Locomotive data acquisition system, method, equipment, medium and product
By installing a variety of acquisition submodules at different locations of the locomotive to collect and process locomotive data, the problem of difficult to accurately reflect the locomotive stress in the existing technology is solved, and the effect of improving the operation safety of locomotives is achieved.
Patent Information
- Application Number
- CN202510304632.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-05-02
AI Technical Summary
The prior art is difficult to accurately reflect the actual stress of the locomotive, resulting in a reduction in the operation safety of the locomotive.
Design a locomotive data acquisition system, including a data acquisition module, a data processing module and a data display module. The data acquisition module installs a variety of acquisition submodules at different locations of the locomotive to collect longitudinal stress, vibration data, displacement data, etc. of the locomotive, and sends it to the data processing module for digital signal analysis to determine the locomotive operation status. The data display module displays the analysis results.
It realizes distributed acquisition and real-time processing of locomotive forces, improves the quality of locomotive data and the accuracy of operation, and thus improves the safety of locomotive operation.
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Figure CN119911304A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of locomotive data collection, and in particular to a locomotive data collection system, method, device, medium and product. Background Art
[0002] During the operation of heavy-load trains, various forces will be applied, including traction, resistance, impact, etc. These forces will have a direct impact on the body and structure of the train. If the force exceeds the design tolerance of the train, it may cause vibration, displacement or deformation of the train. Therefore, timely and accurate collection of locomotive data is particularly important.
[0003] Generally speaking, people often rely on human experience to judge the current stress of the locomotive, but this method cannot accurately reflect the actual stress of the locomotive, thus reducing the safety of locomotive operation. Summary of the invention
[0004] The present disclosure provides a locomotive data collection system, method, device, medium and product, which can improve the safety of locomotive operation.
[0005] In a first aspect, the present disclosure provides a locomotive data collection system, the system comprising a data collection module, a data processing module and a data display module; The data acquisition module includes a plurality of acquisition submodules, which are respectively installed on the coupler, axle box, bogie and car body of the locomotive to collect data, obtain locomotive measurement data, and send the locomotive measurement data to the data processing module; The data processing module is used to perform digital signal analysis on the locomotive measurement data to determine locomotive operation data of the locomotive operation status; The data display module is used to display the locomotive operation data.
[0006] Optionally, the data acquisition module includes a coupler strain gauge acquisition submodule, a vibration acceleration acquisition submodule, a cable displacement acquisition submodule, a laser displacement acquisition submodule, a locomotive pressure acquisition submodule and a speed acquisition submodule; the locomotive measurement data includes the longitudinal force of the locomotive, the vibration data between the wheel and rail, the lateral offset of the coupler, the offset of the bogie, the vertical offset of the coupler, the air cylinder pressure, the vehicle pipe pressure and the current locomotive speed; The coupler strain gauge acquisition submodule is installed on both sides of the coupler to collect the longitudinal force of the locomotive; the vibration acceleration acquisition submodule is installed on the axle box and the bogie to collect the vibration data between the wheel and rail of the locomotive; the wire displacement acquisition submodule is installed on the coupler and the bogie to collect the lateral offset of the coupler and the offset of the bogie; the laser displacement acquisition submodule is installed on the coupler to collect the vertical offset of the coupler; the locomotive pressure acquisition submodule is installed on the car body to collect the air cylinder pressure and car pipe pressure of the locomotive; the speed acquisition submodule is installed on the car body to collect the current locomotive speed of the locomotive.
[0007] Optionally, the data acquisition module includes multiple acquisition instruments and multiple switches; The multiple collectors are respectively installed on the air conditioner side cabinet and the reconnection door tool cabinet of the vehicle body, and are used to collect the locomotive measurement data and upload it to the switch; The multiple switches are respectively installed in the signal cabinet of the vehicle body, and are used to transmit the locomotive measurement data to the data processing module.
[0008] Optionally, the data processing module includes an industrial computer, a router and a signal analysis submodule; The router is connected to the switch through a network and is used to forward the locomotive measurement data to the industrial computer; The signal analysis submodule is used to perform digital signal analysis on the locomotive measurement data to determine locomotive operation data of the locomotive operation state, wherein the locomotive operation data includes coupler stress and coupler swing angle; The industrial computer is used to store the locomotive operation data.
[0009] Optionally, the system further includes an early warning module; The early warning module is used to obtain the locomotive operation data; perform early warning judgment on the locomotive operation data according to the standard operation index of the locomotive; and send an early warning signal to the data display module when it is determined that the locomotive operation data does not meet the standard operation index.
[0010] Optionally, the data display module is also used to display the warning signal.
[0011] In a second aspect, the present disclosure provides a method for collecting locomotive data, comprising: Collecting data based on sensors installed on the coupler, axle box, bogie and body of the locomotive to obtain locomotive measurement data, and sending the locomotive measurement data to a data processing module; Performing digital signal analysis on the locomotive measurement data to determine locomotive force measurement data of the locomotive running state; The locomotive force measurement data is displayed.
[0012] In a third aspect, the present disclosure provides a computer device, including a memory, a processor, and a computer program stored in the memory, wherein the processor executes the computer program to implement the modules of the locomotive data collection system described in the above aspect.
[0013] In a fourth aspect, the present disclosure provides a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements a module of the locomotive data collection system described in the above aspect.
[0014] In a fifth aspect, the present disclosure provides a computer program product, including a computer program / instruction, which, when executed by a processor, implements a module of the locomotive data collection system described in the above aspects.
[0015] In the present disclosure, the locomotive data collection system includes a data collection module, a data processing module and a data display module; the data collection module includes a plurality of collection submodules, and the plurality of collection submodules are respectively installed on the coupler, axle box, bogie and body of the locomotive to collect data, obtain locomotive measurement data, and send the locomotive measurement data to the data processing module; the data processing module is used to perform digital signal analysis on the locomotive measurement data to determine the locomotive operation data of the locomotive operation status; the data display module is used to display the locomotive operation data. By installing a variety of collection submodules at different positions of the locomotive, distributed collection of locomotive forces can be achieved, and the collected data can be processed and displayed, and the locomotive force conditions can be synchronized to the operator end, thereby improving the quality of locomotive data and the accuracy of operation. Therefore, the safety of locomotive operation can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present disclosure will be described in more detail below based on embodiments and with reference to the accompanying drawings: Figure 1 A schematic diagram of the structure of a locomotive data collection system provided by the present invention.
[0017] Figure 2 Another structural schematic diagram of a locomotive data collection system provided by the present invention.
[0018] Figure 3 This is another structural schematic diagram of a locomotive data collection system provided by the present disclosure.
[0019] Figure 4 The present invention provides a flow chart of a method for collecting locomotive data. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to more clearly understand the technical solution of the present application, the application scenario of the solution of the present application is first described below.
[0021] For heavy-load trains, many technical aspects such as traction system performance, braking system performance, longitudinal dynamics performance of trains, strength of locomotives and their components, and reasonable operation methods will affect the safety of train operation. Especially for 20,000-ton heavy-load trains, the important indicator of safe operation is longitudinal dynamics performance, including braking performance, coupler force and longitudinal acceleration level. In fact, during the operation of heavy-load trains, not only the line conditions change frequently, but also the operating state changes constantly, and they will be affected by various forces, including traction, resistance, impact, etc. The train cannot always maintain uniform motion during operation, and there is a longitudinal gap between the two adjacent vehicles inside the train. Affected by the driver's operating conditions, the synchronous control performance of the train and the braking wave speed, the speed of the two adjacent vehicles is also different, so the coupler force of the two adjacent vehicles and the magnitude and direction of the longitudinal acceleration of the vehicle will be different. This difference will cause the coupler to make complex relative movements in the entire train, which is easy to generate large coupler force and longitudinal acceleration. These forces will have a direct impact on the body and structure of the train. If the force condition exceeds the design tolerance of the train, it may cause vibration, displacement or deformation of the train.
[0022] At present, the stress condition of heavy-load trains is judged only by human feeling, which cannot accurately reflect the actual stress condition of the train. Moreover, everyone's feeling is different, and there is no unified standard, so it is impossible to accurately and real-time measure, display and record the actual stress condition of the train. Therefore, the safety of locomotive operation will be reduced.
[0023] In order to solve the technical problems mentioned above, the present disclosure provides a locomotive data collection system, method, device, medium and product. In the present disclosure, the locomotive data collection system includes a data collection module, a data processing module and a data display module; the data collection module includes a plurality of collection submodules, and the plurality of collection submodules are respectively installed on the locomotive's coupler, axle box, bogie and body to collect data, obtain locomotive measurement data, and send the locomotive measurement data to the data processing module; the data processing module is used to perform digital signal analysis on the locomotive measurement data to determine the locomotive operation data of the locomotive operation status; the data display module is used to display the locomotive operation data. By installing a variety of collection submodules at different positions of the locomotive, a distributed collection of locomotive forces can be achieved, and the collected data can be processed and displayed, and the locomotive force conditions can be synchronized to the operator end, thereby improving the quality of locomotive data and the accuracy of operation. Therefore, the safety of locomotive operation can be improved.
[0024] In order to enable those skilled in the art to better understand the technical solution of the present disclosure, and to fully understand and implement how the present disclosure applies technical means to solve technical problems and achieve the corresponding technical effects, the technical solution in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only embodiments of a part of the present disclosure, not all of the embodiments. The embodiments of the present disclosure and the various features in the embodiments can be combined with each other without conflict, and the technical solutions formed are all within the scope of protection of the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the present disclosure.
[0025] It should be noted that the terms "first", "second", etc. in the specification and claims of the present disclosure and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present disclosure described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products, or devices.
[0026] It should be noted that the steps shown in the flowcharts of the accompanying drawings can be executed in a computer system such as a set of computer executable instructions, and that, although a logical order is shown in the flowcharts, in some cases, the steps shown or described can be executed in an order different from that shown here.
[0027] Embodiment 1 Figure 1 The structure diagram of a locomotive data collection system provided by the present disclosure is shown in FIG. Figure 1 As shown, the system includes: a data acquisition module 100, a data processing module 200 and a data display module 300.
[0028] The data acquisition module 100 includes a plurality of acquisition submodules 110 , which are respectively installed on the coupler, axle box, bogie and body of the locomotive to collect data, obtain locomotive measurement data, and send the locomotive measurement data to the data processing module 200 .
[0029] Specifically, in this embodiment, multiple measuring points are set on the coupler, axle box, bogie and body of the locomotive, and a corresponding acquisition submodule is installed at each measuring point, which can improve the accuracy of data acquisition. After collecting the locomotive measurement data, the acquisition submodule can send the data to the data processing module 200 for further analysis. Among them, the acquisition submodule can be a sensor.
[0030] The data processing module 200 is used to perform digital signal analysis on the locomotive measurement data to determine the locomotive operation data of the locomotive operation status.
[0031] Specifically, the collected locomotive measurement data can be analyzed by digital signals to obtain locomotive operation data, such as coupler force, coupler swing angle, relative displacement between car body and frame, longitudinal acceleration of car body, etc. This allows the operator to understand the current force condition of the locomotive based on the locomotive operation data and make corresponding operation operations, thus improving the accuracy of the operation.
[0032] The data display module 300 is used to display the locomotive operation data.
[0033] Specifically, the locomotive operation data is visualized and the locomotive stress condition is synchronized to the operator end, so that the operator can more conveniently understand the current locomotive stress condition, thereby improving the safety of locomotive operation.
[0034] In the present disclosure, the locomotive data collection system includes a data collection module, a data processing module and a data display module; the data collection module includes a plurality of collection submodules, and the plurality of collection submodules are respectively installed on the coupler, axle box, bogie and body of the locomotive to collect data, obtain locomotive measurement data, and send the locomotive measurement data to the data processing module; the data processing module is used to perform digital signal analysis on the locomotive measurement data to determine the locomotive operation data of the locomotive operation status; the data display module is used to display the locomotive operation data. By installing a variety of collection submodules at different positions of the locomotive, distributed collection of locomotive forces can be achieved, and the collected data can be processed and displayed, and the locomotive force conditions can be synchronized to the operator end, thereby improving the quality of locomotive data and the accuracy of operation. Therefore, the safety of locomotive operation can be improved.
[0035] Embodiment 2 On the basis of the above embodiment, the data acquisition module includes a coupler strain gauge acquisition submodule, a vibration acceleration acquisition submodule, a cable displacement acquisition submodule, a laser displacement acquisition submodule, a locomotive pressure acquisition submodule and a speed acquisition submodule; the locomotive measurement data includes the longitudinal force of the locomotive, the vibration data between the wheel and rail, the lateral offset of the coupler, the offset of the bogie, the vertical offset of the coupler, the air cylinder pressure, the vehicle pipe pressure and the current locomotive speed. The coupler strain gauge acquisition submodule is installed on both sides of the coupler to collect the longitudinal force of the locomotive; the vibration acceleration acquisition submodule is installed on the axle box and the bogie to collect the vibration data between the wheel and rail of the locomotive; the cable displacement acquisition submodule is installed on the coupler and the bogie to collect the lateral offset of the coupler and the offset of the bogie; the laser displacement acquisition submodule is installed on the coupler to collect the vertical offset of the coupler; the locomotive pressure acquisition submodule is installed on the car body to collect the air cylinder pressure and vehicle pipe pressure of the locomotive; the speed acquisition submodule is installed on the car body to collect the current locomotive speed of the locomotive.
[0036] Specifically, the strain gauge is a component composed of a sensitive grid and other components for measuring strain. When in use, it is firmly attached to the measuring point of the component. When the component is subjected to force, the measuring point is strained, and the sensitive grid is deformed accordingly, causing its resistance to change. The resistance change is then measured by a special instrument and converted into the strain value of the measuring point. Placing the strain gauge on both sides of the coupler can accurately collect the stress changes of the coupler, and it is more convenient to collect using strain gauges. When the locomotive vehicle is running on the railway line, the wheel and rail interact with each other, and vibration is generated due to the unevenness of the line. The vibration acceleration of the axle box and the vibration acceleration of the bogie can reflect the vibration state between the locomotive wheel and rail. Affected by the position and movement changes of the locomotive coupler, it is more convenient and convenient to collect the lateral offset of the coupler using a pull-wire displacement sensor. The laser displacement sensor can be installed on the couplers at the head and tail of the locomotive, which are less affected by movement changes, and the laser collection data is more accurate.
[0037] Embodiment 3 Based on the above embodiment, the data acquisition module includes multiple data acquisition instruments and multiple switches.
[0038] Multiple collectors are installed in the air-conditioning side cabinet and the reconnection door tool cabinet of the vehicle body, which are used to collect locomotive measurement data and upload it to the switch; multiple switches are installed in the signal cabinet of the vehicle body, which are used to transmit the locomotive measurement data to the data processing module.
[0039] Specifically, the data collector has multiple data channels, so each data collector can be connected to multiple data collection submodules. The data collected by the data collection submodules of all measurement points are collected through data cables to the corresponding connected data collectors, and connected to switches through network cables to form a distributed data collection network, which can realize remote background viewing and dumping functions.
[0040] Embodiment 4 Based on the above embodiment, the data processing module 200 includes an industrial computer, a router and a signal analysis submodule.
[0041] The router is connected to the switch through a network and is used to forward the locomotive measurement data to the industrial computer; the signal analysis submodule is used to perform digital signal analysis on the locomotive measurement data and determine the locomotive operation data of the locomotive operation status; the industrial computer is used to store the locomotive operation data.
[0042] Specifically, the signal analysis submodule performs digital signal analysis and calculates the locomotive operation data in real time, including coupler stress, coupler swing angle, relative displacement between the car body and the frame, and longitudinal acceleration of the car body, etc. The industrial computer can collect, transmit, store and pre-process the locomotive operation data in real time.
[0043] Embodiment 5 Based on the above embodiments, Figure 2 Another structural schematic diagram of a locomotive data collection system provided by the present disclosure. Figure 2 As shown, the system further includes an early warning module 400 .
[0044] The early warning module 400 is used to obtain locomotive operation data; make early warning judgments on the locomotive operation data according to the standard operation indicators of the locomotive; and send an early warning signal to the data display module when it is determined that the locomotive operation data does not meet the standard operation indicators.
[0045] Specifically, during the operation of the locomotive, the operating state may change continuously due to changes in line conditions. The locomotive will be affected by various forces, including traction, resistance, impact, etc., which will cause the locomotive operation data to change. At this time, the locomotive operation data may not meet the standard operation index, that is, the locomotive has an abnormal operation safety situation. After determining the index, the early warning module sends an early warning signal to the data display module, and the data display module displays the early warning signal to achieve the effect of prompting the operator.
[0046] Embodiment 6 Based on the above embodiments, this embodiment provides an application example.
[0047] Figure 3 Another structural diagram of a locomotive data collection system provided by the present disclosure is as follows Figure 3In this embodiment, 24 sensors are installed, which are installed on the coupler, bogie, axle box and car body respectively. A total of 4 data collectors are installed on the side cabinet of the air conditioner in the mechanical room of each car and the rear wall of the tool cabinet of the double-connected door. A total of 1 switch is installed in the car body signal cabinet. An industrial computer and a 4G wireless module (router) are installed in the car body signal cabinet.
[0048] Among them, S1 and S2 are wire-drawn displacement sensors used to collect the lateral and vertical relative displacement of the front coupler of the locomotive, S3 is a wire-drawn displacement sensor used to collect the lateral relative displacement between the front bogie and the car body, S4 is a wire-drawn displacement sensor used to collect the lateral relative displacement between the rear bogie and the car body, S5 and S6 are wire-drawn displacement sensors used to collect the lateral and vertical relative displacement of the rear coupler of the locomotive, S7 and S8 are wire-drawn displacement sensors used to collect the lateral and vertical relative displacement of the front coupler of the locomotive, S9 and S10 are wire-drawn displacement sensors used to collect the lateral and vertical relative displacement of the rear coupler of the locomotive, S11 is a wire-drawn displacement sensor used to collect the lateral relative displacement between the front bogie and the car body, S12 is a wire-drawn displacement sensor used to collect the lateral relative displacement between the rear bogie and the car body, S13 and S14 are wire-drawn displacement sensors used to collect the vertical relative displacement between the rear coupler and the car body of the locomotive vehicle. F1, F2 and F3 are strain gauges used to collect coupler stress, A1 is an acceleration sensor used to collect the vibration acceleration of the axle box (lateral, vertical and longitudinal), A2 and A3 are acceleration sensors used to collect the vibration acceleration of the bogie (lateral, vertical and longitudinal). L1 and L2 are laser displacement sensors used to collect the displacement of the front and rear coupler tongues, and P1 and P2 are pressure sensors used to collect the brake cabinet balance cylinder pressure and train pipe pressure respectively.
[0049] Embodiment 7 Figure 4 The present invention provides a flow chart of a method for collecting locomotive data. Figure 4 As shown, the method includes: S401: Data is collected based on sensors installed on the coupler, axle box, bogie and body of the locomotive to obtain locomotive measurement data, and the locomotive measurement data is sent to the data processing module.
[0050] S402: Perform digital signal analysis on the locomotive measurement data to determine the locomotive force measurement data of the locomotive running status.
[0051] S403: Displaying the locomotive force measurement data.
[0052] Optionally, the collection method includes: The data acquisition module includes a coupler strain gauge acquisition submodule, a vibration acceleration acquisition submodule, a cable displacement acquisition submodule, a laser displacement acquisition submodule, a locomotive pressure acquisition submodule and a speed acquisition submodule; the locomotive measurement data includes the longitudinal force of the locomotive, the vibration data between the wheel and rail, the lateral offset of the coupler, the offset of the bogie, the vertical offset of the coupler, the air cylinder pressure, the vehicle pipe pressure and the current locomotive speed; Based on the coupler strain gauge acquisition submodule, the longitudinal force of the locomotive is collected; based on the vibration acceleration acquisition submodule, the vibration data between the wheel and rail of the locomotive is collected; based on the wire displacement acquisition submodule, the lateral offset of the coupler and the offset of the bogie are collected; based on the laser displacement acquisition submodule, the vertical offset of the coupler is collected; based on the locomotive pressure acquisition submodule, the air cylinder pressure and the vehicle pipe pressure of the locomotive are collected; based on the speed acquisition submodule, the current locomotive speed of the locomotive is collected.
[0053] Optionally, the collection method includes: Using a collector to collect the locomotive measurement data and upload it to the switch; The locomotive measurement data is transmitted to the data processing module based on a switch.
[0054] Optionally, the collection method includes: Forwarding the locomotive measurement data to the industrial computer based on a router; Performing digital signal analysis on the locomotive measurement data based on the signal analysis submodule to determine locomotive operation data of the locomotive operation state, wherein the locomotive operation data includes coupler stress and coupler swing angle; The locomotive operation data is stored based on the industrial computer.
[0055] Optionally, the collection method further includes: Based on the early warning module, the locomotive operation data is obtained; an early warning judgment is made on the locomotive operation data according to the standard operation index of the locomotive; and when it is determined that the locomotive operation data does not meet the standard operation index, an early warning signal is sent to the data display module.
[0056] Optionally, the collection method further includes: The warning signal is displayed.
[0057] Based on the above embodiment, this embodiment provides a computer device, including a memory, a processor, and a computer program stored in the memory, wherein the processor executes the computer program to implement the steps of the locomotive data collection method described in the above embodiment.
[0058] In some implementations of this embodiment, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the steps of the locomotive data collection method described in the above embodiment are implemented.
[0059] In some implementations of this embodiment, a computer program product is provided, including a computer program / instructions, and when the computer program is executed by a processor, the steps of the locomotive data collection method described in the above embodiment are implemented.
[0060] The processor may include, but is not limited to, one or more processors or microprocessors, etc. Each processor may be an application specific integrated circuit (ASIC), a digital signal processor (DSP), a digital signal processing device (DSPD), a programmable logic device (PLD), a field programmable gate array (FPGA), a controller, a microcontroller, a microprocessor or other electronic components to execute the methods in the above embodiments.
[0061] The computer-readable storage medium may be implemented by any type of volatile or non-volatile storage device or a combination thereof, and the computer-readable storage medium may include but is not limited to, for example, random access memory (RAM), read-only memory (ROM), flash memory, EPROM memory, EEPROM memory, registers, computer storage media (e.g., hard disk, floppy disk, solid-state drive, removable disk, CD-ROM, DVD-ROM, Blu-ray disc, etc.).
[0062] The computer-readable storage medium may also store at least one computer executable program / instruction, which may be, for example, a computer-readable instruction. The computer-readable storage medium includes, but is not limited to, for example, a volatile memory and / or a non-volatile memory. The volatile memory may include, for example, a random access memory (RAM) and / or a cache memory (cache), etc. The computer-readable storage medium may include, for example, a read-only memory (ROM), a hard disk, a flash memory, etc. For example, a non-transitory computer-readable storage medium may be connected to a computing device such as a computer, and then, when the computing device runs the computer-readable instructions stored on the computer-readable storage medium, the various methods described above may be performed.
[0063] In addition, the computer device may also include (but not limited to) a data bus, an input / output (I / O) bus, a display, and input / output devices (eg, keyboard, mouse, speaker, etc.), etc.
[0064] The processor may communicate with external devices via an I / O bus via a wired or wireless network.
[0065] In one embodiment, the at least one computer executable instruction may also be compiled into or constitute a software product / computer program product, wherein one or more computer executable instructions are executed by a processor to perform the various functions and / or method steps in the embodiments described in the present technology.
[0066] In the embodiments provided in the present disclosure, it should be understood that the disclosed devices and methods can also be implemented in other ways. The device embodiments described above are merely schematic. For example, the flowcharts and block diagrams in the accompanying drawings show the possible architecture, functions and operations of the devices, methods and computer program products according to multiple embodiments of the present disclosure. In this regard, each box in the flowchart or block diagram can represent a module, a program segment or a part of a code, and the above-mentioned module, program segment or a part of the code contains one or more executable instructions for implementing the specified logical function. It should also be noted that in some alternative implementations, the functions marked in the box can also occur in a different order from the order marked in the accompanying drawings. For example, two consecutive boxes can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, depending on the functions involved. It should also be noted that each box in the block diagram and / or flowchart, and the combination of boxes in the block diagram and / or flowchart can be implemented with a dedicated hardware-based system that performs a specified function or action, or can be implemented with a combination of dedicated hardware and computer instructions.
[0067] It should be noted that in the present disclosure, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element limited by the sentence "includes a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0068] Although the embodiments disclosed in the present disclosure are as above, the above contents are only embodiments adopted for facilitating the understanding of the present disclosure and are not intended to limit the present disclosure. Any technician in the technical field to which the present disclosure belongs can make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed in the present disclosure, but the scope of patent protection of the present disclosure shall still be subject to the scope defined in the attached claims.
Claims
1. A locomotive data collection system, characterized in that: The system includes a data acquisition module, a data processing module and a data display module; The data acquisition module includes a plurality of acquisition submodules, which are respectively installed on the coupler, axle box, bogie and car body of the locomotive to collect data, obtain locomotive measurement data, and send the locomotive measurement data to the data processing module; The data processing module is used to perform digital signal analysis on the locomotive measurement data to determine locomotive operation data of the locomotive operation status; The data display module is used to display the locomotive operation data.
2. The system according to claim 1, characterized in that The data acquisition module includes a coupler strain gauge acquisition submodule, a vibration acceleration acquisition submodule, a cable displacement acquisition submodule, a laser displacement acquisition submodule, a locomotive pressure acquisition submodule and a speed acquisition submodule; the locomotive measurement data includes the longitudinal force of the locomotive, the vibration data between the wheel and rail, the lateral offset of the coupler, the offset of the bogie, the vertical offset of the coupler, the air cylinder pressure, the vehicle pipe pressure and the current locomotive speed; The coupler strain gauge acquisition submodule is installed on both sides of the coupler to collect the longitudinal force of the locomotive; the vibration acceleration acquisition submodule is installed on the axle box and the bogie to collect the vibration data between the wheel and rail of the locomotive; the cable displacement acquisition submodule is installed on the coupler and the bogie to collect the lateral offset of the coupler and the offset of the bogie; The laser displacement acquisition submodule is installed on the coupler to collect the vertical offset of the coupler; the locomotive pressure acquisition submodule is installed on the car body to collect the air cylinder pressure and car pipe pressure of the locomotive; the speed acquisition submodule is installed on the car body to collect the current locomotive speed of the locomotive.
3. The system according to claim 1, characterized in that The data acquisition module includes multiple acquisition instruments and multiple switches; The multiple collectors are respectively installed on the air conditioner side cabinet and the reconnection door tool cabinet of the vehicle body, and are used to collect the locomotive measurement data and upload it to the switch; The multiple switches are respectively installed in the signal cabinet of the vehicle body, and are used to transmit the locomotive measurement data to the data processing module.
4. The system according to claim 3, characterized in that The data processing module includes an industrial computer, a router and a signal analysis submodule; The router is connected to the switch through a network and is used to forward the locomotive measurement data to the industrial computer; The signal analysis submodule is used to perform digital signal analysis on the locomotive measurement data to determine locomotive operation data of the locomotive operation state, wherein the locomotive operation data includes coupler stress and coupler swing angle; The industrial computer is used to store the locomotive operation data.
5. The system according to claim 1, characterized in that The system also includes an early warning module; The early warning module is used to obtain the locomotive operation data; perform early warning judgment on the locomotive operation data according to the standard operation index of the locomotive; and send an early warning signal to the data display module when it is determined that the locomotive operation data does not meet the standard operation index.
6. The system according to claim 5, characterized in that The data display module is also used to display the warning signal.
7. A method for collecting locomotive data, characterized in that: include: Collecting data based on sensors installed on the coupler, axle box, bogie and body of the locomotive to obtain locomotive measurement data, and sending the locomotive measurement data to a data processing module; Performing digital signal analysis on the locomotive measurement data to determine locomotive force measurement data of the locomotive running state; The locomotive force measurement data is displayed.
8. A computer device comprising a memory, a processor and a computer program stored in the memory, characterized in that: The processor executes the computer program to implement the modules of the system according to any one of claims 1 to 6.
9. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the modules of the system according to any one of claims 1 to 6 are implemented.
10. A computer program product comprising a computer program / instructions, characterized in that When the computer program is executed by a processor, the modules of the system according to any one of claims 1 to 6 are implemented.