Auxiliary installation equipment for automobile wire harness

By designing an auxiliary installation device for automotive wiring harnesses, using components such as ring blocks, guide wheels and servo motors, the automatic winding of the wiring harness is achieved, solving the problem of wire harness cracking or messy explosion, and improving production efficiency and continuity.

CN119920540APending Publication Date: 2025-05-02PCE TECH(QINGDAO) CO LTD
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Patent Information

Application Number
CN202510163890.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

During the production and processing of automobile wire harnesses, the wire harness is prone to cracking or chaotic explosion, resulting in interruption of automated winding equipment and affecting production continuity. The existing manual winding methods are inefficient.

Method used

Design a vehicle wiring harness auxiliary installation equipment, including an annular block, a guide wheel, a guide pulley, an extruded guide wheel, a servo motor and a film assembly, and realizes the circular motion of the film assembly through a transmission belt and an electric push rod, and automatically wraps the wire harness.

Benefits of technology

It improves the efficiency of wiring harness installation, can quickly solve the problems of cracking or messy explosion in emergencies, ensures production progress and efficiency, and supports the use of different types of tapes to meet a variety of production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses automobile wire harness auxiliary installation equipment, and relates to the technical field of wire harness installation, the automobile wire harness auxiliary installation equipment comprises a rear shell, the bottom of the rear shell is fixedly connected with an extension shell, a front cover is fixedly installed between the extension shell and the front surface of the rear shell, a rotating assembly is arranged between the outer surface of the front cover and the outer surface of the rear shell, and film assemblies are symmetrically arranged on the rear surface of the rotating assembly. A clamping assembly is arranged at the position, close to the top, of the front surface of the front cover, and a direct pushing assembly is arranged at the position, below the clamping assembly, of the front surface of the front cover. The equipment can solve the problems of cracking and even disordered explosion of automobile wire harnesses in emergency, guarantees the overall production progress and efficiency of the automobile wire harnesses, meets the production, processing and use requirements of different wire harnesses, does not need to manually control the device to move completely, improves the winding neatness of film coils on the surfaces of the wire harnesses, and improves the production efficiency of the automobile wire harnesses. And the auxiliary effect of the equipment in the wiring harness installation process is further improved, and good practicability is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of wire harness installation, in particular to an auxiliary installation device for an automobile wire harness. Background Art

[0002] In the production and processing of automotive wiring harnesses, the method of winding the lines together to form a wiring harness is generally adopted. The reason for adopting such a processing method is mainly because it can make many lines more regular and orderly. When the lines are integrated into wiring harnesses in this winding form, on the one hand, during the assembly process of automotive wiring harnesses, installers can install the wiring harnesses more conveniently, greatly improving the installation efficiency of the wiring harnesses. On the other hand, in the subsequent maintenance stage of automotive wiring harnesses, it is also convenient for maintenance personnel to quickly and accurately find specific lines for inspection and maintenance, providing strong guarantees for the normal production and processing of automotive wiring harnesses.

[0003] In the production and processing of automotive wiring harnesses, when using automated winding equipment to wind the lines into wiring harnesses, the overall diameter of the wiring harness often changes due to the presence of branches in some parts of the wiring harness, causing the wound wiring harness to easily break, or even the wiring harness to explode when the finished product is wound, forcing the automated winding equipment to stop and stop winding, affecting the continuity of automotive wiring harness production and processing, and making it difficult to meet the needs of efficient production. At present, workers usually use tape to manually wind to solve the problem of wire harness cracking or even explosion. However, this method of manually re-winding the tape on the broken position during the production process of the wiring harness can maintain production in an emergency, but the overall efficiency is low, which greatly affects the overall production progress and efficiency of the automotive wiring harness.

[0004] Therefore, an automobile wiring harness auxiliary installation device is proposed to solve the problems raised in the above background technology. Summary of the invention

[0005] The purpose of the present invention is to provide an auxiliary installation device for automobile wiring harnesses to solve the problem that the method of manually re-wrapping tape on the broken positions during the production process of the wiring harnesses proposed in the above-mentioned background technology can maintain production in an emergency, but the overall efficiency is low, which greatly affects the overall production progress and efficiency of the automobile wiring harnesses.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an auxiliary installation device for automobile wiring harness, comprising a rear shell, an extension shell fixedly connected to the bottom of the rear shell, a front cover fixedly installed between the extension shell and the front surface of the rear shell, a rotating assembly arranged between the front cover and the outer surface of the rear shell, a film assembly symmetrically arranged on the rear surface of the rotating assembly, a clamping assembly arranged near the top of the front surface of the front cover, a direct push assembly arranged below the clamping assembly on the front surface of the front cover, the rotating assembly used to drive the film assembly to perform circular motion, and comprising an annular block and A servo motor, a plurality of guide wheels are distributed in an annular shape above the annular block, two guide pulleys are symmetrically distributed in an annular shape below the annular block, an extrusion guide wheel is arranged below the annular block, a driving pulley is arranged below the two guide pulleys, mounting holes are symmetrically arranged on the rear surface of the annular block, a second wire inlet is provided on the top of the annular block, the two film assemblies each include a mounting rod, the rear ends of the two mounting rods are respectively threadedly connected to the inner surface walls of the two mounting holes, the direct push assembly includes an arc frame and an electric push rod, and the clamping assembly includes two mounting frames.

[0007] Preferably, the plurality of guide wheels are rotatably mounted on the front surface of the rear shell, and the outer surface of the guide wheel is slidably fitted with the outer surface of the annular block, the outer surfaces of the two guide pulleys are slidably fitted with the outer surface of the annular block and are rotatably mounted on the front surface of the rear shell, the outer surface of the extrusion guide wheel is slidably fitted with the outer surface of the annular block and is rotatably mounted on the front surface of the rear shell, a transmission belt is transmission-connected between the outer surfaces of the extrusion guide wheel, the drive pulley and the two guide pulleys, the servo motor is fixedly mounted on the front surface of the front cover, and the output end rotates through the front cover and is fixedly connected to the center of the front surface of the drive pulley.

[0008] By adopting the above technical solution, the guide wheel, guide pulley and extrusion guide wheel which are rotatably connected to the rear shell are provided to play the role of suspending and supporting the annular block, so that the annular block can only rotate in the original position.

[0009] Preferably, handle plates are installed on the outer surfaces of the opposite sides of the front cover and the extension shell near the bottom, circular openings are opened on the outer surfaces of the front cover and the rear shell near the top, and a first wire inlet is opened on the top of the circular opening, the first wire inlet and the second wire inlet cooperate with each other, the circular opening and the annular block are concentrically arranged, and the inner diameter of the circular opening is larger than the inner diameter of the annular block.

[0010] By adopting the above technical solution, the setting of the handle plate makes the device convenient to hold, and the cooperation of the first wire inlet and the second wire inlet enables the line to be fed into the inner side of the annular block.

[0011] Preferably, a first extrusion block is sleeved on the outer surface of the mounting rod near the front end, a first nut is threadedly connected to the outer surface of the mounting rod at positions on the front and rear sides of the first extrusion block, a second extrusion block is sleeved on the outer surface of the mounting rod near the rear end, an anti-slip nut is fixedly connected to the rear end center of the second extrusion block, and the anti-slip nut is threadedly connected to the mounting rod.

[0012] By adopting the above technical solution, the first extrusion block is fixed on the mounting rod through the first nuts on both sides, and the second extrusion block is installed on the mounting rod through the anti-slip nuts.

[0013] Preferably, the first extrusion block and the second extrusion block are both arranged in a conical shape and have anti-slip grooves on their outer surfaces, and a film rack is sleeved between the outer surfaces of the first extrusion block and the second extrusion block, wherein an insulating film is arranged on the outer surface of one of the film racks, and an aluminum foil film is arranged on the outer surface of the other film rack.

[0014] By adopting the above technical solution, the first extrusion block on the surface of the mounting rod does not need to be disassembled, and cooperates with the second extrusion block to fix the film rack. The first extrusion block and the second extrusion block are designed to be conical, which can match film racks with different inner diameters and common films on the market.

[0015] Preferably, the electric push rod is fixedly installed on the front surface of the front cover near the middle position, the bottom of the arc frame is fixedly connected to the telescopic end of the electric push rod, the rear surface of the arc frame is symmetrically slidably connected with a first slide rail, the first slide rail is fixedly connected to the front surface of the front cover, the inner diameter of the arc frame is larger than the inner diameter of the circular opening, and the front surface of the arc frame near the top two ends is fixedly connected with a group of rotating columns.

[0016] By adopting the above technical solution, the special shape of the arc frame enables it to push and pull the first connecting rod above without blocking the circular opening.

[0017] Preferably, the outer surfaces of the two groups of rotating columns are rotatably connected to two first connecting rods extending upward, and the rear surfaces of the two groups of the first connecting rods are rotatably connected to a connecting plate near the top, the front surface of the connecting plate is fixedly mounted with a rack, the rear surface of the rack is slidably connected with a second slide rail, and the two second slide rails are symmetrically fixedly mounted on the front surface of the front cover at positions on both sides of the circular opening.

[0018] By adopting the above technical solution, the rack can move left and right under the action of the connecting plate and the first connecting rod, and is mainly used to drive the gear to rotate.

[0019] Preferably, the two mounting frames are symmetrically arranged and located on the front side of the front cover, and the rear surface of the mounting frame is fixedly connected to two second rotating seats, and the second connecting rods are rotatably connected between the inner surface walls of the two second rotating seats, and the outer surfaces of the two second connecting rods near the rear ends are fixedly connected to the rotating shafts, and the outer surfaces of the two rotating shafts are rotatably connected to the first rotating seats, and the bottom end of one of the rotating shafts is fixedly connected to a gear, and two groups of the first rotating seats are symmetrically fixedly connected to the front surface of the front cover near the edge and the two groups of first rotating seats are located on both sides of the circular opening, and the two gears are respectively meshed with the two racks.

[0020] By adopting the above technical solution, the second connecting rods are divided into two groups, and the two first rotating seats and the second rotating seats on the same side form a parallelogram. Therefore, when the second connecting rod drives the mounting frame to move, the mounting frame will perform a circular motion with the gear as the center, and the mounting frame itself will always remain in a horizontal state.

[0021] Preferably, the outer surface of the mounting frame is slidably connected to two sliding rods, the outer surfaces of the two sliding rods are threadedly connected to second nuts near the outer sides, a U-shaped frame is fixedly connected between the ends of the two sliding rods near the inner sides, the top and bottom of one of the U-shaped frames are fixedly connected to a first extension frame extending inwardly, the top and bottom of the other U-shaped frame are fixedly connected to a second extension frame extending inwardly, and a connecting shaft is rotatably connected between the outer surfaces of the two first extension frames and between the outer surfaces of the two second extension frames.

[0022] By adopting the above technical solution, the U-shaped frame is movably connected to the mounting frame through the sliding rod, and the second nut is used to limit the sliding rod to prevent the U-shaped frame from being separated from the mounting frame.

[0023] Preferably, the outer surfaces of the two connecting shafts are fixedly connected with assist rollers, a driving motor is installed at a position near the inner side of the top of one of the first extension frame and the second extension frame, and the output ends of the two driving motors are respectively fixedly connected to the top ends of the two connecting shafts, a spring is sleeved on the outer surface of the sliding rod, and extension plates are provided on the outer surfaces of the two second extension frames near the first extension frame, and inner grooves are provided on the outer surfaces of the opposite sides of the two first extension frames near the second extension frame, the extension plates and the inner grooves cooperate with each other, and slots for avoiding the connecting shafts are provided on the outer surfaces of the extension plates.

[0024] By adopting the above technical solution and arranging a spring on the outside of the sliding rod, it is possible to avoid damage to the wiring harness caused by forced squeezing of the wiring harness by two adjacent power-assisting rollers. The power-assisting roller is made of rubber and has a large friction with the wiring harness. When it rotates in accordance with the wiring harness, it has a similar effect to the movement of wheels on the ground, and can drive the device to move along the surface of the wiring harness to provide an auxiliary effect.

[0025] Compared with the prior art, the present invention has the following beneficial effects: 1. The overall size of this equipment is small and the structure is compact. When workers use this equipment to wrap tape around the broken or even messy wire harnesses during the production and processing of automobile wire harnesses, they only need to feed the wire harnesses into the inside of the ring block, and then hold the device and move along the wire harness to quickly complete the winding operation. It can solve the problem of broken or even messy wire harnesses in emergency situations, ensuring the overall production progress and efficiency of automobile wire harnesses.

[0026] 2. When using this device to wrap film around the surface of the installed wiring harness, two reasonably arranged film racks can be used to install insulating tape and aluminum foil tape respectively. During the winding process, the insulating tape and aluminum foil tape can be wound in layers on the surface of the wiring harness to be fixed at the same time. The aluminum foil material has the performance of shielding signal interference. The aluminum foil tape can also be replaced with other functional tapes according to actual conditions, thereby meeting the production, processing and use requirements of different wiring harnesses, further improving the auxiliary effect of this device during wiring harness installation, and having good practicality.

[0027] 3. After placing the wiring harness inside the annular block, when re-wrapping the tape on the position where the tape on the surface of the wiring harness is cracked or even exploded, the electric push rod pushes the arc frame upward, so that the upper ends of the two groups of first connecting rods above are tilted outward, and the connecting piece drags the rack to move outward. The two racks drive the gears meshing with them to rotate inward, and the second connecting rod is flipped inward through the rotating shaft. At this time, the two mounting frames remain horizontal and close to each other. Afterwards, the inner power-assisting roller clamps the wiring harness, and the driving motor drives the power-assisting roller to rotate through the connecting shaft. The two power-assisting rollers rotate in opposite directions, and can push and pull the rotating assembly and the film assembly along the wiring harness. The moving speed is stable, and there is no need to completely manually control the movement of the device. This not only improves the convenience of use, but also improves the neatness of the film winding on the surface of the wiring harness. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 A top view of an auxiliary installation device for automobile wiring harnesses according to the present invention; Figure 2 A bottom view of an auxiliary installation device for automobile wiring harness according to the present invention; Figure 3 This is a schematic diagram of the rear shell structure of an automobile wiring harness auxiliary installation device of the present invention; Figure 4 This is a schematic diagram of the structure of a rotating assembly of an automobile wiring harness auxiliary installation device according to the present invention; Figure 5 This is a schematic diagram of the structure of a film assembly of an automobile wiring harness auxiliary installation device of the present invention; Figure 6 It is a schematic diagram of the connection between a direct push assembly and a clamping assembly of an automobile wiring harness auxiliary installation device of the present invention; Figure 7 This is a schematic structural diagram of a direct push assembly of an auxiliary installation device for an automobile wiring harness according to the present invention; Figure 8 This is a schematic diagram of the structure of a clamping assembly of an auxiliary installation device for an automobile wiring harness according to the present invention; Fig. 9 The present invention is a schematic diagram of the structure of a clamping component of an auxiliary installation device for an automobile wiring harness.

[0029] In the figure: 1, rear shell; 11, extension shell; 12, front cover; 13, handle plate; 14, circular mouth; 15, first line inlet; 2, rotating assembly; 201, annular block; 202, guide wheel; 203, guide pulley; 204, extrusion guide wheel; 205, driving pulley; 206, servo motor; 207, transmission belt; 208, mounting hole seat; 209, second line inlet; 3, film assembly; 301, mounting rod; 302, first extrusion block; 303, first nut; 304, second extrusion block; 305, anti-skid nut; 306, film rack; 307, anti-skid groove; 4, direct push assembly; 401, arc Frame; 402, first slide rail; 403, electric push rod; 404, rotating column; 405, first connecting rod; 406, connecting plate; 407, rack; 408, second slide rail; 5, clamping assembly; 501, first rotating seat; 502, second connecting rod; 503, rotating shaft; 504, gear; 505, second rotating seat; 506, mounting frame; 507, slide rod; 508, spring; 509, second nut; 510, U-frame; 511, first extension frame; 512, second extension frame; 513, extension plate; 514, inner groove; 515, connecting shaft; 516, power roller; 517, driving motor. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Example 1: Please refer to Figure 1-Figure 9As shown, the present invention provides a technical solution: an auxiliary installation device for automobile wiring harness, comprising a rear shell 1, an extension shell 11 is fixedly connected to the bottom of the rear shell 1, a front cover 12 is fixedly installed between the extension shell 11 and the front surface of the rear shell 1, a rotating component 2 is arranged between the front cover 12 and the outer surface of the rear shell 1, a film component 3 is symmetrically arranged on the rear surface of the rotating component 2, a clamping component 5 is arranged near the top of the front surface of the front cover 12, a straight push component 4 is arranged on the front surface of the front cover 12 below the clamping component 5, and the rotating component 2 is used to drive the film component 3 to perform a circular motion, including an annular block 201 and Servo motor 206, multiple guide wheels 202 are distributed in an annular shape above the annular block 201, two guide pulleys 203 are symmetrically distributed in an annular shape below the annular block 201, an extrusion guide wheel 204 is arranged below the annular block 201, and a driving pulley 205 is arranged below the two guide pulleys 203. The rear surface of the annular block 201 is symmetrically provided with mounting holes 208, and the top of the annular block 201 is provided with a second line inlet 209. The two film assemblies 3 each include a mounting rod 301, and the rear ends of the two mounting rods 301 are respectively threadedly connected to the inner surface walls of the two mounting holes 208. The direct push assembly 4 The clamping assembly 5 includes an arc frame 401 and an electric push rod 403, and the clamping assembly 5 includes two mounting frames 506. The plurality of guide wheels 202 are rotatably mounted on the front surface of the rear shell 1, and the outer surface of the guide wheel 202 is slidably fitted with the outer surface of the annular block 201, and the outer surfaces of the two guide pulleys 203 are slidably fitted with the outer surface of the annular block 201 and are rotatably mounted on the front surface of the rear shell 1, and the outer surface of the extrusion guide wheel 204 is slidably fitted with the outer surface of the annular block 201 and is rotatably mounted on the front surface of the rear shell 1, and the transmission connection between the extrusion guide wheel 204, the driving pulley 205 and the outer surfaces of the two guide pulleys 203 A transmission belt 207 is connected, and the servo motor 206 is fixedly installed on the front surface of the front cover 12, and the output end rotates through the front cover 12 and is fixedly connected to the center of the front surface of the driving pulley 205. Handle plates 13 are installed on the outer surfaces of the opposite sides of the front cover 12 and the extension shell 11 near the bottom. Circular openings 14 are opened on the outer surfaces of the front cover 12 and the rear shell 1 near the top, and a first wire inlet 15 is opened on the top of the circular opening 14. The first wire inlet 15 cooperates with the second wire inlet 209. The circular opening 14 and the annular block 201 are concentrically arranged, and the inner diameter of the circular opening 14 is larger than the inner diameter of the annular block 201.

[0032] In this embodiment, the inner diameter of the annular block 201 in the device is 5 cm, the length of the front cover 12 is 15 cm, the opening spacing between the first wire inlet 15 and the second wire inlet 209 is 1 cm, and the two handle plates 13 near the bottom cooperate to form a handle of the device, which is convenient for holding. In the production and processing of automotive wiring harnesses, when the wires are wound into wiring harnesses using automated winding equipment and some of the tapes are cracked or even exploded, at this time, the workers use the device to first remove the wiring harnesses with the surface tapes cracked or even exploded from the first wire inlet 15 and the second wire inlet 209. The position of the second line inlet 209 is inserted into the inner side of the annular block 201, and then the handle is held to control the end of the device near the circular opening 14 to move on the wire harness path. In this process, the servo motor 206 is started to drive the drive pulley 205 to rotate. At this time, the transmission belt 207 will rotate between the extrusion guide wheel 204, the drive pulley 205 and the outside of the two guide pulleys 203, and because the annular block 201 is suspended by the guide wheel 202, the guide pulley 203 and the extrusion guide wheel 204, the annular block 201 and the transmission belt 207 are suspended. 07 surface is in close contact, so the driving belt 207 will drive the annular block 201 to rotate under the action of friction during the movement, and then drive the two film components 3 on the rear side to rotate around the outside of the gathered line. In this process, the film is pulled off the film rack 306 and wrapped on the line surface, so as to restore the cracked or even messy wound part of the wire harness surface. The overall size of this equipment is small and the structure is compact. When workers use this equipment to wrap the cracked or even messy wire harness during the production and processing of automobile wire harnesses with tape, they only need to Feed the wiring harness into the inner side of the annular block 201, and then hold the device and move it along the wiring harness to quickly complete the winding operation, so that production can be maintained in an emergency, and the overall tape winding efficiency is high, ensuring the overall production progress and efficiency of the automotive wiring harness. During the process, when the second wire inlet 209 on the surface of the annular block 201 reaches the contact area with the transmission belt 207, at least two of the two guide pulleys 203 and the extrusion guide pulley 204 will squeeze the transmission belt 207 into close contact with the annular block 201, thereby providing a continuous driving force for the annular block 201.

[0033] Embodiment 2: Figure 1-Figure 5As shown, a first extrusion block 302 is sleeved on the outer surface of the mounting rod 301 near the front end, and a first nut 303 is threadedly connected to the outer surface of the mounting rod 301 at the front and rear sides of the first extrusion block 302. A second extrusion block 304 is sleeved on the outer surface of the mounting rod 301 near the rear end, and an anti-slip nut 305 is fixedly connected to the rear end center of the second extrusion block 304. The anti-slip nut 305 is threadedly connected to the mounting rod 301. The first extrusion block 302 and the second extrusion block 304 are both conically arranged and have anti-slip grooves 307 on their outer surfaces. A film holder 306 is sleeved between the outer surfaces of the first extrusion block 302 and the second extrusion block 304, wherein an insulating film is arranged on the outer surface of one of the film holders 306, and an aluminum foil film is arranged on the outer surface of the other film holder 306.

[0034] In this embodiment, when the device is used to wrap film around the surface of the installed wiring harness, two reasonably arranged film racks 306 can be respectively installed with insulating tape and aluminum foil tape. During the winding process, the insulating tape and aluminum foil tape can be simultaneously wound on the wiring harness surface in layers for fixing, and the aluminum foil material has the performance of shielding signal interference. The aluminum foil tape can also be replaced with other functional tapes according to actual conditions, so as to meet the production, processing and use requirements of different wiring harnesses, further improving the auxiliary effect of the device for wiring harness installation, and having good practicality. In addition, when assembling the common film on the market with the device, it is only necessary to loosen the anti-slip nut 305 and remove the conical second extrusion block 304 from the mounting rod 301, and then install the film with different inner diameters or the film rack 306 with the film rack 307. 06 film is sleeved on the outside of the mounting rod 301, and then the second extrusion block 304 is reinstalled on the surface of the mounting rod 301 through the anti-skid nut 305. At this time, the two conical first extrusion blocks 302 and the second extrusion blocks 304 can fix the film by friction, and the conical extrusion blocks can fix the common films on the market, without the need for special customized products, and have high versatility, thereby further improving the auxiliary role of the device in the installation of automotive wiring harnesses. The anti-skid groove 307 is used to increase the friction between the first extrusion block 302 and the second extrusion block 304 to avoid the problem of loose tape winding after the film holder 306 is easily rotated. Secondly, the installation firmness of the film holder 306 is related to the distance between the first extrusion block 302 and the second extrusion block 304, and a certain firmness should be maintained after fixation.

[0035] Embodiment 3: Figure 1 , Figure 2 and Figure 6-Figure 9As shown, the electric push rod 403 is fixedly installed on the front surface of the front cover 12 near the middle position, the bottom of the arc frame 401 is fixedly connected to the telescopic end of the electric push rod 403, the rear surface of the arc frame 401 is symmetrically slidably connected with the first slide rail 402, the first slide rail 402 is fixedly connected to the front surface of the front cover 12, the inner diameter of the arc frame 401 is larger than the inner diameter of the circular opening 14, the front surface of the arc frame 401 near the top two ends are fixedly connected with a group of rotating columns 404, the outer surfaces of the two groups of rotating columns 404 are rotatably connected with two first connecting rods 405 extending upward, the rear surfaces of the two groups of first connecting rods 405 are rotatably connected with a connecting piece 406 near the top, the front surface of the connecting piece 406 is fixedly installed with a rack 407, and the rack 407 is fixedly installed with the rack 407. The rear surface of the strip 407 is slidably connected with a second slide rail 408, and the two second slide rails 408 are symmetrically fixedly installed on the front surface of the front cover 12 at positions on both sides of the circular opening 14. The two mounting frames 506 are symmetrically arranged and located on the front side of the front cover 12. The rear surface of the mounting frame 506 is fixedly connected with two second rotating seats 505, and the second connecting rods 502 are rotatably connected between the inner surface walls of the two second rotating seats 505. The outer surfaces of the two second connecting rods 502 are fixedly connected with rotating shafts 503 near the rear ends, and the outer surfaces of the two rotating shafts 503 are rotatably connected with first rotating seats 501, and the bottom end of one of the rotating shafts 503 is fixedly connected with a gear 504. The two groups of first rotating seats 501 are symmetrically fixedly connected to the front surface of the front cover 12 Near the edge and the two groups of first rotating seats 501 are located on both sides of the circular opening 14, the two gears 504 are respectively meshed with the two racks 407, the outer surface of the mounting frame 506 is slidably connected to two slide bars 507, the outer surfaces of the two slide bars 507 are threadedly connected to the second nuts 509 near the outer sides, and a U-shaped frame 510 is fixedly connected between the ends of the two slide bars 507 near the inner sides, the top and bottom of one of the U-shaped frames 510 are fixedly connected to a first extension frame 511 extending inwardly, and the top and bottom of the other U-shaped frame 510 are fixedly connected to a second extension frame 512 extending inwardly, and the outer surfaces of the two first extension frames 511 and the outer surfaces of the two second extension frames 512 are rotatably connected. A connecting shaft 515 is connected, and the outer surfaces of the two connecting shafts 515 are fixedly connected with assisting rollers 516. A driving motor 517 is installed near the inner side of the top of one of the first extension frames 511 and the second extension frame 512. The output ends of the two driving motors 517 are respectively fixedly connected to the tops of the two connecting shafts 515. A spring 508 is sleeved on the outer surface of the sliding rod 507. Extension sheets 513 are provided on the outer surfaces of the two second extension frames 512 near the first extension frame 511. Inner grooves 514 are provided on the outer surfaces of the opposite sides of the two first extension frames 511 near the second extension frames 512. The extension sheets 513 and the inner grooves 514 cooperate with each other and a notch is provided on the outer surface of the extension sheet 513 to avoid the connecting shaft 515.

[0036] In this embodiment, the first slide rail 402 is mainly used to limit the arc frame 401 so that it can only move up and down, and the second slide rail 408 is used to limit the rack 407 so that it can only move horizontally left and right. When the first connecting rod 405 is in the initial position, it is in an outwardly inclined state and is not in a vertical state, ensuring that when the first connecting rod 405 is subjected to a push-pull force below, it can rotate with the rotating column 404 and the connecting piece 406 and continue to tilt. After the wiring harness is placed inside the annular block 201, the position where the adhesive tape on the surface of the wiring harness is cracked or even exploded is rewrapped with the adhesive tape, and the electric push rod 403 is started to push the arc frame 401 upward. At this time, the arc frame 401 will push the two sets of first connecting rods 405 above upward, thereby causing the slightly tilted The upper end of the inclined first connecting rod 405 moves outward and tilts. At this time, the connecting piece 406 will drag the rack 407 outward. When the two racks 407 move outward synchronously, they will drive the two gears 504 meshing therewith to rotate inward, and then drive the second connecting rod 502 to flip inward through the rotating shaft 503 connected to the gear 504. The group of second connecting rods 502, the first rotating seat 501 and the second rotating seat 505 added on the outside play the role of limiting the mounting frame 506. Therefore, when the electric push rod 403 is started to drive the second connecting rod 502 to flip inward, the two mounting frames 506 can be driven to maintain a horizontal state and approach each other. After the two mounting frames 506 are close to each other, the two assist rollers 516 on the inside will move the scattered The wire harness is clamped, and then the driving motor 517 is started to drive the two assisting rollers 516 to rotate closely against the wire harness through the connecting shaft 515. The two assisting rollers 516 rotate in opposite directions. According to the direction of rotation, they can play the role of pushing and pulling the rotating component 2 and the film component 3 to move along the outside of the wire harness, and the moving speed is relatively stable. It is not necessary to completely rely on the hand to control the movement of the device, which improves the convenience of use and the neatness of the film winding on the surface of the wire harness. This design also avoids the phenomenon that the centrifugal force during the rotation of the film rack 306 makes it difficult to hold the device stably when the manual hand moves it. At the same time, when the wire harness is squeezed too tightly by the two assisting rollers 516, a reaction force will be generated to push the assisting rollers 516 outward. When the first extension frame 511 and the second extension frame 512 are moved outward, the first extension frame 511 and the second extension frame 512 will respectively drive the corresponding U-shaped frame 510 to move outward. During the process, the slide bar 507 limits the U-shaped frame 510, ensuring the stability of the assisting roller 516 during the movement. When the U-shaped frame 510 moves outward, it squeezes the spring 508 and generates an inward squeezing force, so that the two assisting rollers 516 can effectively adhere to the surface of the line without squeezing the line. When the two assisting rollers 516 are close to each other, the extension sheet 513 on the surface of the first extension frame 511 will be inserted into the inner groove 514 on the surface of the second extension frame 512, so that the wiring harness is confined in a closed space and effectively fits with the assisting roller 516, ensuring the effect produced when the assisting roller 516 rotates.

[0037] The use method and working principle of the device: During the production and processing of automobile wiring harnesses, when part of the tape breaks or even explodes after the line is wound into a wiring harness using an automated winding device, at this time, the worker uses the device to first insert the wiring harness with the surface tape broken or even exploded from the first wire inlet 15 and the second wire inlet 209 into the inner side of the annular block 201, and then controls the end of the device close to the circular opening 14 to move on the wiring harness path by holding the handle. During this process, the servo motor 206 is started to drive the drive pulley 205 to rotate. At this time, the transmission belt 207 will rotate between the extrusion guide wheel 204, the drive pulley 205 and the outside of the two guide pulleys 203, and because the annular block 201 is driven by the guide wheels 202, The guide pulley 203 and the extrusion guide wheel 204 are suspended and limited, and the annular block 201 and the transmission belt 207 are in close contact with each other. Therefore, the friction force of the transmission belt 207 during its movement will drive the annular block 201 to rotate, and then drive the two film assemblies 3 at the rear to rotate around the outer side of the gathered line. In this process, the film is pulled off the film rack 306 and wrapped on the line surface, so as to restore the wound part of the wire harness that is cracked or even exploded on the surface. The overall size of the device is small and the structure is compact. When workers use the device to wrap adhesive tape around the wire harness that is cracked or even exploded during the production and processing of automobile wire harnesses, they only need to feed the wire harness into the inner side of the annular block 201, and then hold the device and move along the wire harness to quickly complete the winding operation. The production can be maintained in an emergency, and the overall tape winding efficiency is high, which ensures the overall production progress and efficiency of the automobile wiring harness. At the same time, the device is small in size and can perform tape winding operations on the automobile wiring harness in a small space, which is convenient for tape winding maintenance of the wiring harness installed in the small space of the car later. The function is relatively practical. When the device is used to wind the film on the surface of the installed wiring harness, two reasonably arranged film racks 306 can be installed with insulating tape and aluminum foil tape respectively. During the winding process, the insulating tape and aluminum foil tape can be wound on the surface of the wiring harness in layers for fixing at the same time, and the aluminum foil material has the performance of shielding signal interference. The aluminum foil tape can also be replaced with other functional tapes according to actual conditions, thereby meeting the needs of the wiring harness. The invention can meet the production, processing and use requirements of different wiring harnesses, further improve the auxiliary effect of the device for wiring harness installation, and has good practicality. Moreover, when assembling the common film on the market with the device, it is only necessary to loosen the anti-skid nut 305 and remove the conical second extrusion block 304 from the mounting rod 301, and then put the film with different inner diameters or the film with the film holder 306 on the outside of the mounting rod 301, and then reinstall the second extrusion block 304 on the surface of the mounting rod 301 through the anti-skid nut 305. At this time, the two conical first extrusion blocks 302 and the second extrusion blocks 304 can fix the film by friction, and the conical extrusion blocks can fix the common film on the market, and no special customized products are required, so the versatility is high.Thereby, the auxiliary effect of the device on the installation of automobile wiring harness is further improved. Moreover, after the wiring harness is placed inside the annular block 201, when the adhesive tape on the surface of the wiring harness is cracked or even exploded, the electric push rod 403 is started to push the arc frame 401 upward. At this time, the arc frame 401 will push the two sets of first connecting rods 405 above upward, so that the upper ends of the slightly inclined first connecting rods 405 move outward and tilt. At this time, the connecting piece 406 will drag the rack 407 outward. When the two racks 407 move outward synchronously, they will drive the two gears 504 meshing with them to rotate inward. The second connecting rod 502 is driven to turn inwards through the rotating shaft 503 connected to the gear 504, and the second connecting rod 502, the first rotating seat 501 and the second rotating seat 505 added on the outside play the role of limiting the mounting frame 506. Therefore, when the electric push rod 403 is started to drive the second connecting rod 502 to turn inwards, the two mounting frames 506 can be driven to maintain a horizontal state and approach each other. After the two mounting frames 506 are close to each other, the two assisting rollers 516 on the inside will clamp the scattered wire harnesses, and then the driving motor 517 is started to drive the two assisting rollers 516 through the connecting shaft 515. The two power-assisting rollers 516 rotate closely against the wiring harness, and the two power-assisting rollers 516 rotate in opposite directions. According to the direction of rotation, the rotation assembly 2 and the film assembly 3 can be pushed and pulled to move along the outside of the wiring harness, and the moving speed is relatively stable. It is not necessary to completely rely on the hand to control the movement of the device, which improves the convenience of use and the neatness of the film winding on the wiring harness surface. At the same time, when the wiring harness is squeezed too tightly by the two power-assisting rollers 516, a reaction force will be generated to push the power-assisting rollers 516 outward. At this time, the first extension frame 511 and the second extension frame 512 will respectively drive the corresponding U-shaped frame 510 to move outward. During the process The slide bar 507 serves to limit the U-shaped frame 510, ensuring the stability of the assist roller 516 during its movement. When the U-shaped frame 510 moves outward, it squeezes the spring 508 and generates an inward squeezing force, so that the two assist rollers 516 can effectively adhere to the line surface without squeezing the line. When the two assist rollers 516 are close to each other, the extension piece 513 on the surface of the first extension frame 511 will be inserted into the inner groove 514 on the surface of the second extension frame 512, so that the wire harness is confined in a closed space and effectively fits with the assist roller 516, ensuring the effect produced when the assist roller 516 rotates.

[0038] Among them, the servo motor 206, the electric push rod 403 and the drive motor 517 are all existing technologies, and their components and operating principles are all public technologies, and no further explanation is given here.

[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automobile wiring harness auxiliary installation device, comprising a rear shell (1), the bottom of the rear shell (1) being fixedly connected to an extension shell (11), and a front cover (12) being fixedly installed between the extension shell (11) and the front surface of the rear shell (1), characterized in that: A rotating assembly (2) is arranged between the outer surfaces of the front cover (12) and the rear shell (1); a film assembly (3) is symmetrically arranged on the rear surface of the rotating assembly (2); a clamping assembly (5) is arranged near the top of the front surface of the front cover (12); and a direct push assembly (4) is arranged below the clamping assembly (5) on the front surface of the front cover (12); The rotating assembly (2) is used to drive the film assembly (3) to perform circular motion, and comprises an annular block (201) and a servo motor (206); a plurality of guide wheels (202) are distributed in an annular manner above the annular block (201); two guide pulleys (203) are symmetrically distributed in an annular manner below the annular block (201); an extrusion guide wheel (204) is arranged below the annular block (201); a driving pulley (205) is arranged below the two guide pulleys (203); a mounting hole seat (208) is symmetrically arranged on the rear surface of the annular block (201); and a second wire inlet (209) is provided on the top of the annular block (201); The two film assemblies (3) each comprise a mounting rod (301), and the rear ends of the two mounting rods (301) are respectively threadedly connected to the inner surface walls of the two mounting hole seats (208); The direct push assembly (4) comprises an arc-shaped frame (401) and an electric push rod (403); The clamping assembly (5) comprises two mounting frames (506).

2. The automobile wiring harness auxiliary installation device according to claim 1, characterized in that: The plurality of guide wheels (202) are all rotatably mounted on the front surface of the rear shell (1), and the outer surface of the guide wheel (202) is slidably fitted with the outer surface of the annular block (201); the outer surfaces of the two guide pulleys (203) are slidably fitted with the outer surface of the annular block (201) and are rotatably mounted on the front surface of the rear shell (1); the outer surface of the extrusion guide wheel (204) is slidably fitted with the outer surface of the annular block (201) and is rotatably mounted on the front surface of the rear shell (1); a transmission belt (207) is transmission-connected between the outer surfaces of the extrusion guide wheel (204), the driving pulley (205) and the two guide pulleys (203); and the servo motor (206) is fixedly mounted on the front surface of the front cover (12), and the output end of the servo motor (206) is rotatably mounted through the front cover (12) and is fixedly connected to the center of the front surface of the driving pulley (205).

3. The automobile wiring harness auxiliary installation device according to claim 2, characterized in that: A handle plate (13) is installed near the bottom of the outer surfaces of the opposite sides of the front cover (12) and the extension shell (11), and a circular opening (14) is provided near the top of the outer surfaces of the front cover (12) and the rear shell (1), and a first wire inlet (15) is provided at the top of the circular opening (14), the first wire inlet (15) and the second wire inlet (209) cooperate with each other, the circular opening (14) and the annular block (201) are arranged concentrically, and the inner diameter of the circular opening (14) is larger than the inner diameter of the annular block (201).

4. The automobile wiring harness auxiliary installation device according to claim 3, characterized in that: A first extrusion block (302) is sleeved on the outer surface of the mounting rod (301) near the front end, and first nuts (303) are threadedly connected to the outer surface of the mounting rod (301) at positions located at the front and rear sides of the first extrusion block (302). A second extrusion block (304) is sleeved on the outer surface of the mounting rod (301) near the rear end, and an anti-slip nut (305) is fixedly connected to the center of the rear end of the second extrusion block (304), and the anti-slip nut (305) is threadedly connected to the mounting rod (301).

5. The automobile wiring harness auxiliary installation device according to claim 4, characterized in that: The first extrusion block (302) and the second extrusion block (304) are both arranged in a conical shape and have anti-slip grooves (307) on their outer surfaces. A film holder (306) is sleeved between the outer surfaces of the first extrusion block (302) and the second extrusion block (304). An insulating film is arranged on the outer surface of one of the film holders (306), and an aluminum foil film is arranged on the outer surface of the other film holder (306).

6. The automobile wiring harness auxiliary installation device according to claim 1, characterized in that: The electric push rod (403) is fixedly mounted on the front surface of the front cover (12) near the middle position, the bottom of the arc frame (401) is fixedly connected to the telescopic end of the electric push rod (403), the rear surface of the arc frame (401) is symmetrically slidably connected to a first slide rail (402), the first slide rail (402) is fixedly connected to the front surface of the front cover (12), the inner diameter of the arc frame (401) is larger than the inner diameter of the circular opening (14), and a group of rotating columns (404) are fixedly connected to the front surface of the arc frame (401) near the top two ends.

7. The automobile wiring harness auxiliary installation device according to claim 6, characterized in that: The outer surfaces of the two groups of rotating columns (404) are both rotatably connected to two first connecting rods (405) extending upwards, and the rear surfaces of the two groups of the first connecting rods (405) are both rotatably connected to a connecting piece (406) near the top, and the front surface of the connecting piece (406) is fixedly mounted with a rack (407), and the rear surface of the rack (407) is slidably connected with a second slide rail (408), and the two second slide rails (408) are symmetrically fixedly mounted on the front surface of the front cover (12) at positions on both sides of the circular opening (14).

8. The automobile wiring harness auxiliary installation device according to claim 7, characterized in that: The two mounting frames (506) are symmetrically arranged and located on the front side of the front cover (12); the rear surface of the mounting frame (506) is fixedly connected to two second rotating seats (505); the inner surface walls of the two second rotating seats (505) are both rotatably connected to a second connecting rod (502); the outer surfaces of the two second connecting rods (502) are both fixedly connected to a rotating shaft (503) near the rear end; the outer surfaces of the two rotating shafts (503) are both rotatably connected to a first rotating seat (501); the bottom end of one of the rotating shafts (503) is fixedly connected to a gear (504); the two groups of the first rotating seats (501) are symmetrically fixedly connected to the front surface of the front cover (12) near the edge and the two groups of the first rotating seats (501) are located on both sides of the circular opening (14); the two gears (504) are respectively meshed and connected to the two racks (407).

9. The automobile wiring harness auxiliary installation device according to claim 8, characterized in that: The outer surface of the mounting frame (506) is slidably connected to two sliding rods (507), and the outer surfaces of the two sliding rods (507) are threadedly connected to second nuts (509) at positions near the outer sides, and a U-shaped frame (510) is fixedly connected between the ends of the two sliding rods (507) near the inner sides, wherein the top and bottom of one of the U-shaped frames (510) are fixedly connected to a first extension frame (511) extending inwardly, and the top and bottom of the other U-shaped frame (510) are fixedly connected to a second extension frame (512) extending inwardly, and a connecting shaft (515) is rotatably connected between the outer surfaces of the two first extension frames (511) and between the outer surfaces of the two second extension frames (512).

10. The automobile wiring harness auxiliary installation device according to claim 9, characterized in that: The outer surfaces of the two connecting shafts (515) are fixedly connected with assist rollers (516); a driving motor (517) is installed at a position near the inner side of the top of one of the first extension frame (511) and the second extension frame (512); the output ends of the two driving motors (517) are respectively fixedly connected to the top ends of the two connecting shafts (515); a spring (508) is sleeved on the outer surface of the sliding rod (507); an extension piece (513) is provided at a position near the first extension frame (511) on the outer surface of the two second extension frames (512); an inner groove (514) is provided at a position near the second extension frame (512) on the outer surface of the opposite side of the two first extension frames (511); the extension piece (513) and the inner groove (514) are matched with each other, and a notch for avoiding the connecting shaft (515) is provided on the outer surface of the extension piece (513).