Split combined type double-screen television
By designing a split-type dual-screen TV, the dynamic separation and integration of the TV unit is achieved using electromagnetic connections and slide rail mechanisms, and combining micro-pitch LEDs and distributed contact arrays, the existing TV cannot effectively cope with multiplayer cooperative games and synchronous display scenarios, and realize efficient power and data connection and adaptive adjustment, adaptively adaptively to different spatial layouts and reduce noise.
Patent Information
- Application Number
- CN202510137618.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-05-02
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When existing TVs deal with split-screen online or home fitness scenes where parents watch TV programs and children connect to the game console, due to the single-screen size and fixed viewing angle, they cannot effectively respond to the need for multiplayer cooperative games or synchronous display of teaching videos and user motion capture images.
A split-type dual-screen TV is designed to realize dynamic separation and integration of the TV unit through electromagnetic connection mechanism and slide rail mechanism, combining micro-pitch LED technology and distributed contact array to ensure seamless switching of power and data connection after splitting, and realize adaptive adjustment of the screen and environmental response through a multi-modal sensor array and intelligent control system.
It realizes seamless splicing and split operation of dual-screen TVs, breaks through the fixed form limitations of traditional TVs, supports multi-player cooperative games and synchronous display scenes, and the single screen still maintains 4K resolution after splitting, with display consistency of more than 98%, adapting to different spatial layouts and reducing noise.
Smart Images

Figure CN119922279A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of television technology, and more specifically, to a split-combination dual-screen television. Background Art
[0002] In modern living rooms, parents and children often have different needs for TV and different channels at the same time. Parents and elders want to watch TV programs, while young children want to connect to game consoles such as PS5 to play independently. Installing screens in the living room and bedroom separately will also lead to insufficient play space. At the same time, installing two TV screens on the wall of the living room will occupy a large space. It is also difficult to play multiplayer cooperative games on one screen. Therefore, the existing market needs a TV that can cope with the above scenarios. Existing traditional televisions are limited by the size of a single screen and a fixed viewing angle when used in scenarios such as parents watching TV programs while their children connect to a game console and play against two players in a split-screen online game such as "It Takes Two", or when dual screens simultaneously display instructional videos and user motion capture images during family fitness.
[0003] Therefore, a split combined dual-screen television is proposed in response to the above problems. Summary of the invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a split-combination dual-screen television to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a split-combination dual-screen television, comprising a television unit, an electromagnetic connection mechanism is provided on one side of the television unit, two groups of television units are provided, and the two groups of television units are symmetrically connected through the electromagnetic connection mechanism to form a total television unit, a back panel is provided on one side of the television unit, a rotating mechanism is provided at the center of the outer wall of the back panel, a slide rail mechanism is provided on one side of the rotating mechanism, a mainboard unit is provided on one side of the back panel, a heat dissipation component is provided on one side of the mainboard unit, a power supply mechanism is provided on one side of the heat dissipation component, a multimodal sensor array is provided on one side of the power supply mechanism, and a connection dock is provided on one side of the multimodal sensor array.
[0006] Preferably, the electromagnetic connection mechanism includes a toothed connecting plate, a magnetic switch, a spring, a button and a shell, a magnetic switch is provided on one side of the toothed connecting plate, a spring is provided on one side of the magnetic switch, a button is provided on one side of the spring, and a shell is provided on one side of the outer wall of the button.
[0007] Preferably, the rotating mechanism includes a shell, a reinforcement plate, a rotating shaft, a bearing, a bearing base plate and a sliding block, the shell is combined with the back plate, a reinforcement plate is provided inside the shell, a rotating shaft is provided at the center of the reinforcement plate, a bearing is provided on one side of the rotating shaft, a bearing base plate is provided on one side of the bearing, a sliding block is provided on one side of the bearing base plate, two groups of sliding blocks are provided, and the two groups of sliding blocks are evenly arranged along the vertical direction of the bearing base plate, and the TV unit can perform circular motion along the bearing base plate through the rotating shaft and the bearing.
[0008] Preferably, the slide rail mechanism includes a slide plate, a slide rod, a magnetic connection plate, fixing holes, bolts, a filling sleeve and a cover plate. A slide rod is provided on one side of the slide plate, and the slide rod is provided in two groups, and the two groups of slide rods are evenly arranged along the vertical direction of the slide plate. The slide rail mechanism is connected to the sliding block through the slide rod, and magnetic connection plates are provided on both sides of the slide rod. A fixing hole is provided on one side of the magnetic connection plate, and the fixing holes are provided in four groups, and the four groups of fixing holes are evenly arranged along the vertical direction of the slide plate. Bolts are provided inside the fixing holes, and a filling sleeve is provided on one side of the bolt. The bolt is connected to the wall through the filling sleeve to fix the slide plate, and a cover plate is provided on one side of the magnetic connection plate.
[0009] Preferably, the mainboard unit includes a main control chip, a signal receiver, distributed contacts and micro-pitch LEDs, a signal receiver is provided on one side of the main control chip, and distributed contacts are provided on the other side of the main control chip, the distributed contacts are provided in several groups, and each group of the distributed contacts is evenly arranged along the vertical direction of the TV unit, a micro-pitch LED is provided on one side of the distributed contacts, an independent driving chip is provided on one side of the micro-pitch LED, and a connecting copper point is provided on one side of the independent driving chip, and several groups of the micro-pitch LEDs are combined into the screen of the TV unit through the main control chip.
[0010] Preferably, the heat dissipation component includes a heat transfer copper tube, a heat dissipation fan and heat dissipation holes, the heat transfer copper tube is arranged above the main control chip, a heat dissipation fan is arranged on one side of the heat transfer copper tube, and a heat dissipation hole is arranged on one side of the heat dissipation fan.
[0011] Preferably, the power supply mechanism includes a transformer, a connecting wire, a connecting socket, a storage tray, an extension wire and a power supply contact, one side of the transformer is connected to the mainboard unit, the other side of the transformer is provided with a connecting wire, one side of the connecting wire is provided on the electromagnetic connection mechanism, a connecting socket is provided above the connecting wire, the connecting wire can be disconnected from independent power supply through the connecting socket, and one side of the connecting wire of one group of the TV units is connected in parallel with a storage tray, an extension wire is provided inside the storage tray, the extension wire can supply power to the TV unit, one end of the connecting wire is provided with a power supply contact, the power supply contacts are provided in several groups, and each group of the power supply contacts corresponds to the connecting copper point.
[0012] Preferably, the multimodal sensor array includes a gyroscope and a light sensor, one side of the gyroscope is connected to the main control chip, and one side of the gyroscope is provided with a light sensor.
[0013] Preferably, an edge buffer layer is provided on one side of the outer wall of the television unit, the edge buffer layer is in a rectangular frame shape, and the edge buffer layer is arranged along the edge of the micro-pitch LED.
[0014] Technical effects and advantages of the present invention: 1. Compared with the prior art, this split-combination dual-screen TV realizes the physical separation and combination of the screen through high-precision slide rails and electromagnetic adsorption, and combines the edge signal contact array to ensure seamless switching of power and data connections after separation.
[0015] 2. Compared with the existing technology, this split-combination dual-screen TV seamlessly splices two sets of TV units into a complete large screen, breaking through the fixed form limitations of traditional TVs and achieving multiple uses of one machine. The split operation is triggered by one button, and users do not need to perform complicated operations. The slide rail mechanism supports lateral translation and angle adjustment to adapt to different space layouts.
[0016] 3. Compared with the existing technology, this split-combination dual-screen TV uses micro-pitch LED technology to achieve a physical splicing gap of ≤0.5mm in the screen combination state, with visual borderlessness. Distributed contacts and connecting copper points ensure fast switching of signals and power supply after splitting, with display consistency of more than 98%. In the combined state, the picture is complete without any sense of fragmentation. After splitting, the single screen still maintains 4K resolution, and the main control chip ensures dynamic calibration of color and brightness to eliminate splicing color difference.
[0017] 4. Compared with the existing technology, this split-combination dual-screen TV dissipates heat for the mainboard unit through heat dissipation copper tubes and cooling fans, ensuring the stability of long-term high-load operation, and the noise is ≤25dB, avoiding interference with user experience. At the same time, the power supply mechanism supports independent power supply of the split screen through the connection socket, so that the split screen does not need to rely on the host power supply, has a higher degree of freedom of movement, and is automatically connected through the power supply contacts in the combined state, simplifying cable management.
[0018] 5. Compared with the existing technology, this split-combination dual-screen TV monitors the screen posture and ambient light in real time through a multi-modal sensor array. The tilt angle of the split screen is adaptive to avoid user cervical fatigue. At the same time, the edge buffer layer is made of silicone material to reduce the risk of collision injury. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention.
[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention.
[0021] Figure 3 It is a schematic diagram of the exploded side view structure of the present invention.
[0022] Figure 4 Detailed diagram of the power supply contacts of the fine-pitch LED of the present invention.
[0023] Figure 5 It is a schematic diagram of the local structure of the electromagnetic connection mechanism of the present invention.
[0024] Figure 6 It is a schematic diagram of the backplane structure of the present invention.
[0025] Figure 7 It is a three-dimensional schematic diagram of the micro-pitch LED of the present invention.
[0026] Figure 8 It is a schematic diagram of the three-dimensional structure of the slide rail mechanism of the present invention.
[0027] Fig. 9 It is a schematic diagram of the partial three-dimensional structure of the rotating mechanism of the present invention. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Example 1 As attached Figures 1 to 9A split combined dual-screen TV is shown, comprising a TV unit 1, an electromagnetic connection mechanism 2 is provided on one side of the TV unit 1, two groups of TV units 1 are provided, and the two groups of TV units 1 are symmetrically connected through the electromagnetic connection mechanism 2 to form a total TV unit 3, a back plate 4 is provided on one side of the TV unit 1, a rotating mechanism 5 is provided at the center of the outer wall of the back plate 4, a slide rail mechanism 6 is provided on one side of the rotating mechanism 5, a mainboard unit 7 is provided on one side of the back plate 4, a heat dissipation component 8 is provided on one side of the mainboard unit 7, a power supply mechanism 9 is provided on one side of the heat dissipation component 8, a multimodal sensor array 10 is provided on one side of the power supply mechanism 9, and a connection dock 11 is provided on one side of the multimodal sensor array 10; Among them, the split-combination dual-screen TV realizes dynamic separation and combination functions through the electromagnetic connection mechanism 2 and the slide rail mechanism 6: the two sets of TV units 1 are mechanically engaged through the toothed connection plate 201, combined with the NdFeB magnetic switch 202 to achieve rapid locking, which takes ≤2 seconds. When splitting, the button 204 is pressed to release the spring 203 to complete the separation; the slide rail mechanism 6 uses a Teflon-coated slide bar 602 and a ceramic bearing 504, which is fixed by a wall bolt 605, supporting the TV unit 1 to translate along the slide bar 602 and rotate around the rotation axis 503 in a circle, adapting to different spatial layouts. The mainboard unit 7 integrates the MediaTek main control chip 701 and the distributed contacts 703, and the heat transfer copper tube 801 and the double ball cooling fan 802 connected by liquid metal thermal paste ensure that the temperature control during 8K decoding is ≤75℃. The power supply mechanism 9 adopts a modular design. When separated, it is independently powered by the extension wire 905 in the storage tray 904. Combined with the multi-modal sensor gyroscope 1001 and the light sensor 1002, it realizes automatic adjustment of the screen tilt and adaptive brightness to ambient light. Furthermore, the separation and combination switching is completed within 5 seconds. After separation, a single screen can independently display 4K HDR content, and the combined state is seamlessly spliced into a 160-inch giant screen. Through mechanical precision, distributed energy management and environmental perception interaction, it redefines the spatial adaptability and multi-tasking experience of home audio and video.
[0030] Example 2 Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working method. Figures 1 to 9 As shown, see the following description for details: As a preferred embodiment, the electromagnetic connection mechanism 2 includes a toothed connecting plate 201, a magnetic switch 202, a spring 203, a button 204 and a housing 205. The magnetic switch 202 is provided on one side of the toothed connecting plate 201, the spring 203 is provided on one side of the magnetic switch 202, the button 204 is provided on one side of the spring 203, and the housing 205 is provided on one side of the outer wall of the button 204.
[0031] Specifically, in the specific implementation manner, the toothed connecting plate 201 adopts a trapezoidal tooth structure with a tooth depth of 2mm and a tooth pitch of 5mm. After being formed by CNC processing, it is embedded in the spliced side edge of the TV unit 1. The inner plane thereof is fixed with a magnetic switch 202 made of NdFeB material by epoxy resin glue. The size of the magnetic switch 202 is 15×10×3mm, and the magnetic force is ≥50N. The rear of the magnetic switch 202 is connected with a stainless steel spring 203. The stainless steel spring 203 adopts a spring 203 with a wire diameter of 1.2mm and a compression stroke of 8mm. The end of the spring 203 is fixed to the piston rod of the button 204 by laser welding. The outer wall of the button 204 is sleeved with a polycarbonate shell 205 with a wall thickness of 2.5mm and a light transmittance of 92%. A wire groove is reserved on the inner side of the shell 205 to penetrate a 24AWG silicone wire and connect to the power supply contact 906 of the mainboard unit 7. During installation, the toothed connecting plate 201 and the frame of the TV unit 1 are pre-tightened by four sets of M3 countersunk screws. The magnetic switch 202 is then calibrated with a jig to match the polarity of the opposite unit with the N pole to the S pole, and then thermal conductive silicone grease is injected to fill the toothed gap to improve shock resistance. Finally, the button 204 assembly is inserted into the slot of the shell 205 and a 5N thrust is applied to test the smoothness of the rebound of the spring 203 to ensure that the magnetic release can be triggered by pressing a stroke of 3mm. This design uses mechanical bite and electromagnetic adsorption to double lock the shear force ≥300N. The toothed structure prevents micro-displacement in a vibration environment, and the magnetic switch achieves rapid separation in 0.3 seconds. The spring buffer mechanism reduces the peak impact force of the split from 80N to 20N. The light-transmitting design of the shell 205 cooperates with the LED indicator to display the connection status. After 100,000 separation and combination tests, the magnetic force attenuation of the entire mechanism is ≤5%, which meets the high-frequency use needs of the home. The technical effect is reflected in the one-handed controllable split operation, the seamless alignment accuracy of ±0.1mm in the combined state, and the hidden wiring avoids the risk of entanglement caused by exposed cables.
[0032] As a preferred embodiment, the rotating mechanism 5 includes a shell 501, a reinforcement plate 502, a rotating shaft 503, a bearing 504, a bearing base plate 505 and a sliding block 506. The shell 501 is combined with the back plate 4. A reinforcement plate 502 is arranged inside the shell 501, and a rotating shaft 503 is arranged at the center of the reinforcement plate 502. A bearing 504 is arranged on one side of the rotating shaft 503, a bearing base plate 505 is arranged on one side of the bearing 504, and a sliding block 506 is arranged on one side of the bearing base plate 505. Two groups of sliding blocks 506 are arranged, and the two groups of sliding blocks 506 are evenly arranged along the vertical direction of the bearing base plate 505. The TV unit 1 can perform circular motion along the bearing base plate 505 through the rotating shaft 503 and the bearing 504.
[0033] Specifically, the housing 501 is made of 6061-T6 aluminum alloy die-casting with a wall thickness of 4mm. It is rigidly connected to the positioning holes of the back plate 4 through four sets of M4 hexagon socket screws with a torque of 2.5N·m. The reinforcing plate 502 is vertically welded inside the housing with a thickness of 3mm and 304 stainless steel. It has a grid-like weight reduction design. The center hole of the reinforcing plate 502 is installed with an interference fit. The rotating shaft 503 is made of 40CrMo with surface nitriding treatment, hardness HRC58, and diameter φ20mm. Double-row angular contact ball bearings 504SKF are installed at both ends of the rotating shaft 503. 7204BEP, contact angle 25°, the outer ring of bearing 504 is pressed into the bearing base plate 505 with a thickness of 10mm anodized aluminum plate through interference fit, two sets of sliding blocks 506 are symmetrically arranged on both sides of the bearing base plate 505, the sliding blocks 506 are made of POM material, with dimensions of 30×20×15mm and a spacing of 80mm, and a V-shaped guide groove with an angle of 60° is opened on the top of the sliding block 506 to match the slide bar 602 of the slide rail mechanism 6; during installation, the bearing base plate 505 is first calibrated by a laser level and then locked to the wall, and then the housing 501 is integrally inserted into the rotating shaft 503, and the bearing 504 is pressed to the specified depth with an interference of 0.02mm using a hydraulic press with a pressure of 50kN, and finally molybdenum disulfide grease is injected into the ball groove of the sliding block 506 to fill it. The rate is ≥90%. When the rotating mechanism 5 is powered on for testing, the servo motor drives the rotating shaft to perform 0-180° reciprocating motion at an angular velocity of 30° / s. After testing, the axial runout is ≤0.03mm and the radial load is ≥200kg. This design disperses the torque load through the reinforcing plate 502, and the double-row bearing 504 realizes bidirectional force support. The V-groove of the sliding block 506 and the sliding rod 602 form a self-centering structure to ensure that the TV unit 1 has no jamming during rotation. The friction coefficient is ≤0.005. The technical effect is reflected in the precise controllable rotation angle error of ±0.5°, the bearing wear after 100,000 rotation tests is ≤5μm, and the POM material of the sliding block 506 effectively absorbs the vibration energy and reduces the amplitude by 60%, so that the screen can maintain a stable picture without jitter during rotation adjustment.
[0034] As a preferred embodiment, the slide rail mechanism 6 includes a slide plate 601, a slide bar 602, a magnetic connection plate 603, a fixing hole 604, a bolt 605, a filling sleeve 606 and a cover plate 607. A slide bar 602 is provided on one side of the slide plate 601. The slide bar 602 is provided with two groups, and the two groups of slide bars 602 are evenly arranged along the vertical direction of the slide plate 601. The slide rail mechanism 6 is connected to the sliding block 506 through the slide bar 602. Both sides of the slide bar 602 are provided with A magnetic connection plate 603 is provided with fixing holes 604 on one side of the magnetic connection plate 603. There are four groups of fixing holes 604, and the four groups of fixing holes 604 are evenly arranged along the vertical direction of the skateboard 601. Bolts 605 are provided inside the fixing holes 604. A filling sleeve 606 is provided on one side of the bolts 605. The bolts 605 are connected to the wall through the filling sleeve 606 to fix the skateboard 601. A cover plate 607 is provided on one side of the magnetic connection plate 603.
[0035] Specifically, the slide plate 601 is extruded from 6063-T5 aluminum alloy profile with a cross-sectional size of 50×30mm, and the surface is anodized with a film thickness of 15μm to enhance wear resistance. Two sets of slide bars 602 are symmetrically arranged in the vertical direction. The material is GCr15 bearing steel, with a diameter of φ12mm, and the surface is hard chrome-plated with a hardness of HRC62. The slide bars 602 are spaced 80mm apart and are laser welded to form an integral frame with the slide plate 601. Magnetic connection plates 603 are welded on both sides of the slide bars 602. The magnetic connection plates 603 are made of NdFeB magnets of grade N52 with a size of 40×2 0×5mm, magnetic force ≥80N, four sets of fixing holes 604 with a diameter of φ8mm and a spacing of 150mm are set on the edge of the magnetic connection plate 603, and expansion bolts 605 with a size of M8×60mm are inserted into the fixing holes 604, with a nylon filling sleeve 606 with a wall thickness of 2mm, and a hole with a diameter of φ10mm and a depth of 50mm embedded in the concrete wall. The bolt pre-tightening torque is 12N·m to ensure the rigid connection between the slide plate 601 and the wall. The outer side of the magnetic connection plate 603 is covered with an ABS cover plate 607 with a thickness of 3mm, and the snap-on design is used for dust prevention and safety protection; installation First, use a laser line projector to calibrate the horizontal reference line error of the slide rail ≤0.5mm / m, insert the filling sleeve 606 into the drilled hole and knock it until it is flush with the wall, screw in the bolt 605 until the slide plate 601 fits the wall, then push the sliding block 506 on the back of the TV unit 1 along the sliding rod 602 and lock it through the magnetic connection plate 603, and finally power on to test the smoothness of the movement of the slide rail mechanism 6. The thrust is ≤10N and it can move smoothly for 2m. This design forms a low friction pair μ≤0.008 through the high hardness coating of the sliding rod 602 and the POM material of the sliding block 506, and the magnetic attraction The connecting plate 603 realizes rapid positioning and auxiliary bearing with a tensile strength of ≥500N. The filling sleeve 606 is suitable for a variety of wall materials such as concrete and hollow bricks. The technical effect is reflected in the bearing capacity of the slide rail mechanism reaching 200kg / m and the repeated positioning accuracy of ±0.2mm. The cover plate 607 effectively blocks dust from entering the gap of the slide rod 602. After 100,000 sliding tests, the track wear is ≤0.05mm. At the same time, the magnetic auxiliary fixing mechanism enables the displacement of the TV unit 1 in a vibration environment to be controllable within ±1mm, which significantly improves the installation stability and long-term use reliability of large-screen equipment.
[0036] As a preferred embodiment, the mainboard unit 7 includes a main control chip 701, a signal receiver 702, distributed contacts 703 and micro-pitch LEDs 704. A signal receiver 702 is arranged on one side of the main control chip 701, and distributed contacts 703 are arranged on the other side of the main control chip 701. The distributed contacts 703 are arranged in several groups, and each group of distributed contacts 703 is evenly arranged along the vertical direction of the TV unit 1. A micro-pitch LED 704 is arranged on one side of the distributed contacts 703, and an independent driving chip 12 is arranged on one side of the micro-pitch LED 704. A connecting copper point 13 is arranged on one side of the independent driving chip 12. Several groups of micro-pitch LEDs 704 are combined into the screen of the TV unit 1 through the main control chip 701.
[0037] Specifically, the main control chip 701 adopts the MediaTek Pentonic 2000 chip, which is soldered on the 8-layer HDI PCB board through the BGA package ball grid array with a line width of 0.1mm and an impedance control of ±5%. The top of the main control chip 701 is covered with a copper heat dissipation cover with a thickness of 2mm, which is in direct contact with the heat transfer copper tube 801. The signal receiver 702 is an integrated Wi-Fi 6E802.11ax and HDMI 2.1 module, which is connected to the PCIe 4.0 interface of the main control chip 701 through the coaxial cable RG-316, supporting 8K@120Hz signal input. The distributed contacts 703 are arranged along the edge of the PCB board with 24 groups of gold-plated copper contacts with a spacing of 5mm and a diameter of φ1.5mm. Each group of contacts is connected to the GPIO pin of the main control chip 701 through a micro coaxial line with a diameter of 0.3mm. The outside of the contact is covered with a polyimide insulation layer with a voltage resistance of 500V. The micro-pitch LED 704 adopts COB packaging Chip on Board technology to connect the Mini The LED chip size is 100×200μm, directly bound to the aluminum substrate with a thermal conductivity of 200W / m·K, and the LED spacing is ≤0.5mm. The size of each module is 300×200mm. The refresh rate is 3840Hz controlled by the independent driver chip 12TITLC7528 through the PWM signal. A honeycomb copper dot array with a diameter of φ0.8mm and a spacing of 2mm is set on the edge of the aluminum substrate. It is connected to the distributed contacts 703 through a hot pressing process and a flexible cable FFC with a spacing of 0.5mm; Among them, the main control chip 701 and the signal receiver 702 are mounted on the PCB board using a fully automatic placement machine. The peak value of the reflow temperature curve is 245℃±3℃. After the welding is completed, the void rate of the solder joint is detected by X-ray ≤5%. The distributed contact 703 is plated with gold with a thickness of 0.5μm using a selective electroplating process to ensure that the contact resistance is ≤10mΩ. The micro-pitch LED704 module is aligned with the positioning hole of the PCB board and fixed with conductive silver glue with a viscosity of 5000cps. The curing temperature is 150℃ / 30 minutes. The independent driver chip 12 is connected to the LED module through a gold wire bonding wire diameter of 25μm, the bonding pressure is 30g, the ultrasonic power is 80mW, and the test signal 8K 10bit HDR is loaded through the distributed contact 703 after power-on. The color gamut coverage is ≥98% calibrated using a color analyzer CA-410 DCI-P3, brightness uniformity ≥ 95%, high and low temperature cycle test -20℃~85℃ verifies connection reliability, copper point 13 contact resistance change rate ≤2%, synchronization signal through distributed contacts 703 in combined state, splicing gap ≤0.2mm, pixel alignment error ±1μm.
[0038] As a preferred embodiment, the heat dissipation component 8 includes a heat transfer copper tube 801, a heat dissipation fan 802 and a heat dissipation hole 803. The heat transfer copper tube 801 is arranged above the main control chip 701, a heat dissipation fan 802 is arranged on one side of the heat transfer copper tube 801, and a heat dissipation hole 803 is arranged on one side of the heat dissipation fan 802.
[0039] Specifically, the heat transfer copper tube 801 uses a copper tube with a diameter of φ8mm and a purity of ≥99.9%. After CNC bending, it is bonded to the surface of the main control chip 701 with a contact area of ≥90%. The heat transfer copper tube 801 and the main control chip 701 are filled with liquid metal thermal conductive paste model TG-1000 with a thermal conductivity of 80W / m·K to eliminate the gap thermal resistance. The other end of the heat transfer copper tube 801 extends to the aluminum heat dissipation fin group of the heat dissipation fan 802 with a thickness of 0.2mm, a spacing of 1.5mm, and a total area of 0.8m². A heat exchange channel is formed with the fins through a reflow soldering process; the heat dissipation fan 802 uses a double ball bearing axial flow fan model NMB 4710KL-04W-B59, rated voltage 12V, maximum air volume 4.7CFM, fixed to the hollow bracket of the back plate 4 by four sets of M3 shockproof rubber screws, the fan axis and the copper tube are at an angle of 30° to enhance the spoiler effect; the heat dissipation hole 803 is stamped on the back plate 4 with a diameter of φ5mm, staggered arrangement, and an opening rate of 35%. A nylon dustproof mesh with a mesh size of 200 is installed on the inside and sprayed with a hydrophobic coating. During installation, the copper tube 801 is first pre-bent to match the contour of the main control chip 701, and the interface is filled with thermal paste after positioning with a vacuum adsorption fixture. Then, the fastener screws at both ends of the heat transfer copper tube 801 are tightened with a torque of 0.6N·m. Then, the power cord of the cooling fan 802 is connected to the PWM interface of the motherboard unit 7 and the speed gradient response is tested. The linear adjustment of 0-4000rpm is the best. The layout of heat dissipation holes 803 was optimized through wind tunnel tests to ensure that the airflow resistance is ≤15Pa and the wind noise is ≤28dB(A)@1m. This design quickly removes chip heat through the phase change heat transfer heat capacity of the copper tube 801 ≥500J / K, and achieves 150W heat dissipation capacity with high-density fins and large air volume fan 802. The technical effect is that the full-load temperature of the main control chip 701 drops from 105℃ to 72℃ΔT=33℃, and the cooling system can still maintain the chip junction temperature <85℃ at an ambient temperature of 40℃, and the dustproof net 803 can reduce the dust accumulation rate by 70%. After 2000 hours of aging test, the fan bearing wear is ≤0.01mm. The whole set of components can achieve low-noise operation while ensuring heat dissipation efficiency. The noise in standby mode is <20dB, which significantly improves the long-term stability of the equipment and user comfort.
[0040] As a preferred embodiment, the power supply mechanism 9 includes a transformer 901, a connecting line 902, a connecting socket 903, a storage tray 904, an extension wire 905 and a power supply contact 906. One side of the transformer 901 is connected to the mainboard unit 7, and the other side of the transformer 901 is provided with a connecting line 902. One side of the connecting line 902 is provided on the electromagnetic connection mechanism 2, and a connecting socket 903 is provided above the connecting line 902. The connecting line 902 can disconnect the independent power supply through the connecting socket 903, and a storage tray 904 is connected in parallel to one side of the connecting line 902 of one group of TV units 1, and an extension wire 905 is provided inside the storage tray 904. The extension wire 905 can supply power to the TV unit 1, and a power supply contact 906 is provided at one end of the connecting line 902. The power supply contacts 906 are provided in several groups, and each group of power supply contacts 906 corresponds to the connection copper point 13.
[0041] Specifically, the transformer 901 uses a high-efficiency annular ferrite core with an input of 220V / output of 48V DC, with a conversion efficiency of ≥94%. It is connected to the power input interface of the mainboard unit 7 through a crimping terminal. A 16AWG silicone insulated connecting wire 902 with a temperature resistance of 200°C is welded on its secondary side output end. The connecting wire 902 is inserted into the housing 205 of the electromagnetic connection mechanism 2 to hide the wiring, and a quick-release connecting socket 903 is integrated at a distance of 30cm from the transformer 901, with a plug-in life of ≥5000 times. Magnetic positioning pins are set on both sides of the connecting socket 903 to ensure the blind insertion alignment accuracy of ±0.2mm; one group of connecting wires 902 of the TV unit 1 bypasses the parallel spring-driven storage tray 904, the storage tray 904 has a diameter of φ80mm and a stroke of 3m, and a flame-retardant extension wire 905 is wound inside the storage tray 904, with a bending life of ≥200,000 times. The gold-plated power supply contact 906 with a diameter of φ2mm is welded at the end of the wire, and the contact force is 1.5N and accurately matches the honeycomb array of the connecting copper points 13; During installation, first fix the transformer 901 to the outside of the heat dissipation area of the back panel 4 with four sets of M4 bolts with a spacing of ≥15mm to avoid heat sources. Then use a threader to pull the connecting wire 902 along the back panel wire groove to the inside of the electromagnetic connection mechanism 2, cover the welding point with a heat shrink tube and inject epoxy resin to cure and prevent pulling, then embed the storage tray 904 into the bottom groove of the TV unit 1 and lock it with a buckle, and finally use a micro-ohmmeter to test the contact resistance between the power supply contact 906 and the connection copper point 13 ≤10mΩ and apply 50 plug-in cycles to verify reliability; this design uses the socket 903 to achieve a one-button power-off response time of <0.1 seconds in the split state, and the storage tray 904 is ≤10mΩ. The constant force spring mechanism of disk 904 allows the extension wire 905 to be stretched / retracted with a tension of ≤5N by single-finger operation, and the honeycomb layout of the power supply contact 906 disperses the current density to below 15A / cm². The technical effect is that after the split, the independent power supply power of a single screen reaches 200W, the efficiency is 92%, the contact temperature rise is ≤8K, and the voltage drop of the extension wire 905 is less than 2% when it is fully extended at 3m. In combination with the IP67 socket 903, it can achieve safe operation in a humid environment with a leakage current of less than 0.1mA. The whole system has passed UL / CE certification and can still output stably within the voltage fluctuation range of ±15%, which significantly improves the power supply freedom and electrical safety of the split-type TV.
[0042] As a preferred embodiment, the multimodal sensor array 10 includes a gyroscope 1001 and a light sensor 1002 . One side of the gyroscope 1001 is connected to the main control chip 701 , and one side of the gyroscope 1001 is provided with the light sensor 1002 .
[0043] Specifically, the gyroscope 1001 uses a MEMS six-axis, the model of the gyroscope 1001 is MPU-6050, the range is ±2000dps, and it is directly connected to the I²C interface of the main control chip 701 through a four-layer flexible circuit board. The bottom of the gyroscope 1001 is coated with thermal conductive silicone grease and covered with a metal shield to suppress electromagnetic noise; the light sensor 1002 uses a digital ambient light sensor, model TSL2561, with a range of 0.1-40000lux, and its photosensitive window is aligned with the light-transmitting hole of the frame of the TV unit 1, and is soldered to the GPIO expansion interface of the main control chip 701 through a 0.5mm pitch FFC cable; During installation, the gyroscope 1001 and the light sensor 1002 are first mounted on an independent daughter board with a size of 20×15mm. After positioning with a vacuum nozzle, reflow soldering is performed with Sn96.5Ag3Cu0.5 lead-free solder paste with a peak temperature of 245°C. The daughter board is then fixed to the isolation area of the motherboard unit 7 through four groups of φ1mm copper pillars. After completion, the zero drift of the gyroscope 1001 is calibrated using a three-axis turntable and the linearity of the light sensor 1002 is calibrated using a standard light source box. In this design, the gyroscope 1001 monitors the The TV unit 1 is tilted and triggers the automatic rotation of the screen. The measurement result of the light sensor 1002 is used to dynamically adjust the backlight brightness and color temperature. The technical effect is manifested in adaptive compensation of viewing angle, elimination of image distortion caused by ±15° tilt, smooth brightness transition when the ambient light changes suddenly, Δ brightness / s ≤ 200nit, and the output stability of the multimodal sensor array 10 in the range of -30℃ to 85℃ is ±1%. After 20,000 hours of aging test, the performance attenuation is <3%, which significantly improves the display comfort and equipment environmental adaptability.
[0044] As a preferred embodiment, an edge buffer layer 14 is provided on one side of the outer wall of the television unit 1 . The edge buffer layer 14 is in a rectangular frame shape and is arranged along the edge of the fine-pitch LED 704 .
[0045] Specifically, a liquid silicone material with a Shore hardness of 50±5 is used to form a rectangular frame structure through mold injection molding, and a 304 stainless steel buckle is embedded inside to have an interference fit with the reserved notch of the aluminum alloy profile of the TV frame, and 3M VHB double-sided tape is coated on the outer contact surface to enhance the bonding reliability; during installation, a laser cutting machine is first used to accurately cut the silicone buffer layer 14 according to the outer contour size of the micro-pitch LED 704, and the bonding surface is treated with a plasma cleaning machine with a power of 300W and a time of 30 seconds to improve the adhesion of the tape, and then the buckle is embedded along the TV unit 1 frame slot and a pressure of 10N is applied to fully fit the tape, and finally the structure is locked by curing in an 80°C constant temperature box for 2 hours; This design uses the energy absorption characteristics of silicone materials and the double fixing mechanism of buckles and tapes. The technical effects are reflected in the following aspects: the impact resistance of the screen edge is improved during split operation; the buffer layer 14 is in flexible contact with the adjacent units in the combined state to eliminate mechanical collision noise; the silicone surface texture design enhances the grip friction, making the split handling operation safer. After 5000 plug-in tests, the permanent deformation rate of the buffer layer is ≤2%, and there is no cracking or degumming in the temperature change environment of -40℃~120℃, which significantly improves the durability of the equipment and the user operation experience.
[0046] The working process of the present invention is as follows: in the combined state, the two sets of TV units 1 are physically locked by the toothed connecting plate 201 and the magnetic switch 202 of the **electromagnetic connection mechanism 2**, and the main control chip 701 drives the micro-pitch LED 704 to splice into a seamless large screen through the distributed contact 703 synchronization signal. At this time, the transformer 901 of the power supply mechanism 9 centrally supplies power to the dual screens through the connecting line 902. The user can translate the screen through the slide bar 602 of the slide rail mechanism 6 or adjust the pitch angle 0-180° with the help of the bearing 504 of the rotating mechanism 5. The gyroscope 1001 of the multimodal sensor array 10 is in real time. Monitor the screen inclination and automatically compensate for the geometric distortion of the picture. The light sensor 1002 dynamically adjusts the brightness by 50-1000nit according to the ambient light intensity. When separation is required, press the button 204 to trigger the magnetic switch 202 to release the spring 203. The two sets of TV units 1 are separated by translation along the slide rail 602. The connection socket 903 automatically disconnects the main power supply and switches to the extension wire 905 in the storage tray 904 for independent power supply. The main control chip 701 receives the independent signal source after separation, such as HDMI and projection, through the millimeter wave wireless module 702. The independent driver chip 12 controls the single micro-pitch LED 704 to maintain 4K HDR display, at the same time, the heat transfer copper tube 801 and the fan 802 of the heat dissipation component 8 adjust the heat dissipation intensity and speed according to the load 0-4000rpm, and the silicone material of the edge buffer layer 14 absorbs the impact energy attenuation rate of ≥60% during split transportation; after splitting, the dual screens can be connected to the game console and TV channel respectively, or cross-screen content collaboration such as mirroring and expansion mode can be achieved through a distributed system. The whole process realizes the full closed-loop control of "one-key separation and combination-adaptive display-environmental response" through sensors and AI algorithms, and finally achieves a high degree of freedom, high reliability, and high immersion in the home Multi-scenario interactive experience. The above is the working principle of this split combination dual-screen TV.
Claims
1. A split combined dual-screen television, comprising a television unit, characterized in that: An electromagnetic connection mechanism is provided on one side of the television unit, and the television unit is provided with two groups, and the two groups of television units can be symmetrically connected through the electromagnetic connection mechanism to form a total television unit, a back panel is provided on one side of the television unit, a rotating mechanism is provided at the center of the outer wall of the back panel, a slide rail mechanism is provided on one side of the rotating mechanism, a mainboard unit is provided on one side of the inner side of the back panel, a heat dissipation component is provided on one side of the mainboard unit, a power supply mechanism is provided on one side of the heat dissipation component, a multimodal sensor array is provided on one side of the power supply mechanism, and a connection dock is provided on one side of the multimodal sensor array.
2. The split-type combined dual-screen TV according to claim 1, characterized in that: The electromagnetic connection mechanism includes a toothed connecting plate, a magnetic switch, a spring, a button and a shell. A magnetic switch is arranged on one side of the toothed connecting plate, a spring is arranged on one side of the magnetic switch, a button is arranged on one side of the spring, and a shell is arranged on one side of the outer wall of the button.
3. The split-type combined dual-screen TV according to claim 1, characterized in that: The rotating mechanism includes a shell, a reinforcement plate, a rotating shaft, a bearing, a bearing base plate and a sliding block. The shell is combined with the back plate. A reinforcement plate is arranged inside the shell. A rotating shaft is arranged at the center of the reinforcement plate. A bearing is arranged on one side of the rotating shaft. A bearing base plate is arranged on one side of the bearing. A sliding block is arranged on one side of the bearing base plate. Two groups of sliding blocks are arranged, and the two groups of sliding blocks are evenly arranged along the vertical direction of the bearing base plate. The TV unit can perform circular motion along the bearing base plate through the rotating shaft and the bearing.
4. The split-type combined dual-screen TV according to claim 3, characterized in that: The slide rail mechanism includes a slide plate, a slide rod, a magnetic connection plate, a fixing hole, a bolt, a filling sleeve and a cover plate. A slide rod is provided on one side of the slide plate, and the slide rod is provided in two groups, and the two groups of slide rods are evenly arranged along the vertical direction of the slide plate. The slide rail mechanism is connected to the sliding block through the slide rod, and magnetic connection plates are provided on both sides of the slide rod. A fixing hole is provided on one side of the magnetic connection plate, and the fixing holes are provided in four groups, and the four groups of fixing holes are evenly arranged along the vertical direction of the slide plate. Bolts are provided inside the fixing holes, and a filling sleeve is provided on one side of the bolt. The bolt is connected to the wall through the filling sleeve to fix the slide plate, and a cover plate is provided on one side of the magnetic connection plate.
5. The split-type combined dual-screen TV according to claim 1, characterized in that: The mainboard unit includes a main control chip, a signal receiver, distributed contacts and micro-pitch LEDs. A signal receiver is arranged on one side of the main control chip, and distributed contacts are arranged on the other side of the main control chip. The distributed contacts are arranged in several groups, and each group of the distributed contacts is evenly arranged along the vertical direction of the TV unit. A micro-pitch LED is arranged on one side of the distributed contacts, and an independent driving chip is arranged on one side of the micro-pitch LED. A connecting copper point is arranged on one side of the independent driving chip, and several groups of the micro-pitch LEDs are combined into the screen of the TV unit through the main control chip.
6. The split-type combined dual-screen television according to claim 5, characterized in that: The heat dissipation component includes a heat transfer copper tube, a heat dissipation fan and heat dissipation holes. The heat transfer copper tube is arranged above the main control chip, a heat dissipation fan is arranged on one side of the heat transfer copper tube, and a heat dissipation hole is arranged on one side of the heat dissipation fan.
7. The split-type combined dual-screen television according to claim 5, characterized in that: The power supply mechanism includes a transformer, a connecting wire, a connecting socket, a storage tray, an extension wire and a power supply contact. One side of the transformer is connected to the mainboard unit, and a connecting wire is provided on the other side of the transformer. One side of the connecting wire is provided on the electromagnetic connection mechanism, and a connecting socket is provided above the connecting wire. The connecting wire can disconnect the independent power supply through the connecting socket, and a storage tray is connected in parallel to one side of the connecting wire of one group of the TV units, and an extension wire is provided inside the storage tray. The extension wire can supply power to the TV unit, and a power supply contact is provided at one end of the connecting wire. The power supply contacts are provided in several groups, and each group of the power supply contacts corresponds to the connecting copper point.
8. The split-type combined dual-screen television according to claim 5, characterized in that: The multimodal sensor array includes a gyroscope and a light sensor. One side of the gyroscope is connected to the main control chip, and one side of the gyroscope is provided with a light sensor.
9. The split-type combined dual-screen television according to claim 1, characterized in that: An edge buffer layer is arranged on one side of the outer wall of the television unit. The edge buffer layer is in a rectangular frame shape and is arranged along the edge of the micro-pitch LED.