Translation orbital transfer system for large-size heavy equipment in narrow space
By designing a large-volume heavy equipment translation rail change system for narrow spaces, the combination of lateral translation vehicle and transverse track, combined with the technology of track ply plates and laser rangefinders, the problem of moving rail change in large-volume equipment in narrow spaces is solved, and the equipment is safe, convenient and accurate translation rail change is achieved, and the cost is low.
Patent Information
- Application Number
- CN202311432160.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-31
- Publication Date
- 2025-05-02
AI Technical Summary
In tunnel projects in narrow spaces, large-scale heavy equipment is difficult to achieve effective movement and rail change due to space limitations and large equipment structure. The existing technologies such as switch moving rail change and lifting are not suitable for narrow spaces, and are costly and have low usage frequency.
A translation and rail change system for heavy equipment in a large volume in a narrow space is designed, including a transverse translation vehicle, transverse track, equipment and track flatbed vehicle, track ply plate, fixed track and laser rangefinder. Through the cooperation of the transverse translation vehicle and transverse track, track ply plate and laser rangefinder are used to achieve accurate translation and rail change of equipment.
This system effectively reduces the weight and height of equipment translation operation, improves safety and convenience, and can realize accurate translation and rail change of large-volume equipment in a narrow space, and has a simple structure, small space and low cost.
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Figure CN119911615A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tunnel engineering, in particular to a translation track changing system for large-volume heavy-duty equipment in a narrow space. Background Art
[0002] As we all know, in engineering practice, equipment needs to be installed in the tunnel equipment room. However, in some tunnel projects, large-volume and heavy-duty equipment is large in size and tonnage and does not have the ability to move itself. It is often necessary to place the equipment on a rail flatbed car and transport the equipment to the vicinity of the predetermined point in the tunnel equipment room through the use of common turnouts, hoisting and other technologies.
[0003] However, in tunnel engineering, due to geological conditions, excavation and backfilling costs and other factors, the space between tunnel equipment is often small. 1) The use of turnout mobile track change technology is limited by the width and length of the tunnel equipment, and the turning radius of laying curved tracks is small, while the turning radius required for large-volume equipment to turn is large. Therefore, large-volume equipment cannot change tracks through turns in a narrow cave chamber. 2) When using lifting technologies such as overhead cranes or vehicle-mounted cranes, heavy lifting equipment has a large structure and a large operating space, which is not suitable for the mobile track change of heavy equipment in a small space. Customized overhead cranes are expensive, have a low frequency of use, and are not economical. Summary of the invention
[0004] The purpose of the present invention is to provide a translational track change system for large-volume heavy-duty equipment in a narrow space, so as to solve the problem of movement and track change of large-volume heavy-duty equipment in a narrow space proposed in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A system for translating and changing tracks of large-volume heavy equipment in a narrow space, comprising a transverse translation vehicle, a transverse movement track, an equipment and track flatbed vehicle, a track clamp, a first fixed track and a second fixed track, wherein the first fixed track and the second fixed track are installed on the ground of a tunnel equipment room, the equipment and the track flatbed vehicle are installed on the first fixed track, the track clamp is installed on the first fixed track and the second fixed track, the track clamp is installed with a transverse movement track, the transverse translation vehicle is installed on the transverse movement track, the transverse translation vehicle comprises a traveling track, a wheel stopper, a bottom plate and track wheels, the lower part of the bottom plate is installed with track wheels, the track wheels are used in conjunction with the transverse movement track, the bottom plate is provided with a traveling track, a lifting lug is welded at the edge of the bottom plate, the lifting lug is connected to a hoist installed on the side wall of the tunnel equipment room, and a laser rangefinder is installed on the inner wall on the other side of the tunnel equipment room.
[0006] As a further solution of the present invention: the main body of the bottom plate is a thick steel plate, and reinforcement angle steels in both vertical and horizontal directions are welded on the bottom plate.
[0007] As a further solution of the present invention: the laser rangefinder and the walking track are perpendicular to each other in space.
[0008] As a further solution of the present invention: the travel track is a set of parallel steel rails, a supporting connecting rod is arranged between two steel rails, and the two steel rails are connected by the supporting connecting rod.
[0009] As a further solution of the present invention: the hoist is fixedly connected to the side wall anchor rod installed in the tunnel equipment room.
[0010] As a further solution of the present invention: rail clamps are arranged at equal distances on both sides of the running track, and the running track is fixed to the bottom plate through the rail clamps.
[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. The lateral translation vehicle of the present invention is heavy and does not have a driving mechanism such as a motor, which effectively reduces the weight and height of the vehicle body and improves the safety and convenience of the equipment translation operation.
[0012] 2. The track docking adjustment system of the present invention can stably drive the lateral translation vehicle, adjust the posture of the lateral translation vehicle in real time, and control the precise docking of the tracks.
[0013] 3. The translation track changing system of the present invention has a simple structure, occupies a small space, is easy to implement in a small space, and has low cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0015] Figure 2 For the present invention Figure 1 Schematic diagram of the structure of the medium horizontal translation vehicle.
[0016] Figure 3 It is a structural schematic diagram of step one of the translation and track change of the equipment of the present invention.
[0017] Figure 4 It is a structural schematic diagram of step 2 of the translation and track change of the equipment of the present invention.
[0018] Figure 5 It is a structural schematic diagram of step three of the translation and track change of the device of the present invention.
[0019] Figure 6 It is a structural schematic diagram of step four of the translation and track change of the equipment of the present invention.
[0020] 1. Walking track; 2. Support link; 3. Rail clamp; 4. Wheel stopper; 5. Bottom plate; 6. Second track wheel; 7. Transverse track; 8. Reinforcement angle steel; 9. Lifting lug; 10. Hoist; 11. Side wall anchor rod; 12. Laser rangefinder; 13. First fixed track; 14. Second fixed track; 15. Transverse translation vehicle; 16. Equipment and track flatbed vehicle; 17. Track clamp. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] See also Figure 1 In the embodiment of the present invention, a system for translating and changing tracks of large-volume heavy equipment in a narrow space includes a lateral translation vehicle 15, a lateral movement track 7, an equipment and track flatbed vehicle 16, a track clamp 17, a first fixed track 13 and a second fixed track 14. The first fixed track 13 and the second fixed track 14 are installed on the ground of the tunnel equipment room, and the equipment and track flatbed vehicle 16 is installed on the first fixed track 13. The equipment and track flatbed vehicle 16 is a track flatbed vehicle that can transport heavy tunnel equipment and move on the track. The lower part / bottom of the equipment and track flatbed vehicle 16 is installed with a first track The track wheel moves on the track by rolling back and forth on the track, and the equipment and the track flatbed car 16 also reciprocate along the track (the first fixed track 13, the walking track 1 or the second fixed track 14) through the first track wheel. The track clamp 17 is installed on the first fixed track 13 and the second fixed track 14. The track clamp 17 is installed with a transverse track 7, and the transverse translation vehicle 15 is installed on the transverse track 7; the track clamp 17 is also called a rail joint clamp, which belongs to the category of existing technologies / commercially available products commonly used in the field of railway transportation construction or (rail / rail) laying and docking technology.
[0023] See also Figure 2The lateral translation vehicle 15 includes a running track 1, a wheel stopper 4, a base plate 5 and a second track wheel 6; the wheel stopper 4 is a general term in existing standard railway science and technology, and belongs to the category of existing technologies / commercially available products in the field of railway transportation technology; the lower part / bottom of the base plate 5 is installed with a second track wheel 6, and the second track wheel 6 is used in conjunction with the lateral movement track 7. A running track 1 is arranged on the base plate 5, and the running track 1 is a set of parallel rails, and a supporting connecting rod 2 is arranged between the two rails, and the two rails are connected by the supporting connecting rod 2. Rail clamps 3 are arranged at equal distances on both sides of the running track 1, and the rail clamps 3 are also a railway transportation construction or (rail / rail) laying and docking technology. The present invention is a common existing technology / commercially available product in the field, which is used to fix the rail by clamping the rail. The walking track 1 is fixed to the base plate 5 by a rail clamp 3. A lifting lug 9 is welded at the edge of the base plate 5. The lifting lug 9 is connected to a hoist 10 installed on the side wall of the tunnel equipment room. The length of the hoist 10 can be adjusted to pull the transverse translation vehicle 15 to run on the transverse track 7. A laser rangefinder 12 is installed on the inner wall on the other side of the tunnel equipment room. The laser rangefinder 12 and the walking track 1 are perpendicular to each other in space, and are used to assist the walking track 1 to be accurately connected with the fixed track. The main body of the base plate 5 is a thick steel plate, and reinforcement angle steels 8 in both vertical and horizontal directions are welded on the base plate 5.
[0024] See also Figure 1 The hoist crane 10 is fixedly connected to the side wall anchor rod 11 installed in the tunnel equipment room. The provision of the side wall anchor rod 11 can make the hoist crane 10 installed more firmly.
[0025] The working principle of the present invention is: Step 1: When in use, connect the four hooks of the hoist 10 to the four lifting ears 9 respectively, adjust the length of the hoist 10, drive the lateral translation vehicle 15 to move along the lateral track 7, align the walking track 1 on the lateral translation vehicle 15 with the first fixed track 13, and use the track clamp 17 to connect and fix the walking track 1 with the first fixed track 13, as shown in FIG. Figure 3 As shown; Step 2: The equipment and the track flatbed trolley 16 are moved along the first fixed track 13 and the running track 1 to the transverse translation trolley 15, the wheel stopper 4 is used to fix the equipment and the track flatbed trolley 16, and the track clamp 17 between the running track 1 and the first fixed track 13 is removed. Figure 4 As shown; Step 3: Adjust the length of the hoist 10, drive the lateral translation vehicle 15 to move toward the second fixed track 14, and use the laser rangefinder 12 to determine whether the posture of the lateral translation vehicle 15 is offset. If offset occurs, adjust the length of the hoist 10 to correct the offset, so that the gap between the walking track 1 and the second fixed track 14 is within the limit range. Figure 5 As shown; Step 4: Use the track clamp 17 to connect and fix the walking track 1 to the second fixed track 14, and move the equipment and the track flatbed trolley 16 along the second fixed track 14 to the predetermined installation point, so as to unload the tunnel equipment previously placed on / in the equipment and the track flatbed trolley 16 to the installation point for subsequent installation, such as Figure 6 shown.
[0026] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A system for translating and changing tracks of large-volume heavy equipment in a narrow space, comprising a lateral translation vehicle (15), a lateral movement track (7), an equipment and track flatbed vehicle (16), a track clamp (17), a first fixed track (13) and a second fixed track (14), characterized in that: The first fixed rail (13) and the second fixed rail (14) are installed on the ground of the tunnel equipment room, the equipment and the rail flatbed car (16) are installed on the first fixed rail (13), the rail clamp (17) is installed on the first fixed rail (13) and the second fixed rail (14), a transverse rail (7) is installed on the rail clamp (17), a transverse translation car (15) is installed on the transverse translation rail (7), the transverse translation car (15) comprises a running rail (1), a wheel stopper (4), a bottom plate (5) and a rail wheel (6), a rail wheel (6) is installed at the lower part of the bottom plate (5), the rail wheel (6) is used in conjunction with the transverse rail (7), the bottom plate (5) is provided with a running rail (1), a lifting lug (9) is welded at the edge of the bottom plate (5), the lifting lug (9) is connected to a hoist (10) installed on the side wall of the tunnel equipment room, and a laser rangefinder (12) is installed on the inner wall of the other side of the tunnel equipment room.
2. According to claim 1, the system for translating and changing tracks of large-volume heavy equipment in a narrow space is characterized by: The main body of the bottom plate (5) is a thick steel plate, and reinforcement angle steels (8) are welded to the bottom plate (5) in both longitudinal and transverse directions.
3. The system for translating and changing tracks of large-volume heavy equipment in a narrow space according to claim 1 is characterized in that: The laser rangefinder (12) and the travel track (1) are perpendicular to each other in space.
4. The system for translating and changing tracks of large-volume heavy equipment in a narrow space according to claim 1 is characterized in that: The running track (1) is a set of parallel steel rails, a supporting connecting rod (2) is arranged between two steel rails, and the two steel rails are connected by the supporting connecting rod (2).
5. According to claim 1, the system for translating and changing tracks of large-volume heavy equipment in a narrow space is characterized by: The hoist (10) is fixedly connected to a side wall anchor rod (11) installed in the tunnel equipment room.
6. The system for translating and changing tracks of large-volume heavy equipment in a narrow space according to claim 1 is characterized in that: Rail clamps (3) are arranged at equal distances on both sides of the running track (1), and the running track (1) is fixed on the bottom plate (5) via the rail clamps (3).