Outer surface cleaning device and method for automobile transmission shaft production

By designing an outer surface cleaning device for the automobile transmission shaft, the adjustment mechanism and arc-shaped cleaning mechanism are used to solve the problem that the transmission shaft is difficult to fully clean, achieving a more efficient cleaning effect and a lower risk of damage.

CN119926883AActive Publication Date: 2025-05-06ZHEJIANG JIUKAI TRANSMISSION SHAFT CO LTD
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Patent Information

Application Number
CN202510424303.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-05-06
Estimated Expiration
2045-04-07

AI Technical Summary

Technical Problem

The existing automobile transmission shaft cleaning equipment is difficult to fully expose the rotational and telescopic parts of the transmission shaft, resulting in poor cleaning effect and easy collision between the transmission shafts, increasing the risk of damage.

Method used

An outer surface cleaning device including an adjustment mechanism and a cleaning mechanism is designed. The posture of the drive shaft is adjusted by the adjustment mechanism. The cleaning mechanism includes an arc-shaped first plate body and a second plate body. The nozzle is moved along the annular track by using an electromagnetic and a moving assembly to realize multi-directional cleaning.

Benefits of technology

It effectively improves the cleaning effect of the transmission shaft, ensures that the rotational position and telescopic part of the transmission shaft can be fully cleaned, reduces the risk of collision between the transmission shaft, and is suitable for transmission shafts of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of cleaning, and particularly discloses an outer surface cleaning device and method for automobile transmission shaft production, and the outer surface cleaning device comprises adjusting mechanisms which are arranged at the top and the bottom of the inner side of a frame at intervals and are used for adjusting the posture of a transmission shaft, and cleaning mechanisms which are arranged on the outer sides of the adjusting mechanisms and are used for cleaning the transmission shaft; the adjusting mechanisms are symmetrically arranged with the center point of the frame, the cleaning mechanism comprises first plate bodies, and the sides, close to each other, of the first plate bodies are sleeved with second plate bodies capable of moving in the first plate bodies along an annular track. And therefore, the rotating position, the telescopic part and the like of the transmission shaft can be conveniently cleaned, the comprehensiveness of cleaning the transmission shaft is improved, the transmission shaft can be conveniently cleaned in multiple directions, the cleaning effect is improved, and the device is suitable for transmission shafts of different sizes.
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Description

Technical Field

[0001] The invention relates to the field of cleaning technology, in particular to an outer surface cleaning device and method for automobile transmission shaft production. Background Art

[0002] During the production process, the transmission shaft of the car will be exposed to various oils, dust and other impurities. If these impurities are not removed in time, they will affect the running accuracy of the transmission shaft, and even cause increased wear and shorten its service life. In addition, the surface of the transmission shaft is usually coated with a protective layer. If the transmission shaft is not cleaned, it is easy to affect the subsequent coating of the protective layer, thus affecting the actual use of the transmission shaft.

[0003] Publication number CN119346521A discloses a cleaning device for automobile parts production. The problem raised in its background technology is: when the current equipment uses a drum to clean automobile parts, multiple automobile parts are often placed inside a cleaning drum. When the cleaning drum drives the automobile parts to rotate, they will collide with each other and are prone to damage. At the same time, after the automobile parts are cleaned, water stains will adhere to the surface, and the staff needs to manually dry them, which increases the labor intensity of the staff.

[0004] Based on the existing technology, there are the following problems: The existing automobile transmission shaft cleaning equipment usually cleans the transmission shaft by immersing it in cleaning liquid or by spraying it. In order to reduce collisions between transmission shafts, the position of the transmission shaft is relatively fixed, which makes it difficult to expose the rotating part of the transmission shaft end and the telescopic part in the middle part, making it difficult to fully clean the shaft. There are certain shortcomings. Referring to the above application documents, it only uses partitions to place automobile parts in different positions to reduce collisions between parts. There are certain shortcomings. In order to solve the above problems, an outer surface cleaning device and method for automobile transmission shaft production are proposed. Summary of the invention

[0005] In order to overcome the deficiencies of the above-mentioned prior art, the present invention provides an outer surface cleaning device and method for automobile drive shaft production, which is convenient for exposing the rotating part of the end of the drive shaft and the telescopic part in the middle part, so as to facilitate sufficient cleaning thereof and improve the cleaning effect of the drive shaft.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an outer surface cleaning device for automobile transmission shaft production, comprising a body, a transmission shaft and a frame fixed in the body, and also comprising an adjustment mechanism arranged at intervals at the top and bottom of the inner side of the frame and used to adjust the posture of the transmission shaft and a cleaning mechanism arranged outside the adjustment mechanism for cleaning the transmission shaft, the adjustment mechanism is symmetrically arranged around the center point of the frame, and the cleaning mechanism comprises: The first plate body is lifted and lowered on the outside of the adjusting mechanism; a second plate body capable of moving along a circular trajectory within the first plate body is sleeved on one side of the first plate bodies that are close to each other; first nozzles are fixedly provided at the inner centers of the first and second plate bodies; first electromagnets arranged relatively are fixedly provided at the inner centers of the first plate bodies; a second electromagnet is fixedly provided on one side of the second plate bodies that are close to each other so that the second plate body can move along a circular trajectory within the first plate body; a moving component that cooperates with the second electromagnet to further drive the movement of the first plate body is provided inside the first plate body; a lifting component for adjusting the height of the first plate body is provided on the top of the first plate body.

[0007] Furthermore, the first plate body is hollow in design, and the side wall of the second plate body is in contact with the inner wall of the first plate body and is sealed; The first plate body and the second plate body are both designed to be arc-shaped, and the first plate body and the second plate body are connected to form a ring body to clean the transmission shaft along the side wall of the transmission shaft.

[0008] Further, the mobile component comprises: A moving rod is sleeved on the bottom inner wall of the first plate body, and the moving rod is located on one end side wall of the first plate body and a third electromagnet is embedded in the side facing the second electromagnet; A retaining ring is fixedly sleeved on a side wall of one end of the moving rod located at the bottom of the first plate body to limit the height of the moving rod entering the first plate body, so that a gap is left between the top of the moving rod and the top inner wall of the first plate body, and a retaining rod is fixedly provided at the bottom of the moving rod; The mounting cover is fixed at the bottom of the first plate body, and a through groove adapted to the shift rod is opened at the bottom of the mounting cover. The cross section of the shift rod is designed as a regular hexagon to limit the displacement of the moving rod. The shift rod is located on one end side wall of the mounting cover and is located at the bottom of the retaining ring and is sleeved with a first spring.

[0009] Furthermore, the mobile component also includes: The push plate is fixedly arranged on the side of the second plate body close to each other and is located at the outer circle of the second plate body, so as to contact the moving rod before the second plate body, so as to squeeze the moving rod from the gap at the top of the moving rod. The lower end of the side of the push plate close to the moving rod and the top of the moving rod are both designed in an arc shape, and the bottom of the push plate is designed to be inclined; The limiting inclined surface is arranged on the side where the second plate body is close to each other and is smoothly connected with the bottom inclined part of the abutment plate, so that the second plate body can press the moving rod after the abutment plate presses the moving rod.

[0010] Further, the adjustment mechanism comprises: The first mounting plate is fixedly arranged on the inner top of the frame, an electric push rod is fixedly arranged at the bottom center of the first mounting plate, a connecting rod is fixedly arranged on the telescopic shaft of the electric push rod, a third mounting plate is fixedly arranged at the bottom of the connecting rod, a first limiting plate symmetrically arranged with the center point of the third mounting plate is hingedly connected to the bottom of the third mounting plate, a second limiting plate designed in a bent shape is hingedly connected to the bottom of the first limiting plate, a first adjusting component and a second adjusting component for adjusting the angles of the first limiting plate and the second limiting plate are respectively provided at the bottom of the third mounting plate and the bottom of the first limiting plate, a limiting rod is movably provided on the inner top of the second limiting plate, so as to limit the end of the transmission shaft by the limiting rod and the second limiting plate, and a third adjusting component for adjusting the position of the limiting rod is provided inside the second limiting plate; The second mounting plate is fixedly sleeved on the middle end of the side wall of the electric push rod, and the telescopic axis of the electric push rod is located at the bottom of the second mounting plate. The top of the second mounting plate is fixedly provided with mounting rods arranged in a circular array, and the top of the mounting rods is fixedly connected to the bottom of the first mounting plate.

[0011] Further, the third adjustment component includes: An adjustment seat is fixedly arranged inside the second limit plate, the interior of the adjustment seat is hollow, a fourth electromagnet is fixedly arranged on the inner wall of the adjustment seat away from the limit rod, and a fifth electromagnet is sleeved on the inner wall of the adjustment seat, an adjustment rod extending outside the adjustment seat is fixedly arranged on the side of the fifth electromagnet close to the limit rod, an adjustment hole for sleeve-mounting the adjustment rod is opened on the side wall of the adjustment seat, and the inner wall diameter of the adjustment hole is smaller than the side wall diameter of the fifth electromagnet, and first tooth plates are embedded on both sides of the adjustment rod; The adjusting plate is slidably arranged in the second limit plate, and a second tooth plate adapted to the first tooth plate is fixedly arranged on one side where the adjusting plates are close to each other, a transmission gear meshing with the first tooth plate and the second tooth plate is rotatably arranged in the second limit plate and between the second tooth plate and the first tooth plate, so as to drive the limit rod to approach the adjusting seat when the adjusting rod approaches the limit rod, a mounting block is fixedly arranged at the front end of the side where the adjusting plates are close to each other, the top of the mounting block is fixedly connected to the bottom of the limit rod, an mounting groove for installing the third adjusting component is provided inside the second limit plate, water guide holes arranged at intervals are provided on the bottom inner wall of the mounting groove, and an mounting through groove connected to the mounting groove and used for the limit rod to move is provided on the top of the second limit plate.

[0012] Further, the first adjustment component includes: A first hinge shaft is arranged at the bottom of the third mounting plate and is used to hinge the top of the first limit plate with the bottom of the third mounting plate, a first gear is fixedly sleeved on the side wall of one of the first hinge shafts, and a first transmission mechanism connected to the first gear is arranged on the side wall of the other first hinge shaft, so that when the two first limit plates rotate, the bottoms of the first limit plates move closer to or farther from each other, and a first servo motor for driving one of the first hinge shafts to rotate is fixedly arranged at the bottom of the third mounting plate; The second adjustment component comprises: The second hinge shaft is arranged at the connection between the second limit plate and the third limit plate, and is used to hinge the top of the second limit plate with the bottom of the first limit plate. The side wall of the first limit plate is fixed with a second servo motor, and the output shaft of the second servo motor is provided with a second transmission mechanism for transmission connection with the second hinge shaft.

[0013] Further, a second nozzle is fixedly provided at the bottom center of the third mounting plate to clean the transmission shaft from the end of the transmission shaft; Guide grooves are provided on both sides of the side wall of the second limit plate to limit the obstruction of the second limit plate to the end of the transmission shaft when the end of the transmission shaft is cleaned by the second nozzle, and arc grooves are provided on the sides of the second limit plates close to each other.

[0014] Further, the lifting assembly comprises: A guide rod is fixedly arranged on the top of the first plate body, the top of the guide rod extends along the third mounting plate, the second mounting plate and the first mounting plate to the top of the machine body, and the tops of the third mounting plate, the second mounting plate and the first mounting plate are all provided with guide holes for sleeve-mounting the guide rod, and the inner walls of the guide holes are all fixedly provided with first sliders, the back sides of the side walls of the guide rods are all provided with first slide grooves, the first sliders are placed in the first slide grooves to limit the lifting and lowering of the guide rods, and the front sides of the side walls of the guide rods are embedded with third toothed plates; A rotating rod is rotatably arranged on the top of the third mounting plate. Both ends of the side walls of the rotating rod are fixedly sleeved with second gears meshing with the third gear plate. A third servo motor for driving the rotating rod to rotate is fixedly arranged on the top of the third mounting plate. A rotating hole for installing the rotating rod is opened on the side wall of the connecting rod.

[0015] The present invention also provides a method for using the outer surface cleaning device for automobile transmission shaft production, using the outer surface cleaning device for automobile transmission shaft production, the method comprises the following steps: S1: Fixing the end of the transmission shaft to be cleaned through an adjusting mechanism; S2: After the transmission shaft is fixed, the transmission shaft is cleaned by a cleaning mechanism. During the cleaning process, the posture of the transmission shaft is adjusted by an adjusting mechanism to clean the hinge and telescopic parts of the transmission shaft.

[0016] The present invention provides an outer surface cleaning device and method for automobile transmission shaft production. Compared with the prior art, it has the following beneficial effects: 1. The present invention cooperates with the cleaning mechanism and the adjusting mechanism to deflect the end of the transmission shaft and pull the end of the transmission shaft, so as to facilitate the cleaning of the rotating part and the telescopic part of the transmission shaft, so as to improve the comprehensiveness of cleaning the transmission shaft, and facilitate the cleaning of the transmission shaft in multiple directions, improve the cleaning effect, and is suitable for transmission shafts of different sizes.

[0017] 2. The present invention uses a moving component to make the first plate and the second plate fit the shape of the transmission shaft, while increasing the distance that the arc-shaped first plate moves within the arc-shaped second plate, thereby further increasing the cleaning range of the transmission shaft by the first nozzle and ensuring that the movement of the second plate is not hindered, thereby ensuring the stability of the position adjustment of the first nozzle.

[0018] 3. The present invention limits the two ends of the transmission shaft through an adjusting mechanism, so that under the action of the transmission shaft universal joint, the end of the transmission shaft is deflected relative to the middle part of the transmission shaft, thereby facilitating the cleaning of the gap at the rotating position, etc., facilitating the fixing of the transmission shaft while improving the cleaning effect.

[0019] 4. The present invention facilitates adjustment of the position of the third mounting plate through an electric push rod, thereby facilitating adjustment according to the length of the transmission shaft, and facilitates fixing transmission shafts of different sizes through the cooperation of the first adjustment component, the second adjustment component and the third adjustment component.

[0020] 5. The present invention facilitates the exposure of the end of the transmission shaft through the second adjusting component, and when the end of the transmission shaft is deflected, when the degree of deflection is greater than the rotation amount of the universal joint of the transmission shaft, the telescopic part in the middle of the transmission shaft is telescoped, thereby exposing the telescopic part, further improving the comprehensiveness of cleaning, and facilitating the pulling of the two ends of the transmission shaft through the electric push rod, so that when the second adjusting component cannot fully expose the telescopic part, the telescopic part is fully unfolded by pulling the two ends of the transmission shaft to avoid affecting the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the outer surface cleaning device used in the production of automobile transmission shafts of the present invention; Figure 2 It is a schematic diagram of the structure of the adjustment mechanism, the cleaning mechanism, the second nozzle and the transmission shaft of the present invention; Figure 3 It is a schematic diagram of the structure of the regulating mechanism and the cleaning mechanism of the present invention; Figure 4 It is a schematic diagram of the cross-sectional structure of the first mounting plate and the second mounting plate of the present invention; Figure 5It is a schematic structural diagram of the rotating rod, the guide rod and the third tooth plate of the present invention; Figure 6 It is a schematic diagram of the first slide groove and guide rod structure of the present invention; Figure 7 It is a schematic diagram of a horizontal cross-sectional structure of a first plate body of the present invention; Figure 8 It is a schematic diagram of the structure of the mobile component of the present invention; Fig. 9 It is a schematic diagram of the structure of the third electromagnet and the moving rod of the present invention; Fig.10 It is a schematic diagram of the structure of the first adjustment component, the first limiting plate, the second limiting plate, the second adjustment component and the limiting rod of the present invention; Fig.11 It is a schematic diagram of the structure of the first adjustment component and the first limiting plate of the present invention; Fig.12 It is a schematic diagram of the longitudinal structure of the second limiting plate of the present invention; Fig.13 It is a schematic diagram of a horizontal cross-sectional structure of a second limiting plate portion of the present invention; Fig.14 It is a schematic diagram of the exploded structure of the adjustment plate, the second tooth plate, the first tooth plate and the transmission gear of the present invention; Fig.15 For the present invention Figure 2 Schematic diagram of the enlarged structure of A.

[0022] Reference numerals in the above drawings: 1, machine body; 2, frame; 3, adjustment mechanism; 4, transmission shaft; 5, cleaning mechanism; 6, second nozzle; 31. Electric push rod; 32. First mounting plate; 33. Second mounting plate; 34. Third mounting plate; 35. First limit plate; 36. Limit rod; 37. Second limit plate; 38. First adjustment assembly; 39. Second adjustment assembly; 30. Third adjustment assembly; 371, arc-shaped groove; 372, guide groove; 381. first hinge shaft; 382. first transmission mechanism; 391, second transmission mechanism; 392, second hinge shaft; 301, adjustment seat; 302, water guide hole; 303, fourth electromagnet; 304, fifth electromagnet; 305, first tooth plate; 306, adjustment plate; 307, adjustment rod; 308, second tooth plate; 309, transmission gear; 51. first nozzle; 52. second plate; 53. first plate; 54. lifting assembly; 55. moving assembly; 56. second electromagnet; 57. first electromagnet; 541, guide rod; 542, third tooth plate; 543, rotating rod; 544, first slide groove; 551, mounting cover; 552, shift rod; 553, retaining ring; 554, moving rod; 555, stop plate; 556, limiting inclined plane; 557, third electromagnet. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Example 1: Please refer to Figure 1 , Figure 2 and Figure 3 , an outer surface cleaning device for automobile transmission shaft 4 production, comprising a body 1, a transmission shaft 4 and a frame 2 fixed in the body 1, the frame 2 is U-shaped, and the opening of the frame 2 faces the front of the body 1, so that after the door of the body 1 is opened, the transmission shaft 4 to be cleaned is placed in the frame 2 along the opening of the frame 2, which is a prior art and will not be described in detail here, and also includes an adjustment mechanism 3 arranged at intervals at the top and bottom of the inner side of the frame 2 and used to adjust the posture of the transmission shaft 4 and a cleaning mechanism 5 arranged outside the adjustment mechanism 3 for cleaning the transmission shaft 4, and the adjustment mechanism 3 is symmetrically arranged with respect to the center point of the frame 2; See also Figure 4 , Figure 7 and Figure 8 , the cleaning mechanism 5 comprises: The first plate body 53 is lifted and disposed on the outer side of the adjustment mechanism 3. A second plate body 52 capable of moving along a circular trajectory in the first plate body 53 is sleeved on one side of the first plate body 53 that is close to each other. A first nozzle 51 is fixedly provided at the inner center of the first plate body 53 and the second plate body 52. ​​A first electromagnet 57 arranged opposite to each other is fixedly provided at the inner center of the first plate body 53. A second electromagnet 56 is fixedly provided on one side of the second plate body 52 that is close to each other, so that the second plate body 52 can move along a circular trajectory in the first plate body 53. A moving component 55 is provided inside the first plate body 53 to cooperate with the second electromagnet 56 to further drive the first plate body 53 to move. A lifting component 54 for adjusting the height of the first plate body 53 is provided on the top of the first plate body 53.

[0025] The first plate body 53 is hollow in design, and the side wall of the second plate body 52 is in contact with the inner wall of the first plate body 53 and is sealed; The first plate body 53 and the second plate body 52 are both designed to be arc-shaped, and the first plate body 53 and the second plate body 52 are connected to form a ring body, so as to clean the transmission shaft 4 along the side wall of the transmission shaft 4.

[0026] In a specific implementation, when the ends of the transmission shaft 4 are fixed by the adjustment mechanism 3, and initially, the two ends of the transmission shaft 4 do not deflect, that is, the transmission shaft 4 is in a vertical state. At this time, the first nozzle 51 is connected to an external cleaning liquid pipeline to clean the side wall of the transmission shaft 4, and the horizontal position and height of the first nozzle 51 are adjusted by the cooperation of the moving component 55 and the lifting component 54, so as to facilitate the cleaning of the transmission shaft 4 in multiple directions; Since the end of the transmission shaft 4 is connected to the telescopic part in the middle thereof by a universal joint, both ends of the telescopic part in the middle of the transmission shaft 4 can rotate to meet the actual transmission needs of the automobile. Therefore, in order to fully clean the rotating part of the transmission shaft 4, the angles of the two ends of the transmission shaft 4 are adjusted by the adjustment mechanism 3 to expose the rotating part. At this time, an external cleaning liquid pipeline is connected through the second nozzle 6 to clean the rotating parts of the two ends of the transmission shaft 4 at the top and bottom through the second nozzle 6, and cooperate with the first nozzle 51, etc. to facilitate comprehensive cleaning of the transmission shaft 4 and improve the cleaning effect.

[0027] See also Figure 7 , Figure 8 and Fig. 9 , the mobile component 55 comprises: The moving rod 554 is sleeved on the bottom inner wall of the first plate body 53. The moving rod 554 is located on one end side wall of the first plate body 53 and has a third electromagnet 557 embedded in the side facing the second electromagnet 56. The retaining ring 553 is fixedly sleeved on the side wall of one end of the moving rod 554 located at the bottom of the first plate body 53 to limit the height of the moving rod 554 entering the first plate body 53, so that a gap is left between the top of the moving rod 554 and the top inner wall of the first plate body 53. The bottom of the moving rod 554 is fixedly provided with a retaining rod 552; The mounting cover 551 is fixed at the bottom of the first plate body 53, and a through groove matched with the shift rod 552 is opened at the bottom of the mounting cover 551. The cross-section of the shift rod 552 is designed as a regular hexagon to limit the displacement of the moving rod 554. The shift rod 552 is located on the side wall of one end of the mounting cover 551 and is located at the bottom of the retaining ring 553 and is sleeved with a first spring.

[0028] The mobile assembly 55 also includes: The push plate 555 is fixedly arranged on the side of the second plate body 52 close to each other and is located at the outer circle of the second plate body 52, so as to contact the moving rod 554 before the second plate body 52, so as to squeeze the moving rod 554 from the gap at the top of the moving rod 554. The lower end of the side of the push plate 555 close to the moving rod 554 and the top of the moving rod 554 are both designed in an arc shape, and the bottom of the push plate 555 is designed to be inclined; The limiting inclined surface 556 is provided on the side where the second plate body 52 is close to each other, and is smoothly connected to the bottom inclined part of the abutment plate 555 , so that the second plate body 52 can press the moving rod 554 after the abutment plate 555 presses the moving rod 554 .

[0029] In a specific implementation, the second plate 52 is sleeved in the first plate 53, so that a repulsive force is generated by the first electromagnet 57 and the second electromagnet 56 being close to each other, thereby driving the second plate 52 to make a circular motion in the first plate 53, thereby adjusting the position of the first nozzle 51 inside the second plate 52, so as to clean the transmission shaft 4 from multiple directions and improve the cleaning effect; In order to fit the shape of the transmission shaft 4, the first plate 53 and the second plate 52 are made annular after being connected and combined, so as to facilitate the cleaning of the transmission shaft 4 in multiple directions. In order to increase the moving distance of the arc-shaped first plate 53 in the arc-shaped second plate 52, thereby further increasing the cleaning range of the first nozzle 51 for the transmission shaft 4, a moving assembly 55 is provided. When the moving assembly 55 is specifically implemented, when the first electromagnet 57 and the second electromagnet 56 are restricted by the annular shape and cannot drive the second plate 52 to move by repulsion, one side of the second plate 52 cancels the squeezing of the moving rod 554, so that the moving rod 554 moves upward under the action of the first spring. At this time, the third electromagnet 557 and the second electromagnet 56 are arranged opposite to each other, so that the second electromagnet 56 and the third electromagnet 56 can clean the transmission shaft 4. The repulsive force drives the second plate 52 to move, thereby further increasing the moving distance of the second plate 52, so as to flexibly adjust the position of the first nozzle 51 for cleaning the transmission shaft 4, thereby facilitating the cleaning of the transmission shaft 4 in multiple directions. When the squeezing of the moving rod 554 on the same side is cancelled on one side of the first plate 53, the other side of the second plate 52, through the action of the abutment plate 555, first contacts with the moving rod 554 on the other side and squeezes the moving rod 554 downward, so that the other side of the second plate 52 can squeeze the moving rod 554 on the other side to the bottom of the second plate 52 through the limiting inclined surface 556, so that the second plate 52 has enough moving space in the first plate 53, and the movement of the second plate 52 is not hindered, so as to ensure the stability of the position adjustment of the first nozzle 51.

[0030] When adjusting the position of the second plate 52 on the first plate 53, the first electromagnet 57 on one side of the first plate 53 cooperates with the second electromagnet 56 on the same side. At this time, the first electromagnet 57 and the second electromagnet 56 on the other side of the first plate 53 and the second plate 52 do not work, so that the second plate 52 can move in the first plate 53, or there is a difference in the repulsive force generated on both sides, so that the second plate 52 can make a circular motion in the first plate 53 while limiting the position of the second plate 52, thereby improving the stability of the second plate 52; The second plate 52 squeezes the moving rod 554, and in order to make the second plate 52 move smoothly to the top of the moving rod 554, the abutment plate 555 first contacts the moving rod 554, so as to squeeze the moving rod 554 from the gap at the top of the moving rod 554, and the limiting inclined surface 556 is provided, so that the second plate 52 squeezes the moving rod 554, so that the second plate 52 squeezes the moving rod 554 smoothly, and the position of the second plate 52 except the limiting inclined surface 556 is in contact with the inner wall of the first plate 53, so as to improve the stability of the movement of the second plate 52; By making the side wall of the second plate body 52 fit with the inner wall of the first plate body 53 and forming a sealing design, a dynamic seal can be formed between the second plate body 52 and the first plate body 53 to prevent water stains such as cleaning liquid from entering the first plate body 53 when the second plate body 52 moves. By providing the mounting cover 551, the gear lever 552 moves along the mounting cover 551, and a dynamic seal design can be formed between the gear lever 552 and the mounting cover 551, thereby preventing the normal use of the first electromagnet 57 and the second electromagnet 56 from being affected. By setting the shift rod 552 to limit the vertical movement of the moving rod 554, the third electromagnet 557 is always directed toward the second electromagnet 56, thereby ensuring the stability of the use of the third electromagnet 557 and the second electromagnet 56.

[0031] See also Figure 4 , Figure 5 and Figure 6 , the lifting assembly 54 comprises: The guide rod 541 is fixedly arranged on the top of the first plate body 53. The top of the guide rod 541 extends along the third mounting plate 34, the second mounting plate 33 and the first mounting plate 32 to the top of the machine body 1. The tops of the third mounting plate 34, the second mounting plate 33 and the first mounting plate 32 are all provided with guide holes for sleeve-mounting the guide rod 541. The inner walls of the guide holes are all fixedly provided with first sliders. The back sides of the side walls of the guide rod 541 are all provided with first slide grooves 544. The first sliders are placed in the first slide grooves 544 to limit the lifting and lowering of the guide rod 541. The front sides of the side walls of the guide rod 541 are embedded with third toothed plates 542. The rotating rod 543 is rotatably arranged on the top of the third mounting plate 34. Both ends of the side walls of the rotating rod 543 are fixedly sleeved with second gears meshing with the third gear plate 542. The top of the third mounting plate 34 is fixedly provided with a third servo motor for driving the rotating rod 543 to rotate. The side wall of the connecting rod is provided with a rotating hole for installing the rotating rod 543.

[0032] In a specific implementation, the third servo motor is started, and the output shaft of the third servo motor drives the rotating rod 543 to rotate, and the rotating rod 543 drives the first plate 53 to move through the second gear and the third gear plate 542, so as to adjust the height of the first nozzle 51; The guide rod 541 is slidably connected with the first mounting plate 32 and the second mounting plate 33 to improve the stability of the vertical movement of the guide rod 541 and the first nozzle 51; The output shaft of the third servo motor is fixed with a first rotating shaft through a coupling, and the first rotating shaft and the rotating rod 543 are connected through gears and chain transmission, so that the third servo motor drives the rotating rod 543 to rotate. This is the existing technology and will not be described in detail here.

[0033] Example 2: Please refer to Fig.10 , Fig.12 and Fig.15 The difference between this embodiment and the first embodiment is that the adjustment mechanism 3 includes: The first mounting plate 32 is fixedly arranged on the inner top of the frame 2, an electric push rod 31 is fixedly arranged at the bottom center of the first mounting plate 32, a connecting rod is fixedly arranged on the telescopic shaft of the electric push rod 31, a third mounting plate 34 is fixedly arranged at the bottom of the connecting rod, a first limiting plate 35 symmetrically arranged with the center point of the third mounting plate 34 is hinged at the bottom of the third mounting plate 34, a second limiting plate 37 designed in a bent shape is hinged at the bottom of the first limiting plate 35, a first adjusting component 38 and a second adjusting component 39 for adjusting the angles of the first limiting plate 35 and the second limiting plate 37 are respectively provided at the bottom of the third mounting plate 34 and the bottom of the first limiting plate 35, a limiting rod 36 is movably provided on the inner top of the second limiting plate 37, so as to limit the end of the transmission shaft 4 through the limiting rod 36 and the second limiting plate 37, and a third adjusting component 30 for adjusting the position of the limiting rod 36 is provided inside the second limiting plate 37; The second mounting plate 33 is fixedly mounted on the middle end of the side wall of the electric push rod 31, and the telescopic axis of the electric push rod 31 is located at the bottom of the second mounting plate 33. The top of the second mounting plate 33 is fixedly provided with mounting rods arranged in a circular array, and the top of the mounting rods is fixedly connected to the bottom of the first mounting plate 32.

[0034] In the specific implementation, the flange hole of the flange at the end of the transmission shaft 4 is sleeved on the side wall of the limiting rod 36, and then the positions of the first limiting plate 35, the second limiting plate 37 and the limiting rod 36 are adjusted by the first adjusting component 38, the second adjusting component 39 and the third adjusting component 30 to fix the end of the transmission shaft 4, so as to facilitate the installation of the transmission shaft 4 on the inner side of the frame 2 for subsequent cleaning, and by limiting the two ends of the transmission shaft 4, the end of the transmission shaft 4 is deflected relative to the middle part of the transmission shaft 4 under the action of the universal joint of the transmission shaft 4, so as to facilitate the cleaning of the gap at the rotating position, etc., and to facilitate the fixing of the transmission shaft 4 while improving the cleaning effect; The position of the third mounting plate 34 can be adjusted conveniently by the electric push rod 31, so that it can be adjusted according to the length of the transmission shaft 4. The first adjusting assembly 38, the second adjusting assembly 39 and the third adjusting assembly 30 can cooperate to fix the transmission shaft 4 of different sizes. The second limiting plate 37 can be rotated by the second adjusting assembly 39, so that the end of the transmission shaft 4 is deflected, so that the end of the transmission shaft 4 is exposed. When the end of the transmission shaft 4 is deflected, when the degree of deflection is greater than the rotation amount of the universal joint of the transmission shaft 4, the telescopic part in the middle of the transmission shaft 4 is telescoped, so that the telescopic part is exposed, further improving the comprehensiveness of cleaning. The electric push rod 31 can be used to pull the two ends of the transmission shaft 4. When the second adjusting assembly 39 cannot fully expose the telescopic part, the telescopic part is fully unfolded by pulling the two ends of the transmission shaft 4 to avoid affecting the cleaning effect. The inner wall diameter of the ring formed by the first plate body 53 and the second plate body 52 is larger than the maximum space occupied by the maximum-sized transmission shaft 4 after deflection, so as to ensure that the first plate body 53 and the second plate body 52 can move vertically along the side wall of the transmission shaft 4. In the specific design, the ring mechanism formed by the first plate body 53 and the second plate body 52 can be adapted to the maximum size of the transmission shaft 4 for practical use, which will not be elaborated here.

[0035] See also Fig.12 , Fig.13 and Fig.14 , the third adjustment component 30 includes: The adjusting seat 301 is fixedly arranged inside the second limiting plate 37. The interior of the adjusting seat 301 is hollow in design. A fourth electromagnet 303 is fixedly arranged on the inner wall of the adjusting seat 301 away from the limiting rod 36, and a fifth electromagnet 304 is sleeved on the inner wall of the adjusting seat 301. An adjusting rod 307 extending outside the adjusting seat 301 is fixedly arranged on the side of the fifth electromagnet 304 close to the limiting rod 36. An adjusting hole for sleeve-mounting the adjusting rod 307 is opened on the side wall of the adjusting seat 301, and the inner wall diameter of the adjusting hole is smaller than the side wall diameter of the fifth electromagnet 304. First tooth plates 305 are embedded on both sides of the adjusting rod 307. The adjusting plate 306 is slidably arranged in the second limiting plate 37, and a second tooth plate 308 adapted to the first tooth plate 305 is fixedly provided on one side where the adjusting plates 306 are close to each other. A transmission gear 309 that meshes with the first tooth plate 305 and the second tooth plate 308 is rotatably arranged in the second limiting plate 37 and between the second tooth plate 308 and the first tooth plate 305, so that when the adjusting rod 307 approaches the limiting rod 36, the limiting rod 36 is driven to approach the adjusting seat 301. A mounting block is fixedly arranged at the front end of one side where the adjusting plates 306 are close to each other, and the top of the mounting block is fixedly connected to the bottom of the limiting rod 36. A mounting groove for mounting the third adjusting assembly 30 is provided inside the second limiting plate 37, and water guide holes 302 arranged at intervals are provided on the bottom inner wall of the mounting groove, and a mounting through groove that is connected to the mounting groove and is used for the limiting rod 36 to move is provided on the top of the second limiting plate 37.

[0036] See also Fig.11 , the first adjustment component 38 includes: The first hinge shaft 381 is arranged at the bottom of the third mounting plate 34, and is used to hinge the top of the first limiting plate 35 with the bottom of the third mounting plate 34. A first gear is fixedly sleeved on the side wall of one of the first hinge shafts 381, and a first transmission mechanism 382 connected to the first gear is arranged on the side wall of the other first hinge shaft 381, so that when the two first limiting plates 35 rotate, the bottoms of the first limiting plates 35 are close to or away from each other. A first servo motor for driving one of the first hinge shafts 381 to rotate is fixedly arranged at the bottom of the third mounting plate 34; See also Fig.12 , the second adjustment component 39 includes: The second hinge shaft 392 is arranged at the connection between the second limiting plate 37 and the third limiting plate, and is used to hinge the top of the second limiting plate 37 with the bottom of the first limiting plate 35. A second servo motor is fixedly provided on the side wall of the first limiting plate 35, and the output shaft of the second servo motor is provided with a second transmission mechanism 391 for transmission connection with the second hinge shaft 392.

[0037] In the specific implementation, after the flange hole of the flange plate at the end of the transmission shaft 4 is sleeved on the side wall of the limiting rod 36, the fourth electromagnet 303 and the fifth electromagnet 304 are started, so that the fourth electromagnet 303 and the fifth electromagnet 304 generate a repulsive force on the side close to each other, so as to drive the adjustment rod 307 and the first tooth plate 305 to move through the repulsive force, so that under the action of the transmission gear 309, the first tooth plate 305 and the second tooth plate 308, the adjustment plate 306 and the limiting rod 36 are driven to approach the position of the adjustment seat 301, so that the limiting rod 36 tightens the flange plate of the transmission shaft 4, thereby adjusting the end of the transmission shaft 4. After the end of the transmission shaft 4 is fixed, at this time, since the bottom of the first limit plate 35 rotates in a trajectory of approaching or moving away from each other, the end of the transmission shaft 4 can be in a vertical state relative to the middle part of the transmission shaft 4, so as to facilitate the initial cleaning of the transmission shaft 4. When it is necessary to clean the rotating part of the end of the transmission shaft 4, the angle of the second limit plate 37 is adjusted by the second adjustment component 39, so that the end of the transmission shaft 4 is deflected. At this time, the first nozzle 51 and the second nozzle 6 cooperate to clean the gap at the rotating part of the transmission shaft 4, thereby improving the cleaning effect; When the first adjustment component 38 is specifically operated, the first servo motor is started, and the output shaft of the first servo motor drives the first hinge shaft 381 to rotate. The first hinge shaft 381 drives the other first hinge shaft 381 to rotate in the opposite direction through the first transmission mechanism 382 and the first gear, so that the bottoms of the first limit plates 35 move closer to or away from each other. The first transmission mechanism 382 uses gear meshing and chain transmission to make the rotation directions of the first hinge shafts 381 hinged to the two first limit plates 35 opposite, so that the bottoms of the first limit plates 35 move closer to or away from each other. The first transmission mechanism 382 includes a third gear fixed to the end of the other first hinge shaft 381 and a second rotating shaft rotatably arranged at the bottom of the third mounting plate 34. The side wall fixed sleeve of the second rotating shaft is provided with fourth gears arranged at intervals, one of the fourth gears is meshed with the first gear, and the other fourth gear is connected to the third gear through a chain transmission. When the second adjustment component 39 is specifically operated, the second servo motor is started, and the output shaft of the second servo motor drives the second hinge shaft 392 to rotate through the second transmission mechanism 391, thereby driving the second limit plate 37 to rotate. The second transmission mechanism 391 includes a third rotating shaft fixedly arranged at the end of the second servo motor through a coupling and a fourth rotating shaft rotatably arranged on the side wall of the first limit plate 35. The ends of the fourth rotating shaft, the third rotating shaft and the second hinge shaft 392 are all fixedly sleeved with a fifth gear, and the fifth gears are meshed one by one, so that the second servo motor drives the second hinge shaft 392 to rotate, thereby driving the second limit plate 37 to rotate; Since the limiting rod 36 has a certain height and the arc-shaped groove 371 is provided, it is convenient to adaptively limit the flange at the end of the transmission shaft 4, and it is convenient to actually fix the end of the transmission shaft 4. A second nozzle 6 is fixedly provided at the bottom center of the third mounting plate 34 to clean the transmission shaft 4 from the end of the transmission shaft 4; The side walls of the second limiting plate 37 are provided with guide grooves 372 on both sides to limit the blocking of the end of the transmission shaft 4 by the second limiting plate 37 when the end of the transmission shaft 4 is cleaned by the second nozzle 6. The second limiting plates 37 are provided with arc grooves 371 on the sides close to each other. The water guide hole 302 can be used to drain the water in the installation slot to avoid affecting long-term use.

[0038] The first servo motor and other electronic components of the present invention are connected to an external power supply and a controller through wires for practical control and use. The first nozzle 51 and the second nozzle 6 of the present invention are connected to an external cleaning liquid pipeline for practical cleaning use. These are all prior arts and will not be elaborated here.

[0039] The embodiment of the present invention also provides a method for using an outer surface cleaning device for automobile transmission shaft 4 production, using an outer surface cleaning device for automobile transmission shaft 4 production, the method comprises the following steps: S1: Open the door of the machine body 1, place the transmission shaft 4 to be cleaned in the frame 2 by a staff member, and fix the end of the transmission shaft 4 to be cleaned by the adjustment mechanism 3; S2: After the transmission shaft 4 is fixed, the transmission shaft 4 is cleaned by the cleaning mechanism 5. During the cleaning process, the posture of the transmission shaft 4 is adjusted by the adjustment mechanism 3 to clean the hinge and telescopic parts of the transmission shaft 4, so as to facilitate comprehensive cleaning of the transmission shaft 4.

[0040] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An outer surface cleaning device for automobile transmission shaft production, comprising a body, a transmission shaft and a frame fixed in the body, characterized in that: It also includes an adjustment mechanism that is arranged at intervals at the top and bottom of the inner side of the frame and is used to adjust the posture of the transmission shaft, and a cleaning mechanism that is arranged outside the adjustment mechanism and is used to clean the transmission shaft. The adjustment mechanism is arranged symmetrically with respect to the center point of the frame. The cleaning mechanism includes: The first plate body is lifted and lowered on the outside of the adjusting mechanism; a second plate body capable of moving along a circular trajectory within the first plate body is sleeved on one side of the first plate bodies that are close to each other; first nozzles are fixedly provided at the inner centers of the first and second plate bodies; first electromagnets arranged relatively are fixedly provided at the inner centers of the first plate bodies; a second electromagnet is fixedly provided on one side of the second plate bodies that are close to each other so that the second plate body can move along a circular trajectory within the first plate body; a moving component that cooperates with the second electromagnet to further drive the movement of the first plate body is provided inside the first plate body; a lifting component for adjusting the height of the first plate body is provided on the top of the first plate body.

2. The outer surface cleaning device for automobile transmission shaft production according to claim 1, characterized in that: The first plate body is hollow in design, and the side wall of the second plate body is in contact with the inner wall of the first plate body and is sealed; The first plate body and the second plate body are both designed to be arc-shaped, and the first plate body and the second plate body are connected to form a ring body to clean the transmission shaft along the side wall of the transmission shaft.

3. The outer surface cleaning device for automobile transmission shaft production according to claim 1, characterized in that: The mobile assembly comprises: A moving rod is sleeved on the bottom inner wall of the first plate body, and the moving rod is located on one end side wall of the first plate body and a third electromagnet is embedded in the side facing the second electromagnet; A retaining ring is fixedly sleeved on a side wall of one end of the moving rod located at the bottom of the first plate body to limit the height of the moving rod entering the first plate body, so that a gap is left between the top of the moving rod and the top inner wall of the first plate body, and a retaining rod is fixedly provided at the bottom of the moving rod; The mounting cover is fixed at the bottom of the first plate body, and a through groove adapted to the shift rod is opened at the bottom of the mounting cover. The cross section of the shift rod is designed as a regular hexagon to limit the displacement of the moving rod. The shift rod is located on one end side wall of the mounting cover and is located at the bottom of the retaining ring and is sleeved with a first spring.

4. The outer surface cleaning device for automobile transmission shaft production according to claim 3 is characterized in that: The mobile component also includes: The push plate is fixedly arranged on the side of the second plate body close to each other and is located at the outer circle of the second plate body, so as to contact the moving rod before the second plate body, so as to squeeze the moving rod from the gap at the top of the moving rod. The lower end of the side of the push plate close to the moving rod and the top of the moving rod are both designed in an arc shape, and the bottom of the push plate is designed to be inclined; The limiting inclined surface is arranged on the side where the second plate body is close to each other and is smoothly connected with the bottom inclined part of the abutment plate, so that the second plate body can press the moving rod after the abutment plate presses the moving rod.

5. The outer surface cleaning device for automobile transmission shaft production according to claim 1, characterized in that: The regulating mechanism comprises: The first mounting plate is fixedly arranged on the inner top of the frame, an electric push rod is fixedly arranged at the bottom center of the first mounting plate, a connecting rod is fixedly arranged on the telescopic shaft of the electric push rod, a third mounting plate is fixedly arranged at the bottom of the connecting rod, a first limiting plate symmetrically arranged with the center point of the third mounting plate is hingedly connected to the bottom of the third mounting plate, a second limiting plate designed in a bent shape is hingedly connected to the bottom of the first limiting plate, a first adjusting component and a second adjusting component for adjusting the angles of the first limiting plate and the second limiting plate are respectively provided at the bottom of the third mounting plate and the bottom of the first limiting plate, a limiting rod is movably provided on the inner top of the second limiting plate, so as to limit the end of the transmission shaft by the limiting rod and the second limiting plate, and a third adjusting component for adjusting the position of the limiting rod is provided inside the second limiting plate; The second mounting plate is fixedly sleeved on the middle end of the side wall of the electric push rod, and the telescopic axis of the electric push rod is located at the bottom of the second mounting plate. The top of the second mounting plate is fixedly provided with mounting rods arranged in a circular array, and the top of the mounting rods is fixedly connected to the bottom of the first mounting plate.

6. The outer surface cleaning device for automobile transmission shaft production according to claim 5, characterized in that: The third adjustment component comprises: An adjustment seat is fixedly arranged inside the second limit plate, the interior of the adjustment seat is hollow, a fourth electromagnet is fixedly arranged on the inner wall of the adjustment seat away from the limit rod, and a fifth electromagnet is sleeved on the inner wall of the adjustment seat, an adjustment rod extending outside the adjustment seat is fixedly arranged on the side of the fifth electromagnet close to the limit rod, an adjustment hole for sleeve-mounting the adjustment rod is opened on the side wall of the adjustment seat, and the inner wall diameter of the adjustment hole is smaller than the side wall diameter of the fifth electromagnet, and first tooth plates are embedded on both sides of the adjustment rod; The adjusting plate is slidably arranged in the second limit plate, and a second tooth plate adapted to the first tooth plate is fixedly arranged on one side where the adjusting plates are close to each other, a transmission gear meshing with the first tooth plate and the second tooth plate is rotatably arranged in the second limit plate and between the second tooth plate and the first tooth plate, so as to drive the limit rod to approach the adjusting seat when the adjusting rod approaches the limit rod, a mounting block is fixedly arranged at the front end of the side where the adjusting plates are close to each other, the top of the mounting block is fixedly connected to the bottom of the limit rod, an mounting groove for installing the third adjusting component is provided inside the second limit plate, water guide holes arranged at intervals are provided on the bottom inner wall of the mounting groove, and an mounting through groove connected to the mounting groove and used for the limit rod to move is provided on the top of the second limit plate.

7. The outer surface cleaning device for automobile transmission shaft production according to claim 5, characterized in that: The first adjustment component comprises: A first hinge shaft is arranged at the bottom of the third mounting plate and is used to hinge the top of the first limit plate with the bottom of the third mounting plate, a first gear is fixedly sleeved on the side wall of one of the first hinge shafts, and a first transmission mechanism connected to the first gear is arranged on the side wall of the other first hinge shaft, so that when the two first limit plates rotate, the bottoms of the first limit plates move closer to or farther from each other, and a first servo motor for driving one of the first hinge shafts to rotate is fixedly arranged at the bottom of the third mounting plate; The second adjustment component comprises: The second hinge shaft is arranged at the connection between the second limit plate and the third limit plate, and is used to hinge the top of the second limit plate with the bottom of the first limit plate. The side wall of the first limit plate is fixed with a second servo motor, and the output shaft of the second servo motor is provided with a second transmission mechanism for transmission connection with the second hinge shaft.

8. The outer surface cleaning device for automobile transmission shaft production according to claim 5, characterized in that: A second nozzle is fixedly provided at the bottom center of the third mounting plate to clean the transmission shaft from the end of the transmission shaft; Guide grooves are provided on both sides of the side wall of the second limit plate to limit the obstruction of the second limit plate to the end of the transmission shaft when the end of the transmission shaft is cleaned by the second nozzle, and arc grooves are provided on the sides of the second limit plates close to each other.

9. The outer surface cleaning device for automobile transmission shaft production according to claim 5, characterized in that: The lifting assembly comprises: A guide rod is fixedly arranged on the top of the first plate body, the top of the guide rod extends along the third mounting plate, the second mounting plate and the first mounting plate to the top of the machine body, and the tops of the third mounting plate, the second mounting plate and the first mounting plate are all provided with guide holes for sleeve-mounting the guide rod, and the inner walls of the guide holes are all fixedly provided with first sliders, the back sides of the side walls of the guide rods are all provided with first slide grooves, the first sliders are placed in the first slide grooves to limit the lifting and lowering of the guide rods, and the front sides of the side walls of the guide rods are embedded with third toothed plates; A rotating rod is rotatably arranged on the top of the third mounting plate. Both ends of the side walls of the rotating rod are fixedly sleeved with second gears meshing with the third gear plate. A third servo motor for driving the rotating rod to rotate is fixedly arranged on the top of the third mounting plate. A rotating hole for installing the rotating rod is opened on the side wall of the connecting rod.

10. A method for using an outer surface cleaning device for automobile transmission shaft production, characterized in that: The outer surface cleaning device for automobile transmission shaft production according to any one of claims 1 to 9 is used, and the method comprises the following steps: S1: Fixing the end of the transmission shaft to be cleaned through an adjusting mechanism; S2: After the transmission shaft is fixed, the transmission shaft is cleaned by a cleaning mechanism. During the cleaning process, the posture of the transmission shaft is adjusted by an adjusting mechanism to clean the hinge and telescopic parts of the transmission shaft.

Citation Information

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