A winding film device for reverse osmosis membrane processing and its winding film method
By designing a reverse osmosis membrane coiling device with press-connected exhaust parts and one-way shifting units, the winding resistance and wrinkle caused by air between the diaphragm and the water purification network is solved, and a more efficient fit and winding flatness of the diaphragm and the water purification network are achieved.
Patent Information
- Application Number
- CN202510412570.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2045-04-03
AI Technical Summary
During the reverse osmosis membrane rolling process, the presence of air between the diaphragm and the water purification network leads to an increase in winding resistance and wrinkles, affecting the winding flatness.
A rolling membrane device for reverse osmosis membrane processing is designed. Through the pressure connection of exhaust parts and a one-way displacement unit, the air between the diaphragm and the water purification network is discharged using the cylinder, the pressure roller and the locking pin structure, and the fitting degree and winding efficiency of the diaphragm and the water purification network are improved in combination with the alternate feeding parts.
It effectively reduces the winding resistance, prevents wrinkles from occurring during the winding process of the diaphragm and the water purification net, and improves the flatness and efficiency of the rolling film.
Smart Images

Figure CN119911738B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of reverse osmosis membrane processing, and specifically relates to a film winding device for reverse osmosis membrane processing and a film winding method thereof. Background Art
[0002] A reverse osmosis membrane roll is an artificial semi-permeable membrane that filters out impurities such as dissolved salts, colloids, microorganisms, and organic substances in a solution by pressurizing the solution and passing the solution through the reverse osmosis membrane to obtain a pure aqueous solution. The reverse osmosis membrane has the advantages of simple process, low energy consumption, good water quality, and no pollution, and is widely used in food, drinking water, medical treatment, etc. The film winding process of the reverse osmosis membrane roll is as follows: One end of the guiding cloth is adhered to the central tube, glue is applied to the other three sides except the side parallel to the central tube, then a layer of membrane sheet is added in the middle of the guiding cloth, glue is applied to the other three sides except the side parallel to the central tube, a layer of clean water net is placed on the membrane sheet, glue is applied to the other three sides except the side parallel to the central tube, and then the membrane sheet is continuously placed, repeating the above process until the required number of layers of each layer of membrane is placed, and finally the film is wound and encapsulated.
[0003] During the process of winding the reverse osmosis membrane, due to the accumulation of membrane sheets and water inlet nets, a large amount of air exists between them, resulting in a relatively high thickness of the stacked membranes. At this time, when winding each layer of membrane, the membrane sheets will be guided and extruded by the central tube, which will increase the winding resistance and easily cause wrinkles during the winding process, thus affecting the flatness of the winding. Summary of the Invention
[0004] The purpose of the present invention is to provide a film winding device for reverse osmosis membrane processing and a film winding method thereof to solve the problem of inconvenience in extruding the air between each layer of membranes.
[0005] To achieve the above purpose, the present invention provides the following technical solution: A film winding device for reverse osmosis membrane processing, including a placement table, a winding frame is installed at one end of the placement table, a controller is arranged on one side of the winding frame, a U-shaped pressing plate is inserted at the top of the placement table near the winding frame, a first return spring connected to the top of the placement table is arranged at the bottom of the U-shaped pressing plate, support blocks are installed on both sides of the placement table, a telescopic cylinder is installed at one end of the support block away from the winding frame, a support seat is arranged at the top of the telescopic cylinder, an alternating feeding member is installed on the support seat, the support seat is connected to a membrane sheet placement plate and a clean water net placement plate through the alternating feeding member, and the output end of the telescopic cylinder is connected to a pressing and connecting exhaust member.
[0006] As a further solution of the present invention: The press-connecting exhaust member includes a side-connecting guide frame installed on the side of the support block away from the placement table. A guide insertion rod extending outside the side-connecting guide frame is inserted into the inside of the side-connecting guide frame. One end of the guide insertion rod is provided with a first slider slidably connected to the inner side of the side-connecting guide frame. On one side of the first slider, there is a second return spring connected to the inner wall of the side-connecting guide frame and located outside the guide insertion rod. A translation connecting frame is installed on the side of the first slider close to the placement table. An insertion bin is slidably connected to the inside of the translation connecting frame. A third return spring connected to the inner wall of the translation connecting frame is arranged at the top of the insertion bin. A pin extending outside the insertion bin is inserted into the inside of the insertion bin. A third return spring connected to the pin is also arranged inside the insertion bin. A displacement frame located outside the translation connecting frame is arranged at the top of the insertion bin. A pressure roller is arranged at the bottom of the displacement frame. A trapezoidal blocking plate is installed on the side of the support block close to the placement table. The output end of the telescopic cylinder is connected to a connecting frame. An L-shaped movable plate matching the trapezoidal blocking plate is arranged on one side of the connecting frame. The support block is divided into a horizontal section and an inclined section. One-way displacement units are arranged on both sides of the placement table and above the support block.
[0007] As a further solution of the present invention: The horizontal height of the top of the horizontal section is less than the horizontal height of the top of the placement table.
[0008] As a further solution of the present invention: One end of the pin away from the insertion bin is rotatably connected to a ball through a rotating shaft.
[0009] As a further solution of the present invention: The one-way displacement unit includes a support cross bar installed on the top of the placement table and above the horizontal section. One end of the support cross bar away from the inclined section is rotatably connected to a swing inclined rod through a rotating shaft. A second stop block is installed at the end of the swing inclined rod close to the support cross bar. A first stop block is arranged on the support cross bar above the second stop block. A torsion spring is clamped between the swing inclined rod and the support cross bar through a card slot.
[0010] As a further solution of the present invention: The end of the swing inclined rod away from the support cross bar is in contact with the top of the horizontal section. The end of the support cross bar away from the swing inclined rod is flush with the end of the inclined section close to the horizontal section.
[0011] As a further solution of the present invention: The alternate feeding member includes a positioning and guiding frame installed on the top of the support base. A second slider is slidably connected to the inner side of the positioning and guiding frame. On one side of the second slider, there is a water purification net placing plate located above the placing table. The inner side of the positioning and guiding frame is slidably connected through the second slider with a membrane placing plate located above the water purification net placing plate. On one side of the second slider connected to the membrane placing plate, there is a first translation rack. On one side of the trapezoidal blocking plate connected to the water purification net placing plate, there is a second translation rack. On one side of the positioning and guiding frame, there is a reversing gear meshing with the first translation rack and the second translation rack. On the top of the positioning and guiding frame, there is an installation frame. On the top of the installation frame, there is a servo motor. The output end of the servo motor is connected to a turntable. At the bottom of the turntable, there is an eccentric connecting pin. The outer side of the eccentric connecting pin is sleeved with a straight connecting guide rail. On the outer wall of the straight connecting guide rail, there is an extension rod connected to the first translation rack.
[0012] As a further solution of the present invention: The teeth on the first translation rack and the second translation rack face in opposite directions, and both the first translation rack and the second translation rack mesh with the reversing gear.
[0013] As a further solution of the present invention: The diameter of the eccentric connecting pin is equal to the inner wall width of the straight connecting guide rail, and the inner wall length of the straight connecting guide rail is greater than the diameter of the turntable.
[0014] The present invention also discloses a method for winding membranes for reverse osmosis membrane processing. Using the above-mentioned winding membrane device for reverse osmosis membrane processing, it includes the following steps:
[0015] S1: First, install the center tube at one end of the placing table through the winding frame. Then connect one end of the guiding cloth to the center tube, and use an external gluing device to apply glue to the other three sides of the guiding cloth except the side parallel to the center tube.
[0016] S2: Through the operation of the alternate feeding member, move the membrane placing plate to one side of the U-shaped pressing plate. Pull the U-shaped pressing plate, and place one end of the membrane on the membrane placing plate under the U-shaped pressing plate, and then release the U-shaped pressing plate. At this time, the U-shaped pressing plate will press one end of the membrane through the first return spring.
[0017] S3: Then, through the operation of the alternate feeding member and the pressing and connecting and exhausting member, lay the membrane on the guiding cloth. During this process, make the guiding cloth and the membrane fully adhere through the pressing and connecting and exhausting member. Then use an external gluing device to apply glue to the other three sides of the membrane except the side parallel to the center tube.
[0018] S4: Move the water purification net placement plate to one side of the U-shaped pressing plate through the operation of the alternating feeding member, pull the U-shaped pressing plate, place one end of the water purification net on the water purification net placement plate under the U-shaped pressing plate, and then release the U-shaped pressing plate. At this time, the U-shaped pressing plate will press one end of the water purification net through the first return spring. After that, lay the water purification net on the diaphragm through the operation of the alternating feeding member and the pressure-connecting and exhausting member;
[0019] S5: Repeat the above steps to stack the diaphragm and the water purification net, and then perform film winding through the operation of the winding rack.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] 1. By setting the pressure-connecting and exhausting member, when the telescopic cylinder is fully extended, the latch is buckled at the flat part of the L-shaped movable plate. When the telescopic cylinder contracts, it will pull the latch to move horizontally through the L-shaped movable plate, and the pressure roller moves down to the top of the diaphragm, so that the pressure roller presses the diaphragm or the water purification net during the contraction of the telescopic cylinder, so as to discharge the air between the diaphragm and the water purification net, so as to reduce the resistance of the winding rack when winding the stacked diaphragm and water purification net, thereby preventing the diaphragm and the water purification net from wrinkling during the winding process;
[0022] 2. By setting the one-way displacement unit, when the latch contacts the swing inclined rod along the horizontal section, the swing inclined rod will swing upward with the movement of the latch at this time, and the torsion spring will wind up. When the latch separates from the swing inclined rod, the swing inclined rod will be restored under the action of the torsion spring. As the L-shaped movable plate moves, one end of the latch contacts the trapezoidal blocking plate. At this time, the trapezoidal blocking plate will squeeze the latch, so as to separate the latch from the L-shaped movable plate. At this time, the first slider will drive the latch to move back under the elastic restoring force of the second return spring. At this time, the swing inclined rod guides the latch under the limitation of the second stop block and the first stop block, so that the latch moves above the support cross bar along the swing inclined rod. When the second return spring is fully extended, the latch separates from the support cross bar and falls to the top of the inclined section under the action of the third return spring at the same time, so as to realize the one-way pressing of the pressure roller on the diaphragm or the water purification net, so as to prevent the pressure roller from pushing the diaphragm or the water purification net when resetting;
[0023] 3. By setting the alternating feeding member, the controller controls the servo motor to drive the turntable to rotate 90 degrees. At this time, the turntable will drive the direct connection guide rail to move towards the positioning guide frame through the eccentric connecting pin, so as to synchronously move the first translation rack and the diaphragm placing plate towards the winding frame. At the same time, the water purification net placing plate moves towards the servo motor under the action of the reversing gear and the second translation rack, so as to move the diaphragm on the diaphragm placing plate to the stacking position. After the diaphragm is placed, the controller controls the servo motor to drive the turntable to rotate 90 degrees again. At this time, the diaphragm placing plate and the water purification net placing plate are aligned. At this time, the surface of the diaphragm can be coated by an external gluing device. Then, the controller controls the servo motor to drive the turntable to rotate 90 degrees again, so as to move the water purification net placing plate towards the winding frame. Then, the water purification net on the water purification net placing plate can be removed, which provides convenience for the taking of the water purification net and the diaphragm, and further improves the film winding efficiency. Brief Description of the Drawings
[0024] Figure 1 It is a schematic structural diagram of the whole invention;
[0025] Figure 2 It is a schematic top view of the placing table of the invention;
[0026] Figure 3 It is a schematic connection diagram of the side connection guide frame and the supporting block of the invention;
[0027] Figure 4 It is a schematic connection diagram of the side connection guide frame and the insertion bin of the invention;
[0028] Figure 5 It is a schematic connection diagram of the L-shaped movable plate and the trapezoidal blocking plate of the invention;
[0029] Figure 6 It is a schematic connection diagram of the supporting cross bar and the swing inclined bar of the invention;
[0030] Figure 7 It is a schematic structural diagram of the alternating feeding member of the invention;
[0031] Figure 8 It is a schematic connection diagram of the diaphragm placing plate and the water purification net placing plate of the invention.
[0032] In the figure: 1. Placing table; 2. Rewinding frame; 3. First return spring; 4. U-shaped pressing plate; 5. Controller; 6. Second return spring; 7. Side connection guide frame; 8. Guide insertion rod; 9. Telescopic cylinder; 10. Servo motor; 11. Turntable; 12. Mounting frame; 13. Diaphragm placing plate; 14. Positioning guide frame; 15. Connecting frame; 16. Support cross bar; 17. L-shaped movable plate; 18. Trapezoidal blocking plate; 19. Support bracket; 191. Horizontal section; 192. Inclined section; 20. Pressing roller; 21. Positioning inclined rod; 22. Shifting frame; 23. Pin; 24. Insertion bin; 25. Translational connecting frame; 26. First slider; 27. Support seat; 28. Third return spring; 29. First stop block; 30. Second stop block; 31. Torsion spring; 32. Eccentric connecting pin; 33. Straight connecting guide; 34. Extension rod; 35. First translational rack; 36. Reversing gear; 37. Second translational rack; 38. Second slider; 39. Purified water net placing plate. Detailed implementation mode
[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0034] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. The embodiments of the present invention will be described below according to the overall structure of the present invention.
[0035] Please refer to Figures 1 to 8, in the embodiment of the present invention, a film winding device for reverse osmosis membrane processing includes a placement table 1. A winding rack 2 is installed at one end of the placement table 1. A controller 5 is arranged on one side of the winding rack 2. A U-shaped pressing plate 4 is inserted into the top of the placement table 1 near the winding rack 2. A first return spring 3 connected to the top of the placement table 1 is arranged at the bottom of the U-shaped pressing plate 4. Support blocks 19 are installed on both sides of the placement table 1. A telescopic cylinder 9 is installed at one end of the support block 19 away from the winding rack 2. A support seat 27 is arranged at the top of the telescopic cylinder 9. An alternating feeding member is installed on the support seat 27. The support seat 27 is connected to a membrane placement plate 13 and a purified water net placement plate 39 through the alternating feeding member. The output end of the telescopic cylinder 9 is connected to a pressing and connecting exhaust member.
[0036] In this embodiment: First, install the central tube at one end of the placement table 1 through the winding rack 2. Then connect one end of the guide cloth to the central tube, and use an external gluing device to apply glue to the other three sides of the guide cloth except the side parallel to the central tube. Through the operation of the alternating feeding member, move the membrane placement plate 13 to one side of the U-shaped pressing plate 4, pull the U-shaped pressing plate 4, and place one end of the membrane on the membrane placement plate 13 under the U-shaped pressing plate 4, and then release the U-shaped pressing plate 4. At this time, the U-shaped pressing plate 4 will press one end of the membrane through the first return spring 3. Then, through the operation of the alternating feeding member and the pressing and connecting exhaust member, lay the membrane on the guide cloth. During this process, make the guide cloth and the membrane fit tightly through the pressing and connecting exhaust member to reduce the air between the membrane and the guide cloth. Then, use an external gluing device to apply glue to the other three sides of the membrane except the side parallel to the central tube. Through the operation of the alternating feeding member, move the purified water net placement plate 39 to one side of the U-shaped pressing plate 4, pull the U-shaped pressing plate 4, and place one end of the purified water net on the purified water net placement plate 39 under the U-shaped pressing plate 4, and then release the U-shaped pressing plate 4. At this time, the U-shaped pressing plate 4 will press one end of the purified water net through the first return spring 3. Then, through the operation of the alternating feeding member and the pressing and connecting exhaust member, lay the purified water net on the membrane. Repeat this process to stack the membrane and the purified water net, and then perform film winding through the operation of the winding rack 2.
[0037] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6, the pressing and exhausting part includes a side connection guiding frame 7 installed on the side of the supporting block 19 away from the placing table 1. A guiding insertion rod 8 extending to the outside of the side connection guiding frame 7 is inserted into the inside of the side connection guiding frame 7. One end of the guiding insertion rod 8 is provided with a first slider 26 slidably connected to the inner side of the side connection guiding frame 7. One side of the first slider 26 is provided with a second return spring 6 connected to the inner wall of the side connection guiding frame 7 and located outside the guiding insertion rod 8. A translation connecting frame 25 is installed on the side of the first slider 26 close to the placing table 1. An insertion bin 24 is slidably connected to the inner side of the translation connecting frame 25. A third return spring 28 connected to the inner wall of the translation connecting frame 25 is arranged at the top of the insertion bin 24. A pin 23 extending to the outside of the insertion bin 24 is inserted into the inside of the insertion bin 24. A third return spring 28 connected to the pin 23 is also arranged inside the insertion bin 24. A displacement frame 22 located outside the translation connecting frame 25 is arranged at the top of the insertion bin 24. A pressing roller 20 is arranged at the bottom of the displacement frame 22. A trapezoidal blocking plate 18 is installed on the side of the supporting block 19 close to the placing table 1. The output end of the telescopic cylinder 9 is connected with a connecting frame 15. An L-shaped movable plate 17 matched with the trapezoidal blocking plate 18 is arranged on one side of the connecting frame 15. The supporting block 19 is divided into a horizontal section 191 and an inclined section 192. One-way displacement units located above the supporting block 19 are arranged on both sides of the placing table 1.
[0038] In this embodiment: After the U-shaped pressing plate 4 presses one end of the diaphragm, the telescopic cylinder 9 is started. Through the operation of the telescopic cylinder 9, the L-shaped movable plate 17 is separated from the trapezoidal blocking plate 18. When the inclined surface of the L-shaped movable plate 17 contacts the pin 23, the pin 23 will be extruded. When the telescopic cylinder 9 is fully extended, the pin 23 is buckled at the flat part of the L-shaped movable plate 17 under the action of the third return spring 28 inside the insertion bin 24. When the telescopic cylinder 9 contracts, the pin 23 will be pulled by the L-shaped movable plate 17 to move horizontally, so as to make the pin 23 drive the translation connecting frame 25 to move horizontally through the insertion bin 24. At this time, the displacement frame 22 moves synchronously with the insertion bin 24, and at the same time, the second return spring 6 contracts. When the pin 23 separates from the top of the inclined section 192, the third return spring 28 will push the insertion bin 24 to move downward under the action of the elastic restoring force, so as to make the pressing roller 20 move downward to the top of the diaphragm, so as to make the pressing roller 20 press the diaphragm or the water purification net during the contraction of the telescopic cylinder 9, so as to discharge the air between the diaphragm and the water purification net, so as to reduce the resistance when the winding frame 2 winds the stacked diaphragm and water purification net, thereby preventing the diaphragm and the water purification net from wrinkling during the winding process.
[0039] Please refer to Figure 2 , Figure 3 , Figure 5 , the horizontal height of the top of the horizontal section 191 is less than the horizontal height of the top of the placing table 1.
[0040] In this embodiment, by setting this structure, when the latch 23 moves onto the horizontal section 191, the pressure roller 20 makes full contact with the diaphragm or water purification net on the placement table 1.
[0041] Please refer specifically to Figure 4 、 Figure 5 , a ball is rotatably connected to the end of the latch 23 away from the insertion bin 24 through a rotating shaft.
[0042] In this embodiment, by setting this structure, the frictional force between the latch 23 and the L-shaped movable plate 17 is reduced.
[0043] Please refer specifically to Figure 1 、 Figure 5 、 Figure 6 , the one-way displacement unit includes a support crossbar 16 installed at the top of the placement table 1 and above the horizontal section 191. One end of the support crossbar 16 away from the inclined section 192 is rotatably connected to a swing inclined rod 21 through a rotating shaft. A second stop block 30 is installed at the end of the swing inclined rod 21 close to the support crossbar 16. A first stop block 29 is arranged on the support crossbar 16 above the second stop block 30. A torsion spring 31 is clamped between the swing inclined rod 21 and the support crossbar 16 through a card slot.
[0044] In this embodiment, when the latch 23 contacts the swing inclined rod 21 along the horizontal section 191, the swing inclined rod 21 will swing upward as the latch 23 moves. At this time, the torsion spring 31 is wound up. When the latch 23 separates from the swing inclined rod 21, the swing inclined rod 21 will return to its original position under the action of the torsion spring 31. As the L-shaped movable plate 17 moves, one end of the latch 23 contacts the trapezoidal blocking plate 18. At this time, the trapezoidal blocking plate 18 will squeeze the latch 23 to separate the latch 23 from the L-shaped movable plate 17. At this time, the first slider 26 will drive the latch 23 to move back under the elastic restoring force of the second return spring 6. At this time, the swing inclined rod 21 guides the latch 23 due to the limitation of the second stop block 30 and the first stop block 29, so that the latch 23 moves above the support crossbar 16 along the swing inclined rod 21. When the second return spring 6 is fully extended, the latch 23 separates from the support crossbar 16 and at the same time falls to the top of the inclined section 192 under the action of the third return spring 28, so as to realize the one-way pressing of the pressure roller 20 on the diaphragm or water purification net, so as to prevent the pressure roller 20 from pushing the diaphragm or water purification net during reset.
[0045] Please refer specifically to Figure 5 、 Figure 6 , the end of the swing inclined rod 21 away from the support crossbar 16 fits against the top of the horizontal section 191, and the end of the support crossbar 16 away from the swing inclined rod 21 is flush with the end of the inclined section 192 close to the horizontal section 191.
[0046] In this embodiment: By setting this structure, when the latch 23 moves away from the inclined section 192, the swing positioning rod 21 cannot limit the latch 23. When the latch 23 is restored, the swing positioning rod 21 will guide the latch 23, so as to realize the difference in the movement and reset paths of the latch 23.
[0047] Please refer specifically to Figure 1 , Figure 7 , Figure 8 , the alternating feeding member includes a positioning and guiding frame 14 installed on the top of the support base 27. A second slider 38 is slidably connected to the inner side of the positioning and guiding frame 14. One side of the second slider 38 is provided with a water purification net placement plate 39 located above the placement table 1. The inner side of the positioning and guiding frame 14 is slidably connected with a diaphragm placement plate 13 located above the water purification net placement plate 39 through the second slider 38. One side of the second slider 38 connected to the diaphragm placement plate 13 is provided with a first translation rack 35. One side of the trapezoidal blocking plate 18 connected to the water purification net placement plate 39 is provided with a second translation rack 37. One side of the positioning and guiding frame 14 is provided with a reversing gear 36 meshing with the first translation rack 35 and the second translation rack 37. The top of the positioning and guiding frame 14 is installed with a mounting frame 12. The top of the mounting frame 12 is installed with a servo motor 10. The output end of the servo motor 10 is connected with a turntable 11. The bottom of the turntable 11 is installed with an eccentric connecting pin 32. The outside of the eccentric connecting pin 32 is sleeved with a direct connection guide rail 33. The outer wall of the direct connection guide rail 33 is installed with an extension rod 34 connected to the first translation rack 35.
[0048] In this embodiment: The controller 5 controls the servo motor 10 to drive the turntable 11 to rotate 90 degrees. At this time, the turntable 11 will drive the direct connection guide rail 33 to move towards the positioning and guiding frame 14 through the eccentric connecting pin 32, so as to synchronously move the first translation rack 35 and the diaphragm placement plate 13 towards the winding frame 2. At the same time, the water purification net placement plate 39 moves towards the servo motor 10 under the action of the reversing gear 36 and the second translation rack 37, so as to move the diaphragm on the diaphragm placement plate 13 to the stacking position. After the diaphragm is placed, the controller 5 controls the servo motor 10 to drive the turntable 11 to rotate 90 degrees again. At this time, the diaphragm placement plate 13 is aligned with the water purification net placement plate 39. At this time, the surface of the diaphragm can be coated with glue by an external gluing device. Then, the controller 5 controls the servo motor 10 to drive the turntable 11 to rotate 90 degrees again, so as to move the water purification net placement plate 39 towards the winding frame 2. Then, the water purification net on the water purification net placement plate 39 can be removed, which provides convenience for the taking of the water purification net and the diaphragm and further improves the film winding efficiency.
[0049] Please refer specifically to Figure 7 , Figure 8, the teeth on the first translation rack 35 and the second translation rack 37 face in opposite directions, and both the first translation rack 35 and the second translation rack 37 are engaged with the reversing gear 36.
[0050] In this embodiment: By setting this structure, the water purification net placement plate 39 and the diaphragm placement plate 13 are always moved in opposite directions.
[0051] Please refer specifically to Figure 7 , the diameter of the eccentric connecting pin 32 is equal to the inner wall width of the direct connecting guide 33, and the inner wall length of the direct connecting guide 33 is greater than the diameter of the turntable 11.
[0052] In this embodiment: By setting this structure, when the turntable 11 rotates, the eccentric connecting pin 32 drives the direct connecting guide 33 to perform reciprocating movement in the horizontal direction.
[0053] The following combines the above-mentioned film winding device for reverse osmosis membrane processing to provide a film winding method for reverse osmosis membrane processing, which specifically includes the following steps:
[0054] S1: First, install the central tube at one end of the placement table 1 through the winding frame 2, then connect one end of the guide cloth to the central tube, and use an external gluing device to apply glue to the other three sides of the guide cloth except the side parallel to the central tube;
[0055] S2: Control the servo motor 10 to drive the turntable 11 to rotate 90 degrees through the controller 5. At this time, the turntable 11 will drive the direct connecting guide 33 to move towards the positioning guide frame 14 through the eccentric connecting pin 32, so that the first translation rack 35 and the diaphragm placement plate 13 move synchronously towards the winding frame 2. At the same time, the water purification net placement plate 39 moves towards the servo motor 10 under the action of the reversing gear 36 and the second translation rack 37, thereby moving the diaphragm on the diaphragm placement plate 13 to the stacking position. Pull the U-shaped pressing plate 4, place one end of the diaphragm on the diaphragm placement plate 13 under the U-shaped pressing plate 4, and then release the U-shaped pressing plate 4. At this time, the U-shaped pressing plate 4 will press one end of the diaphragm through the first return spring 3;
[0056] S3: Activate the telescopic cylinder 9. Through the operation of the telescopic cylinder 9, the L-shaped movable plate 17 is separated from the trapezoidal blocking plate 18. When the inclined surface of the L-shaped movable plate 17 contacts the pin 23, the pin 23 will be extruded. When the telescopic cylinder 9 is fully extended, the pin 23 is buckled at the flat part of the L-shaped movable plate 17 under the action of the third return spring 28 inside the insertion bin 24. The controller 5 controls the servo motor 10 to drive the turntable 11 to rotate by another ninety degrees. At this time, the diaphragm placement plate 13 is aligned with the water purification net placement plate 39. When the telescopic cylinder 9 contracts, it will pull the pin 23 to move horizontally through the L-shaped movable plate 17, so as to make the pin 23 drive the translation connecting frame 25 to move horizontally through the insertion bin 24. At this time, the displacement frame 22 moves synchronously with the insertion bin 24, and at the same time, the second return spring 6 contracts. When the pin 23 separates from the top of the inclined section 192, the third return spring 28 will push the insertion bin 24 to move downward under the action of the elastic restoring force, so as to make the pressure roller 20 move downward to the top of the diaphragm, so that the pressure roller 20 presses the diaphragm or the water purification net during the contraction of the telescopic cylinder 9, so as to discharge the air between the diaphragm and the water purification net, so as to reduce the resistance when the winding frame 2 winds the stacked diaphragm and water purification net, thereby preventing the diaphragm and the water purification net from wrinkling during the winding process. When the pin 23 contacts the swing position inclined rod 21 along the horizontal section 191, at this time, the swing position inclined rod 21 will swing upward along with the movement of the pin 23. At this time, the torsion spring 31 winds. When the pin 23 separates from the swing position inclined rod 21, the swing position inclined rod 21 will be restored under the action of the torsion spring 31. As the L-shaped movable plate 17 moves, one end of the pin 23 contacts the trapezoidal blocking plate 18. At this time, the trapezoidal blocking plate 18 will extrude the pin 23, so as to separate the pin 23 from the L-shaped movable plate 17. At this time, the first slider 26 will drive the pin 23 to move back under the action of the elastic restoring force of the second return spring 6. At this time, the swing position inclined rod 21 guides the pin 23 due to being limited by the second stop block 30 and the first stop block 29, so that the pin 23 moves above the support cross bar 16 along the swing position inclined rod 21. When the second return spring 6 is fully extended, the pin 23 separates from the support cross bar 16 and falls to the top of the inclined section 192 under the action of the third return spring 28 at the same time, so as to realize the one-way pressing of the pressure roller 20 on the diaphragm or the water purification net, so as to prevent the pressure roller 20 from pushing the diaphragm or the water purification net during the resetting;
[0057] S4: Through the operation of the alternating feeding member, the water purification net placement plate 39 is moved to one side of the U-shaped pressing plate 4. Pull the U-shaped pressing plate 4, and place one end of the water purification net on the water purification net placement plate 39 under the U-shaped pressing plate 4 and then release the U-shaped pressing plate 4. At this time, the U-shaped pressing plate 4 will press one end of the water purification net through the first return spring 3. Then, through the operation of the alternating feeding member and the pressing and exhausting member, the water purification net is laid on the diaphragm;
[0058] S5: By repeating the above steps, the diaphragm and the water purification net can be stacked, and then the film winding process can be carried out through the operation of the winding rack 2.
[0059] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A winding film device for reverse osmosis membrane processing, including a placement table (1), characterized in that, One end of the placing table (1) is provided with a winding rack (2). One side of the winding rack (2) is provided with a controller (5). The top of one end of the placing table (1) close to the winding rack (2) is inserted with a U-shaped pressing plate (4). The bottom of the U-shaped pressing plate (4) is provided with a first return spring (3) connected to the top of the placing table (1). Both sides of the placing table (1) are provided with supporting blocks (19). One end of the supporting block (19) away from the winding rack (2) is provided with a telescopic cylinder (9). The top of the telescopic cylinder (9) is provided with a supporting seat (27). An alternating feeding member is installed on the supporting seat (27). The supporting seat (27) is connected to a diaphragm placing plate (13) and a water purification net placing plate (39) through the alternating feeding member. The output end of the telescopic cylinder (9) is connected to a pressing and connecting exhaust member; The pressing and connecting exhaust member includes a side connecting guide frame (7) installed on the side of the supporting block (19) away from the placing table (1). A guide inserting rod (8) extending to the outside of the side connecting guide frame (7) is inserted into the inside of the side connecting guide frame (7). One end of the guide inserting rod (8) is provided with a first slider (26) slidably connected to the inner side of the side connecting guide frame (7). One side of the first slider (26) is provided with a second return spring (6) connected to the inner wall of the side connecting guide frame (7) and located outside the guide inserting rod (8). One side of the first slider (26) close to the placing table (1) is provided with a translation connecting frame (25). A plugging bin (24) is slidably connected to the inner side of the translation connecting frame (25). The top of the plugging bin (24) is provided with a third return spring (28) connected to the inner wall of the translation connecting frame (25). A pin (23) extending to the outside of the plugging bin (24) is inserted into the inside of the plugging bin (24). A third return spring (28) connected to the pin (23) is also arranged inside the plugging bin (24). The top of the plugging bin (24) is provided with a shifting frame (22) located outside the translation connecting frame (25). A pressing roller (20) is arranged at the bottom of the shifting frame (22). One side of the supporting block (19) close to the placing table (1) is provided with a trapezoidal blocking plate (18). The output end of the telescopic cylinder (9) is connected to a connecting frame (15). One side of the connecting frame (15) is provided with an L-shaped movable plate (17) matching the trapezoidal blocking plate (18). The supporting block (19) is divided into a horizontal section (191) and an inclined section (192). One-way shifting units are arranged on both sides of the placing table (1) above the supporting block (19).
2. The winding film device for reverse osmosis membrane processing according to claim 1, characterized in that, The horizontal height of the top of the horizontal section (191) is less than the horizontal height of the top of the placing table (1).
3. The winding film device for reverse osmosis membrane processing according to claim 2, wherein, One end of the pin (23) away from the plugging bin (24) is rotatably connected to a ball through a rotating shaft.
4. A winding film device for reverse osmosis membrane processing according to claim 3, characterized in that, The one-way shifting unit includes a support cross bar (16) installed on the top of the placing table (1) and above the horizontal section (191). One end of the support cross bar (16) away from the inclined section (192) is rotatably connected to a swing position inclined bar (21) through a rotating shaft. A second stopper (30) is installed at one end of the swing position inclined bar (21) close to the support cross bar (16). A first stopper (29) is arranged on the support cross bar (16) above the second stopper (30). A torsion spring (31) is clamped between the swing position inclined bar (21) and the support cross bar (16) through a card slot.
5. The winding film device for reverse osmosis membrane processing according to claim 4, characterized in that, One end of the swing position inclined bar (21) away from the support cross bar (16) is in contact with the top of the horizontal section (191). One end of the support cross bar (16) away from the swing position inclined bar (21) is flush with one end of the inclined section (192) close to the horizontal section (191).
6. The winding film device for reverse osmosis membrane processing according to claim 5, wherein, The alternating feeding member includes a positioning and guiding frame (14) installed on the top of the support seat (27). A second slider (38) is slidably connected to the inner side of the positioning and guiding frame (14). A water purification net placing plate (39) is arranged on one side of the second slider (38) above the placing table (1). A diaphragm placing plate (13) is slidably connected to the inner side of the positioning and guiding frame (14) through the second slider (38) above the water purification net placing plate (39). A first translation rack (35) is arranged on one side of the second slider (38) connected to the diaphragm placing plate (13). A second translation rack (37) is arranged on one side of the trapezoidal blocking plate (18) connected to the water purification net placing plate (39). A reversing gear (36) meshing with the first translation rack (35) and the second translation rack (37) is arranged on one side of the positioning and guiding frame (14). An installation frame (12) is installed on the top of the positioning and guiding frame (14). A servo motor (10) is installed on the top of the installation frame (12). The output end of the servo motor (10) is connected to a turntable (11). An eccentric connecting pin (32) is installed at the bottom of the turntable (11). A straight connecting guide rail (33) is sleeved on the outer side of the eccentric connecting pin (32). An extension rod (34) connected to the first translation rack (35) is installed on the outer wall of the straight connecting guide rail (33).
7. The winding film device for reverse osmosis membrane processing according to claim 6, characterized in that, The teeth on the first translation rack (35) and the second translation rack (37) face in opposite directions. Both the first translation rack (35) and the second translation rack (37) mesh with the reversing gear (36).
8. A winding film device for reverse osmosis membrane processing according to claim 7, characterized in that, The diameter of the eccentric connecting pin (32) is equal to the inner wall width of the straight connecting guide rail (33). The inner wall length of the straight connecting guide rail (33) is greater than the diameter of the turntable (11).
9. A method for winding a reverse osmosis membrane during processing, characterized in that, Using a film winding device for reverse osmosis membrane processing according to any one of claims 1-8, includes the following steps: S1: First, install the center tube at one end of the placing table (1) through the winding frame (2). Then connect one end of the guide cloth to the center tube, and use an external gluing device to apply glue to the other three sides of the guide cloth except the side parallel to the center tube. S2: Move the diaphragm placing plate (13) to one side of the U-shaped pressing plate (4) through the operation of the alternating feeding member, pull the U-shaped pressing plate (4), place one end of the diaphragm on the diaphragm placing plate (13) under the U-shaped pressing plate (4), and then release the U-shaped pressing plate (4). At this time, the U-shaped pressing plate (4) will press one end of the diaphragm through the first return spring (3); S3: Then, lay the diaphragm on the guide cloth through the operation of the alternating feeding member and the pressing and connecting and exhausting member. During this process, make the guide cloth and the diaphragm fully fit through the pressing and connecting and exhausting member. Then, coat glue on the other three sides of the diaphragm except the side parallel to the central tube through an external glue coating device; S4: Move the clean water net placing plate (39) to one side of the U-shaped pressing plate (4) through the operation of the alternating feeding member, pull the U-shaped pressing plate (4), place one end of the clean water net on the clean water net placing plate (39) under the U-shaped pressing plate (4), and then release the U-shaped pressing plate (4). At this time, the U-shaped pressing plate (4) will press one end of the clean water net through the first return spring (3). Then, lay the clean water net on the diaphragm through the operation of the alternating feeding member and the pressing and connecting and exhausting member; S5: Repeat the above steps to stack the diaphragm and the clean water net, and then perform film winding through the operation of the winding frame (2).
Citation Information
Patent Citations
Diaphragm winding device and winding method
CN115924589A