peeling layer; the anti-scratch protective layer is arranged on the first surface of the glass body layer, and the thickness of the anti-scratch protective layer is 0.15-0.20mm; the ultraviolet blocking layer is arranged on the second surface of the glass body layer, and the thickness of the ultraviolet blocking layer is 0.25-0.35mm; the metal layer is arranged on the side of the ultraviolet blocking layer away from the glass body layer, and the thickness of the metal layer is 0.08-0.12mm; the peeling layer is arranged on the side of the metal layer away from the ultraviolet blocking layer.
[0019] In the embodiment of the present invention, the performance of the glass is greatly improved by arranging film layers with various properties on the glass body layer and setting the film layers within a certain thickness range.
[0020] Specifically, the thickness of the anti-scratch protective layer is 0.15-0.20 mm, for example, it can be 0.15 mm, 0.16 mm, 0.17 mm, 0.18 mm, 0.19 mm, 0.20 mm, etc. Of course, the thickness of the anti-scratch protective layer can also be set to other values within the range of 0.15-0.20 mm according to actual use requirements, which will not be described in detail here. In this embodiment, the anti-scratch protective layer is provided on the first surface of the glass body layer, and its thickness is set to 0.15-0.20 mm, so as to ensure the normal light transmission of the glass and avoid affecting the line of sight while ensuring the role of preventing scratches by foreign objects.
[0021] In an optional embodiment, the anti-scratch protective layer includes polyurethane. In a specific implementation, butyl acetate can be used to prepare a polyurethane coating liquid, and ultraviolet irradiation can be used during curing.
[0022] Specifically, the thickness of the ultraviolet blocking layer is 0.25-0.35 mm, for example, it can be 0.25 mm, 0.26 mm, 0.27 mm, 0.28 mm, 0.29 mm, 0.30 mm, 0.31 mm, 0.32 mm, 0.33 mm, 0.34 mm, 0.35 mm, etc. Of course, the thickness of the ultraviolet blocking layer can also be set to other values within the range of 0.25-0.35 mm according to actual use requirements, and no further details are given here. In this embodiment, the ultraviolet blocking layer is arranged on the second surface of the glass body layer, and its thickness is set to 0.25-0.35 mm, so as to ensure the normal light transmission of the glass and avoid affecting the line of sight while ensuring the role of blocking ultraviolet rays from passing through the glass.
[0023] In an optional embodiment, the ultraviolet blocking layer is composed of a hardened coating, an ultraviolet absorber and an ultraviolet reflector. Exemplarily, the ultraviolet absorber is mainly an epoxy resin, and the ultraviolet reflector is mainly a coating containing a metal or a metal oxide. The coating can be selected from dibutyl ether and propylene glycol methyl ether as solvents, and the metal component as the solute can be, for example, aluminum or zinc, and the metal oxide component can be, for example, zinc oxide or titanium oxide. In a specific implementation, the hardened coating, the ultraviolet absorber and the ultraviolet reflector are mixed and then coated on the anti-scratch protective layer and allowed to cure.
[0024] Specifically, the thickness of the metal layer is 0.08-0.12 mm, for example, it can be 0.08 mm, 0.09 mm, 0.10 mm, 0.11 mm, 0.12 mm, etc. Of course, the thickness of the metal layer can also be set to other values within the range of 0.08-0.12 mm according to actual use requirements, which will not be described in detail here. In this embodiment, the metal layer is arranged on the side of the ultraviolet blocking layer away from the glass body layer, and its thickness is set to 0.08-0.12 mm, so as to ensure the normal light transmission of the glass and avoid affecting the line of sight while ensuring that it can reflect strong light to achieve heat insulation.
[0025] In an optional embodiment, the metal layer is made of one or more of aluminum, copper, chromium, titanium and nickel. In a specific implementation, for example, ion sputtering can be used to form the metal layer on the ultraviolet blocking layer using the above materials as targets.
[0026] In an optional embodiment, the peeling layer is a PET film, the main component of which is polyethylene terephthalate. The peeling layer is arranged on the side of the metal layer away from the ultraviolet blocking layer, and plays a role in protecting the metal layer during the production or transportation process. In actual use, the peeling layer is removed. Exemplarily, the thickness of the peeling layer is 0.15-0.25mm, for example, it can be 0.15mm, 0.16mm, 0.17mm, 0.18mm, 0.19mm, 0.20mm, 0.21mm, 0.22mm, 0.23mm, 0.24mm, 0.25mm, etc. Of course, the thickness of the metal layer can also be set to other values according to actual use requirements, which will not be further elaborated here.
[0027] In an optional embodiment, the metal layer is provided with a plurality of first through grooves, the ultraviolet blocking layer is provided with a plurality of second through grooves, and the plurality of first through grooves are connected to the plurality of second through grooves in a one-to-one correspondence to form a plurality of third through grooves.
[0028] In an embodiment of the present invention, the metal layer is provided with a plurality of first through-grooves, and the ultraviolet blocking layer is provided with a plurality of second through-grooves, and the plurality of first through-grooves are connected with the plurality of second through-grooves in a one-to-one correspondence to form a plurality of third through-grooves, that is, one first through-groove is connected with one second through-groove to form a third through-groove. This embodiment provides the metal layer with a plurality of first through-grooves, and the ultraviolet blocking layer is provided with a plurality of second through-grooves, and the plurality of first through-grooves are connected with the plurality of second through-grooves in a one-to-one correspondence to form a plurality of third through-grooves, which has at least the following effects: first, in practical applications, the metal layer and the ultraviolet blocking layer contain materials that affect the passage of signals, and by providing the third through-grooves, the signals can pass smoothly, thereby improving the signal passing capacity; second, when the metal layer and the ultraviolet blocking layer are heated due to sunlight or other reasons, the third through-grooves can be used as a reserved expansion space to avoid damage, thereby ensuring that the metal layer and the ultraviolet blocking layer are stably arranged on the insulating glass.
[0029] In a specific implementation, the third through groove is formed, for example, by laser or other methods.
[0030] Specifically, the width of the third through groove is 45-95 microns, for example, it can be 45 microns, 50 microns, 55 microns, 60 microns, 65 microns, 70 microns, 75 microns, 80 microns, 85 microns, 90 microns, 95 microns, etc. Of course, the width of the third through groove can also be set to other values according to actual use requirements, which will not be described in detail here. In this embodiment, the width of the third through groove is 45-95 microns to facilitate the smooth passage of the signal while avoiding a significant impact on the appearance of the insulating glass.
[0031] Specifically, the distance between each two adjacent third through grooves is 5-9mm, for example, it can be 5mm, 5.5mm, 6mm, 6.5mm, 7mm, 7.5mm, 8mm, 8.5mm, 9mm, etc., to ensure smooth passage of the signal while avoiding a significant impact on the appearance of the insulating glass. Of course, the distance between each two adjacent third through grooves can also be set to other values according to actual use requirements, which will not be elaborated here.
[0032] In an optional embodiment, a portion of the plurality of third through grooves are provided with adhesive, and a portion of the plurality of third through grooves are not provided with adhesive; the third through grooves provided with adhesive and the third through grooves not provided with adhesive are arranged in sequence at intervals.
[0033] Exemplarily, the adhesive may be, for example, epoxy resin, phenolic resin, etc. In this embodiment, by providing adhesive in some of the plurality of third through grooves, and not providing adhesive in some of the plurality of third through grooves, the third through grooves provided with adhesive and the third through grooves not provided with adhesive are sequentially spaced apart, so as to provide buffering capacity by means of adhesive, so that the metal layer and the ultraviolet blocking layer have a certain expansion space when heated. In addition, the adhesive will not cause excessive obstruction to the signal, and the signal passing ability without adhesive is better. Therefore, by sequentially spaced apart the third through grooves provided with adhesive and the third through grooves not provided with adhesive, a good signal passing effect is obtained and the metal layer and the ultraviolet blocking layer are ensured to be stably provided on the insulating glass. In addition, the adhesive may be provided in a color similar to the insulating glass, and of course, other colors may be selected as needed.
[0034] In another optional implementation, adhesive may be provided in each of the third through grooves or not according to actual requirements.
[0035] In an optional embodiment, a plurality of openings are formed on the adhesive in the third through groove to facilitate signal passage. In addition, due to sunlight exposure and other reasons, the plurality of openings can reserve a larger expansion space for the metal layer and the UV blocking layer, and facilitate heat dissipation of the insulating glass through the openings.
[0036] Compared with the prior art, the beneficial effects of the embodiments of the present invention are as follows: the embodiments of the present invention provide a heat-insulating glass structure, which includes a scratch-resistant protective layer, a glass body layer, an ultraviolet blocking layer, a metal layer and a peeling layer; the scratch-resistant protective layer is arranged on the first side of the glass body layer, and its thickness is set to 0.15-0.20mm, so as to ensure the normal light transmittance of the glass under the premise of preventing scratches by foreign objects; the ultraviolet blocking layer is arranged on the second side of the glass body layer, and its thickness is set to 0.25-0.35mm, so as to ensure the normal light transmittance of the glass under the premise of preventing ultraviolet rays from passing through the glass; the metal layer is arranged on the side of the ultraviolet blocking layer away from the glass body layer, and its thickness is set to 0.08-0.12mm, so as to ensure the normal light transmittance of the glass under the premise of being able to reflect strong light and thus achieve heat insulation; the peeling layer is arranged on the side of the metal layer away from the ultraviolet blocking layer, and plays a protective role in the production or transportation process, etc., and the peeling layer is removed in actual use. In this way, the embodiment of the present invention greatly improves the performance of the glass by arranging film layers with various properties on the glass body layer and setting the film layers within a certain thickness range.
[0037] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.
Claims
1. A heat-insulating glass structure, characterized in that: It comprises a scratch-resistant protective layer, a glass body layer, an ultraviolet blocking layer, a metal layer and a peeling layer; the scratch-resistant protective layer is arranged on the first surface of the glass body layer, and the thickness of the scratch-resistant protective layer is 0.15-0.20 mm; the ultraviolet blocking layer is arranged on the second surface of the glass body layer, and the thickness of the ultraviolet blocking layer is 0.25-0.35 mm; the metal layer is arranged on the side of the ultraviolet blocking layer away from the glass body layer, and the thickness of the metal layer is 0.08-0.12 mm; the peeling layer is arranged on the side of the metal layer away from the ultraviolet blocking layer.
2. The heat-insulating glass structure according to claim 1, characterized in that: The peeling layer is a PET film.
3. The heat-insulating glass structure according to claim 1, characterized in that: The peeling layer has a thickness of 0.15-0.25 mm.
4. The heat-insulating glass structure according to claim 1, characterized in that: The anti-scratch protective layer comprises polyurethane.
5. The heat-insulating glass structure according to claim 1, characterized in that: The ultraviolet blocking layer is composed of a hardening coating, an ultraviolet absorber and an ultraviolet reflector.
6. The heat-insulating glass structure according to claim 1, characterized in that: The metal layer is made of one or more of aluminum, copper, chromium, titanium and nickel.
7. The heat-insulating glass structure according to any one of claims 1 to 6, characterized in that: The metal layer is provided with a plurality of first through-grooves, the ultraviolet blocking layer is provided with a plurality of second through-grooves, and the plurality of first through-grooves are connected with the plurality of second through-grooves in a one-to-one correspondence to form a plurality of third through-grooves.
8. The heat insulating glass structure according to claim 7, characterized in that: The width of the third through groove is 45-95 microns.
9. The heat-insulating glass structure according to claim 7, characterized in that: The distance between each two adjacent third through grooves is 5-9 mm.
10. The heat insulating glass structure according to claim 8, characterized in that: A portion of the plurality of third through grooves is provided with adhesive, and a portion of the plurality of third through grooves is not provided with adhesive; the third through grooves provided with adhesive and the third through grooves not provided with adhesive are sequentially spaced apart.