A rail laying device for railway construction
By designing the rail laying device for railway construction and adopting automatic detection and prompt functions, the problems of missing bolt tightening and missing drag rollers in the existing devices are solved, and efficient and accurate track laying and installation are achieved.
Patent Information
- Application Number
- CN202510405305.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2045-04-02
AI Technical Summary
The existing rail laying device for railway construction is not convenient for automatic control of interval tightening fastener bolts, manual operation is easy to miss, and it is not convenient for drag reduction roller disassembly detection before track installation, affecting the track tightening quality and accuracy.
A rail laying device for railway construction is designed, including laying mounting parts, lifting adapters, bolt tightening parts, interval fastening detection parts, limiting center and anti-deformation safety part. Through automatic detection and prompt functions, the bolt tightening and track position accuracy are ensured, and the impact of missing drag-reducing rollers is prevented.
It improves the efficiency of track laying and installation, ensures the quality of bolt tightening, avoids omissions and deformation damage, improves the accuracy and stability of track installation, and reduces the rate of manual operation errors.
Smart Images

Figure CN119913794B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of track laying tools, and particularly relates to a rail laying device for railway construction. Background Art
[0002] In actual track laying work, currently, the track to be laid is mainly towed by a tractor to the track fasteners on the sleepers for installation. During this process, workers will place a drag reduction roller under the track, and then remove the drag reduction roller and tighten the bolts of the track fasteners. Usually, the bolts need to be tightened at intervals. Currently, the rail laying device for railway construction mainly relies on manual observation to determine that one track fastener bolt is tightened every three sleepers. This manual operation is prone to omission. When manually operating the fastener tightening device to tighten the four fastener bolts on both sides of the track simultaneously, due to insufficient observation, the quality of track tightening is affected, which has an impact on the subsequent adjustment and stress of the track. It is also easy for the bolt to slip off the wrench, further damaging the fastener bolt. It is not convenient for in-place detection, and it is also not convenient to detect the removal of the drag reduction roller before track installation. When the fastener bolt is directly tightened without removing the drag reduction roller, since the drag reduction roller needs to support the track and its height is higher than the support height of the track fastener, directly tightening the fastener bolt will directly cause extrusion deformation damage to the track, affecting the track accuracy and even scrapping it.
[0003] Therefore, the present application provides a rail laying device for railway construction to meet the requirements. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide a rail laying device for railway construction to solve the problems that the existing rail laying device for railway construction is not convenient for automatically controlling the interval for tightening the fastener bolts, manual operation is prone to omission, the efficiency is low, and it is not convenient to detect the removal of the drag reduction roller before track installation.
[0005] To solve the above technical problems, the present invention provides the following technical solutions:
[0006] A rail laying device for railway construction, comprising a laying installation piece, on which two lifting adapters are installed, and two bolt tightening parts are respectively installed on the two lifting adapters; the four bolt tightening parts are respectively used to tighten the rail fastener bolts; the laying installation piece is used to move on the rail surface; an interval fastening detection piece is installed at the bottom of the laying installation piece; the interval fastening detection piece is used to fit the rail sleepers; an interval prompting part is installed on the interval fastening detection piece; the interval prompting part is used to prompt the fastening position; two limit center parts are fixedly installed at the bottom of the laying installation piece; anti-deformation insurance parts are respectively installed on the two limit center parts; the anti-deformation insurance parts are used to detect the removal of the rail support roller; the laying installation piece comprises: a movable counterweight plate and a handheld frame, and the handheld frame is rotatably installed on the movable counterweight plate; the movable counterweight plate is used for counterweighting.
[0007] Optionally, the laying installation also includes four rollers rotatably installed on both sides of the movable counterweight plate; annular grooves are respectively provided on the four rollers, and the four annular grooves are respectively used for rolling and fitting the track; an indicator light is installed on the movable counterweight plate.
[0008] Optionally, the lifting adapter includes a lifting column slidably mounted on a movable counterweight plate; the lifting column is a hexagonal column structure; a downward pressure tension spring is sleeved on the lifting column; a fixed connecting plate is fixedly mounted on the lifting column; the end of the downward pressure tension spring is connected to the movable counterweight plate; the other end of the downward pressure tension spring is connected to the fixed connecting plate; an in-position indication light is fixedly mounted on the fixed connecting plate; an upward lifting toggle rod is fixedly mounted on the fixed connecting plate, and the end of the upward lifting toggle rod is located above the handheld frame; two guide blocks are fixedly mounted on the bottom of the fixed connecting plate, and the front ends of the bottoms of the two guide blocks are respectively inclined structures; the two guide blocks are respectively used to slide over the track fastener bolts; the two guide blocks are respectively located on both sides of the two rollers on the same side.
[0009] Optionally, the bolt tightening part includes a tightening drive motor fixedly mounted on a fixed connecting plate; the output shaft of the tightening drive motor passes through the fixed connecting plate; a hexagonal socket is fixedly mounted on the output shaft of the tightening drive motor; a micro switch in place is fixedly mounted inside the hexagonal socket; the micro switch in place is used to detect the hexagonal socket docking with the rail fastener bolt; the bottom of the hexagonal socket is flush with the bottom of the guide block; the inner circle of the bottom of the hexagonal socket is chamfered; the in-place reminder light is electrically connected to the micro switch in place.
[0010] Optionally, the interval fastening detection member further includes a rotation control column fixedly mounted on the side of the rotary wheel; the end of the rotation control column is an arc-shaped structure.
[0011] Optionally, the interval fastening detector includes two rotation connecting arms fixedly installed at the bottom of the movable counterweight plate; a rotary wheel is rotatably installed on the two rotation connecting arms, and a rubber soft sleeve is arranged outside the rotary wheel; the rubber soft sleeve outside the rotary wheel is used for elastically rolling and fitting the sleeper; four positioning grooves are formed on the side surface of the rotary wheel; the inner sides of the four positioning grooves are respectively inclined plane structures; an elastic limiting shaft is slidably inserted on the rotation connecting arm; a tension spring is sleeved on the elastic limiting shaft, and the end of the tension spring sleeved on the elastic limiting shaft is connected to the side surface of the rotation connecting arm, and the other end of the tension spring sleeved on the elastic limiting shaft is connected to the side surface of the elastic limiting shaft; the elastic limiting shaft is inserted into the positioning groove on the same side.
[0012] Optionally, the interval prompt part includes a detection fixing piece fixedly installed on the side surface of the rotation connecting arm located on one side of the rotation control column; an electricity-connecting elastic piece is fixedly installed on the side surface of the rotation connecting arm located on one side of the rotation control column; the end of the rotation control column is used for pressing the electricity-connecting elastic piece, and the electricity-connecting elastic piece elastically fits the detection fixing piece; the detection fixing piece, the pressing electricity-connecting elastic piece and the indicator light are connected in series with the power supply.
[0013] Optionally, the limiting and centering part includes a limiting and centering plate fixedly installed at the bottom of the movable counterweight plate through bolts; two L-shaped plates are fixedly installed on the limiting and centering plate; the two L-shaped plates are symmetrically arranged.
[0014] Optionally, the limiting and centering part further includes an obstacle switch fixedly installed on the side surface of the limiting and centering plate; an obstacle prompt lamp is fixedly installed on the limiting and centering plate; the obstacle prompt lamp is electrically connected to the obstacle switch; a chute is arranged on the front side of the limiting and centering plate.
[0015] Optionally, the anti-deformation insurance part further includes a sliding insert block slidably installed in the chute on the front side of the limiting and centering plate; the two sides of the sliding insert block are respectively inclined plane structures; two V-shaped elastic pieces are fixedly installed at the tail of the sliding insert block, and the ends of the two V-shaped elastic pieces are respectively connected to the inner sides of the two L-shaped plates; the sliding insert block is aligned with the obstacle switch.
[0016] Compared with the prior art, the present invention has at least the following beneficial effects:
[0017] In the above solution, by adopting the bolt tightening part, it is convenient for the staff to quickly tighten the fastener bolts. At the same time, in cooperation with the lifting adapter, it is not necessary for the staff to manually align the bolts each time, which is more convenient for automatically sleeving the bolts for tightening work, improving the bolt tightening speed and the track laying and installation efficiency. At the same time, this structure can detect the position of the fastener bolts, avoiding problems such as the loosening of the fastener bolts caused by directly starting the tightening drive motor to drive the hexagon socket to rotate when the fastener bolts are not in place completely.
[0018] By adopting a spaced fastening detector, it can cooperate with a spaced prompt part to automatically detect the number of sleepers passed. Through the prompt of a light source, it can ensure that the staff can tighten one fastening bolt after passing every three sleepers, and can carry out spaced fastening work more accurately, avoiding problems such as rework caused by relying on manual counting in the traditional fastening method. Once the counting is incorrect.
[0019] By adopting a limit centering part, it is convenient for the staff to carry out auxiliary positioning and correction work on the track, improve the track position accuracy, reduce a small amount of deviation that appears locally on the track, and at the same time can improve the centering degree of the track on the two-sided fasteners to ensure the stable installation of the track. By adopting an anti-deformation insurance part, it can be used to assist in testing obstacles before fastening the fastening bolts of the fasteners, preventing the resistance-reducing rollers that are not removed or missed in the front from affecting the bolt fastening. Because the resistance-reducing rollers need to support the track and their height is higher than the support height of the track fasteners, if the fastening bolts are directly tightened, the resistance-reducing rollers will directly squeeze and deform to damage the track, causing economic losses and construction period delays. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The drawings incorporated herein and constituting a part of the specification illustrate embodiments of the present invention and, together with the specification, are further used to explain the principles of the present invention and enable those skilled in the relevant art to implement and use the present invention.
[0021] Figure 1 It is a three-dimensional structural schematic diagram of a rail laying device for railway construction;
[0022] Figure 2 It is a bottom structural schematic diagram of a rail laying device for railway construction;
[0023] Figure 3 It is a three-dimensional structural schematic diagram of a lifting adapter;
[0024] Figure 4 It is a three-dimensional structural schematic diagram of a laying and installing part;
[0025] Figure 5 It is a structural sectional view of a bolt tightening part;
[0026] Figure 6 It is Figure 2 The enlarged view of the structure of area B in
[0027] Figure 7 It is Figure 3 The enlarged view of the structure of area C in
[0028] Figure 8 It is Figure 2 The enlarged view of the structure of area D in
[0029] Figure 9 It is the three-dimensional enlarged structural schematic diagram of the limit centering part;
[0030] Figure 10 For Figure 1 Enlarged view of the structure of area G in the middle.
[0031] Reference numerals
[0032] 1. Laying installation part; 101. Moving counterweight plate; 102. Hand-held frame; 103. Roller; 1031. Annular groove; 104. Indicator light; 2. Lifting adapter; 201. Lifting column; 202. Press-down tension spring; 203. Fixed connection plate; 204. In-place prompt light; 205. Upward-pulling toggle lever; 206. Guide block; 3. Bolt tightening part; 301. Tightening drive motor; 302. Hexagon socket; 303. In-place microswitch; 4. Spacing fastening detection part; 401. Rotating connection arm; 402. Rotary wheel; 4021. Positioning groove; 403. Elastic limit shaft; 404. Rotary control column; 5. Spacing prompt part; 501. Detection fixing piece; 502. Electric connection elastic piece; 6. Limit centering part; 601. Limit centering plate; 602. L-shaped plate; 603. Obstacle switch; 604. Obstacle prompt light; 7. Anti-deformation insurance part; 701. Sliding insert block; 702. V-shaped elastic piece.
[0033] As shown in the figure, in order to clearly implement the structure of the embodiments of the present invention, specific structures and devices are marked in the figure, but this is only for schematic needs and is not intended to limit the present invention to this specific structure, device and environment. According to specific needs, those of ordinary skill in the art can adjust or modify these devices and environments. Specific embodiments
[0034] The following describes in detail a rail laying device for railway construction provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. For some well-known technologies, those skilled in the art can also adopt other alternative methods for implementation; moreover, the accompanying drawings are only for more specifically describing the embodiments and are not intended to specifically limit the present invention.
[0035] It should be noted that in the specification, it is mentioned that "one embodiment", "embodiment", "exemplary embodiment", "some embodiments", etc. indicate that the described embodiments may include specific features, structures or characteristics, but not necessarily every embodiment includes this specific feature, structure or characteristic. Additionally, when combining embodiments to describe specific features, structures or characteristics, implementing such features, structures or characteristics in combination with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the relevant art.
[0036] Generally, terms can be understood, at least in part, from their use in context. For example, depending at least in part on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or can be used to describe a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood to not necessarily be intended to convey a set of exclusive factors, but rather can alternatively, depending at least in part on the context, allow for the existence of other factors that are not necessarily expressly described.
[0037] It is to be understood that the meanings of "on", "above", and "over" in the present invention should be construed in the broadest manner such that "on" not only means "directly on" something, but also includes the meaning of being "on" something with intervening features or layers therebetween, and "above" or "over" not only means "above" or "over" something, but also can include the meaning of being "above" or "over" something with no intervening features or layers therebetween.
[0038] In addition, spatial relative terms such as "under", "below", "lower", "above", "upper", etc. may be used herein for convenience of description to describe the relationship of one element or feature to another or other elements or features, as shown in the drawings. The spatial relative terms are intended to cover different orientations in the use or operation of the device in addition to the orientation depicted in the drawings. The device may be oriented in other ways, and the spatial relative descriptors used herein may be interpreted accordingly.
[0039] As Figures 1 to 10 shown, an embodiment of the present invention provides a rail laying device for railway construction, including a laying and mounting member 1, two lifting and fitting members 2 are mounted on the laying and mounting member 1, and two bolt tightening parts 3 are respectively mounted on the two lifting and fitting members 2; the four bolt tightening parts 3 are respectively used for tightening the track fastener bolts; the laying and mounting member 1 is used for moving on the track surface; a spacing and fastening detection member 4 is mounted at the bottom of the laying and mounting member 1; the spacing and fastening detection member 4 is used for fitting against the railway tie; a spacing and prompting part 5 is mounted on the spacing and fastening detection member 4; the spacing and prompting part 5 is used for prompting the fastening position; two limiting and centering members 6 are fixedly mounted at the bottom of the laying and mounting member 1; two anti-deformation insurance parts 7 are respectively mounted on the two limiting and centering members 6; the anti-deformation insurance parts 7 are used for detecting the removal of the track support roller; the laying and mounting member 1 includes: a moving counterweight plate 101 and a hand-held frame 102, and the hand-held frame 102 is rotatably mounted on the moving counterweight plate 101; the moving counterweight plate 101 is used for counterweight.
[0040] As Figures 3 to 5As shown, the laying and installation part 1 further includes four rollers 103 rotatably installed on both sides of the movable counterweight plate 101; annular grooves 1031 are respectively provided on the four rollers 103, and the four annular grooves 1031 are respectively used for rolling and fitting on the track; an indicator light 104 is installed on the movable counterweight plate 101; the lifting adapter 2 includes a lifting column 201 slidably installed on the movable counterweight plate 101; the lifting column 201 is of a hexagonal column structure; a downward pressure spring 202 is sleeved on the lifting column 201; a fixed connection plate 203 is fixedly installed on the lifting column 201; the end of the downward pressure spring 202 is connected to the movable counterweight plate 101; the other end of the downward pressure spring 202 is connected to the fixed connection plate 203; a in-place indicator light 204 is fixedly installed on the fixed connection plate 203; a lifting toggle rod 205 is fixedly installed on the fixed connection plate 203, and the end of the lifting toggle rod 205 is located above the hand-held frame 102; two guiding blocks 206 are fixedly installed at the bottom of the fixed connection plate 203, and the front ends of the bottoms of the two guiding blocks 206 are respectively of a bevel structure; the two guiding blocks 206 are respectively used for sliding over the track fastener bolts; the two guiding blocks 206 are respectively located on both sides of the two rollers 103 on the same side; the bolt tightening part 3 includes a tightening driving motor 301 fixedly installed on the fixed connection plate 203; the output shaft of the tightening driving motor 301 passes through the fixed connection plate 203; an internal hexagonal socket 302 is fixedly installed on the output shaft of the tightening driving motor 301; an in-place microswitch 303 is fixedly installed inside the internal hexagonal socket 302; the in-place microswitch 303 is used to detect the docking of the internal hexagonal socket 302 with the track fastener bolt; the bottom of the internal hexagonal socket 302 is flush with the bottom of the guiding block 206; the inner circle of the bottom of the internal hexagonal socket 302 is chamfered; the in-place indicator light 204 is electrically connected to the in-place microswitch 303. The bolt tightening part 3 can facilitate the staff to quickly tighten the fastener bolts. At the same time, in cooperation with the lifting adapter 2, it is not necessary for the staff to manually align the bolts each time, which is more convenient for automatically sleeving the bolts for tightening, improving the bolt tightening speed and the track laying and installation efficiency. At the same time, this structure can detect the in-place situation of the fastener bolts, avoiding problems such as the loosening of the fastener bolts caused by directly starting the tightening driving motor 301 to drive the internal hexagonal socket 302 to rotate when the fastener bolts are not completely in place. This structure is more reasonable, can ensure the bolt tightening quality, and prevent omission. The rollers 103 used can directly roll on the track to ensure the flexibility of the use of this structure. The bevel structure on the front side of the guiding block 206 can drive the guiding block 206 to move upward under the extrusion of the front fastener bolt. At this time, the lifting column 201 will move upward, stretching the downward pressure spring 202. As the movable counterweight plate 101 continues to be pushed to move, when the internal hexagonal socket 302 moves to the fastener bolt, the internal hexagonal socket 302 will be directly inserted into the fastener bolt under the pulling of the downward pressure spring 202, and the fastener bolt will squeeze the in-place microswitch 303 to control the indicator light 204 to light up to indicate in-place.
[0041] AsFigure 3 , Figures 6 to 8 As shown in Figures 6 to 8 , the interval fastening detection member 4 includes two rotating connection arms 401 fixedly installed at the bottom of the moving counterweight plate 101; a rotating wheel 402 is rotatably installed on the two rotating connection arms 401, and a rubber soft sleeve is provided on the outer side of the rotating wheel 402; the rubber soft sleeve on the outer side of the rotating wheel 402 is used for elastically rolling and fitting the sleeper; four positioning grooves 4021 are provided on the side surface of the rotating wheel 402; the inner sides of the four positioning grooves 4021 are respectively inclined surface structures; an elastic limiting shaft 403 is slidably inserted on the rotating connection arm 401; a tension spring is sleeved on the elastic limiting shaft 403, and the end of the tension spring sleeved on the elastic limiting shaft 403 is connected to the side surface of the rotating connection arm 401, and the other end of the tension spring sleeved on the elastic limiting shaft 403 is connected to the side surface of the elastic limiting shaft 403; the elastic limiting shaft 403 is inserted into the positioning groove 4021 on the same side; the interval fastening detection member 4 further includes a rotating control column 404 fixedly installed on the side surface of the rotating wheel 402; the end of the rotating control column 404 is an arc structure; the interval prompting part 5 includes a detection fixing piece 501 fixedly installed on the side surface of the rotating connection arm 401 located on one side of the rotating control column 404; a power connection elastic piece 502 is fixedly installed on the side surface of the rotating connection arm 401 located on one side of the rotating control column 404; the end of the rotating control column 404 is used for pressing the power connection elastic piece 502, and the power connection elastic piece 502 elastically fits the detection fixing piece 501; the detection fixing piece 501, the pressing power connection elastic piece 502 and the indicator light 104 are connected in series to the power supply. By using the interval fastening detection member 4, it can cooperate with the interval prompting part 5 to automatically detect the number of sleepers passed. Through the light source for prompting, it can ensure that the staff can tighten one fastener bolt every three sleepers passed, and the interval fastening work can be carried out more accurately, avoiding the problems such as rework that the traditional fastening method needs to rely on manual counting and once the counting is wrong. This structure has accurate and direct detection, can improve the accuracy of track fastening, reduce the error rate, and at the same time the prompting method is simple and intuitive. As a track fastener fastening specification, when the train runs, there will be a small displacement between the rail and the sleeper due to the load change. The interval fastening reserves adjustment space for the system, allowing the workers to gradually correct the loose bolts during subsequent inspections, avoiding the loss of flexibility of the overall structure due to one-time locking, especially the elastic differences in the materials of wooden sleepers or concrete sleepers. The interval fastening can avoid local compression deformation of the sleeper caused by over-tightening of unilateral bolts, ensure uniform load transfer to the roadbed. When fastening the fasteners, the gauge and the track level need to be adjusted synchronously. The interval operation allows measurement and correction of deviations section by section, avoiding difficult adjustment after one-time fastening. The rotating wheel 402 will be driven to rotate 90 degrees by friction every time it passes a sleeper, and the corresponding elastic limiting shaft 403 is used to be inserted into the positioning groove 4021 on the same side for elastic fitting and limiting to prevent the rotating wheel 402 from idling. Because there are four positioning grooves 4021, that is, every time four sleepers are passed, the rotating control column 404 returns to the origin, realizing interval control to prompt the indicator light 104 to light up.
[0042] As Figure 3 , Figure 9 and Figure 10 shown, the position-limiting and centering part 6 includes a position-limiting and centering plate 601 fixedly installed at the bottom of the moving counterweight plate 101 through bolts; two L-shaped plates 602 are fixedly installed on the position-limiting and centering plate 601; the two L-shaped plates 602 are symmetrically arranged; the position-limiting and centering part 6 further includes an obstacle switch 603 fixedly installed on the side of the position-limiting and centering plate 601; an obstacle warning lamp 604 is fixedly installed on the position-limiting and centering plate 601; the obstacle warning lamp 604 is electrically connected to the obstacle switch 603; a chute is provided on the front side of the position-limiting and centering plate 601; the anti-deformation insurance part 7 further includes a sliding plug 701 slidably installed in the chute on the front side of the position-limiting and centering plate 601; both sides of the sliding plug 701 are bevel structures; two V-shaped elastic pieces 702 are fixedly installed at the tail of the sliding plug 701, and the ends of the two V-shaped elastic pieces 702 are respectively connected to the inner sides of the two L-shaped plates 602; the sliding plug 701 is aligned with the obstacle switch 603. Using the position-limiting and centering part 6 can facilitate the staff to carry out auxiliary positioning and correction work on the track, improve the track position accuracy, reduce a small amount of deviation that appears locally on the track, and at the same time can improve the centering degree of the track at the two-side fasteners, ensuring the stable installation of the track. Using the anti-deformation insurance part 7 can be used to assist in testing obstacles before fastening the fastener bolts, preventing the resistance-reducing rollers that are not removed or omitted from being removed on the front side from affecting the bolt fastening. Because the resistance-reducing rollers need to support the track, their height is higher than the support height of the track fasteners. If the fastener bolts are directly tightened, the resistance-reducing rollers will directly squeeze and deform to damage the track, causing economic losses and construction period delays. The detection of this structure is direct and reliable, and the staff can intuitively know that the position-limiting and centering plate 601 is always on one side of the fastener base on the same side. The position-limiting and centering plate 601 is limited by the fastener base, and then the four annular grooves 1031 are used to limit the track. As the moving counterweight plate 101 moves, the four annular grooves 1031 can ensure the accurate position of the track in real time. At the same time, when the position-limiting and centering plate 601 moves, when the sliding plug 701 on the front side passes between two sleepers, there should be no obstacles. The corresponding sliding plug 701 uses its bevel structure and will insert into the interval of the fastener base between the two sleepers, and then it will no longer be in contact with the obstacle switch 603, and the obstacle warning lamp 604 can light up to give a warning. On the contrary, if there are obstacles between the two sleepers.
[0043] The working principle of the technical solution provided by the present invention is as follows:
[0044] After the roller 103 is placed on the track, the annular grooves 1031 are respectively used to roll and fit the track. Hold the hand-held frame 102 set by hand and push the movable counterweight plate 101 to move. At this time, the movable counterweight plate 101 can drive the guide block 206 to move together. The front side of the guide block 206 is a bevel structure, and it can be driven to move upward under the extrusion of the front side fastener bolt. At this time, the lifting column 201 will move upward, stretching the downward pressing spring 202. As the movable counterweight plate 101 continues to be pushed to move, when the hexagon socket 302 moves to the fastener bolt, the hexagon socket 302 will be directly inserted into the fastener bolt under the pulling of the downward pressing spring 202. At this time, the staff will obviously feel a sense of blockage when pushing the movable counterweight plate 101 to move. At the same time, when the hexagon socket 302 is inserted into the fastener bolt, the fastener bolt will squeeze the in-place microswitch 303 to control the indicator light 204 to light up to indicate in place. During the process, the tightening drive motor 301 continuously drives the hexagon socket 302 to screw the fastener bolt. When the movable counterweight plate 101 moves, it can drive the rotary wheel 402 to move together. At this time, the rubber soft sleeve provided on the outer side of the rotary wheel 402 will be rubbed by the sleeper and rotate. Each time the rotary wheel 402 passes a sleeper, it will be driven to rotate 90 degrees. The corresponding elastic limit shaft 403 is used to be inserted into the positioning groove 4021 on the same side for elastic fitting and limiting to prevent the rotary wheel 402 from idling. When the rotary wheel 402 rotates, it will drive the rotary control column 404 to rotate together. The rotary control column 404 can squeeze the power connection elastic piece 502 to elastically fit the detection fixing piece 501 to realize the control of the indicator light 104 to light up and prompt. Because there are four positioning grooves 4021, that is, every time the rotary wheel 402 passes four sleepers, the rotary control column 404 returns to the origin to realize the interval control of the indicator light 104 to light up and prompt;As the movable counterweight plate 101 moves, the limit center plate 601 is always on the side of the fastener base on the same side. The limit center plate 601 is limited by the fastener base, and the track is limited by the four annular grooves 1031. As the movable counterweight plate 101 moves, the four annular grooves 1031 can ensure the accuracy of the track position in real time. At the same time, when the limit center plate 601 moves, the front sliding block 701 should be free of obstructions when passing between two sleepers. The corresponding sliding block 701 will use its inclined structure to insert into the fastener base interval between the two sleepers. At this time, the sliding block 701 will no longer fit the obstacle switch 603 under the squeezing of the V-shaped spring piece 702 end, and the obstacle warning light 604 can light up to warn On the contrary, if there is an obstacle between the two sleepers, when the sliding block 701 moves between the two sleepers, the sliding block 701 will be blocked by the undisassembled drag reduction roller, and the V-shaped spring piece 702 will also remain in a compressed state. At this time, the sliding block 701 will be close to the obstacle switch 603, and the obstacle warning light 604 will remain off. Once the staff finds that the obstacle warning light 604 fails to light up between the two sleepers, the problem should be promptly checked. After completing the tightening work of a fastener bolt, the handheld frame 102 can be lifted up to drive the handheld frame 102 to toggle the lifting toggle rod 205, so that the bolt tightening part 3 installed on the lifting column 201 can be lifted and separated from the fastener bolt that has been tightened, and the next bolt tightening work can be continued. ;
[0045] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0046] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A rail laying device for railway construction, including a laying and installation member, and two lifting and adapting members are installed on the laying and installation member, characterized in that, Two lifting adaptor parts are respectively installed with two bolt tightening parts; the four bolt tightening parts are respectively used for tightening track fastener bolts; the laying and installation part is used for moving on the track surface; The bottom of the laying and installation part is installed with a spacing fastening detector; the spacing fastening detector is used for fitting the track sleeper; the spacing fastening detector is installed with a spacing prompt part; the spacing prompt part is used for prompting the fastening position; The bottom of the laying and installation part is fixedly installed with two limiting and centering parts; the two limiting and centering parts are respectively installed with anti-deformation insurance parts; the anti-deformation insurance parts are used for detecting the removal of the track support roller; The laying and installation part includes: a moving counterweight plate and a hand-held frame, and the hand-held frame is rotatably installed on the moving counterweight plate; the moving counterweight plate is used for counterweight; The laying and installation part further includes four rollers rotatably installed on both sides of the moving counterweight plate; the four rollers are respectively provided with annular grooves, and the four annular grooves are respectively used for rolling and fitting the track; an indicator light is installed on the moving counterweight plate; The lifting adaptor part includes a lifting column slidably installed on the moving counterweight plate; the lifting column is a hexagonal column structure; a downward-pressing tension spring is sleeved on the lifting column; a fixed connecting plate is fixedly installed on the lifting column; the end of the downward-pressing tension spring is connected to the moving counterweight plate; the other end of the downward-pressing tension spring is connected to the fixed connecting plate; a in-place indicator light is fixedly installed on the fixed connecting plate; a lifting toggle rod is fixedly installed on the fixed connecting plate, and the end of the lifting toggle rod is located above the hand-held frame; two guiding blocks are fixedly installed at the bottom of the fixed connecting plate, and the front ends of the bottoms of the two guiding blocks are respectively of a bevel structure; the two guiding blocks are respectively used for sliding over the track fastener bolts; the two guiding blocks are respectively located on both sides of the two rollers on the same side.
2. The rail laying device for railway construction according to claim 1, wherein The bolt tightening part includes a tightening drive motor fixedly installed on the fixed connecting plate; the output shaft of the tightening drive motor passes through the fixed connecting plate; an internal hexagonal socket is fixedly installed on the output shaft of the tightening drive motor; a in-place microswitch is fixedly installed inside the internal hexagonal socket; the in-place microswitch is used for detecting the docking of the internal hexagonal socket with the track fastener bolt; the bottom of the internal hexagonal socket is flush with the bottom of the guiding block; the inner ring of the bottom of the internal hexagonal socket is chamfered; the in-place indicator light is electrically connected to the in-place microswitch.
3. The rail laying device for railway construction according to claim 1, wherein The spacing fastening detector includes two rotating connecting arms fixedly installed at the bottom of the moving counterweight plate; a rotating wheel is rotatably installed on the two rotating connecting arms, and a rubber soft sleeve is arranged on the outer side of the rotating wheel; the rubber soft sleeve on the outer side of the rotating wheel is used for elastically rolling and fitting the sleeper; four positioning grooves are formed on the side surface of the rotating wheel; the inner sides of the four positioning grooves are respectively of a bevel structure; an elastic limiting shaft is slidably inserted on the rotating connecting arm; a tension spring is sleeved on the elastic limiting shaft, and the end of the tension spring sleeved on the elastic limiting shaft is connected to the side surface of the rotating connecting arm, and the other end of the tension spring sleeved on the elastic limiting shaft is connected to the side surface of the elastic limiting shaft; the elastic limiting shaft is inserted into the positioning groove on the same side.
4. The rail laying device for railway construction according to claim 3, characterized in that, The spacing fastening detector further includes a rotating control column fixedly installed on the side surface of the rotating wheel; the end of the rotating control column is of an arc structure.
5. The rail laying device for railway construction according to claim 4, characterized in that, The interval prompt part includes a detection fixing piece fixedly installed on the side surface of a rotation connection arm located on one side of the rotation control column; a power connection elastic piece is fixedly installed on the side surface of the rotation connection arm located on one side of the rotation control column; the end of the rotation control column is used to press the power connection elastic piece, and the power connection elastic piece elastically fits the detection fixing piece; the detection fixing piece, the pressed power connection elastic piece and the indicator light are connected in series to the power supply.
6. The rail laying device for railway construction according to claim 1, wherein, The limit and centering part includes a limit and centering plate fixedly installed at the bottom of the moving counterweight plate through bolts; two L-shaped plates are fixedly installed on the limit and centering plate; the two L-shaped plates are symmetrically arranged.
7. The rail laying device for railway construction according to claim 6, wherein, The limit and centering part further includes an obstacle switch fixedly installed on the side surface of the limit and centering plate; an obstacle warning light is fixedly installed on the limit and centering plate; the obstacle warning light is electrically connected to the obstacle switch; a chute is provided on the front side of the limit and centering plate.
8. The rail laying device for railway construction according to claim 7, characterized in that, The anti-deformation insurance part further includes a sliding plug block slidably installed in the chute on the front side of the limit and centering plate; both sides of the sliding plug block are bevel structures; two V-shaped elastic pieces are fixedly installed at the tail of the sliding plug block, and the end parts of the two V-shaped elastic pieces are respectively connected to the inner sides of the two L-shaped plates; the sliding plug block is aligned with the obstacle switch.
Citation Information
Patent Citations
Intelligent railway track fastener bolt fastening device and fastening method
CN113529503A
Track intelligent fastener bolt operation robot and operation method thereof
CN117418425A