Coal conveying belt cleaning device

By designing a coal conveying belt cleaning device including a support frame, a belt press assembly, a cone bucket and a turn-over assembly, the problem of coal conveying belts is solved, automatic cleaning and recycling is realized, and coal conveying efficiency is improved.

CN119911638APending Publication Date: 2025-05-02XINJIANG TIANCHI THERMOELECTRICITY CO LTD
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Patent Information

Application Number
CN202510052704.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

During the operation of coal conveying belts, due to the lack of cleaning of the head, the belt is stuck in coal, affecting local hygiene. The existing technology requires manual cleaning, which affects efficiency.

Method used

A coal conveying belt cleaning device is designed, including a support frame, belt press assembly, a cone bucket and a turning component. The adhesive coal is scraped off through the belt press assembly, the cone bucket is used to receive coal, and the coal material is transported back to the coal conveying belt process section through the turning component.

Benefits of technology

Automatic cleaning and recycling of coal sticks on coal conveying belts is realized, manual cleaning is avoided, coal transfer efficiency is improved, and effective recycling of coal sticks is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a coal conveying belt cleaning device. At present, a sweeping scraping plate is arranged on a return stroke section of a coal conveying belt to scrape caking coal, the scraped caking coal directly falls onto the ground and then is manually cleaned, the coal conveying efficiency is seriously influenced, and manpower is wasted. The supporting frame is arranged on a coal conveying belt in a sleeving manner and can allow the coal conveying belt to pass through; the belt pressing assembly is fixed between the two square hollow box bodies of the supporting frame and used for pressing the return stroke section of the coal conveying belt. The bearing conical hopper is fixed between the two square hollow box bodies of the supporting frame and is used for bearing the coal scraped by the return stroke section of the coal conveying belt; the material overturning assembly is fixed between the two square hollow box bodies of the supporting frame and used for conveying and overturning the coal received by the receiving conical hopper to the progress section of the coal conveying belt; and the driving assembly is fixed in the square hollow box body at the front end / rear end of the supporting frame and is used for driving the material overturning assembly to rotate. The device is used for cleaning the coal conveying belt.
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Description

Technical Field

[0001] The invention relates to the technical field of coal conveyor belt cleaning, and in particular to a coal conveyor belt cleaning device. Background Art

[0002] During the operation of the coal conveyor belt, the belt is often sticky with coal due to the lax head cleaner, which is carried to the return section and affects the local hygiene. At present, a cleaning scraper is set on the return section of the coal conveyor belt to scrape off the sticky coal. After scraping, the sticky coal falls directly to the ground and is then cleaned manually. This method will seriously affect the efficiency of coal transportation and waste manpower. Summary of the invention

[0003] The purpose of the present invention is to provide a coal conveyor belt cleaning device to solve the above-mentioned technical problems.

[0004] The above purpose is achieved through the following technical solutions: A coal conveyor belt cleaning device, comprising a support frame which is sleeved on the coal conveyor belt and allows the coal conveyor belt to pass through; A belt pressing assembly is fixed between the two square hollow boxes of the support frame and is used to press the return section of the coal conveyor belt; A receiving cone bucket is fixed between the two square hollow boxes of the support frame and is used to receive the coal scraped off the return section of the coal conveyor belt; The material turning assembly is fixed between the two square hollow boxes of the support frame and is used to convey the coal received by the cone bucket and turn it over to the process section of the coal conveyor belt; The driving assembly is fixed in the square hollow box at the front end / rear end of the supporting frame and is used to drive the turning assembly to rotate.

[0005] The coal conveyor belt cleaning device described above, wherein the support frame includes two square hollow boxes arranged front and back, and the tops and front and back sides of the two square hollow boxes are connected by fixed connecting plates respectively; A fixed ring plate is fixed in each of the square hollow boxes.

[0006] The coal conveyor belt cleaning device described herein comprises a belt pressing assembly including two side plates arranged front and rear, the two ends of the two side plates are respectively fixed on the square hollow box body on the corresponding side, four belt pressing rollers are connected between the two side plates, the four belt pressing rollers are distributed on the front and rear sides in a group of two, a scraper plate is fixed between the two groups of belt pressing rollers, and the scraper top of the scraper plate contacts the bottom surface of the return section of the coal conveyor belt.

[0007] The coal conveyor belt cleaning device described above, the material turning assembly includes two driving rings and four transmission shafts, each of the square hollow box bodies has a driving ring, the driving ring is connected to the fixed ring plate through a connecting bearing, the outer wall of the driving ring has an outer gear ring, the inner wall has an inner gear ring, the four transmission shafts are distributed in parallel in a square shape, each of the transmission shafts is connected to the end wall of the square hollow box body on the corresponding side through a bearing, sprockets are fixed on both sides of each transmission shaft, passive gears are fixed at both ends of each transmission shaft, the passive gears are meshed with the inner gear ring of the driving ring on the corresponding side, the sprockets on the same side of the four transmission shafts are driven by chains, fixed bucket rods are fixed on the outer chain plates corresponding to the two chains, and the two fixed bucket rods are respectively fixed on both sides of the receiving hopper.

[0008] The coal conveyor belt cleaning device is described, wherein the receiving hopper is a parallelogram hopper structure, the height of the front and rear back plates is greater than the height of the two side plates, and the side plates form an angle of 45° with the bottom surface.

[0009] The coal conveyor belt cleaning device described above, the driving assembly includes a driving motor, the output shaft of the driving motor is fixed to the driving shaft, the driving shaft is connected to the end faces of the two square hollow boxes through bearings, two driving gears are fixed on the driving shaft, and each of the driving gears is meshed with the outer gear ring of the driving ring on the corresponding side.

[0010] The coal conveyor belt cleaning device is described, the bottom of the receiving cone bucket is a square outlet, the height of the bottom of the square outlet is greater than the height of the top of the two side plates of the receiving hopper, and less than the height of the top of the two back plates of the receiving hopper.

[0011] In the coal conveyor belt cleaning device, two material guide plates are fixed between the two square hollow box bodies, the two material guide plates are symmetrically arranged and the lower ends are in a closed structure.

[0012] In the coal conveyor belt cleaning device, each of the square hollow box bodies has belt windows on both end walls, front and rear.

[0013] In the coal conveyor belt cleaning device, the width of the belt passing window is smaller than the width of the two side plates of the belt pressing assembly. Beneficial Effects

[0014] 1. The present invention can scrape off the sticky coal brought to the return section of the coal conveyor belt, and the sticky coal will fall into the receiving cone bucket after being scraped off. After being discharged from the square outlet in the receiving cone bucket, it will be received by the receiving hopper of the continuously rotating material turning component. After being received, it will rotate to the top of the process section of the coal conveyor belt and fall, so that the sticky coal will return to the process section of the coal conveyor belt, without the need for manual cleaning, and the sticky coal can be effectively recovered.

[0015] 2. The present invention provides a guide plate. When the receiving hopper rotates to the top of the process section of the coal conveyor belt, the sticky coal in the receiving hopper will fall along the guide plate onto the coal conveyor belt, thereby preventing the coal from falling to both sides of the coal conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view of the present invention; Figure 2 is a side view of the present invention; Figure 3 for Figure 1 AA section view; Figure 4 for Figure 1 BB section view; Figure 5 for Figure 2 The CC section view; Figure 6 for Figure 2 DD section view; Figure 7 for Figure 6 A magnified view of part E; Among them: 1. Support frame; 2. Belt passing window; 3. Belt pressing assembly; 4. Fixed connecting plate; 5. Material turning assembly; 6. Driving assembly; 7. Material guide plate; 8. Coal conveyor belt forward section; 9. Coal conveyor belt return section; 10. Receiver cone bucket; 1-1. Square hollow box; 1-2. Fixed ring plate; 3-1. Side plate; 3-2. Belt pressing roller; 3-3. Belt scraping plate; 5-1. Sprocket; 5-2. Drive ring; 5-3. External gear ring; 5-4. Receiver bucket; 5-5. Fixed bucket rod; 5-6. Chain; 5-7. Internal gear ring; 5-8. Connecting bearing; 5-9. Passive gear; 5-10. Transmission shaft; 6-1. Drive gear; 6-2. Drive motor; 6-3. Drive shaft; 5-4-1. Back plate; 5-4-2. Parallelogram bucket body. DETAILED DESCRIPTION

[0017] Reference Figure 1-Figure 7 A coal conveyor belt cleaning device, which comprises a support frame 1 which is sleeved on the coal conveyor belt and allows the coal conveyor belt to pass through, the support frame comprises two square hollow boxes 1-1 arranged front and back, the tops and front and back sides of the two square hollow boxes are connected by fixed connecting plates 4 respectively; A fixed ring plate 1-2 is fixed in each of the square hollow boxes.

[0018] Each of the square hollow boxes has a belt window 2 formed on both end walls, front and rear.

[0019] The forward section and the return section of the coal conveyor belt both pass through the belt window; The belt pressing assembly 3 is fixed between the two square hollow boxes 1-1 of the support frame and is used to press the return section 9 of the coal conveyor belt; The belt pressing assembly includes two side plates 3-1 arranged front and back, the two ends of the two side plates are respectively fixed on the square hollow box body on the corresponding side, four belt pressing rollers 3-2 are connected between the two side plates, and the four belt pressing rollers are distributed on the front and back sides in a group of two, four fixed shafts are fixed between the two side plates, and each fixed shaft is rotatably connected to a belt pressing roller, and a scraper plate 3-3 is fixed between the two groups of belt pressing rollers, and the scraper top of the scraper plate contacts the bottom surface of the return section of the coal conveyor belt; During operation, the return section of the coal conveyor belt passes through the belt pressing assembly, so that it limits the return section of the coal conveyor belt to prevent the return section of the coal conveyor belt from falling and making it difficult to scrape the material; The sticky coal on the return section of the coal conveyor belt can be effectively scraped off by the scraper plate; The receiving cone bucket 10 is fixed between the two square hollow boxes of the support frame and is used to receive the coal scraped off the return section of the coal conveyor belt; After the scraper scrapes off the sticky coal on the return section of the coal conveyor belt, it will fall into the receiving cone bucket for receiving the sticky coal; The material turning assembly 5 is fixed between the two square hollow boxes of the support frame and is used to convey and turn the coal received by the cone bucket to the process section 8 of the coal conveyor belt; The material turning assembly includes two driving rings 5-2 and four transmission shafts 5-10, each of the square hollow boxes has a driving ring, the driving ring is connected to the fixed ring plate through a connecting bearing 5-8, the outer wall of the driving ring has an outer gear ring 5-3, the inner wall has an inner gear ring 5-7, the four transmission shafts are distributed in parallel in a square shape, each of the transmission shafts is connected to the end wall of the square hollow box on the corresponding side through a bearing, sprockets 5-1 are fixed on both sides of each transmission shaft, and passive gears 5-9 are fixed at both ends of each transmission shaft, the passive gears are meshed with the inner gear rings of the driving rings on the corresponding sides, the sprockets on the same side of the four transmission shafts are driven by chains 5-6, so that the chains form a square rotating form, the two chains are directly opposite, and the outer chain plates corresponding to the two chains are fixed with fixed bucket rods 5-5, and the two fixed bucket rods are respectively fixed on both sides of the receiving hopper; After the sticky coal is received in the receiving cone bucket, the sticky coal will fall along the receiving cone bucket into the receiving hopper at the bottom of the square outlet. The turning component is constantly rotating. After the receiving hopper that receives the sticky coal moves to the top of the coal conveyor belt process section, the sticky coal inside will fall out. The fallen coal will fall back onto the coal conveyor belt process section along the guide plate, thus realizing the recovery of the sticky coal. The driving assembly 6 is fixed in the square hollow box at the front end / rear end of the supporting frame and is used to drive the turning assembly to rotate.

[0020] The driving assembly includes a driving motor 6-2, the output shaft of the driving motor is fixed to the driving shaft 6-3, the driving shaft is connected to the end faces of the two square hollow boxes through bearings, and two driving gears 6-1 are fixed on the driving shaft, and each of the driving gears is meshed with the outer gear ring of the driving ring on the corresponding side.

[0021] When driving, the driving motor is started, and the driving motor drives the driving shaft to rotate. A driving gear is fixed on the driving shaft, and the driving gear is meshed with the outer gear ring on the driving ring, so that it drives the driving ring to rotate, and then drives the turning assembly to move.

[0022] The coal conveyor belt cleaning device described above has a receiving hopper of a parallelogram hopper body 5-4-2 structure, the height of the front and rear back plates 5-4-1 is greater than the height of the two side plates, and the side plates form an angle of 45° with the bottom surface.

[0023] By setting the receiving hopper so that the angle between the side plate and the bottom surface is 45 degrees, that is, P is 45 degrees, when the receiving hopper rotates to the vertical section of the chain under the drive of the chain, the side surface when it rotates to the bottom is tilted upward and forms an angle of 45 degrees with the horizontal plane, which can prevent the sticky coal in the receiving hopper from falling out.

[0024] The height of the two back plates is set to be greater than the height of the two side plates, the bottom of the receiving cone hopper is a square outlet, the height of the bottom of the square outlet is greater than the height of the top of the two side plates of the receiving hopper, and less than the height of the top of the two back plates of the receiving hopper; By setting this height, the bottom of the square outlet is located between the two back plates of the receiving hopper, preventing the sticky coal from falling out from between the square outlet and the back plate when it is discharged through the square outlet, thus ensuring the coal receiving effect; The receiving hopper is a parallelogram hopper structure, and the length of the horizontal plane on the top of its back plate is the distance between the centers of two adjacent outer chain plates of the chain; Such a distance setting allows the two adjacent receiving hoppers to maintain contact, so that when coal falls from the square outlet, it will not fall into the gap between the two receiving hoppers, ensuring the reception of the falling coal; In the coal conveyor belt cleaning device, two guide plates 7 are fixed between the two square hollow boxes. The two guide plates are symmetrically arranged and have closed lower ends.

[0025] Because the receiving hopper will move with the chain after receiving the coal, the opening of the receiving hopper will gradually face downward when transitioning from the vertical section of the chain to the horizontal section at the top of the chain. At this time, if a guide plate is not set, it is impossible to ensure that all the sticky coal will fall onto the process section of the coal conveyor belt. By setting the guide plate, the coal falling out of the receiving hopper will fall onto the guide plate, and under the guidance of the guide plate, all of it will fall to the process section of the coal conveyor belt.

[0026] In the coal conveyor belt cleaning device, the width of the belt passing window is smaller than the width of the two side plates of the belt pressing assembly, so that the two side plates of the belt pressing assembly can be smoothly fixed on the end wall of the square hollow box body.

[0027] Working principle: When in use, start the drive motor, the reduction motor of the drive motor, the drive motor drives the drive shaft to rotate, a drive gear is fixed on the drive shaft, the drive gear is meshed with the outer gear ring on the drive ring, so that it drives the drive ring to rotate, the inner gear ring of the drive ring is meshed with each passive gear, so that it drives the passive gear to rotate, so that the four transmission shafts rotate, each transmission shaft is fixed with a sprocket on both sides, the sprockets on the same side of the four transmission shafts are driven by chains, so that the chains form a square rotation form, the two chains are directly opposite, and the outer chain plates corresponding to the two chains are fixed with fixed bucket rods 5-5, two The fixed bucket rods are respectively fixed on both sides of the receiving hopper 5-4, so that the receiving hopper can move under the transmission of the chain. When the coal is stuck in the return section of the coal conveyor belt, it will be scraped off by the scraper plate, and the scraped coal will fall into the receiving cone bucket, and will be discharged through its square opening and fall into the receiving hopper at the bottom. The receiving hopper moves under the transmission of the chain, from the horizontal section to the vertical section, and then from the vertical section to the upper horizontal section. During the movement to the upper horizontal section, the opening of the receiving hopper will gradually face downward, and the coal inside it will fall out and fall onto the guide plate, and under the guidance of the guide plate, it will fall to the process section of the coal conveyor belt, thereby realizing the recovery of sticky coal.

Claims

1. A coal conveyor belt cleaning device, characterized in that: The component comprises a support frame which is mounted on the coal conveyor belt and enables the coal conveyor belt to pass through; A belt pressing assembly is fixed between the two square hollow boxes of the support frame and is used to press the return section of the coal conveyor belt; A receiving cone bucket is fixed between the two square hollow boxes of the support frame and is used to receive the coal scraped off the return section of the coal conveyor belt; The material turning assembly is fixed between the two square hollow boxes of the support frame and is used to convey the coal received by the cone bucket and turn it over to the process section of the coal conveyor belt; The driving assembly is fixed in the square hollow box at the front end / rear end of the supporting frame and is used to drive the turning assembly to rotate.

2. A coal conveyor belt cleaning device according to claim 1, characterized in that: The support frame comprises two square hollow boxes arranged front and back, and the tops and front and back sides of the two square hollow boxes are connected by fixed connecting plates respectively; A fixed ring plate is fixed in each of the square hollow boxes.

3. A coal conveyor belt cleaning device according to claim 1, characterized in that: The belt pressing assembly includes two side plates arranged front and back, and the two ends of the two side plates are respectively fixed on the square hollow box body on the corresponding side. Four belt pressing rollers are connected between the two side plates. The four belt pressing rollers are distributed on the front and back sides in a group of two. A scraper plate is fixed between the two groups of belt pressing rollers, and the scraper top of the scraper plate contacts the bottom surface of the return section of the coal conveyor belt.

4. A coal conveyor belt cleaning device according to claim 1, characterized in that: The material turning assembly includes two driving rings and four transmission shafts. Each of the square hollow boxes has a driving ring. The driving ring is connected to the fixed ring plate through a connecting bearing. The outer wall of the driving ring has an outer gear ring, and the inner wall has an inner gear ring. The four transmission shafts are distributed in parallel in a square shape. Each of the transmission shafts is connected to the end wall of the square hollow box on the corresponding side through a bearing. Sprockets are fixed on both sides of each transmission shaft. Passive gears are fixed at both ends of each transmission shaft. The passive gears are meshed with the inner gear ring of the driving ring on the corresponding side. The sprockets on the same side of the four transmission shafts are driven by chains. Fixed bucket rods are fixed to the outer chain plates corresponding to the two chains, and the two fixed bucket rods are respectively fixed to the two sides of the receiving hopper.

5. A coal conveyor belt cleaning device according to claim 4, characterized in that: The receiving hopper is a parallelogram hopper structure, the height of the front and rear back plates is greater than the height of the side plates, and the side plates form an angle of 45° with the bottom surface.

6. A coal conveyor belt cleaning device according to claim 1, characterized in that: The driving assembly includes a driving motor, the output shaft of the driving motor is fixed to the driving shaft, the driving shaft is connected to the end faces of the two square hollow boxes through bearings, two driving gears are fixed on the driving shaft, and each of the driving gears is meshed with the outer gear ring of the driving ring on the corresponding side.

7. The coal conveyor belt cleaning device according to claim 1 is characterized in that: The bottom of the receiving cone hopper is a square outlet, and the height of the bottom of the square outlet is greater than the height of the top of the two side plates of the receiving hopper, and less than the height of the top of the two back plates of the receiving hopper.

8. The coal conveyor belt cleaning device according to claim 1 is characterized in that: Two material guide plates are fixed between the two square hollow boxes. The two material guide plates are symmetrically arranged and have closed structures at their lower ends.

9. A coal conveyor belt cleaning device according to claim 8, characterized in that: Each of the square hollow boxes has windows at both end walls, front and rear.

10. A coal conveyor belt cleaning device according to claim 9, characterized in that: The width of the belt-passing window is smaller than the width of the two side plates of the belt-pressing assembly.