Semi-automatic bag planting anoectochilus formosanus soil mixing, stirring and racking machine

Abstract

The invention provides a semi-automatic bag planting anoectochilus formosanus soil mixing and stirring racking machine which comprises a stirring barrel driven by a main motor and a controller arranged on the side face of the stirring barrel, a discharging opening is formed in the position, close to the bottom, of the side face of the stirring barrel, and the semi-automatic bag planting anoectochilus formosanus soil mixing and stirring racking machine further comprises a liquid injection mechanism which comprises a water barrel, a water pump and a liquid outlet pipe arranged in the stirring barrel; the feeding mechanism is used for conveying materials into the conveying and stirring barrel; and the split charging mechanism is arranged on the side face of the stirring barrel and matched with the discharging opening, and the controller is electrically connected with all the electric control components. The soil mixing efficiency and quality can be improved, and the overall working efficiency and convenience are improved.

Description

Technical Field

[0001] The invention relates to the technical field of mixing and packaging machines, and in particular to a semi-automatic mixing and packaging machine for bagged roxburghii soil. Background Art

[0002] Anoectochilus roxburghii is a plant with high medicinal value. It has strict requirements on nutrients. Anoectochilus roxburghii needs a variety of mineral elements to grow. The nutrient solution is precisely formulated according to the nutrient requirements of Anoectochilus roxburghii. Mixing the nutrient solution with different soils can make these nutrients evenly distributed in the soil. In this way, when the roots of Anoectochilus roxburghii grow in the soil, they can better absorb the required nutrients, thereby promoting the healthy growth of the plant and improving the yield and quality of Anoectochilus roxburghii. The planting matrix of the mixed nutrient solution and soil is packed into bags, which provides a relatively independent growth space for Anoectochilus roxburghii. During the planting process, the grower can easily place the bag of soil on a suitable planting rack or planting bed. This method facilitates the unified management of Anoectochilus roxburghii.

[0003] As the market demand for golden thread vine continues to increase, its planting scale is also gradually expanding. The traditional artificial soil mixing and packaging methods are difficult to meet the efficiency and quality requirements of large-scale planting. The application of semi-automatic technology in the agricultural field is constantly developing. The use of mechanical and electronic control technology to develop this equipment can improve the mechanization level of agricultural production. Therefore, a semi-automatic mixing and packaging machine for bag-grown golden thread vine soil is urgently needed. Summary of the invention

[0004] The invention provides a semi-automatic mixing and packaging machine for bag-grown roxburghii soil, which can effectively solve the above problems.

[0005] The present invention is achieved in that:

[0006] A semi-automatic mixing and packaging machine for bagged roxburghii soil, comprising:

[0007] A mixing barrel, wherein a discharge port is provided on the side of the mixing barrel near the bottom;

[0008] The subpackaging mechanism comprises a conveyor belt driven by a sub-motor, a receiving hopper, a discharging hopper, a rotation sensor and a trigger switch, the conveyor belt is provided with a plurality of loading grids, the receiving hopper is arranged at one end of the conveyor belt close to the discharging port, the receiving hopper comprises a hopper body and a main baffle plate capable of adjusting the position up and down, a notch is arranged at the bottom of the main baffle plate, a sub-baffle plate capable of adjusting the position up and down is arranged at the notch, the rotation sensor is arranged at the side of the hopper body and can adjust the position up and down, the discharging hopper is arranged at one end of the conveyor belt away from the discharging port, and the trigger switch is arranged at the lower end surface of the discharging hopper;

[0009] A feeding mechanism is used to convey solid materials into a conveying and mixing barrel;

[0010] A liquid injection mechanism, used for injecting liquid into the mixing barrel;

[0011] Controller.

[0012] As a further improvement, the liquid injection mechanism includes a water bucket, a water pump and a liquid outlet pipe arranged in the mixing barrel.

[0013] As a further improvement, the mixing barrel is loaded from the top, and the loading mechanism includes a tipping bucket hinged to the side of the mixing barrel, and a telescopic push rod is also provided between the tipping bucket and the mixing barrel, and the telescopic push rod is electrically connected to and controlled by the controller.

[0014] As a further improvement, the bottom of the mixing barrel is an arc-shaped bottom.

[0015] As a further improvement, a stirring shaft driven by a main motor is further provided in the stirring barrel, and the axis of the stirring shaft is placed horizontally along the length direction of the stirring barrel. The stirring shaft passes through the stirring barrel and is connected to a driven disk. An active disk is provided on the main motor, and the active disk drives the driven disk to rotate through a belt, and the diameter of the active disk is smaller than the diameter of the driven disk.

[0016] As a further improvement, the liquid outlet pipe is arranged near the top of the mixing barrel, and a plurality of liquid outlet holes are evenly distributed on the liquid outlet pipe.

[0017] As a further improvement, the telescopic push rod adopts a hydraulic push rod.

[0018] As a further improvement, the mixing barrel is further provided with a sub-control switch on the same side as the feeding mechanism, and the sub-control switch is electrically connected to the controller and can control the extension and retraction of the telescopic push rod.

[0019] As a further improvement, a liquid mixing drive motor is provided on the water bucket, and the liquid mixing drive motor drives the liquid mixing slurry to rotate, and the liquid mixing drive motor is electrically connected to the controller.

[0020] As a further improvement, the mixing barrel is also provided with a switchable sewage outlet.

[0021] The beneficial effects of the present invention are: it can improve soil mixing efficiency and quality, and improve overall work efficiency and convenience;

[0022] The mixing barrel fully mixes the nutrient solution with different soils or nutrients. When planting golden thread vine on a large scale, this efficient mixing method can process a large amount of planting soil in a short time to meet the needs of expanding the planting scale; the setting of the injection mechanism makes the addition of nutrient solution more accurate and convenient;

[0023] A rotating sensor is used in the packaging mechanism to quantitatively control the discharge volume of the discharge port, providing stable growth matrix conditions for each bag of golden thread vine. Compared with traditional manual packaging, it reduces the impact of inconsistent packaging volume on the growth of golden thread vine, facilitates unified management and quality control during the planting process, and the position of the rotating sensor can be adjusted up and down, and the height of the main baffle and the sub-baffle can also be adjusted according to actual conditions. The packaging mechanism can adapt to different packaging volume requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 It is an overall structural schematic diagram A provided by an embodiment of the present invention.

[0026] Figure 2 Schematic diagram B of the overall structure provided by an embodiment of the present invention.

[0027] Figure 3 It is a schematic diagram of the structure of the packaging mechanism provided by an embodiment of the present invention.

[0028] Figure 4 It is a schematic diagram of the partial structure of the packaging mechanism provided in an embodiment of the present invention.

[0029] Figure 5 It is a schematic diagram of the positions of the charging grid, bucket body and sub-baffle in the material receiving state provided by an embodiment of the present invention.

[0030] Figure 6 It is a schematic cross-sectional view of a mixing barrel provided in an embodiment of the present invention.

[0031] Figure 7 It is a schematic diagram of the structure of a stirring barrel provided in an embodiment of the present invention.

[0032] Reference numerals:

[0033] 1. Mixing barrel; 11. Discharging port; 12. Mixing shaft; 13. Main motor; 14. Driven disk; 15. Active disk; 16. Insert plate; 17. Drainage port;

[0034] 2. Packaging mechanism; 21. Conveyor belt; 22. Receiving hopper; 221. Hopper body; 222. Main baffle; 223. Sub-baffle; 23. Rotation sensor; 231. Blade; 24. Sub-motor; 25. Trigger switch; 26. Discharging hopper;

[0035] 3. Feeding mechanism; 31. Tipping bucket; 32. Telescopic push rod;

[0036] 4. Liquid injection mechanism; 41. Water bucket; 42. Liquid outlet pipe; 43. Water pump; 44. Liquid mixing drive motor;

[0037] 5. Controller; 51. Sub-control switch. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention.

[0039] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0040] Reference Figure 1-7 As shown, a semi-automatic mixing and dispensing machine for bagged roxburghii soil comprises a mixing barrel 1 driven by a main motor 13 and a controller 5 arranged on the side of the mixing barrel 1. A discharge port 11 is arranged on the side of the mixing barrel 1 near the bottom, and a switchable plug plate is arranged on the discharge port 11.

[0041] A liquid injection mechanism 4, used for injecting liquid into the mixing barrel 1;

[0042] The feeding mechanism 3 is used to transport the material into the conveying and mixing barrel 1. The soil material is manually poured into the feeding mechanism 3 and then transported to the mixing barrel 1 through the feeding mechanism 3;

[0043] The dispensing mechanism 2 is arranged on the side of the mixing barrel 1 and cooperates with the discharge port 11. The dispensing mechanism 2 includes a conveyor belt 21 driven by a sub-motor 24, a receiving hopper 22, a discharge hopper 26, a rotation sensor 23 and a trigger switch 25. The rotation sensor 23 adopts the principle of a rotary encoder, which is a sensor that converts a rotational displacement into a series of digital pulse signals. It converts the angular displacement information of the shaft into an electrical signal through electromagnetic induction and other methods. A plurality of loading grids are arranged on the conveyor belt 21. The receiving hopper 22 is arranged at one end of the conveyor belt 21 close to the discharge port 11. The receiving hopper 22 includes a bucket body 221 and a main baffle 222 arranged on the side of the bucket body 221 away from the discharge port 11 and capable of adjusting the position up and down. A notch is arranged at the bottom of the main baffle 222, and a sub-baffle 223 capable of adjusting the position up and down is arranged at the notch. The rotation sensor 23 is arranged on the side of the bucket body 221 and can adjust the position up and down. When the discharge port 11 discharges the material, the soil falls and touches the bucket body 221. The blade 231 on the rotation sensor 23 rotates, and when the soil falls into the charging grid and accumulates to the height of the blade 231, the soil is located below the blade 231 and prevents the blade 231 from rotating. The rotation sensor 23 stops transmitting the rotation signal to the controller 5, and the controller 5 controls the mixing barrel 1 to stop the discharge port 11. By adjusting the height of the rotation sensor 23, the volume of the soil in the charging grid can be roughly quantified, and the height adjustment of the main baffle 222 and the sub-baffle 223 is to facilitate the passage of the soil accumulated in the charging grid. The more the amount of soil, the higher the position of the main baffle 222 and the sub-baffle 223 is pulled, and it can be adjusted according to actual conditions. The main baffle 222 and the sub-baffle 223 can also prevent the soil from hitting the blade 231 when it falls and splashing into the previously loaded charging grid. Even if the charging grid receives too much soil during the material receiving process, the present sub-packaging mechanism 2 does not have a narrow cavity or channel and is not easy to cause blockage.

[0044] The bottom of the receiving hopper 22 is matched with the outer surface of the conveyor belt 21, and the size of the gap is 0.5-2mm, which can prevent a large amount of soil from falling out of the gap. Since the conveyor belt 21 is made of rubber, the height of its surface will fluctuate during operation. The gap between the bottom of the receiving hopper 22 also enables the conveyor belt 21 to rotate smoothly. The conveyor belt 21 is integrally formed of rubber, and the upper surface is coated with a hydrophobic coating, so that the surface of the conveyor belt 21 forms an ultra-low surface energy, reducing the adhesion of water droplets to the surface, thereby making it difficult for wet soil to adhere. The bottom of the receiving hopper 22 is a rectangular opening surrounded by the hopper body 221 and the sub-baffle 223. The length X1 of the charging grid on the conveyor belt 21 along the direction of movement is greater than the length X2 of the bottom of the receiving hopper 22, and the width is consistent, such as Figure 5 The figure shows the position status of the loading grid, bucket body 221 and sub-baffle 223 on the conveyor belt 21 in the material receiving state.

[0045] The discharge hopper 26 is arranged at one end of the conveyor belt 21 away from the discharge port 11, and the trigger switch 25 is arranged at the lower end surface of the discharge hopper 26. The conveyor belt 21 transfers the soil from low to high. The lower end surface of the discharge hopper 26 is arranged at a height of 70-100 cm to facilitate the sitting posture of the personnel to operate the bagging.

[0046] The controller 5 is electrically connected to the main motor 13, the injection mechanism 4, the feeding mechanism 3, the packaging mechanism 2, the rotation sensor 23 and the trigger switch 25 respectively. The controller 5 includes necessary electronic components such as MUC, control buttons, a touch display screen, a drive circuit and a control circuit. Its structure is constructed according to general principles well known in the art. Since those skilled in the art can easily infer the details of its internal structure based on the existing knowledge of structural principles, they will not be elaborated here.

[0047] When in use, the soil material and the nutrient solution are manually poured into the feeding mechanism 3 and the injection mechanism 4 respectively, and then transported to the mixing barrel 1 through the feeding mechanism 3, and the injection mechanism 4 pumps the nutrient solution into the mixing barrel 1, and the mixing barrel 1 is turned on for stirring. The stirred soil is in a fluffy state. After stirring, the plug plate 16 on the discharge port 11 is opened, and the mixing barrel 1 continues to stir so that the mixed soil can fall out of the discharge port 11. When the stirring is stopped, the soil will not fall out, and the mixed soil is quantitatively dropped into the charging grid, and then the bag containing the soil is manually put from bottom to top to the lower part of the discharge hopper 26, and in the process of putting it upward, the trigger switch 25 arranged on the lower end surface of the discharge hopper 26 is triggered by the hand or the bag, and the sub-motor 24 is triggered to drive the conveyor belt 21 to rotate one charging grid position, and the soil in the charging grid is poured into the discharge hopper 26, and finally falls into the bag, completing one bagging.

[0048] Specifically, the injection mechanism 4 can adopt the following technical scheme, which includes a water bucket 41 for containing nutrient solution, a water pump 43 for pumping the nutrient solution in the water bucket 41 into the mixing barrel 1, and a liquid outlet pipe 42 arranged in the mixing barrel 1. The three are directly connected by a hose, wherein the water pump 43 is equipped with a flow meter that can measure flow data and transmit it to the controller 5. The benefit of adopting the above technical scheme is that the setting of the injection mechanism makes the addition of nutrient solution more accurate and convenient.

[0049] Specifically, the loading position of the mixing barrel 1 and the loading mechanism 3 can adopt the following technical solution: the mixing barrel 1 is loaded from the top, and the loading mechanism 3 includes a tipping bucket 31 hinged to the side of the mixing barrel 1, and a telescopic push rod 32 is also provided between the tipping bucket 31 and the mixing barrel 1, and the telescopic push rod 32 is electrically connected to and controlled by the controller 5. The advantage of adopting the above technical solution is that the volume and height of the mixing barrel 1 are generally high, and a tipping bucket 31 is provided to facilitate loading. The tipping bucket 31 can be set low to facilitate manual loading of soil materials into the tipping bucket 31, and then the tipping bucket 31 is turned upward and poured into the mixing barrel 1.

[0050] Specifically, the bottom of the mixing barrel 1 is an arc-shaped bottom, which is conducive to the full mixing of the material. The discharge port is located at the arc-shaped bottom near the vertical side plate. When the liquid is poured into the mixing barrel, it is not easy to flow out directly due to the gap between the discharge port and the plug plate.

[0051] Specifically, the structure of the mixing barrel 1 can adopt the following technical solution: a mixing shaft 12 is also provided in the mixing barrel 1, the axis of the mixing shaft 12 is horizontally placed along the length direction of the mixing barrel 1, the mixing shaft 12 passes through the mixing barrel 1 and is connected to the driven disc 14, and a driving disc 15 is provided on the main motor 13, the driving disc 15 drives the driven disc 14 to rotate through a belt, and the diameter of the driving disc 15 is smaller than the diameter of the driven disc 14. The advantage of adopting the above technical solution is that a smaller motor can be used to reduce the torque by the driving disc 15 and the driven disc 14, and the setting direction of the mixing shaft 12 can make the soil move back and forth in the mixing barrel 1 along the length direction, and move the soil away from the discharge port 11 after mixing. When discharging, the mixing shaft 12 is rotated in the opposite direction to move it toward the discharge port, and the soil falls out of the discharge port 11. The speed of soil discharge depends on the rotation speed of the mixing shaft 12.

[0052] Specifically, the liquid outlet pipe 42 in the liquid injection mechanism 4 can adopt the following technical solution: the liquid outlet pipe 42 is arranged near the top of the mixing barrel 1, and a row of equally spaced liquid outlet holes are evenly distributed on the liquid outlet pipe 42. The benefit of adopting the above technical solution is that the nutrient solution can be sprayed more evenly, thereby improving the mixing efficiency.

[0053] Specifically, the telescopic push rod 32 adopts a hydraulic push rod, and the feeding mechanism 3 includes an electric hydraulic pump, a conversion valve, a hydraulic oil tank and other devices necessary for the use of the hydraulic push rod, and the controller 5 is electrically connected to the electric hydraulic pump to control its start and stop. The benefit of adopting the above technical solution is that the hydraulic push rod can withstand a larger load, which is conducive to the flipping of the tipping bucket 31.

[0054] Specifically, in order to facilitate manual loading standing on the side of the tipping bucket 31, the mixing barrel 1 is further provided with a sub-control switch 51 on the same side as the loading mechanism 3. The sub-control switch 51 is electrically connected to the controller 5 and can control the extension and retraction of the telescopic push rod 32. When the controller 5 is installed at other locations, it is not necessary to manually walk to a far place to flip the tipping bucket 31, and the flipping process can also be observed to ensure the safety of the machine operation; the sub-control switch 51 is connected to the controller 5, and the sub-control switch 51 can realize different operations by changing the program setting, thereby improving convenience.

[0055] Specifically, a liquid mixing drive motor 44 is provided on the water bucket 41, and the liquid mixing drive motor 44 drives the liquid mixing slurry to rotate, and the liquid mixing drive motor 44 is electrically connected to the controller 5. The benefit of adopting the above technical solution is that the liquid mixing drive motor 44 can be used to stir the liquid mixing, thereby improving the liquid mixing efficiency and reducing the labor intensity of manual labor.

[0056] Specifically, the mixing barrel 1 is provided with a switchable sewage outlet 17 , which is arranged at the bottom of the mixing barrel 1 to facilitate cleaning of the mixing barrel 1 .

[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A semi-automatic mixing and packaging machine for bagged roxburghii soil, characterized in that: include: A mixing barrel (1), wherein a discharge port (11) is provided on the side of the mixing barrel (1) near the bottom; A packing mechanism (2), the packing mechanism (2) comprising a conveyor belt (21) driven by a sub-motor (24), a receiving hopper (22), a discharging hopper (26), a rotation sensor (23) and a trigger switch (25), the conveyor belt (21) being provided with a plurality of loading grids, the receiving hopper (22) being provided at one end of the conveyor belt (21) close to the discharging port (11), the receiving hopper (22) comprising a hopper body (221) and a main baffle (222) capable of adjusting the position up and down, a notch being provided at the bottom of the main baffle (222), a sub-baffle (223) capable of adjusting the position up and down being provided at the notch, the rotation sensor (23) being provided at a side of the hopper body (221) and capable of adjusting the position up and down, the discharging hopper (26) being provided at one end of the conveyor belt (21) away from the discharging port (11), and the trigger switch (25) being provided at the lower end surface of the discharging hopper (26); A feeding mechanism (3) for conveying solid materials into the conveying and mixing barrel (1); A liquid injection mechanism (4) for injecting liquid into the stirring barrel (1); Controller (5).

2. A semi-automatic mixing and filling machine for bagged roxburghii soil according to claim 1, characterized in that: The liquid injection mechanism (4) comprises a water bucket (41), a water pump (43) and a liquid outlet pipe (42) arranged in the stirring barrel (1).

3. A semi-automatic mixing and filling machine for bagged roxburghii soil according to claim 1, characterized in that: The mixing barrel (1) is loaded from the top, and the loading mechanism (3) comprises a tipping bucket (31) hinged to the side of the mixing barrel (1). A telescopic push rod (32) is also provided between the tipping bucket (31) and the mixing barrel (1), and the telescopic push rod (32) is electrically connected to the controller (5) and is controlled by it.

4. A semi-automatic mixing and packaging machine for bagged roxburghii soil according to claim 1, characterized in that: The bottom of the mixing barrel (1) is an arc-shaped bottom.

5. A semi-automatic mixing and filling machine for bagged roxburghii soil according to claim 4, characterized in that: The stirring barrel (1) is also provided with a stirring shaft (12) driven by a main motor (13). The axis of the stirring shaft (12) is horizontally placed along the length direction of the stirring barrel (1). The stirring shaft (12) passes through the stirring barrel (1) and is connected to a driven disk (14). The main motor (13) is provided with a driving disk (15). The driving disk (15) drives the driven disk (14) to rotate via a belt, and the diameter of the driving disk (15) is smaller than the diameter of the driven disk (14).

6. A semi-automatic mixing and packaging machine for bagged roxburghii soil according to claim 2, characterized in that: The liquid outlet pipe (42) is arranged near the top of the mixing barrel (1), and a plurality of liquid outlet holes are evenly distributed on the liquid outlet pipe (42).

7. The semi-automatic mixing and packaging machine for bagged roxburghii soil according to claim 3, characterized in that: The telescopic push rod (32) is a hydraulic push rod.

8. The semi-automatic mixing and packaging machine for bagged roxburghii soil according to claim 3, characterized in that: The mixing barrel (1) is also provided with a sub-control switch (51) on the same side as the feeding mechanism (3); the sub-control switch (51) is electrically connected to the controller (5) and can control the extension and retraction of the telescopic push rod (32).

9. The semi-automatic mixing and packaging machine for bagged roxburghii soil according to claim 2, characterized in that: The water bucket (41) is provided with a liquid mixing drive motor (44), and the liquid mixing drive motor (44) drives the liquid mixing slurry to rotate. The liquid mixing drive motor (44) is electrically connected to the controller (5).

10. The semi-automatic mixing and packaging machine for bagged roxburghii soil according to claim 1, characterized in that: The mixing barrel (1) is also provided with a drain port (17) which can be switched.

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