Waste collecting device for polyester gray fabric processing
By designing a waste collection device for processing polyester grey cloth, using components such as conveying devices and electric linear guides, the classification and efficient collection of waste is achieved, and the problem of existing devices being unable to be classified and processed and low space utilization is improved, and practicality is improved.
Patent Information
- Application Number
- CN202510167263.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-15
- Publication Date
- 2025-05-02
AI Technical Summary
The existing waste collection device cannot be classified and processed and collected according to the potential value of the waste, and the space utilization rate of the collection box is low, so it cannot be extruded and discharged, which reduces the practicality of use.
A waste collection device for processing polyester grey cloth is designed, including a conveying device, an electric linear guide rail, an electric rotating seat, an electric robot arm, an electric clamping claw and a dust-reducing collection mechanism. Through the combination of these components, the classification and efficient collection of waste can be achieved.
The classification, treatment and collection of waste materials is realized, the utilization rate of collection space is improved, the ability to extrude and discharge materials is enhanced, and the practicality of the device is enhanced.
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Figure CN119911718A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field related to polyester grey cloth processing, in particular to a waste collection device for polyester grey cloth processing. Background Art
[0002] Polyester grey fabric is a processable fabric made of polyester composite yarn. Polyester fiber has good structural strength and shape retention. Taking advantage of the characteristics of polyester fiber, polyester grey fabric is often used to make various home textiles. During the production process of polyester grey fabric, due to problems with the production process, the edges of the polyester grey fabric are prone to burring or derailment, so trimming is required to make the edges of the polyester grey fabric neat. In the process of trimming, a lot of waste is likely to be generated. In order to save costs, it is usually necessary to use a collection device to collect the waste generated during the processing of polyester grey fabric so that the waste can be reused later.
[0003] When the existing waste collection device is in use, it can only store the waste by setting up the waste collection box, but cannot classify and collect the waste according to the potential value of the waste. Secondly, there are a lot of gaps between the waste collected in the waste collection box, which makes the waste collection space utilization rate of the waste collection box low, and it is impossible to squeeze the waste out, which reduces the practicality of use. In view of the above problems, it is necessary to improve the existing equipment. Summary of the invention
[0004] The object of the present invention is to provide a waste collection device for processing polyester grey cloth, so as to solve the problem that the existing waste collection device proposed in the above background technology can only store waste by setting up a waste collection box when in use, and cannot classify and collect the waste according to the potential value of the waste; secondly, there are a lot of gaps between the waste collected in the waste collection box, which makes the waste collection space utilization rate of the waste collection box low, and cannot squeeze out the waste, thereby reducing the practicality of use.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a waste collection device for polyester grey cloth processing, comprising a conveying device,
[0006] The lower end of one side of the conveying device is connected to one side of the upper end of the mobile frame, and the lower end of the other side of the conveying device is connected to one side of the upper end of the collection box, and at the same time, an electric linear guide is installed on the other side of the upper end of the mobile frame, and an electric rotating seat and a dust collection mechanism are respectively arranged on both sides of the upper end of the electric linear guide, and an electric mechanical arm is installed on the upper end of the electric rotating seat, and an electric clamping claw is installed on the output end of the electric mechanical arm, and the dust collection mechanism includes a dust reduction component and a dust suction component, which is used for dust reduction and collection of dust and smaller waste generated during trimming;
[0007] A discharge port is provided at the upper end of the collecting box near the conveying device, and a guide plate is obliquely arranged below the discharge port, a first push plate is arranged below the guide plate, and the first push plate is connected to the collecting box near the collecting box through a plurality of first electric cylinders, a second push plate is arranged below the upper end of the collecting box away from the conveying device, and the upper end of the second push plate is connected to the collecting box through a plurality of second electric cylinders, and a collecting chamber is arranged between the second push plate and the first push plate, and a vacuum pump is installed on the front side of the collecting box corresponding to the position of the collecting chamber.
[0008] Preferably, the lower end of one side of the mobile frame is connected to the lower end of one side of the collection box through multiple connecting rods, and the two ends of the connecting rods are threadedly connected to the mobile frame and the collection box. At the same time, self-locking rollers are provided on both sides of the bottom of the lower end of the mobile frame and the collection box.
[0009] Preferably, the collecting box is provided with a discharge port on the side away from the movable frame, and a protective mechanism is arranged on the outside of the discharge port. The protective mechanism includes a protective plate, two of which are symmetrically arranged, and movable frames are symmetrically arranged on the upper and lower ends of the two protective plates. At the same time, the movable frames symmetrically arranged on the upper and lower ends are respectively slidably connected to the corresponding limit slide seats.
[0010] Preferably, the movable frame arranged at the upper end is connected to the driving assembly, and the driving assembly includes a driving gear, a movable rack and a connecting plate. The driving gear is connected to the collection box through a driving motor, and the upper and lower ends of the driving gear are respectively meshed and connected with movable racks. At the same time, one end of the movable rack arranged at the upper end is connected to the upper end of the movable frame arranged on one side through a connecting plate, and one end of the movable rack arranged at the lower end is connected to the upper end of the movable frame arranged on the other side through a connecting plate.
[0011] Preferably, the two movable racks and the corresponding movable frames are horizontally staggered in an upper and lower direction, and the two protective plates are magnetically connected via a magnetic strip.
[0012] Preferably, the electric clamping claw forms a movable structure with the mobile frame through an electric mechanical arm and an electric linear guide rail, and the electric clamping claw forms a rotating structure with the mobile frame through an electric mechanical arm.
[0013] Preferably, the dust reduction component includes a water tank, a suction pump is provided at the upper end of the water tank, and the suction pump is connected to the atomizing nozzle through an infusion tube passing through the fixed seat, and the top of the atomizing nozzle is connected to the fixed seat through a fixed horizontal plate, and the lower end of the fixed seat is connected to one side of the conveying device through an electric telescopic rod.
[0014] Preferably, the dust suction assembly includes a dust suction head, which is connected to the lower end of the fixed horizontal plate close to the fixed seat through a fixed vertical plate, and the dust suction head is connected to the dust suction pump through a conveying pipe that penetrates the fixed vertical plate, and the dust suction pump is installed on one side of the limit frame. The limit frame is set on the mobile frame, and the limit frame is slidably connected to a storage box inside.
[0015] Preferably, sensors are provided inside the second push plate and the first push plate on one side close to the collecting chamber.
[0016] Compared with the prior art, the invention has the following beneficial effects: the waste collection device for polyester grey cloth processing is
[0017] (1) In order to solve the problem that the existing waste collection device can only collect waste by setting up a waste collection box when in use, but cannot classify and process the waste according to its potential value, the present application is provided with a conveying device, an electric linear guide, an electric rotating seat, an electric mechanical arm, an electric clamping claw and a dust collection mechanism. The electric linear guide, the electric rotating seat, the electric mechanical arm and the electric clamping claw are used together to facilitate the adjustment of the position of the electric clamping claw, pick up larger waste, and place it on the conveying device for conveying. The dust collection mechanism facilitates the dust reduction treatment of dust generated during trimming, and at the same time, the smaller waste is separately conveyed and collected, so that the waste can be classified and processed and collected;
[0018] (2) In order to solve the problem that when the existing waste collection device is in use, there are large gaps between the waste collected in the waste collection box, which makes the waste collection box have low utilization rate of the waste collection space and cannot squeeze the waste, thereby reducing the practicality of use, the present application is provided with a vacuum pump, a first push plate, a first electric cylinder, a second push plate and a second electric cylinder. The first electric cylinder pushes the first push plate to move, so as to facilitate the limitation of the range of the collection chamber. Then, the second electric cylinder is started to push the second push plate downward to squeeze the waste. At the same time, the vacuum pump sucks and discharges the gas inside the collection chamber, thereby improving the utilization rate of the collection space of the collection chamber. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front view structural schematic diagram of the present invention;
[0020] Figure 2 It is a right view structural schematic diagram of the present invention;
[0021] Figure 3 For the present invention Figure 2 The enlarged structural diagram at A in the middle;
[0022] Figure 4 It is a side view structural schematic diagram of the protection mechanism of the present invention;
[0023] Figure 5 This is a schematic diagram of the cross-sectional structure of the collection box of the present invention;
[0024] Figure 6 It is a left-side structural schematic diagram of the present invention.
[0025] In the figure: 1, mobile frame; 2, conveying device; 3, collecting box; 301, feeding port; 302, guide plate; 303, discharge port; 4, connecting rod; 5, self-locking roller; 6, electric linear guide; 7, electric rotating seat; 8, electric mechanical arm; 9, electric clamping claw; 10, water storage tank; 11, suction pump; 12, infusion tube; 13, fixed seat; 14, atomizing nozzle; 15, fixed horizontal plate; 16, electric telescopic rod; 17 , vacuum head; 18, fixed vertical plate; 19, delivery pipe; 20, vacuum pump; 21, limit frame; 22, storage box; 23, vacuum pump; 24, protection mechanism; 2401, protection plate; 2402, moving frame; 2403, limit slide; 2404, driving gear; 2405, moving rack; 2406, connecting plate; 25, first push plate; 26, first electric cylinder; 27, second push plate; 28, second electric cylinder. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] See also Figure 1-6 The present invention provides a technical solution: a waste collection device for polyester grey fabric processing, according to Figure 1 , Figure 2 and Figure 6As shown, the lower end of one side of the conveying device 2 is connected to one side of the upper end of the mobile frame 1, and the lower end of the other side of the conveying device 2 is connected to one side of the upper end of the collecting box 3. The conveying device 2 is a belt conveyor, which is convenient for continuing to convey and collect the larger waste materials that can be used. The lower end of one side of the mobile frame 1 is connected to the lower end of one side of the collecting box 3 through multiple connecting rods 4, and the two ends of the connecting rods 4 are threadedly connected to the mobile frame 1 and the collecting box 3, which improves the stability of the connection between the mobile frame 1 and the collecting box 3, and facilitates the replacement of the connecting rods 4 according to the length of the conveying device 2, thereby improving the practicality of use. At the same time, self-locking rollers 5 are provided on both sides of the bottom of the lower ends of the mobile frame 1 and the collecting box 3, which is convenient for The device moves as a whole, and an electric linear guide 6 is installed on the other side of the upper end of the mobile frame 1. Electric rotating seats 7 and dust collection mechanisms are respectively arranged on both sides of the upper end of the electric linear guide 6. The electric rotating seat 7 is the existing technology, and an electric mechanical arm 8 is installed on the upper end of the electric rotating seat 7. At the same time, an electric clamping claw 9 is installed on the output end of the electric mechanical arm 8. The electric clamping claw 9 forms a moving structure with the mobile frame 1 through the electric mechanical arm 8 and the electric linear guide 6, which is convenient for adjusting the gripping position of the electric clamping claw 9. The electric clamping claw 9 forms a rotating structure with the mobile frame 1 through the electric mechanical arm 8, which is convenient for conveying the gripped larger waste to the upper end of the conveying device 2 for conveying.
[0028] according to Figure 1 , Figure 2 , Figure 3 and Figure 6 As shown, the dust collection mechanism includes a dust reduction component and a dust suction component, which are used to collect the dust and smaller waste generated during trimming.
[0029] Specifically, the dust reduction component includes a water tank 10, and a suction pump 11 is arranged on the upper end of the water tank 10. The suction pump 11 passes through the fixed seat 13 and is connected to the atomizing nozzle 14 through an infusion tube 12. At the same time, the top of the atomizing nozzle 14 is connected to the fixed seat 13 through a fixed horizontal plate 15, and the lower end of the fixed seat 13 is connected to one side of the conveying device 2 through an electric telescopic rod 16, so as to facilitate the adjustment of the position of the atomizing nozzle 14 according to the height of the trimming, thereby further improving the dust reduction effect.
[0030] Specifically, the dust collection assembly includes a dust collection head 17, which is connected to the lower end of the fixed horizontal plate 15 near the fixed seat 13 through a fixed vertical plate 18, and the dust collection head 17 is connected to a dust collection pump 20 through a conveying pipe 19 that penetrates the fixed vertical plate 18. At the same time, the dust collection pump 20 is installed on one side of a limit frame 21. The limit frame 21 is set on the mobile frame 1, and the limit frame 21 is internally slidably linked with a storage box 22 to facilitate the collection of dust and smaller waste.
[0031] according to Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 As shown, a feeding port 301 is provided at the upper end of the collecting box 3 near the conveying device 2, and a guide plate 302 is obliquely provided below the feeding port 301 to facilitate the guiding and feeding of larger waste materials. A first push plate 25 is provided below the guide plate 302, and the first push plate 25 is connected to the collecting box 3 through a plurality of first electric cylinders 26 on the side close to the collecting box 3. A second push plate 27 is provided below the upper end of the collecting box 3 away from the conveying device 2, and the upper end of the second push plate 27 is connected to the collecting box 3 through a plurality of second electric cylinders 28. At the same time, a push plate 25 is provided between the second push plate 27 and the first push plate 25. The collecting chamber, the second push plate 27 and the first push plate 25 are both provided with sensors inside the side close to the collecting chamber. The sensors are prior art, and the sensor model is GP2Y0E03, which is convenient for sensing the waste collected inside the collecting chamber. When the internal space of the collecting chamber is used up, it is convenient for automatically discharging the waste. A vacuum pump 23 is installed on the front side of the collecting box 3 corresponding to the position of the collecting chamber. The vacuum pump 23 is prior art, and the model of the vacuum pump 23 is FY-1H, which is convenient for sucking and discharging the air between larger wastes during extrusion, so that the internal space of the collecting chamber is fully utilized.
[0032] Further description, a discharge port 303 is provided on the side of the collection box 3 away from the movable frame 1, and a protective mechanism 24 is arranged on the outer side of the discharge port 303, and the protective mechanism 24 includes a protective plate 2401, two protective plates 2401 are symmetrically arranged, and a movable frame 2402 is symmetrically arranged on the upper and lower ends of the two protective plates 2401, and the movable frames 2402 symmetrically arranged on the upper and lower ends are respectively slidably connected with the corresponding limit slides 2403, and the movable frame 2402 arranged on the upper end is connected to the driving component, and the driving component includes a driving gear 2404, a movable rack 2405 and a connecting plate 2406, and the driving gear 2404 is connected to the collection box 3 through a driving motor, and the driving gear The upper and lower ends of 2404 are respectively meshed and connected with a moving rack 2405. At the same time, one end of the moving rack 2405 arranged at the upper end is connected to the upper end of the moving frame 2402 arranged on one side through a connecting plate 2406, and one end of the moving rack 2405 arranged at the lower end is connected to the upper end of the moving frame 2402 arranged on the other side through a connecting plate 2406. When in use, the driving motor drives the driving gear 2404 to rotate, so that the moving rack 2405 moves relatively parallel, so that the connecting plate 2406 connected to the moving rack 2405 drives the correspondingly connected moving frame 2402 to slide on the limiting slide 2403, and separates the protective plate 2401, so as to facilitate the discharge of waste through the discharge port 303.
[0033] To further explain, the two moving racks 2405 and the corresponding moving frames 2402 are horizontally offset up and down, and the two protective plates 2401 are magnetically connected by a magnetic strip to improve the sealing of the protection.
[0034] When in use, the device is moved to the side of the trimming machine through the self-locking roller 5, and then the electric telescopic rod 16 is started, and the fixed seat 13 is driven to move by the electric telescopic rod 16, so that the atomizing nozzle 14 is located above the trimming position, and the dust suction head 17 is located outside the trimming position, and then the conveying device 2, the electric linear guide 6, the electric rotating seat 7, the electric mechanical arm 8, the electric clamping claw 9, the suction pump 11 and the dust suction pump 20 are started, and the liquid inside the water storage tank 10 is transported to the atomizing nozzle 14 through the infusion tube 12 through the suction pump 11 to be sprayed out, so as to reduce the dust generated by the trimming, and at the same time, the electric linear guide 6 drives the electric rotating seat 7, the electric mechanical arm 8 and the electric clamping claw 9 to move as a whole, so that the electric mechanical arm 8 drives the electric clamping claw 9 to pick up larger waste, and then, driven by the electric rotating seat 7, the electric clamping claw 9 drives the larger waste to rotate, and the larger waste is located at the conveying position. The material is discharged from the top of the conveying device 2, and the dust pump 20 generates an airflow, so that dust and smaller waste enter the storage box 22 through the dust head 17 and the conveying pipe 19 for storage, and the larger waste is transported to the collection box 3 through the conveying device 2, and is collected in the collection chamber through the discharge port 301 and the guide plate 302. When the sensor arranged on the second push plate 27 senses the waste, the second electric cylinder 28 is started to push the second push plate 27 to move downward, and the vacuum pump 23 is started to suck and discharge the gas while squeezing the waste, so that the waste is squeezed together to reduce the occupied space. After repeated operations, when the collection chamber can no longer store, the sensor arranged on the first push plate 25 senses the waste, and the drive component opens the protective plate 2401 to expose the discharge port 303, and then the first electric cylinder 26 is started to push the first push plate 25 to move, so that the waste is discharged through the discharge port 303.
[0035] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.
[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A waste collection device for polyester grey fabric processing, comprising a conveying device (2), characterized in that: The lower end of one side of the conveying device (2) is connected to one side of the upper end of the mobile frame (1), and the lower end of the other side of the conveying device (2) is connected to one side of the upper end of the collection box (3). At the same time, an electric linear guide rail (6) is installed on the other side of the upper end of the mobile frame (1). An electric rotating seat (7) and a dust collection mechanism are respectively arranged on both sides of the upper end of the electric linear guide rail (6). An electric mechanical arm (8) is installed on the upper end of the electric rotating seat (7). At the same time, an electric clamping claw (9) is installed on the output end of the electric mechanical arm (8). The dust collection mechanism includes a dust reduction component and a dust suction component, which are used for dust reduction and collection of dust and smaller waste generated during trimming. A discharge port (301) is provided at the upper end of the collecting box (3) near the conveying device (2), and a guide plate (302) is obliquely arranged below the discharge port (301); a first push plate (25) is arranged below the guide plate (302), and the first push plate (25) is connected to the collecting box (3) through a plurality of first electric cylinders (26) on the side close to the collecting box (3); a second push plate (27) is arranged below the upper end of the collecting box (3) away from the conveying device (2), and the upper end of the second push plate (27) is connected to the collecting box (3) through a plurality of second electric cylinders (28); a collecting chamber is arranged between the second push plate (27) and the first push plate (25), and a vacuum pump (23) is installed on the front side of the collecting box (3) corresponding to the position of the collecting chamber.
2. The waste collection device for polyester grey fabric processing according to claim 1, characterized in that: The lower end of one side of the mobile frame (1) is connected to the lower end of one side of the collection box (3) via a plurality of connecting rods (4), and both ends of the connecting rods (4) are threadedly connected to the mobile frame (1) and the collection box (3), and self-locking rollers (5) are provided on both sides of the bottom of the lower ends of the mobile frame (1) and the collection box (3).
3. The waste collection device for polyester grey fabric processing according to claim 1, characterized in that: The collecting box (3) is provided with a discharge port (303) on one side away from the movable frame (1), and a protective mechanism (24) is arranged outside the discharge port (303). The protective mechanism (24) includes a protective plate (2401), two protective plates (2401) are symmetrically arranged, and movable frames (2402) are symmetrically arranged at the upper and lower ends of the two protective plates (2401), and the movable frames (2402) symmetrically arranged at the upper and lower ends are respectively slidably connected to correspondingly arranged limit slides (2403).
4. The waste collection device for polyester grey fabric processing as claimed in claim 3, characterized in that: The movable frame (2402) arranged at the upper end is connected to a driving component, and the driving component comprises a driving gear (2404), a movable rack (2405) and a connecting plate (2406); the driving gear (2404) is connected to the collecting box (3) via a driving motor, and the upper and lower ends of the driving gear (2404) are respectively meshedly connected with the movable rack (2405); at the same time, one end of the movable rack (2405) arranged at the upper end is connected to the upper end of the movable frame (2402) arranged at one side via a connecting plate (2406), and one end of the movable rack (2405) arranged at the lower end is connected to the upper end of the movable frame (2402) arranged at the other side via a connecting plate (2406).
5. The waste collection device for polyester grey fabric processing as claimed in claim 4, characterized in that: The two movable racks (2405) and the corresponding movable frames (2402) are arranged to be horizontally staggered up and down, and the two protective plates (2401) are magnetically connected via a magnetic strip.
6. The waste collection device for polyester grey fabric processing according to claim 1, characterized in that: The electric clamping claw (9) forms a movable structure with the movable frame (1) through the electric mechanical arm (8) and the electric linear guide rail (6), and the electric clamping claw (9) forms a rotating structure with the movable frame (1) through the electric mechanical arm (8).
7. The waste collection device for polyester grey fabric processing according to claim 1, characterized in that: The dust reduction component comprises a water storage tank (10), a suction pump (11) is arranged at the upper end of the water storage tank (10), and the suction pump (11) is connected to the atomizing nozzle (14) through a liquid infusion tube (12) penetrating a fixed seat (13), and the top of the atomizing nozzle (14) is connected to the fixed seat (13) through a fixed horizontal plate (15), and the lower end of the fixed seat (13) is connected to one side of the conveying device (2) through an electric telescopic rod (16).
8. The waste collection device for polyester grey fabric processing according to claim 1, characterized in that: The dust collection assembly comprises a dust collection head (17), which is connected to the lower end of the fixed horizontal plate (15) near the fixed seat (13) through a fixed vertical plate (18), and the dust collection head (17) is connected to a dust collection pump (20) through a conveying pipe (19) penetrating the fixed vertical plate (18), and the dust collection pump (20) is installed on one side of a limit frame (21), and the limit frame (21) is arranged on the mobile frame (1), and a storage box (22) is slidably connected inside the limit frame (21).
9. The waste collection device for polyester grey fabric processing according to claim 1, characterized in that: Sensors are provided inside the second push plate (27) and the first push plate (25) on one side close to the collecting chamber.