Battery module carrying jig in production line production
By designing a battery module handling device with a coupling clamping assembly and a clamping motor, the problem of inability to adapt to the appearance of different battery modules in the prior art is solved, and efficient and stable handling operations are achieved.
Patent Information
- Application Number
- CN202510256642.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing battery module handling devices cannot adapt to the appearance of different types of battery modules, and require manual replacement of fixtures, resulting in low handling efficiency.
A handling fixture including mounting square plates, threaded holes, coupling clamping assembly and clamping motor is designed. By driving clamping blocks and clamping gears, the linkage horizontal plate and the bonding square plate are driven, and the shaping buffer pad plate is used to adapt to the appearance of different battery modules for clamping.
Adaptive clamping of different types of battery modules is achieved, which avoids the need to replace the fixture, improves handling efficiency and stability, and reduces the working strength of the operator.
Smart Images

Figure CN119911672A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of battery module production, and specifically relates to a battery module handling fixture in production line production. Background Art
[0002] The battery module is a battery component composed of multiple battery cells. It plays an important role in the field of energy storage. It can store a large amount of electrical energy by connecting multiple battery cells together to form a whole. At the same time, the battery module is also one of the most important components of electric vehicles. The basic components of the battery module include battery cells, battery management system, battery box, battery connector, etc. Among them, the battery cell is the core component of the battery module, usually using lithium-ion batteries, which are characterized by high energy density, low self-discharge rate, and long service life.
[0003] During the production process, the battery module needs to be installed in a battery box. Due to the different types of battery modules, the existing handling device cannot adapt to the shape of different types of battery modules when in use. Different clamps need to be manually replaced so that the device can clamp different types of battery modules, which causes the device to have strong limitations when in use, thereby reducing the handling efficiency of the device. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a battery module handling fixture in production line production, which effectively solves the problems in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a battery module handling fixture in production line production, comprising a mounting square plate, a plurality of threaded holes are provided on the mounting square plate; the threaded holes are connected to the arm body on the handling robot; a coupling clamping and moving assembly is provided on the mounting square plate, and the coupling clamping and moving assembly is used to clamp the battery module; the coupling clamping and moving assembly comprises a connecting plate arranged on the mounting square plate, and the connecting plate and the mounting square plate are connected by bolts; a clamping motor is provided on the connecting plate, and a clamping and moving block is installed on the output end of the clamping and moving motor, and the clamping and moving block is connected to the clamping and moving groove provided on the clamping and moving gear; the clamping and moving gear is meshed and connected with two clamping and moving racks, and clamping and moving plates are symmetrically installed at both ends of the clamping and moving racks, and the clamping and moving plates are jointly connected to the clamping and moving rods, and the clamping and moving rods are slidably connected to the clamping and moving base plates provided on the mounting square plate; the clamping and moving plates and the clamping and moving racks are jointly connected to the U-shaped ring, and the U-shaped ring is connected to the lowering square cylinder by an L-shaped column; the lowering square cylinder and the linkage horizontal plate are connected by a quick distance mechanism;
[0006] The linkage horizontal plate is symmetrically provided with linkage round rods, one end of which is fixedly connected to the linkage limit plate, and the other end is fixedly connected to the fitting square plate, and a shaping buffer pad is installed on the fitting square plate; a distance warning mechanism is provided between the fitting square plate and the linkage horizontal plate; a positioning rack is installed on the fitting square plate, and a toothed fitting unit is connected to the positioning rack; a linkage spring is sleeved on the linkage round rod, one end of which is fixedly connected to the linkage limit plate, and the other end is fixedly connected to the linkage horizontal plate, and a handle is fixedly installed on the linkage horizontal plate; a telescopic L-column is also installed at the bottom of the fitting square plate, one end of the telescopic L-column faces the clamping motor, and the other end is provided with a supporting square plate.
[0007] Preferably, the quick-action positioning mechanism includes a lowering square column which is slidably connected to the lowering square cylinder, and the lowering square column and the linkage horizontal plate are fixedly connected via a linkage U-rod; positioning round rods are symmetrically installed on the linkage U-rod, and the positioning round rods are slidably connected to a positioning base provided on the lowering square cylinder; a rectangular square groove is provided on the lowering square cylinder, and the rectangular square groove is slidably connected to a rectangular oblique rod, a locking self-positioning unit is provided on one end of the rectangular oblique rod, and a guide block is fixedly installed on the other end, and a pull ring is fixedly installed on the guide block.
[0008] Preferably, the guide block is slidably connected to the guide square rod, one end of the guide square rod is fixedly connected to the lowering square cylinder, and the other end is fixedly connected to the guide limit plate; a guide spring is sleeved on the guide square rod, one end of the guide spring is fixedly connected to the guide limit plate, and the other end is fixedly connected to the guide block; the rectangular oblique rod is connected to a plurality of locking grooves provided on the lowering square column.
[0009] Preferably, the toothed unit includes a positioning gear meshingly connected to the positioning rack, a positioning shaft is installed on the positioning gear, one end of the positioning shaft is transmission-connected to a driving base provided on the linkage horizontal plate, and the other end is connected to the positioning bevel gear, the positioning bevel gear is meshingly connected to two rotating bevel gears, a rotating threaded shaft is installed on the rotating bevel gear, several rotating threaded shafts are transmission-connected to a U-shaped base, and the U-shaped base is fixedly connected to the linkage horizontal plate via several rotating U-plates.
[0010] Preferably, a torque square plate is threadedly installed on the rotating threaded shaft, a limit plate is installed on one side of the torque square plate, a limit rod is installed on the limit plate, and the limit rod is slidably connected to a limit base provided on the U-shaped base; a special-shaped long column is installed on the other side of the torque square plate, the special-shaped long column is connected to the driving plate, and the driving plate and the touch plate are connected via a slow energy absorption component; a rubber layer is provided on the touch plate.
[0011] Preferably, the distance warning mechanism includes a distance block arranged on the linkage horizontal plate, the distance block is connected to a distance sleeve provided on the fitting square plate, a static contact piece is provided in the distance sleeve, and the static contact piece is cooperatively connected with a moving contact piece provided on the distance block; the contact between the static contact piece and the moving contact piece is connected to a control block provided on the mounting square plate, and an alarm unit is provided in the control block.
[0012] Preferably, the slow energy absorption component includes a first hinge block symmetrically arranged on the touch plate, the first hinge block is connected to the second hinge block through a hinge plate, a slider is installed on the second hinge block, a plurality of sliders are slidably connected to a slide rod, and both ends of the slide rod are connected to an auxiliary base provided on the driving plate; a tension spring is sleeved on the slide rod, one end of the tension spring is fixedly connected to the auxiliary base, and the other end is fixedly connected to the slider; a locking latch is provided on the second hinge block.
[0013] Preferably, the self-locking unit includes a locking bevel groove arranged on the rectangular bevel rod, the locking bevel groove is cooperatively connected with the locking bevel block, the locking bevel block is slidingly connected with a locking sleeve provided on the lowering square cylinder, and the inner bottom surface of the locking sleeve is connected to the locking bevel block via a locking spring.
[0014] Preferably, the locking device includes a long locking rod arranged on the second hinge block, and a plurality of long locking rods are commonly connected to a locking U-plate, on which electric retractors are symmetrically arranged, and a locking plate is installed on the output end of the electric retractor, and a plurality of locking plates are connected in cooperation with the mounting square plate; the electric retractor is connected in cooperation with the control block.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] (1) Start the clamping motor, so that the clamping block on its output end drives the clamping gear to rotate through the clamping groove, and then the two clamping racks are meshed and moved, so that the clamping racks are moved on the clamping base plate through the clamping rod, and the two linkage horizontal plates are driven to move toward each other through the U-shaped ring, L-shaped column and lowering square tube, and the fitting square plate is driven to move through the linkage round rod and linkage spring, so that the plastic buffer pad on the fitting square plate contacts the side of the battery module, and the plastic buffer pad has a certain plasticity and a buffering effect, so that the plastic buffer pad is in The linkage horizontal plate is in a buffering state. At this time, the linkage horizontal plate continues to be moved, so that the several linkage springs are in a buffering state. As a result, the surface of the shaped buffer pad is deformed by applying external force to the shaped buffer pad through the fitting square plate. The changed shape is the same as the appearance of the clamped battery module. Therefore, the linkage clamping assembly can adapt to different types of battery modules, so that the two shaped buffer pads wrap the sides of the battery module, thereby completing the clamping operation of the battery module. By operating the arm on the handling robot, the clamped battery module can be stably transported to the battery box. Due to the different types of battery modules, their appearances are also different. Through the above structure, it is avoided to replace different clamps when transporting different types of battery modules, which reduces the limitations of the device during use, thereby improving the handling efficiency and stability of the device.
[0017] (2) After the fitting square plate has contacted the side of the battery module, continue to push the linkage horizontal plate, so that the linkage horizontal plate moves within the upper limit of the linkage round rod, and then the distance block on the linkage horizontal plate gradually enters the distance sleeve provided on the fitting square plate, so that the static contact piece contacts the moving contact piece, thereby sending a signal to the control block, and sending an interrupt signal to the clamping motor through the control block, so that the clamping motor stops working, avoiding the battery module being damaged by excessive force when the joint clamping and moving assembly is used, so that the device can terminate the operation according to the different lengths of different battery modules, reducing the workload of the operator, so that the operator does not have to keep an eye on the use of the device, so that the clamping force provided by the joint clamping and moving assembly to the battery modules of different lengths is the same, avoiding damage to the battery modules due to poor control of the force when clamping and moving battery modules of different lengths, thereby improving the efficiency of transportation; at the same time, when the signal is sent to stop the clamping motor, a signal is simultaneously sent to the alarm unit, and an alarm is sounded to alert the operator;
[0018] (3) By pulling the pull ring outward, the guide block moves within the upper limit of the guide square rod, so that the guide spring is in a buffering state, so that the rectangular oblique rod on the guide block is no longer connected to the locking groove and the rectangular square groove, thereby releasing the limit setting of the lowering square column, and then by pulling the handle upward, the linkage U rod on the linkage horizontal plate moves within the upper limit of the positioning base through the symmetrically arranged positioning round rod, thereby improving the stability of the linkage horizontal plate during movement, so that the lowering square column on the linkage horizontal plate can move within the upper limit of the lowering square tube, and then the fitting square plate and the shaping buffer pad on the linkage horizontal plate and other parts move together, so that the height of the fitting square plate can be adjusted to avoid the device being used in production lines with different heights. The large distance between the battery module and the battery module makes it difficult to carry the battery module, thereby reducing the limitations of the device when in use, so that the shaped buffer pad on the fitting square plate can be clamped at different heights of the battery module, avoiding the contact surface between the shaped buffer pad and the battery module being too small, resulting in an unstable position during transportation and causing the battery module to fall, thereby increasing the practicality of the device; when the operator adjusts the height of the fitting square plate according to the height of the production line and the battery module, the pull ring is released, and the rectangular diagonal rod is reset by the reset of the guide spring, so that the rectangular diagonal rod passes through the rectangular square groove and is connected to any locking groove on the lowering square column, thereby limiting the fitting square plate on the lowering square column at the current height, thereby improving the handling efficiency of the device;
[0019] (4) When the two second hinge blocks move away from each other, one of the second hinge blocks moves toward the installation square plate, thereby driving the locking U plate to approach the installation square plate, indicating that the toothed contact unit and the joint clamping assembly have moved into place. Then, a start signal is sent to a number of electric retractors through the control block to move the locking plates on their output ends, so that the two locking plates move toward each other, thereby connecting with the installation square plate and clamping the installation square plate, thereby limiting the drive plate on the toothed contact unit at the current position, thereby preventing the battery module from falling due to the large shaking during the transportation of the battery module, thereby improving the stability of the device in transporting the battery module;
[0020] (5) When the touch plate is attached to the side of the battery module, the driving plate continues to move, and the two sliders move back to back on the slide rod through the first hinge block, the hinge plate and the second hinge block, and the tension spring is in a buffering state, thereby providing a buffering force that can absorb the impact force caused by the shaking of the battery module during transportation, thereby improving the stability of the battery module during transportation. Since different types of battery modules have different lengths and widths, the touch plate is prevented from contacting the side of the battery module too early to affect the normal operation of the device, thereby reducing the limitations of the device during use;
[0021] (6) The positioning bevel gear on the positioning shaft starts to rotate and engages with the two rotating bevel gears to rotate, so that the rotating threaded shaft rotates on the U-shaped base, and then drives the threaded torque square plate to move, so that the torque square plate moves within the upper limit of the limit base through the limit rod on the limit plate, so that the two driving plates on the two torque square plates move toward each other, so that the two touch plates move toward each other, so that the rubber layer of the touch plate contacts the side of the battery module, increasing the friction between the touch plate and the battery module, thereby clamping the other two sides of the battery module, and assisting the use of the joint clamping and moving assembly to avoid slipping or shaking when transporting the battery module, thereby improving the stability of the battery module when being transported;
[0022] (7) When it is necessary to operate the quick-action distance mechanism to adjust the height of the linkage horizontal plate, the locking bevel block can only be pulled downward to limit its movement in the locking sleeve, and the locking spring is in a buffering state, so that the locking bevel block is no longer connected to the locking bevel groove, and the limit setting of the rectangular bevel rod is released, so that the quick-action distance mechanism can normally adjust the height of the linkage horizontal plate; when the adjustment is completed, the inclined surface on the reset rectangular bevel rod contacts the inclined surface on the locking bevel block, so that the locking bevel block limits its movement in the locking sleeve, and the locking spring is in a buffering state. When the locking bevel block contacts the locking bevel groove, the locking bevel block is reset and moved into the locking bevel groove by the reset of the locking spring, thereby limiting the rectangular bevel rod, so that the right-angle surface of the rectangular bevel rod is connected to the right-angle surface on the corresponding locking bevel groove, avoiding the rectangular bevel rod from moving due to non-human factors, thereby improving the stability of the coupling clamping assembly during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0024] In the attached picture:
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 This is a schematic diagram of the structure of the clamping and shifting block of the present invention;
[0027] Figure 3 This is a schematic diagram of the clamping and moving substrate structure of the present invention;
[0028] Figure 4 This is a schematic diagram of the lowered square column structure of the present invention;
[0029] Figure 5 This is a schematic diagram of the structure of the laminated square plate of the present invention;
[0030] Figure 6 This is a schematic diagram of the structure of the rotating threaded shaft of the present invention;
[0031] Figure 7 This is a schematic diagram of the rectangular oblique rod structure of the present invention;
[0032] Figure 8 This is a schematic diagram of the structure of the driving plate of the present invention;
[0033] Fig. 9 This is a schematic diagram of the locking chute structure of the present invention;
[0034] Fig.10 This is a schematic diagram of the locking plate structure of the present invention;
[0035] In the figure: 1. Installing square plate; 2. Threaded hole; 3. Connecting plate; 4. Clamping motor; 5. Clamping block; 6. Clamping gear; 7. Clamping rack; 8. Clamping plate; 9. Clamping rod; 10. Clamping base plate; 11. U-shaped ring; 12. Lowering square tube; 13. L-shaped column; 14. Linkage horizontal plate; 15. Lowering square column; 16. Linkage U rod; 17. Positioning round rod; 18. Positioning base; 19. Rectangular square groove; 20. Rectangular oblique rod; 21. Guide block; 22. Pull ring; 23. Linkage round rod; 24. Linkage limit plate; 25. Fitting square plate; 26. Shaping buffer pad; 27. Positioning rack; 28. Linkage spring; 29. Handle; 30. Guide square rod; 31. Guide limit plate; 32. Guide spring; 33. Locking groove; 34. Positioning gear; 35. Positioning shaft; 36. Driving base; 37. Positioning bevel gear; 38. Rotating bevel gear; 39. Rotating threaded shaft; 40. U-shaped base; 41. Rotating U plate; 42. Torque square plate; 43. Limit plate; 44. Limit rod; 45. Limit base; 46. Special-shaped long column; 47. Drive plate; 48. Touch plate; 49. Rubber layer; 50. Distance block; 51. Distance sleeve; 52. Static contact piece; 53. Moving contact piece; 54. Control block; 55. First hinge block; 56. Hinge plate; 57. Second hinge block; 58. Sliding block; 59. Sliding rod; 60. Auxiliary base; 61. Tension spring; 62. Locking inclined groove; 63. Locking inclined block; 64. Locking sleeve; 65. Locking spring; 66. Locking long rod; 67. Locking U plate; 68. Electric telescope; 69. Locking plate; 70. Telescopic L column 70; 71. Support square plate. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0037] Example, by Figures 1 to 10The present invention comprises a mounting square plate 1, on which a plurality of threaded holes 2 are arranged; the threaded holes 2 are connected to the arm body on the handling robot; the mounting square plate 1 is provided with a coupling clamping and moving assembly, which is used to clamp the battery module; the coupling clamping and moving assembly comprises a connecting plate 3 arranged on the mounting square plate 1, and the connecting plate 3 and the mounting square plate 1 are connected by bolts; the connecting plate 3 is provided with a clamping motor 4, and a clamping and moving block 5 is installed on the output end of the clamping motor 4, refer to Figure 2 The clamping block 5 is connected to the clamping groove provided on the clamping gear 6; the clamping gear 6 is meshed and connected with two clamping racks 7, and each clamping rack 7 is symmetrically installed with a set of clamping plates 8 at both ends, such as Figure 3 As shown, each group of clamping and moving plates 8 is commonly connected to a clamping and moving rod 9, and the clamping and moving rod 9 is slidably connected to a clamping and moving base plate 10 provided on the mounting square plate 1.
[0038] A clamping plate 8 and a clamping rack 7 in each group are connected to a U-shaped ring 11, and the U-shaped ring 11 is connected to the lowering square tube 12 through an L-shaped column 13; the lowering square tube 12 is connected to the linkage horizontal plate 14 through a quick distance mechanism; the linkage horizontal plate 14 is symmetrically installed with linkage round rods 23, one end of the linkage round rod 23 is fixedly connected to the linkage limit plate 24, and the other end is fixedly connected to the fitting square plate 25, and the fitting square plate 25 is installed with a shaping buffer pad 26; the fitting square plate 25 and the linkage horizontal plate 14 are symmetrically installed with linkage round rods 23, and the linkage round rods 23 are ... linkage round rods 23 are fixedly connected to the linkage limit plate 24, and the linkage round rods 23 are fixedly connected to the linkage limit plate 24, and the linkage round rods 23 are fixedly connected to the linkage limit plate 24, and the linkage round rods 23 are fixedly connected to the linkage limit plate 24, and the linkage round rods 23 are fixedly connected to the linkage limit plate 24, and the linkage round rods 23 are fixedly connected to A distance warning mechanism is provided between the plates 14; a positioning rack 27 is installed on a fitting square plate 25, and a toothed fitting unit is connected to the positioning rack 27; a linkage spring 28 is sleeved on the linkage round rod 23, one end of the linkage spring 28 is fixedly connected to the linkage limit plate 24, and the other end is fixedly connected to the linkage horizontal plate 14, and a handle 29 is fixedly installed on the linkage horizontal plate 14; a telescopic L column 70 is also installed at the bottom of the fitting square plate 25, one end of the telescopic L column 70 faces the clamping motor 4, and the other end is installed with a supporting square plate 71;
[0039] When the device is in use, the threaded hole 2 on the installation square plate 1 can be used to connect the device to the arm of the handling robot for easy use; when the battery module needs to be transported, the center position of the clamping motor 4 is aligned with the center position of the battery module through the arm of the handling robot, and then the clamping motor 4 is started to drive the clamping gear 6 to rotate through the clamping groove on the output end of the clamping motor 4, and then the two clamping gears 7 are engaged and moved, so that the clamping gears 7 are moved on the clamping base plate 10 through the clamping rod 9, and the two linkage horizontal plates 14 are driven to move toward each other through the U-shaped ring 11, the L-shaped column 13 and the lowering square tube 12, and the fitting square plate 25 is driven to move through the linkage round rod 23 and the linkage spring 28, so that the plastic buffer pad 26 on the fitting square plate 25 contacts the side of the battery module, and the plastic buffer pad 26 has a certain plasticity and has The buffering effect makes the shaped buffer pad 26 in a buffering state. At this time, the linkage horizontal plate 14 continues to be moved, so that the plurality of linkage springs 28 are in a buffering state, so that the surface of the shaped buffer pad 26 is deformed under the action of external force applied by the fitting square plate 25, and the changed shape is the same as the appearance of the clamped battery module, so that the linked clamping and moving assembly can adapt to different types of battery modules, so that the two shaped buffer pads 26 wrap the sides of the battery module, thereby completing the clamping operation of the battery module, and by operating the arm body on the handling robot, the clamped battery module can be carried into the battery box. Due to the different types of battery modules, their appearances are also different. Through the above structure, it is avoided to replace different clamps when carrying different types of battery modules, which reduces the limitations of the device when in use, thereby improving the handling efficiency of the device;
[0040] At the same time, when the bonding square plate 25 has clamped the battery module, the supporting square plate 71 is now located at the bottom of the battery module to support the battery module, thereby preventing the battery module from falling due to lack of support at the bottom during transportation, thereby improving the safety of the battery module during transportation; at the same time, the supporting square plate 71 is installed on the bonding square plate 25 by a telescopic L-pillar 70, so that the supporting square plate 71 is telescopic both horizontally and vertically, so that when transporting battery modules of different sizes, the supporting square plate 71 can always be located below the battery module for support, and the supporting square plate 71 can also always be in contact with the bottom of the battery module to avoid the dislocation of battery modules of different sizes during transportation due to the lack of contact between the two, thereby reducing the limitations of the device during transportation and further improving the transportation effect of the device.
[0041] refer to Figure 4The agile distance mechanism of this embodiment includes a lowering square column 15 slidably connected to the lowering square tube 12, and the lowering square column 15 is fixedly connected to the linkage horizontal plate 14 through a linkage U rod 16; the linkage U rod 16 is symmetrically mounted with a positioning round rod 17, and the positioning round rod 17 is slidably connected to a positioning base 18 provided on the lowering square tube 12; the lowering square tube 12 is provided with a rectangular square groove 19, and the rectangular square groove 19 is slidably connected to a rectangular oblique rod 20, and a locking self-setting unit is provided on one end of the rectangular oblique rod 20, and the other end of the rectangular oblique rod 20 is provided with a locking self-setting unit. A guide block 21 is fixedly installed on the end, and a pull ring 22 is fixedly installed on the guide block 21; the guide block 21 is slidably connected with the guide square rod 30, one end of the guide square rod 30 is fixedly connected with the lowering square tube 12, and the other end is fixedly connected with the guide limit plate 31; a guide spring 32 is sleeved on the guide square rod 30, one end of the guide spring 32 is fixedly connected with the guide limit plate 31, and the other end is fixedly connected with the guide block 21; the rectangular oblique rod 20 is connected with a plurality of locking grooves 33 provided on the lowering square column 15;
[0042] Due to different production lines or different environmental factors, the height positions of the battery modules are also different. The operator releases the limit setting of the quick-motion distance mechanism in this embodiment by operating the locking self-setting unit, and then pulls the pull ring 22 outward to make the guide block 21 move to the upper limit position of the guide square rod 30, so that the guide spring 32 is in a buffering state, so that the rectangular inclined rod 20 on the guide block 21 is no longer connected to the locking groove 33 and the rectangular square groove 19, thereby releasing the limit setting of the lowering square column 15, and then pulls the handle 29 upward to make the linkage U rod 16 on the linkage horizontal plate 14 move to the upper limit position of the positioning base 18 through the symmetrically arranged positioning round rod 17, thereby improving the stability of the linkage horizontal plate 14 when moving, so that the lowering square column 15 on the linkage horizontal plate 14 can move to the upper limit position of the lowering square tube 12, and then the fitting square plate 25 and the shaping buffer pad 2 on the linkage horizontal plate 14 6 and other parts move together, so that the height of the fitting square plate 25 can be adjusted, and the distance between the device and the battery module is not too large when used in production lines with different heights, which makes it difficult to carry the battery module, thereby reducing the limitations of the device when in use, so that the shaping buffer pad 26 on the fitting square plate 25 can be clamped at different heights of the battery module, and the contact surface between the shaping buffer pad 26 and the battery module is not too small, resulting in an unstable battery module falling during transportation, thereby increasing the practicality of the device; when the operator adjusts the height of the fitting square plate 25 according to the height of the production line and the battery module, the pull ring 22 is released, and the rectangular diagonal rod 20 is reset by the reset of the guide spring 32, so that the rectangular diagonal rod 20 passes through the rectangular square groove 19 and is connected to any locking groove 33 on the lowering square column 15, thereby limiting the fitting square plate 25 on the lowering square column 15 at the current height, thereby improving the handling efficiency of the device.
[0043] refer to Figure 5 and Figure 6 The toothed unit of this embodiment includes a positioning gear 34 meshing with the positioning rack 27, a positioning shaft 35 is installed on the positioning gear 34, one end of the positioning shaft 35 is connected to the driving base 36 provided on the linkage horizontal plate 14, and the other end is connected to the positioning bevel gear 37. The positioning bevel gear 37 is meshed and connected to two rotating bevel gears 38. The rotating bevel gear 38 is set at one end of the rotating threaded shaft 39. The plurality of rotating threaded shafts 39 are connected to the U-shaped base 40 for transmission. The U-shaped base 40 and the linkage horizontal plate 14 are connected by a screw thread. The rotating threaded shaft 39 is fixedly connected with a plurality of rotating U-plates 41; a torque square plate 42 is threadedly installed on the rotating threaded shaft 39, a limit plate 43 is installed on one side of the torque square plate 42, a limit rod 44 is installed on the limit plate 43, and the limit rod 44 is slidably connected with a limit base 45 provided on the U-shaped base 40; a special-shaped long column 46 is installed on the other side of the torque square plate 42, and the special-shaped long column 46 is connected with a driving plate 47, and the driving plate 47 is connected with a touch plate 48 through a slow energy absorption component; a rubber layer 49 is provided on the touch plate 48;
[0044] When the shaped buffer pad 26 on the fitting square plate 25 is fitted to the side of the battery module through the coupling clamping assembly, the linkage horizontal plate 14 continues to be moved, so that the positioning gear 34 meshes with the positioning rack 27 and rotates, and then the positioning bevel gear 37 on the positioning shaft 35 starts to rotate and meshes with the two rotating bevel gears 38 to rotate, so that the rotating threaded shaft 39 rotates on the U-shaped base 40, and then drives the threaded torque square plate 42 to move, so that the torque square plate 42 is limited and moved on the limiting base 45 through the limiting rod 44 on the limiting plate 43, so that the two driving plates 47 connected to the two torque square plates 42 move toward each other, so that the two touch plates 48 move toward each other, so that the rubber layer 49 contacts the side of the battery module, which increases the friction when the touch plate 48 contacts the battery module, thereby clamping the other two sides of the battery module, and assisting the use of the coupling clamping assembly to avoid slipping or shaking when carrying the battery module, thereby improving the stability of the battery module when being carried.
[0045] refer to Figure 5 and Figure 7 The distance warning mechanism of this embodiment includes a distance block 50 arranged on the linkage horizontal plate 14, the distance block 50 is connected to the distance sleeve 51 provided on the fitting square plate 25, a static contact piece 52 is provided in the distance sleeve 51, and the static contact piece 52 is connected with the dynamic contact piece 53 provided on the distance block 50; the contact between the static contact piece 52 and the dynamic contact piece 53 is connected to the control block 54 provided on the installation square plate 1, and an alarm unit is provided in the control block 54;
[0046] When the fitting square plate 25 has contacted the side of the battery module, the linkage horizontal plate 14 is continuously pushed, so that the linkage horizontal plate 14 moves within the upper limit position of the linkage round rod 23, and then the distance block 50 on the linkage horizontal plate 14 gradually enters into the distance sleeve 51 provided on the fitting square plate 25, so that the static contact piece 52 contacts the moving contact piece 53, thereby sending a signal to the control block 54, and the control block 54 sends an interrupt signal to the clamping motor 4, so that the clamping motor 4 stops working, so as to avoid the damage to the battery module caused by excessive force when the coupling clamping assembly is used, so that the device can The operator can decide to terminate the operation according to the different lengths of the battery modules, which reduces the workload of the operator and eliminates the need for the operator to keep an eye on the use of the device. The device can provide the same clamping force to the battery modules due to the different lengths of the battery modules, thus avoiding damage to the battery modules due to poor control of the force when clamping and transporting the battery modules of different lengths, thereby improving the transportation efficiency. At the same time, when a signal is sent to stop the clamping motor 4, a signal is synchronously sent to the alarm unit to sound an alarm to alert the operator.
[0047] refer to Figure 8 The slow energy absorption component of this embodiment includes two first hinge blocks 55 symmetrically arranged on the touch plate 48, each first hinge block 55 is connected to a second hinge block 57 through a hinge plate 56, and a slider 58 is installed on each second hinge block 57. A plurality of sliders 58 are slidably connected to a slide bar 59, and both ends of the slide bar 59 are connected to an auxiliary base 60 provided on the driving plate 47; a tension spring 61 is sleeved on the slide bar 59, one end of the tension spring 61 is fixedly connected to the auxiliary base 60, and the other end is fixedly connected to the slider 58; a locking device is provided on one of the second hinge blocks 57;
[0048] When the touch plate 48 is attached to the side of the battery module, the drive plate 47 continues to be moved, and the two sliders 58 move opposite to each other on the slide rod 59 through the first hinge block 55, the hinge plate 56 and the second hinge block 57, and the tension spring 61 is in a buffering state, thereby providing a buffering force that can absorb the impact force caused by the shaking of the battery module during transportation, thereby improving the stability of the battery module during transportation. Since the lengths and widths of different types of battery modules are also different, the touch plate 48 is prevented from contacting the side of the battery module too early to affect the normal operation of the device, thereby reducing the limitations of the device during use.
[0049] refer to Fig. 9The locking unit of this embodiment includes a locking inclined groove 62 provided on the rectangular inclined rod 20, the locking inclined groove 62 is connected with the locking inclined block 63, the locking inclined block 63 is slidably connected with the locking sleeve 64 provided on the lowering square tube 12, and the inner bottom surface of the locking sleeve 64 is connected with the locking inclined block 63 through a locking spring 65;
[0050] When the height of the linkage horizontal plate 14 needs to be adjusted, the locking bevel 63 can only be pulled downward to limit the movement of the locking sleeve 64, and the locking spring 65 is in a buffering state, so that the locking bevel 63 is no longer connected to the locking bevel groove 62, and the limiting setting of the rectangular oblique rod 20 is released, so that the agile distance mechanism can normally adjust the height of the linkage horizontal plate 14; when the adjustment is completed, the inclined surface on the reset rectangular oblique rod 20 contacts the inclined surface on the locking bevel 63, so that the locking bevel 63 moves in the locking sleeve 64, and the locking spring 65 is in a buffering state. When the locking bevel 63 contacts the locking bevel groove 62, the locking bevel 63 is reset and moved into the locking bevel groove 62 by the reset of the locking spring 65, thereby limiting the rectangular oblique rod 20, so that the right-angled surface of the rectangular oblique rod 20 is connected with the corresponding right-angled surface on the locking bevel groove 62, avoiding the rectangular oblique rod 20 from moving due to non-human factors, and improving the stability of the connecting clamping and moving assembly when in use.
[0051] refer to Fig.10 The locking device of this embodiment includes a locking rod 66 arranged on the second hinge block 57, and a plurality of locking rods 66 are connected to a locking U-plate 67. An electric retractor 68 is symmetrically arranged on the locking U-plate 67. A locking plate 69 is installed on the output end of the electric retractor 68. The plurality of locking plates 69 are connected to the mounting square plate 1 in cooperation with each other; the electric retractor 68 is connected to the control block 54 in cooperation with each other;
[0052] When the two second hinge blocks 57 move away from each other, one of the second hinge blocks 57 moves toward the mounting square plate 1, thereby driving the locking U plate 67 to approach the mounting square plate 1, indicating that the toothed unit and the coupling clamping assembly have moved into place, and then a start signal is sent to a number of electric telescoping devices 68 through the control block 54 to move the locking plates 69 on their output ends, so that the two locking plates 69 move toward each other, thereby connecting with the mounting square plate 1 and clamping the mounting square plate 1, thereby limiting the drive plate 47 on the toothed unit to the current position, thereby avoiding large shaking during the transportation of the battery module, which drives the drive plate 47 to move and causes the battery module to fall, thereby improving the stability of the device in transporting the battery module.
[0053] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A battery module handling fixture in production line production, characterized by: It comprises a mounting square plate (1), wherein the mounting square plate (1) is provided with a plurality of threaded holes (2); the threaded holes (2) are connected to an arm body on a handling robot; The installation square plate (1) is provided with a coupling clamping and moving assembly, and the coupling clamping and moving assembly is used to clamp and install the battery module; The coupled clamping and moving assembly comprises a connecting plate (3) arranged on the mounting square plate (1), the connecting plate (3) and the mounting square plate (1) being connected by bolts; a clamping motor (4) is arranged on the connecting plate (3), a clamping and moving block (5) is installed on the output end of the clamping and moving motor (4), the clamping and moving block (5) is connected to a clamping and moving groove provided on a clamping and moving gear (6); the clamping and moving gear (6) is meshed and connected with two clamping and moving racks (7), and the two ends of the clamping and moving racks (7) are symmetrical. A clamping plate (8) is installed, the clamping plate (8) is connected to a clamping rod (9), and the clamping rod (9) is slidably connected to a clamping base plate (10) provided on the installation square plate (1); the clamping plate (8) and the clamping rack (7) are connected to a U-shaped ring (11), and the U-shaped ring (11) is connected to a lowering square tube (12) via an L-shaped column (13); the lowering square tube (12) is connected to a linkage horizontal plate (14) via a quick-action distance mechanism; The linkage horizontal plate (14) is symmetrically provided with linkage round rods (23), one end of which is fixedly connected to the linkage limit plate (24), and the other end of which is fixedly connected to the fitting square plate (25), and a shaping buffer pad (26) is installed on the fitting square plate (25); a distance warning mechanism is provided between the fitting square plate (25) and the linkage horizontal plate (14); a positioning rack (27) is installed on the fitting square plate (25), and a positioning rack (27) is connected to the positioning rack (27). There is a toothed contact unit; a linkage spring (28) is sleeved on the linkage round rod (23), one end of the linkage spring (28) is fixedly connected to the linkage limit plate (24), and the other end is fixedly connected to the linkage horizontal plate (14), and a handle (29) is fixedly installed on the linkage horizontal plate (14); a telescopic L column (70) is also installed at the bottom of the contact square plate (25), one end of the telescopic L column (70) faces the clamping motor (4), and the other end is installed with a supporting square plate (71).
2. A battery module handling jig in production line production according to claim 1, characterized in that: The quick-action distance mechanism comprises a lowering square column (15) slidably connected to the lowering square tube (12); the lowering square column (15) is fixedly connected to the linkage horizontal plate (14) via a linkage U rod (16); a positioning round rod (17) is symmetrically mounted on the linkage U rod (16); the positioning round rod (17) is slidably connected to a positioning base (18) provided on the lowering square tube (12); a rectangular square groove (19) is provided on the lowering square tube (12); the rectangular square groove (19) is slidably connected to a rectangular oblique rod (20); a locking self-positioning unit is provided on one end of the rectangular oblique rod (20); a guide block (21) is fixedly mounted on the other end; a pull ring (22) is fixedly mounted on the guide block (21).
3. A battery module handling jig in production line production according to claim 2, characterized in that: The guide block (21) is slidably connected to the guide square rod (30); one end of the guide square rod (30) is fixedly connected to the lowering square tube (12), and the other end is fixedly connected to the guide limit plate (31); a guide spring (32) is sleeved on the guide square rod (30); one end of the guide spring (32) is fixedly connected to the guide limit plate (31), and the other end is fixedly connected to the guide block (21); the rectangular oblique rod (20) is connected to a plurality of locking grooves (33) provided on the lowering square column (15).
4. The battery module handling jig in production line production according to claim 1 is characterized by: The toothed unit comprises a positioning gear (34) meshingly connected with the positioning rack (27); a positioning shaft (35) is mounted on the positioning gear (34); one end of the positioning shaft (35) is transmission-connected with a driving base (36) provided on the linkage horizontal plate (14); the other end is connected with a positioning bevel gear (37); the positioning bevel gear (37) is meshingly connected with two rotating bevel gears (38); a rotating threaded shaft (39) is mounted on the rotating bevel gear (38); a plurality of rotating threaded shafts (39) are transmission-connected with a U-shaped base (40); the U-shaped base (40) and the linkage horizontal plate (14) are fixedly connected via a plurality of rotating U plates (41).
5. The battery module handling jig in production line production according to claim 4 is characterized by: A torque square plate (42) is threadedly mounted on the rotating threaded shaft (39); a limit plate (43) is mounted on one side of the torque square plate (42); a limit rod (44) is mounted on the limit plate (43); the limit rod (44) is slidably connected to a limit base (45) provided on the U-shaped base (40); a special-shaped long column (46) is mounted on the other side of the torque square plate (42); the special-shaped long column (46) is connected to a driving plate (47); the driving plate (47) and a touch plate (48) are connected via a slow energy absorption component; a rubber layer (49) is provided on the touch plate (48).
6. The battery module handling jig in production line production according to claim 1, characterized in that: The distance warning mechanism comprises a distance block (50) arranged on the linkage horizontal plate (14); the distance block (50) is connected to a distance sleeve (51) arranged on the fitting square plate (25); a static contact piece (52) is arranged in the distance sleeve (51); the static contact piece (52) is connected to a moving contact piece (53) arranged on the distance block (50); the contact between the static contact piece (52) and the moving contact piece (53) is connected to a control block (54) arranged on the mounting square plate (1); and an alarm unit is arranged in the control block (54).
7. The battery module handling jig in production line production according to claim 5, characterized in that: The slow energy absorption component comprises a first hinge block (55) symmetrically arranged on the touch plate (48), the first hinge block (55) being connected to the second hinge block (57) via a hinge plate (56), a slider (58) being installed on the second hinge block (57), a plurality of sliders (58) being slidably connected to a slide rod (59), both ends of the slide rod (59) being connected to an auxiliary base (60) arranged on the drive plate (47); a tension spring (61) being sleeved on the slide rod (59), one end of the tension spring (61) being fixedly connected to the auxiliary base (60), and the other end being fixedly connected to the slide rod (58); a locking latch being arranged on the second hinge block (57).
8. The battery module handling jig in production line production according to claim 2, characterized in that: The self-locking unit comprises a locking inclined groove (62) arranged on the rectangular inclined rod (20), the locking inclined groove (62) is connected to a locking inclined block (63) in a cooperative manner, the locking inclined block (63) is slidably connected to a locking sleeve (64) arranged on the lowering square tube (12), and the inner bottom surface of the locking sleeve (64) and the locking inclined block (63) are connected via a locking spring (65).
9. The battery module handling jig in production line production according to claim 7, characterized in that: The locking device comprises a locking long rod (66) arranged on the second hinge block (57); a plurality of locking long rods (66) are commonly connected to a locking U-plate (67); an electric retractor (68) is symmetrically arranged on the locking U-plate (67); a locking plate (69) is installed on the output end of the electric retractor (68); and a plurality of locking plates (69) are cooperatively connected to the mounting square plate (1); and the electric retractor (68) is cooperatively connected to the control block (54).
Citation Information
Patent Citations
Automatic carrying gripper compatible with various battery modules
CN118270527A
Flexible carrying clamp for battery module
CN219278783U
Lithium battery cell module carrying clamping jaw
CN221987541U
Battery module carrying gripper
CN222539838U