Rapid assembling method for upper-chord flat welding ball net rack

By decomposing the winding structure of the winding flat-welded ball mesh frame into ball pipeline parts and inserting the winding rhythm tube, and using the moving operation and setting the door frame and code board, the problem of difficult to ensure the assembly quality and speed of the winding flat-welded ball mesh frame is solved, and an efficient and safe assembly process is achieved.

CN119913990APending Publication Date: 2025-05-02MCC (SHANGHAI) STEEL STRUCTURE TECHNOLOGY CORP LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510326219.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

The prior art is difficult to effectively solve the assembly quality and speed of the winding flat welding ball mesh, especially when the rectangular tube is inserted between the winding crown balls.

Method used

By decomposing the winding structure into two parts: ball pipeline components and inset winding rhythm tubes, the ball pipeline components are assembled on the ground by using the operation of moving winding rhythm tubes and winding crown-cut balls, and the plug-in connection of the winding rhythm tubes is realized by setting up a door frame and a code plate.

Benefits of technology

The assembly efficiency and quality of the winding flat welding ball mesh frame is improved, the difficulty of winding rectangular tube insertion is reduced, and the safety and reliability of construction is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119913990A_ABST
    Figure CN119913990A_ABST
Patent Text Reader

Abstract

The invention provides a rapid assembling method for an upper-chord-smoothed welded ball net rack. The rapid assembling method comprises the steps that at least two sections of ball pipeline components are prefabricated; wherein each ball pipeline part comprises at least two upper chord crown cutting balls; a bottom supporting assembly is erected at the first preset position, wherein the bottom supporting assembly comprises at least two sets of door-shaped frames and at least three sections of lower chord auxiliary supports; each group of portal frames is arranged between two adjacent sections of lower chord auxiliary supports, and each lower chord auxiliary support comprises at least three lower chord balls; and all sections of ball pipeline components are sequentially placed on the corresponding door-shaped frames, and all the upper chord crown cutting balls are connected with the corresponding lower chord balls. According to the rapid assembling method for the upper-chord-smoothed welded ball net rack, the problem that the upper-chord-smoothed welded ball net rack cannot be specially installed in an existing scheme can be solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of building construction, and more specifically to a rapid assembly method of an upper chord-cut and welded ball grid frame. Background Art

[0002] In order to lay the floor decking directly on the grid roof, the upper chord flattened welded ball grid came into being. The upper chord ball is a cut crown ball, and a rectangular tube is used as the upper chord tube to create the condition of a flat upper chord of the grid for laying the floor decking.

[0003] The conventional gantry assembly method of "first assembling the balls and then assembling the tubes" will make it difficult for the rectangular tubes to be inserted between the welded balls when dealing with the upper chord flattened welded ball gantry due to the depth of the balls when the rectangular tubes intersect with the welded balls.

[0004] Furthermore, in the existing scheme, three methods are generally used for assembling the grid. The first is to locate the position and orientation of the crown ball through BIM and three-dimensional laser scanning technology and then assemble it; the second is to use an assembly frame to convert the assembly of the folded grid into a flat grid assembly; the third is to use the locator and positioning method of the ball node to realize the grid installation.

[0005] However, these existing solutions cannot perform special installation on the upper chord flattened welded ball grid frame, and it is difficult to ensure the assembly quality and speed of the upper chord flattened welded ball grid frame. Summary of the invention

[0006] In view of the above problems, the purpose of the present invention is to provide a method for quickly assembling an upper chord flattened welded ball grid frame to solve the problem that the existing solution cannot perform special installation on the upper chord flattened welded ball grid frame.

[0007] The present invention provides a rapid assembly method of an upper chord flattened welded ball grid frame, comprising:

[0008] Prefabricate at least two sections of ball tube line components; wherein each of the ball tube line components includes at least two upper-string truncated balls;

[0009] A bottom support assembly is set up at a first preset position, wherein the bottom support assembly includes at least two groups of portal frames and at least three sections of lower chord auxiliary supports; each group of portal frames is arranged between two adjacent sections of lower chord auxiliary supports, and the lower chord auxiliary supports include at least three lower chord balls;

[0010] Place each section of the ball pipeline component on the corresponding portal frame in turn, and connect each upper chord crowning ball with the corresponding lower chord ball.

[0011] In addition, a preferred solution is that the ball-tube-line component further includes an upper-chord moment tube connected between two adjacent upper-chord truncated crown balls; and the prefabricated ball-tube-line component includes:

[0012] Arranging a tire mold frame at a second preset position, and providing at least two raising plates on the tire mold frame;

[0013] Placing the first upper-chord crown-cutting ball on the tire mold frame, and placing the first upper-chord rectangular tube on the padding plate;

[0014] Move the first upper string moment tube so that its end opening is aligned and connected with the side surface of the first upper string crown cutting ball;

[0015] The second upper-chord truncated crown ball is placed on the tire mold frame, and the second upper-chord truncated crown ball is moved so that its side surface is matched and connected with the end opening of the first upper-chord rectangular tube.

[0016] In addition, a preferred solution is that the prefabricated ball pipeline component also includes:

[0017] Repeat the installation steps of the first upper string moment tube and the second upper string truncated crown ball to complete the installation of the remaining upper string moment tubes and the remaining upper string truncated crown balls.

[0018] In addition, a preferred solution is that the lower chord auxiliary support further includes a lower chord ball holder corresponding to each lower chord ball; and the bottom support assembly set up at the first preset position includes:

[0019] Laying a roadbed at a first preset position, and arranging each lower chord ball support on the roadbed;

[0020] Place each lower string ball in the corresponding lower string ball holder.

[0021] In addition, a preferred solution is that the lower chord auxiliary support further includes a lower chord circular tube between two adjacent lower chord balls; and the bottom support assembly set up at the first preset position further includes:

[0022] Assemble each lower chord circular tube between two adjacent lower chord balls to complete the auxiliary support of each section of the lower chord.

[0023] In addition, a preferred solution is that the setting up of the bottom support assembly at the first preset position further includes:

[0024] The corresponding lower chord balls between two adjacent lower chord auxiliary supports are connected through the lower chord circular tube.

[0025] In addition, a preferred solution is that the step of connecting each upper string shorn ball with the corresponding lower string ball comprises:

[0026] An oblique belly circular tube is connected between each upper string cut crown ball and the corresponding lower string ball.

[0027] In addition, a preferred solution is that the rapid assembly method of the upper-chord flattened welded ball grid provided by the present invention also includes: connecting the corresponding upper-chord truncated balls between adjacent ball tube line components through an upper-chord rectangular tube with a code plate.

[0028] In addition, a preferred solution is that the corresponding upper-chord truncated balls between adjacent ball-tube line components are connected through an upper-chord rectangular tube with a code plate, including:

[0029] Move the upper-chord moment tube with the code plate toward the direction of the previous section of the ball tube line component, so that each upper-chord moment tube with the code plate is matched and connected with the corresponding upper-chord cut-crown ball in the previous section of the ball tube line component.

[0030] In addition, a preferred solution is that the corresponding upper-chord truncated balls between adjacent ball-tube line components are connected through an upper-chord moment tube with a code plate, and further includes:

[0031] The rear section ball pipeline component is moved as a whole in the direction of the front section pipeline component, so that each upper chord moment tube with a code plate is matched and connected with the corresponding upper chord cut crown ball in the rear section ball pipeline component.

[0032] Compared with the prior art, the above-mentioned rapid assembly method of the upper chord flattened welded ball grid frame according to the present invention provides a special rapid assembly method of the upper chord flattened welded ball grid frame in view of the difficulty in implementing the interlocking of the rectangular tubes between the upper chord cut crown balls in the upper chord flattened welded ball grid frame. By studying the connection characteristics of the upper chord balls and the rectangular tubes, the upper chord structure of the grid frame is decomposed into two parts: the ball tube line component and the interlocking upper chord rectangular tube (including the connecting components between adjacent ball tube line components). The upper chord rectangular tube and the upper chord cut crown balls are moved (preferably slid) to complete the assembly of the ball tube line component on the ground. Then, the ball tube line component is supported by setting a door frame and the upper chord rectangular tube is hung between the ball tube line components by setting a code plate. The moving operation is used again to complete the connection between the ball tube line component and the upper chord interlocking rectangular tube, and the overall assembly of the grid frame is completed efficiently, which can solve the problem that the assembly quality and speed of the upper chord flattened welded ball grid frame are difficult to ensure. The construction method can reduce the difficulty of interlocking the upper chord rectangular tube, has high construction efficiency, is simple to operate, and has a safe and reliable construction process.

[0033] In order to achieve the above and related purposes, one or more aspects of the present invention include features that will be described in detail later and are particularly pointed out in the claims. The following description and the accompanying drawings describe some exemplary aspects of the present invention in detail. However, these aspects indicate only some of the various ways in which the principles of the present invention can be used. In addition, the present invention is intended to include all of these aspects and their equivalents. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] By referring to the following description in conjunction with the accompanying drawings, and with a more comprehensive understanding of the present invention, other objects and results of the present invention will become more apparent and easy to understand. In the accompanying drawings:

[0035] Figure 1 An assembly diagram of arranging an H-shaped steel formwork frame on a flat site area and setting a plurality of raised plates on the top of the H-shaped steel formwork frame in a rapid assembly method of an upper chord flattened welded ball grid frame provided by an embodiment of the present invention;

[0036] Figure 2 An assembly diagram of placing the first upper-string truncated crown ball on an H-shaped steel tire formwork in a rapid assembly method of an upper-string truncated flat welded ball grid provided by an embodiment of the present invention;

[0037] Figure 3 In the quick assembly method of the upper chord flattened welded ball grid provided by the embodiment of the present invention, the first upper chord moment tube is placed on the padding plate of the H-shaped steel tire mold frame, and an assembly diagram for connecting with the upper chord flattened ball is prepared;

[0038] Figure 4 An assembly diagram of moving the upper-chord rectangular tube in a rapid assembly method of an upper-chord flattened welded ball grid provided by an embodiment of the present invention so that the arc through-opening at its end is aligned and connected with the side surface of the upper-chord flattened ball;

[0039] Figure 5 In the rapid assembly method of the upper chord flattened welded ball grid provided by the embodiment of the present invention, the second upper chord flattened ball is placed on the H-shaped steel tire mold frame and prepared to be connected with the first upper chord moment tube;

[0040] Figure 6 An assembly diagram of moving a second upper-chord truncated crown ball in a rapid assembly method of an upper-chord flattened welded ball grid provided by an embodiment of the present invention so that its side surface is aligned and connected with the arc through-hole at the end of the first upper-chord rectangular tube;

[0041] Figure 7 Repeat the above steps in the quick assembly method of the upper chord flattened welded ball grid provided by the embodiment of the present invention to complete the assembly diagram of a section of ball pipeline components;

[0042] Figure 8 A diagram showing the completion of the assembly of ball pipeline components in a rapid assembly method for an upper chord-cut and welded ball grid provided in an embodiment of the present invention.

[0043] Fig. 9 In the quick assembly method of the upper chord flattened welded ball grid provided by the embodiment of the present invention, a road base plate is laid on a flat ground, a lower chord ball holder is arranged on the road base plate, and an assembly diagram of a lower chord ball is placed on the lower chord ball holder;

[0044] Fig.10An assembly diagram of assembling lower chord circular tubes between lower chord balls and setting a portal frame on a road base plate in a rapid assembly method of an upper chord flattened welded ball grid provided by an embodiment of the present invention;

[0045] Fig.11 An assembly diagram of placing the first section of ball tube line components consisting of upper-chord rectangular tubes and upper-chord truncated crown balls on the top of the portal frame in the rapid assembly method of the upper-chord flattened welded ball grid provided by an embodiment of the present invention;

[0046] Fig.12 An assembly diagram of installing an oblique-belly round tube in a quick assembly method of an upper-chord flattened welded ball grid provided by an embodiment of the present invention to connect the oblique-belly round tube with an upper-chord truncated crown ball and a lower-chord ball of a first section of a ball line component;

[0047] Fig.13 An assembly diagram of placing the second section of ball pipeline components on the top of the portal frame in the rapid assembly method of the upper chord flattened welded ball net frame provided by an embodiment of the present invention;

[0048] Fig.14 An assembly diagram of placing an upper-chord rectangular tube with a yard plate between upper-chord truncated balls of a first section of a ball tube line component and a second section of a ball tube line component in a rapid assembly method of an upper-chord flattened welded ball grid provided by an embodiment of the present invention;

[0049] Fig.15 In the quick assembly method of the upper chord flattened welded ball grid provided by the embodiment of the present invention, the upper chord moment tube between the upper chord flattened balls is moved toward the direction of the first section of the ball tube line component, and the second section of the ball tube line component is also moved as a whole toward the direction of the first section of the ball tube line component, so that the upper chord moment tube between the upper chord flattened balls and the upper chord flattened balls of the first section of the ball tube line component and the second section of the ball tube line component are aligned and intersected;

[0050] Fig.16 An assembly diagram of installing an oblique-belly round tube in a quick assembly method of an upper-chord flattened welded ball grid provided by an embodiment of the present invention to connect the oblique-belly round tube with an upper-chord truncated crown ball and a lower-chord ball of a second section of a ball line component;

[0051] Fig.17 Repeat the above steps in the quick assembly method of the upper chord flattened welded ball grid frame provided in the embodiment of the present invention, install the subsequent third section ball tube line components, fourth section ball tube line components and corresponding upper chord rectangular tubes and oblique belly circular tubes, and complete the assembly diagram of the upper chord flattened welded ball grid frame.

[0052] Fig.18 The present invention provides an overall flow chart of a rapid assembly method of a chord-cut and welded ball grid frame provided by an embodiment of the present invention.

[0053] Figure numerals: 1—roadbed, 1.1—lower chord ball holder, 2.1—upper chord crowned ball, 2.2—lower chord ball, 3.1—upper chord rectangular tube, 3.2—lower chord circular tube, 3.3—inclined ventral circular tube, 4—tire mold frame, 4.1—heightening plate, 5—door frame, 6—yard plate, 7—ball pipeline component, 7.1—first section ball pipeline component, 7.2—second section ball pipeline component, 7.3—third section ball pipeline component, 7.4—fourth section ball pipeline component;

[0054] The same reference numerals throughout the drawings indicate similar or corresponding features or functions. DETAILED DESCRIPTION

[0055] In the following description, for the purpose of illustration, in order to provide a comprehensive understanding of one or more embodiments, many specific details are set forth. However, it is apparent that these embodiments may also be implemented without these specific details. In other examples, for ease of describing one or more embodiments, known structures and devices are shown in the form of block diagrams.

[0056] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0057] Figure 1 The figure shows the assembly structure of arranging an H-shaped steel formwork frame on a flat site area and setting a plurality of padding plates on the top of the H-shaped steel formwork frame in the rapid assembly method of the upper chord flattened welded ball grid frame provided by an embodiment of the present invention. Figure 2 The assembly structure of placing the first upper-string truncated crown ball on the H-shaped steel tire formwork in the quick assembly method of the upper-string truncated flat welded ball grid provided by the embodiment of the present invention is shown. Figure 3 The quick assembly method of the upper chord flattened welded ball grid provided by the embodiment of the present invention shows that the first upper chord moment tube is placed on the padding plate of the H-shaped steel tire formwork and is ready to be connected with the upper chord crowned ball. Figure 4 The present invention shows an assembly structure in which the upper-chord rectangular tube is moved in a rapid assembly method of an upper-chord flattened welded ball grid provided by an embodiment of the present invention so that the arc through-hole at its end is matched and connected with the side surface of the upper-chord flattened ball. Figure 5 The figure shows an assembly structure in which a second upper-chord truncated crown ball is placed on an H-shaped steel tire formwork and is ready to be connected to the first upper-chord moment tube in a quick assembly method of an upper-chord truncated flat welded ball grid provided by an embodiment of the present invention. Figure 6 The present invention shows an assembly structure in which a second upper-chord truncated crown ball is moved in a rapid assembly method of an upper-chord flattened welded ball grid provided by an embodiment of the present invention so that its side surface is matched and connected with the arc through-hole at the end of the first upper-chord rectangular tube. Figure 7 The embodiment of the present invention shows an assembly structure in which the above steps are repeated in the quick assembly method of the upper chord flattened welded ball grid frame to complete the assembly of a section of ball pipeline components. Figure 8 The figure shows the assembly structure of ball pipeline components in the rapid assembly method of the upper chord flattened welded ball grid provided by the embodiment of the present invention. Fig. 9 The invention shows a method for quickly assembling a top-chord flattened welded ball grid provided by an embodiment of the present invention, in which a roadbed is laid on a flat ground, a bottom-chord ball holder is arranged on the roadbed, and an assembly structure of a bottom-chord ball is placed on the bottom-chord ball holder. Fig.10 The invention shows an assembly structure in which a lower chord circular tube is assembled between lower chord balls and a portal frame is arranged on a road base plate in a quick assembly method of an upper chord flattened welded ball grid provided by an embodiment of the invention. Fig.11 The figure shows an assembly structure in which the first section of ball tube line components consisting of upper-chord rectangular tubes and upper-chord crown-cut balls are placed on the top of the portal frame in the quick assembly method of the upper-chord flattened welded ball grid provided by an embodiment of the present invention. Fig.12 The invention shows an assembly structure in which an oblique-belly round tube is installed in a quick assembly method of an upper-chord flattened welded ball grid frame provided by an embodiment of the present invention to connect the oblique-belly round tube with an upper-chord truncated crown ball and a lower-chord ball of a first section of a ball line component. Fig.13 The assembly structure of placing the second section of ball pipeline components on the top of the portal frame in the quick assembly method of the upper chord flattened welded ball net frame provided by the embodiment of the present invention is shown. Fig.14 The present invention shows an assembly structure of placing an upper-chord rectangular tube with a yard plate between upper-chord truncated balls of a first-section ball tube line component and a second-section ball tube line component in a quick assembly method of an upper-chord flattened welded ball grid provided by an embodiment of the present invention. Fig.15 The invention shows an assembly structure in which the upper chord square tube between the upper chord square balls is moved toward the first section of the ball tube line component, and the second section of the ball tube line component is also moved toward the first section of the ball tube line component as a whole, so that the upper chord square tube between the upper chord square balls and the upper chord square balls of the first section of the ball tube line component and the second section of the ball tube line component are matched and intersected. Fig.16The invention shows an assembly structure in which an oblique-belly round tube is installed in a quick assembly method of an upper-chord flattened welded ball grid frame provided by an embodiment of the present invention to connect the oblique-belly round tube with an upper-chord truncated crown ball and a lower-chord ball of a second-section ball line component. Fig.17 The method for quickly assembling the upper chord flattened welded ball grid provided by the embodiment of the present invention is shown, in which the above steps are repeated to install the subsequent third section ball tube line component, the fourth section ball tube line component and the corresponding upper chord rectangular tube and oblique belly circular tube to complete the assembly structure of the upper chord flattened welded ball grid; Fig.18 The overall process of the rapid assembly method of the upper chord flattened welded ball grid provided by the embodiment of the present invention is shown.

[0058] The following is a detailed description of the rapid assembly method of the upper chord flattened welded ball grid provided by the present invention. Figures 1 to 18 It can be seen that the rapid assembly method of the upper chord flattened welded ball grid provided by the present invention mainly includes:

[0059] S110: prefabricate at least two sections of ball tube line components 7; wherein each of the ball tube line components comprises a plurality of (at least two) upper string and crown-cut balls 2.1;

[0060] S120: erecting a bottom support assembly at a first preset position, the bottom support assembly comprising a plurality (at least two groups) of portal frames 5 and a plurality (at least three sections) of lower chord auxiliary supports; each group of portal frames 5 is arranged between two adjacent sections of lower chord auxiliary supports, and the lower chord auxiliary supports comprise a plurality (at least three) of lower chord balls 2.2;

[0061] S130: placing each section of the ball pipeline component on the corresponding portal frame 5 in sequence, and connecting each upper chord truncated crown ball 2.1 with the corresponding lower chord ball.

[0062] Specifically, the ball-tube-line component further includes an upper-chord moment tube 3.1 connected between two adjacent upper-chord truncated balls; and the prefabricated ball-tube-line component includes:

[0063] Arrange a tire mold frame 4 at the second preset position, and set at least two raising plates 4.1 on the tire mold frame 4;

[0064] Place the first upper-chord truncated crown ball 2.1 on the tire mold frame 4, and place the first upper-chord rectangular tube 3.1 on the padding plate 4.1;

[0065] Move the first upper string moment tube 3.1 so that its end opening is aligned and connected with the side surface of the first upper string crown cutting ball 2.1;

[0066] The second upper-chord truncated crown ball 2.1 is placed on the tire mold frame 4, and the second upper-chord truncated crown ball 2.1 is moved so that its side surface is matched and connected with the end opening of the first upper-chord rectangular tube 3.1.

[0067] Furthermore, the prefabricated ball pipeline component also includes:

[0068] Repeat the installation steps of the first upper-chord moment tube 3.1 and the second upper-chord truncated crown ball 2.1 to complete the installation of the remaining upper-chord moment tubes 3.1 and the remaining upper-chord truncated crown balls 2.1.

[0069] The specific prefabrication process of each ball-pipe-line component provided by the present invention is described in detail below with reference to the accompanying drawings.

[0070] Step 1: Arrange a pre-set structure (such as H-shaped steel) tire formwork frame 4 on a flat site area (second pre-set position), and set multiple raised plates 4.1 (such as Figure 1 shown);

[0071] Step 2: Place the first upper chord truncated crown ball 2.1 on the tire mold frame 4 (such as Figure 2 shown);

[0072] Step 3: Place the first upper-chord moment tube 3.1 on the raised plate 4.1 of the tire mold frame 4 and prepare to connect it with the first upper-chord crown-cutting ball 2.1 (such as Figure 3 shown);

[0073] Step 4: Move the first upper string moment tube 3.1 so that the end opening of one end of the upper string moment tube 3.1 is aligned and connected with the side surface of the first upper string crown cutting ball 2.1 (such as Figure 4 shown);

[0074] Step 5: Place the second upper chord crowning ball 2.1 on the tire mold frame 4 and prepare to connect it with the first upper chord moment tube 3.1 (such as Figure 5 shown):

[0075] Step 6: Move the second upper chord crown cutting ball 2.1 so that its side surface is aligned with the end opening of the first upper chord moment tube 3.1 and connected (such as Figure 6 shown).

[0076] Repeat steps 2 to 6 to complete the assembly of all ball pipeline components (such as Figure 7 The structure of the completed ball pipeline component is as follows Figure 8 Shown (after removing tire mold frame 4).

[0077] In a specific embodiment of the present invention, the lower chord auxiliary support further includes a lower chord ball holder 1.1 corresponding to each lower chord ball; and a bottom support assembly is set up at the first preset position, including:

[0078] A roadbed 1 is laid at a first preset position, and each lower string ball holder 1.1 is arranged on the roadbed 1;

[0079] Place each lower string ball in the corresponding lower string ball holder 1.1.

[0080] Furthermore, the lower chord auxiliary support further includes a lower chord circular tube 3.2 between two adjacent lower chord balls; and a bottom support assembly is set up at the first preset position, further including:

[0081] Each lower chord circular tube 3.2 is assembled between two adjacent lower chord balls to complete the auxiliary support of each section of the lower chord.

[0082] In addition, a bottom support assembly is set up at the first preset position, and further comprises:

[0083] The corresponding lower chord balls between two adjacent lower chord auxiliary supports are connected through the lower chord circular tube 3.2.

[0084] The specific erection process of the bottom support assembly provided by the present invention is described in detail below with reference to the accompanying drawings.

[0085] Step 7: Lay the roadbed 1 on the flat ground (first preset position), set the lower chord ball holder 1.1 on the roadbed 1, and place the lower chord ball on the lower chord ball holder 1.1, so as to arrange all the lower chord balls of each group of lower chord auxiliary supports (such as Fig. 9 As shown, all lower chord balls in the same vertical direction belong to the same group of lower chord auxiliary supports);

[0086] Step 8: Assemble the lower chord circular tube 3.2 between adjacent lower chord balls (including adjacent lower chord balls on the same lower chord auxiliary support and adjacent lower chord balls on adjacent lower chord auxiliary supports), and set a portal frame 5 (such as Fig.10 shown).

[0087] Step 9: In another specific embodiment of the present invention, after the bottom support assembly is set up, the first section of the ball line component consisting of the upper chord rectangular tube 3.1 and the upper chord crowned ball 2.1 is placed on the top of the corresponding first portal frame 5 (such as Fig.11 shown).

[0088] Step 10: Then complete the connection between the first section of the ball pipeline component 7.1 and the bottom support assembly; including:

[0089] Install the oblique belly round tube 3.3, so that its two ends are connected with each upper chord cut crown ball 2.1 and the corresponding lower chord ball of the first section ball pipeline component (such as Fig.12 shown).

[0090] After the first section of the ball pipeline components are connected, the second section of the ball pipeline components 7.2 are installed. The process includes:

[0091] Step 11: Place the second section of the ball pipeline component on the top of the second group of portal frames 5 (such as Fig.13 shown);

[0092] Step 12: Place the upper-chord moment tube 3.1 (such as the upper-chord moment tube 3.1 with the code plate 6) between the corresponding adjacent upper-chord truncated crown balls 2.1 of the first ball tube line component and the second ball tube line component. Fig.14 shown);

[0093] Step 13: Move the upper-chord rectangular tube 3.1 with the code plate 6 between the upper-chord truncated crown balls 2.1 toward the first-section ball tube line component; then move the second-section ball tube line component as a whole toward the first-section ball tube line component, so that both ends of the upper-chord rectangular tube 3.1 with the code plate 6 between the upper-chord truncated crown balls 2.1 coincide with and intersect the upper-chord truncated crown balls 2.1 of the first-section ball tube line component and the second-section ball tube line component (such as Fig.15 shown).

[0094] Step 14: Install the oblique belly round tube 3.3 so that it is connected to the upper chord cut crown ball 2.1 of the second section of the ball pipeline component and the lower chord balls on both sides below it (such as Fig.16 shown).

[0095] Repeat steps 11 to 14 to install subsequent pipeline components (including the third section ball pipeline component 7.3, the fourth section ball pipeline component 7.4) and the corresponding upper chord rectangular tube 3.1 and oblique belly circular tube 3.3 to complete the overall assembly of the upper chord flattened welded ball grid frame.

[0096] It should be noted that connecting the corresponding upper-chord truncated balls 2.1 between adjacent ball-tube-line components through the upper-chord moment tube 3.1 with the code plate 6 can significantly improve the connection stability of each ball-tube-line component.

[0097] Specifically, the corresponding upper-chord truncated balls 2.1 between adjacent ball-tube line components are connected through an upper-chord moment tube 3.1 with a code plate 6, including:

[0098] Move the upper-chord rectangular tube 3.1 with the code plate 6 toward the front section of the ball pipeline component, so that each upper-chord rectangular tube 3.1 with the code plate 6 is matched and connected with the corresponding upper-chord truncated crown ball 2.1 in the front section of the ball pipeline component; move the rear section of the ball pipeline component as a whole toward the front section of the pipeline component, so that each upper-chord rectangular tube 3.1 with the code plate 6 is matched and connected with the corresponding upper-chord truncated crown ball 2.1 in the rear section of the ball pipeline component.

[0099] It can be seen from the above specific embodiments that the rapid assembly method of the upper chord flattened welded ball grid provided by the present invention provides a special rapid assembly method of the upper chord flattened welded ball grid frame in view of the difficulty in implementing the interlocking of the rectangular tubes between the upper chord cut crown balls in the upper chord flattened welded ball grid frame. By studying the connection characteristics of the upper chord balls and the rectangular tubes, the upper chord structure of the grid frame is decomposed into two parts: the ball tube line component and the interlocking upper chord rectangular tube (including the connecting components between adjacent ball tube line components). The upper chord rectangular tube and the upper chord cut crown balls are moved (preferably slid) to complete the assembly of the ball tube line component on the ground. Then, by setting a door frame to support the ball tube line component and setting a code plate to hang the upper chord rectangular tube between the ball tube line components, the moving operation is used again to complete the connection between the ball tube line component and the upper chord interlocking rectangular tube, and the overall assembly of the grid frame is completed efficiently, which can solve the problem that the assembly quality and speed of the upper chord flattened welded ball grid frame are difficult to ensure. The construction method can reduce the difficulty of interlocking the upper chord rectangular tube, has high construction efficiency, is simple to operate, and has a safe and reliable construction process.

[0100] As above Figures 1 to 18 The rapid assembly method of the upper chord flattened welded ball grid frame according to the present invention is described by way of example. However, those skilled in the art should understand that various improvements can be made to the rapid assembly method of the upper chord flattened welded ball grid frame proposed by the present invention without departing from the content of the present invention. Therefore, the protection scope of the present invention should be determined by the content of the attached claims.

Claims

1. A quick assembly method for a chord-cut and welded ball grid, characterized in that: The assembling method comprises: Prefabricate at least two sections of ball tube line components; wherein each of the ball tube line components includes at least two upper-string truncated balls; A bottom support assembly is set up at a first preset position, wherein the bottom support assembly includes at least two groups of portal frames and at least three sections of lower chord auxiliary supports; each group of portal frames is arranged between two adjacent sections of lower chord auxiliary supports, and the lower chord auxiliary supports include at least three lower chord balls; Place each section of the ball pipeline component on the corresponding portal frame in turn, and connect each upper chord crowning ball with the corresponding lower chord ball.

2. The rapid assembly method of the upper chord flattened welded ball grid as claimed in claim 1, characterized in that: The ball-tube-line component also includes an upper-chord moment tube connected between two adjacent upper-chord truncated crown balls; and the prefabricated ball-tube-line component includes: Arranging a tire mold frame at a second preset position, and providing at least two raising plates on the tire mold frame; Placing the first upper-chord crown-cutting ball on the tire mold frame, and placing the first upper-chord rectangular tube on the padding plate; Move the first upper string moment tube so that its end opening is aligned and connected with the side surface of the first upper string crown cutting ball; The second upper-chord truncated crown ball is placed on the tire mold frame, and the second upper-chord truncated crown ball is moved so that its side surface is matched and connected with the end opening of the first upper-chord rectangular tube.

3. The rapid assembly method of the upper chord flattened welded ball grid as claimed in claim 2, characterized in that: Prefabricate the ball pipeline component, also including: Repeat the installation steps of the first upper string moment tube and the second upper string truncated crown ball to complete the installation of the remaining upper string moment tubes and the remaining upper string truncated crown balls.

4. The rapid assembly method of the upper chord flattened welded ball grid as claimed in claim 3, characterized in that: The lower chord auxiliary support further includes a lower chord ball holder corresponding to each lower chord ball; and the bottom support assembly set up at the first preset position includes: Laying a roadbed at a first preset position, and arranging each lower chord ball support on the roadbed; Place each lower string ball in the corresponding lower string ball holder.

5. The rapid assembly method of the upper chord flattened welded ball grid as claimed in claim 4, characterized in that: The lower chord auxiliary support also includes a lower chord circular tube located between two adjacent lower chord balls; Furthermore, the method of setting up the bottom support assembly at the first preset position further includes: Assemble each lower chord circular tube between two adjacent lower chord balls to complete the auxiliary support of each section of the lower chord.

6. The rapid assembly method of the upper chord flattened welded ball grid as claimed in claim 5, characterized in that: The bottom support assembly is set up at the first preset position, and further comprises: The corresponding lower chord balls between two adjacent lower chord auxiliary supports are connected through the lower chord circular tube.

7. The rapid assembly method of the upper chord flattened welded ball grid as claimed in claim 6, characterized in that: The step of connecting each upper string shaving ball to the corresponding lower string ball comprises: An oblique belly circular tube is connected between each upper string cut crown ball and the corresponding lower string ball.

8. The rapid assembly method of the upper chord flattened welded ball grid as claimed in claim 7, characterized in that: Also includes: The corresponding upper-chord truncated balls between adjacent ball-tube line components are connected through an upper-chord rectangular tube with a code plate.

9. The rapid assembly method of the upper chord flattened welded ball grid as claimed in claim 8, characterized in that: The method of connecting the corresponding upper-chord truncated balls between adjacent ball-tube line components through an upper-chord moment tube with a code plate comprises: Move the upper-chord moment tubes with the code plates toward the direction of the previous section of the ball tube line component, so that each upper-chord moment tube with the code plates is matched and connected with the corresponding upper-chord truncated crown ball in the previous section of the ball tube line component.

10. The rapid assembly method of the upper chord flattened welded ball grid as claimed in claim 9, characterized in that: The method of connecting the corresponding upper-chord truncated balls between adjacent ball-tube line components through an upper-chord moment tube with a code plate also includes: The rear section ball pipeline component is moved as a whole in the direction of the front section pipeline component, so that each upper chord moment tube with a code plate is matched and connected with the corresponding upper chord cut crown ball in the rear section ball pipeline component.