Simulation assembly device for assembly type building
By designing a simulated assembly device for prefabricated buildings, the problems of high design cost and cumbersome assembly process in existing prefabricated buildings are solved, and a more efficient design and assembly process is achieved, and the reinforcement anchors and connecting parts can be set more accurately.
Patent Information
- Application Number
- CN202510274563.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-05-02
AI Technical Summary
In existing prefabricated buildings, the original proportion of component assembly boards has high design costs and cumbersome assembly process, which affects the design efficiency and is difficult to meet the initial design needs.
Design a prefabricated building simulation assembly device, which simulates the assembly process under different building heights and bearing requirements by scaling the beam and column connection node model to scale, and accurately displays the details of steel anchoring and connecting parts tightening. The device includes a base, assembly components, simulation components and connection components. It uses hydraulic lifting rods, robotic arms, pressure sensors and other technologies to realize simulated assembly and pressure data monitoring.
It improves the efficiency of assembly design, reduces costs, simplifies the assembly process, and can more accurately set up steel anchors and connectors to meet different building needs.
Smart Images
Figure CN119920152A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building simulation equipment, in particular to a simulation assembly device for assembled buildings. Background Art
[0002] Prefabricated buildings refer to buildings assembled on site with prefabricated components, which is an important manifestation of building industrialization. A large number of components are prefabricated in factories and then transported to the construction site for assembly, which reduces the time of on-site construction, especially for large-scale construction projects, which can significantly shorten the construction period. The components are standardized in the factory, and the quality can be strictly controlled during the production process, which reduces the impact of human factors on the construction quality, thereby improving the precision and quality of the components and making the overall quality of the building more stable and reliable. Compared with the traditional on-site casting construction method, the labor demand for on-site assembly operations of prefabricated buildings is relatively small, and the skill requirements for workers are relatively low, which alleviates the problem of labor shortage in the construction industry to a certain extent. Prefabricated components can be customized in a variety of ways according to design requirements, which can achieve more flexible space layout and architectural shape to meet the personalized needs of different users.
[0003] During the production process of prefabricated building components, it is necessary to conduct precise pressure tests on the connection nodes between components, that is, the assembly plate beam-column nodes with load-bearing requirements, and accurately display the bearing pressure data of nodes such as steel bar anchorage and connector tightening, so as to better set the position and number of nodes such as steel bar anchorage and connectors.
[0004] However, the cost of using component assembly plates of the original proportion for assembly design is high, the assembly process is cumbersome, and it is not convenient for initial design, which seriously affects the design efficiency of the component assembly plates and cannot meet production needs. Therefore, a simulation assembly device for prefabricated buildings is proposed to design a beam-column connection node model that can be scaled in proportion, simulate the assembly process of beam-column nodes under different building heights and load requirements, and accurately display details such as steel bar anchoring and connector tightening to solve the above-mentioned problems. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention provides a simulated assembly device for prefabricated buildings, which has the advantages of high operating efficiency, etc., and solves the problem that the assembly design of the original-proportion component assembly plate is costly, the assembly process is complicated, and it is not convenient for initial design, which seriously affects the design efficiency of the component assembly plate.
[0006] To achieve the above object, the present invention provides the following technical solution: a simulated assembly device for assembled buildings, comprising a base, an assembly component is arranged on the top of the base, a simulation component is arranged on the top of the base, a plurality of movable connection components are arranged on the top of the base, and a control panel is arranged on the bottom side of the base;
[0007] The assembly assembly includes a plurality of hydraulic lifting rods fixedly mounted on the top of the base, a limit frame fixedly mounted on the top of the hydraulic lifting rod, a plurality of moving frames movably connected to the sides of the limit frames, a moving seat movably connected inside the moving frame, a mechanical arm arranged at the bottom of the moving seat, and a mechanical clamp arranged on the side of the mechanical arm;
[0008] The simulation component includes an assembly base plate fixedly mounted on the top of the base, a main control template arranged inside the assembly base plate, an assembly plate arranged on the top of the assembly base plate, a plurality of node notches opened on the side of the assembly plate, a signal connection module arranged inside the assembly plate, and a connection contact arranged on the inner bottom wall of the node notch;
[0009] The connecting assembly includes a connecting cylinder slidably connected inside the node slot, a pressure sensor arranged on the side of the connecting cylinder, a positioning block movably connected inside the connecting cylinder, a limiting spring arranged on the side of the positioning block, and connecting contacts fixedly installed at both ends of the connecting cylinder.
[0010] Furthermore, a moving slot is provided inside the side wall of the limiting frame, the moving frame includes a longitudinal frame and a transverse frame, the moving seat is vertically embedded in the slot formed by the longitudinal frame and the transverse frame and is slidably connected to the inner side wall of the moving frame.
[0011] Furthermore, power modules are provided at both ends of the moving frame, one end of the power module is embedded in the moving slot and is connected to the limiting frame through toothed meshing transmission.
[0012] Furthermore, the top of the assembly base plate is provided with a plurality of embedding grooves for cooperating with the sliding connection of the connecting tube, the top of the main control template is provided with contacts embedded in the embedding grooves, and the bottom of the connecting tube is embedded in the embedding grooves and is slidably connected with the inner wall of the embedding grooves.
[0013] Furthermore, a plurality of locking slots are provided on the side of the connecting tube, and the locking block is an arched structure, and both ends of the locking block pass through the locking slots to the outside of the connecting tube and are slidably connected to the side wall of the connecting tube.
[0014] Furthermore, the inner side walls of the embedding slot and the node slot are both provided with a plurality of fixing slots that match the positioning blocks, and the opposite sides of the two positioning blocks are respectively fixedly mounted to the two ends of the limit spring.
[0015] Furthermore, the signal connection module is electrically connected to the connection contact of the bottom wall of the node slot through a wire, a wire is electrically connected between the two connection contacts, and a wire is electrically connected between the pressure sensor and the connection contact.
[0016] Compared with the prior art, the present invention provides a simulated assembly device for assembled buildings, which has the following beneficial effects:
[0017] 1. The simulated assembly device for prefabricated buildings drives the moving frame to move by starting the power module, and drives the moving seat to move to a specified position. The mechanical clamp inserts the connecting tube into the embedding slot with the cooperation of the mechanical arm. The positioning block is embedded in the fixed slot inside the embedding slot under the action of the limit spring, and the connecting tube is fixed on the top of the assembly base plate. The contact piece and the main control template are connected, and the pressure sensor on the outside of the connecting tube is connected to the circuit inside the main control template. The connecting tube becomes a beam column between the assembly components, and the data of the pressure sensor reflects the steel bar anchorage and the tightness of the connector at the current node.
[0018] 2. The simulated assembly device for prefabricated buildings nests the adapted assembly plate on the outside of the connecting tube, connects the contact pieces and the connection contacts to realize the circuit connection, connects the signal connection module to the circuit of the main control template, connects more pressure sensors to the circuit of the main control template for recording and summarizing, and uses the connecting tube to connect and fix multiple assembly plates in series when simulating different building heights as needed. After the nesting is completed, the connecting contact pieces, the connection contacts and the signal connection module connect all the pressure sensors on the outside of the connecting tube to the circuit of the main control template for recording and summarizing, monitors the pressure data borne by all the beam-column connection nodes of the current structure, and judges the current steel bar anchorage and the tightness of the connector, thereby solving the problem that the original proportion of the component assembly plate has a high cost for assembly design, a cumbersome assembly process, and is not convenient for initial design, which seriously affects the design efficiency of the component assembly plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A three-dimensional diagram of a simulated assembly device for an assembled building according to the present invention;
[0020] Figure 2 A simulated assembly device for assembled buildings according to the present invention Figure 1 A magnified view of the structure in the middle;
[0021] Figure 3 A three-dimensional diagram of an assembly base plate of a simulated assembly device for an assembled building according to the present invention;
[0022] Figure 4 A three-dimensional diagram of an assembly plate and a connecting tube in a simulated assembly device for an assembled building of the present invention;
[0023] Figure 5 A simulated assembly device for assembled buildings according to the present invention Figure 4 Middle B is an enlarged view of the structure;
[0024] Figure 6 A cross-sectional view of an assembly plate of a simulated assembly device for an assembled building according to the present invention;
[0025] Figure 7This is a cross-sectional view of a connecting tube and a positioning block in a simulated assembly device for assembled buildings of the present invention.
[0026] In the figure: 1. base; 2. assembly component; 21. hydraulic lifting rod; 22. limit frame; 221. moving slot; 23. moving frame; 231. longitudinal frame; 232. transverse frame; 233. power module; 24. moving seat; 25. mechanical arm; 26. mechanical gripper; 3. simulation component; 31. assembly base plate; 311. embedded slot; 32. main control template; 33. assembly plate; 34. node slot; 35. signal connection module; 36. connection contact; 4. connection component; 41. connection tube; 42. pressure sensor; 43. positioning block; 44. limit spring; 45. connection contact; 5. operating table. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Embodiment 1:
[0029] See also Figure 1-2 A simulated assembly device for prefabricated buildings in this embodiment includes a base 1, an assembly component 2 is arranged on the top of the base 1, a simulation component 3 is arranged on the top of the base 1, a plurality of movably connected connection components 4 are arranged on the top of the base 1, and a control panel 5 is arranged on the bottom side of the base 1.
[0030] In this embodiment, the assembly component 2 includes a plurality of hydraulic lifting rods 21 fixedly installed on the top of the base 1, a limit frame 22 fixedly installed on the top of the hydraulic lifting rod 21, a plurality of moving frames 23 movably connected to the sides of the limit frame 22, a moving seat 24 movably connected inside the moving frame 23, a mechanical arm 25 arranged at the bottom of the moving seat 24, and a mechanical clamp 26 arranged on the side of the mechanical arm 25.
[0031] In this embodiment, a movable slot 221 is opened inside the side wall of the limiting frame 22, and the movable frame 23 includes a longitudinal frame 231 and a transverse frame 232. The movable seat 24 is vertically embedded in the slot formed by the longitudinal frame 231 and the transverse frame 232 and is slidably connected to the inner wall of the movable frame 23. The movable seat 24 is limited inside the longitudinal frame 231 and the transverse frame 232. When the longitudinal frame 231 and the transverse frame 232 move, the movable seat 24 can be pushed to move to the specified position.
[0032] In this embodiment, power modules 233 are provided at both ends of the movable frame 23. The power module 233 includes a driving motor and a driving gear. One end of the power module 233 is embedded in the movable slot 221 and is connected to the limit frame 22 through a tooth meshing transmission. The tooth meshing between the driving gear and the movable slot 221 makes the driving gear rotate and push the power module 233 in the opposite direction to move relative to the limit frame 22, so that the longitudinal frame 231 and the transverse frame 232 move to the designated positions according to actual needs, thereby pushing the movable seat 24 to move. The mechanical arm 25 cooperates with the mechanical clamp 26 to clamp the component, and at the same time, moves under the drive of the movable seat 24 to transport the component to the designated position.
[0033] Embodiment 2:
[0034] See also Figure 1-7 On the basis of the first embodiment, the connecting component 4 includes a connecting cylinder 41 slidably connected inside the node slot 34, a pressure sensor 42 arranged on the side of the connecting cylinder 41, a positioning block 43 movably connected inside the connecting cylinder 41, a limit spring 44 arranged on the side of the positioning block 43, and connecting contacts 45 fixedly installed at both ends of the connecting cylinder 41.
[0035] The connecting contact 45 connects the pressure sensor 42 to the internal circuit structure of the device, and monitors the pressure data of the current node in real time, and transmits the pressure data to other structures for recording.
[0036] In this embodiment, a plurality of locking slots are provided on the side of the connecting tube 41, and the locking block 43 is a bow-shaped structure. Both ends of the locking block 43 pass through the locking slots to the outside of the connecting tube 41 and are slidably connected to the side wall of the connecting tube 41. The side of the locking block 43 passes through the side wall of the connecting tube 41, which can achieve a locking effect and facilitate the connecting tube 41 to connect and fix different components.
[0037] Embodiment three:
[0038] See also Figure 1-7 On the basis of the second and third embodiments, the simulation component 3 includes an assembly base plate 31 fixedly mounted on the top of the base 1, a main control template 32 arranged inside the assembly base plate 31, an assembly plate 33 arranged on the top of the assembly base plate 31, a plurality of node slots 34 opened on the side of the assembly plate 33, a signal connection module 35 arranged inside the assembly plate 33, and a connection contact 36 arranged on the inner bottom wall of the node slot 34.
[0039] It should be noted that the node slots 34 are arranged at key positions such as the steel bar anchorage and connector fastening positions of the beam-column connection node model, so as to facilitate accurate collection of pressure data.
[0040] In this embodiment, a plurality of locking grooves 311 for sliding connection with the connecting tube 41 are provided on the top of the assembly base plate 31, and contacts embedded in the locking grooves 311 are provided on the top of the main control template 32. The bottom of the connecting tube 41 is embedded in the locking grooves 311 and is slidingly connected to the inner wall of the locking grooves 311. After the connecting tube 41 is inserted into the locking grooves 311, the connecting contacts 36 and the connecting contact sheets 45 are in contact.
[0041] In this embodiment, the inner side walls of the embedding groove 311 and the node groove 34 are provided with a plurality of fixing grooves that cooperate with the locking blocks 43. The opposite sides of the two locking blocks 43 are fixedly installed with the two ends of the limit springs 44 respectively. The supporting effect of the limit springs 44 squeezes the two locking blocks 43 tightly against the connecting tube 41, so that one side of the locking block 43 is embedded in the interior of the fixing groove, and the two ends of the locking block 43 are respectively embedded in the fixing grooves of the embedding grooves 311 and the inner side walls of the node groove 34 of the assembly plate 33 and the assembly base plate 31, thereby realizing the fixed installation between the assembly plate 33 and the assembly base plate 31 and the assembly plate 33.
[0042] In this embodiment, the signal connection module 35 is electrically connected to the connection contact 36 on the bottom wall of the node slot 34 through a wire. The signal connection module 35 connects the connection contact 36 inside the node slot 34, so that after the connection contact 45 and the connection contact 36 are in contact and connected, the pressure sensor 42 on the outside of the current connection tube 41 can be connected to the internal circuit. A wire is electrically connected between the two connection contacts 45, and the wire between the pressure sensor 42 and the connection contact 45 is electrically connected. After the connection contact 45 and the connection contact 36 are in contact, the main control template 32 is connected to the internal circuit of the assembly plate 33 fixed on the top of the assembly base plate 31 through the connection component 4. In this way, the main control template 32 and the pressure sensor 42 form a closed circuit, and the pressure data of the current pressure sensor 42 can be read in real time.
[0043] The working principle of the above embodiment is:
[0044] By starting the power module 233 to drive the moving frame 23 to move, the moving seat 24 is driven to move to the specified direction, and the mechanical clamp 26, with the cooperation of the mechanical arm 25, inserts the connecting tube 41 into the embedding groove 311, and the blocking block 43 is embedded in the fixing groove inside the embedding groove 311 under the action of the limit spring 44, and the connecting tube 41 is fixed on the top of the assembly base plate 31, and the contact piece 45 and the main control template 32 are connected, and the pressure sensor 42 on the outside of the connecting tube 41 is connected to the circuit inside the main control template 32. The connecting tube 41 becomes a beam between the assembly components, and the data of the pressure sensor 42 reflects the steel bar anchorage and the tightness of the connector at the current node.
[0045] In addition, by nesting the adapted assembly plate 33 on the outside of the connecting tube 41, the connecting contact 45 and the connecting contact 36 realize circuit connection, so that the signal connection module 35 is connected to the circuit of the main control template 32, and more pressure sensors 42 are connected to the circuit of the main control template 32 for recording and summarizing. When simulating different building heights as needed, the connecting tube 41 is used to connect and fix multiple assembly plates 33 in series. After the nesting is completed, the connecting contact 45 and the connecting contact 36 and the signal connection module 35 connect all the pressure sensors 42 on the outside of the connecting tube 41 to the circuit of the main control template 32 for recording and summarizing, monitor the pressure data borne by all the beam-column connection nodes of the current structure, judge the current steel bar anchorage and the tightness of the connector, and solve the problem that the original proportion of the component assembly plate has a high cost of assembly design, a cumbersome assembly process, and is not convenient for initial design, which seriously affects the design efficiency of the component assembly plate.
[0046] The installation method, connection method or setting method disclosed in this embodiment are all common mechanical connection methods, and they can be implemented as long as they can achieve their beneficial effects. In addition, the electrical components appearing in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Technicians in this field can control the electrical components through simple programming, and the existing disclosed power connection technology is also common knowledge in this field, so the control method and circuit connection are no longer explained in detail in this embodiment.
[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A simulated assembly device for assembled buildings, comprising a base (1), characterized in that: The top of the base (1) is provided with an assembly component (2), the top of the base (1) is provided with a simulation component (3), the top of the base (1) is provided with a plurality of movably connected connection components (4), and the bottom side of the base (1) is provided with a control panel (5); The assembly component (2) comprises a plurality of hydraulic lifting rods (21) fixedly mounted on the top of the base (1), a limiting frame (22) fixedly mounted on the top of the hydraulic lifting rods (21), a plurality of moving frames (23) movably connected to the sides of the limiting frames (22), a moving seat (24) movably connected inside the moving frame (23), a mechanical arm (25) arranged at the bottom of the moving seat (24), and a mechanical clamp (26) arranged on the side of the mechanical arm (25); The simulation component (3) comprises an assembly base plate (31) fixedly mounted on the top of the base (1), a main control template (32) arranged inside the assembly base plate (31), an assembly plate (33) arranged on the top of the assembly base plate (31), a plurality of node slots (34) opened on the side of the assembly plate (33), a signal connection module (35) arranged inside the assembly plate (33), and a connection contact (36) arranged on the inner bottom wall of the node slot (34); The connection assembly (4) comprises a connection tube (41) slidably connected inside the node slot (34), a pressure sensor (42) arranged on the side of the connection tube (41), a positioning block (43) movably connected inside the connection tube (41), a limit spring (44) arranged on the side of the positioning block (43), and connection contacts (45) fixedly mounted on both ends of the connection tube (41).
2. The simulated assembly device for prefabricated buildings according to claim 1, characterized in that: A moving slot (221) is provided inside the side wall of the limiting frame (22); the moving frame (23) comprises a longitudinal frame (231) and a transverse frame (232); the moving seat (24) is vertically embedded in the slot formed by the longitudinal frame (231) and the transverse frame (232) and is slidably connected to the inner side wall of the moving frame (23).
3. The simulated assembly device for prefabricated buildings according to claim 2, characterized in that: Both ends of the moving frame (23) are provided with power modules (233), one end of the power module (233) is embedded in the moving slot (221) and is connected to the limiting frame (22) through tooth meshing transmission.
4. The simulated assembly device for prefabricated buildings according to claim 1, characterized in that: The top of the assembly base plate (31) is provided with a plurality of embedded slots (311) for sliding connection with the connecting tube (41), the top of the main control template (32) is provided with contacts embedded in the embedded slots (311), and the bottom of the connecting tube (41) is embedded in the embedded slots (311) and is slidably connected to the inner wall of the embedded slots (311).
5. The simulated assembly device for prefabricated buildings according to claim 1, characterized in that: A plurality of locking slots are provided on the side of the connecting tube (41); the locking block (43) is an arched structure; two ends of the locking block (43) pass through the locking slots to the outside of the connecting tube (41) and are slidably connected to the side wall of the connecting tube (41).
6. The simulated assembly device for prefabricated buildings according to claim 4, characterized in that: The inner side walls of the embedding notch (311) and the node notch (34) are both provided with a plurality of fixing grooves for matching the positioning blocks (43), and the opposite sides of the two positioning blocks (43) are respectively fixedly mounted on the two ends of the limiting spring (44).
7. The simulated assembly device for prefabricated buildings according to claim 1, characterized in that: The signal connection module (35) is electrically connected to the connection contact (36) on the inner bottom wall of the node slot (34) via a wire, a wire is electrically connected between the two connection contacts (45), and a wire is electrically connected between the pressure sensor (42) and the connection contact (45).