Multifunctional punch forming die for cold heading parts and using method of multifunctional punch forming die
By designing a multi-function stamping mold of cold piers including hollow frames, lifting plates, hydraulic telescopic units and separation mechanisms, the problem of shifting position stamping after cold heading in the prior art is solved, automatic molding, punching and separation are realized, and production efficiency is improved.
Patent Information
- Application Number
- CN202510304233.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After cold heading molds, existing cold heading stamping molds need to transfer the product to the stamping mold for stamping, resulting in reduced production efficiency; at the same time, the lack of automatic removal and classification and collection structures lead to cumbersome manual operations and a waste of time.
A multi-function stamping mold of cold piers is designed, including a hollow frame, a lifting plate, a hydraulic telescopic unit and a separation mechanism. The automatic molding, punching and separation of the workpiece is achieved through hydraulic and pneumatic systems, avoiding the position transfer of the workpiece, and realizing automatic removal and classification collection.
The efficiency of cold heading forming and punching is improved, the automatic and rapid separation of workpieces and waste is realized, manual operation is reduced, and production efficiency is improved.
Smart Images

Figure CN119927059A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cold heading stamping dies, in particular to a multifunctional stamping forming die for cold heading parts and a use method thereof. Background Art
[0002] The cold heading stamping die is a die that extrude the blank into a specific shape by cold extrusion and punching, and then punches holes on the extruded product. A convex flange refers to a flange in which the edge of the middle hole is higher than the outer edge of the flange. The flange forming is divided into two parts: cold heading and punching. When cold heading and punching are divided into two dies, the space after cold heading needs to be transferred to the punching part for punching. This method takes time to transfer the workpiece, and the workpiece produced needs to be manually separated from the waste and the product, resulting in reduced product production efficiency.
[0003] The defects of existing cold heading stamping dies are: 1. The prior art KR1019810000733B1 discloses a cutting table material cutting and conveying device. This technology does not have a structure that combines cold heading and stamping dies. After cold heading, the product needs to be transferred to the stamping die for stamping. Transferring the product takes time, resulting in reduced production efficiency. Therefore, a multifunctional stamping die for cold heading parts that can combine cold heading and stamping without transferring the product is needed to solve this problem.
[0004] 2. The prior art JP2016221532A discloses stamping forming, which does not have a structure for automatically removing products and waste from the mold. Workers need to manually remove the products. Therefore, a multifunctional stamping mold for cold heading parts that can automatically remove products after cold heading is needed to solve this problem.
[0005] 3. The prior art KR101125469B1 discloses a stamping die, which does not have a structure for classifying and collecting products and waste after cold heading stamping. Waste and products cannot be collected after production of the die is completed, resulting in the need to collect and clean the fallen waste, wasting time and reducing production efficiency. Therefore, a multifunctional stamping die for cold heading parts that can classify and collect products and waste after production is needed to solve this problem.
[0006] 4. The prior art CN103861937B discloses a stamping die, which does not have a structure for classifying and collecting products and waste. When an additional collection structure is provided, it is impossible to ensure that the products inside the collection structure remain flat, and the accumulated products may easily affect the entry of subsequent products, causing subsequent products to fall outside the collection structure or causing subsequent products to be unable to enter the collection structure. Therefore, a multifunctional stamping die for cold heading parts having a collection structure and preventing products from piling up inside the collection structure is needed to solve this problem. Summary of the invention
[0007] One purpose of the present application is to provide a multifunctional stamping die for cold heading parts and a method of using the same, which can solve the technical problems raised in the prior art.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multifunctional stamping forming die for cold heading parts, comprising a hollow frame, a lifting plate 1 and a hydraulic telescopic unit 3, right-angle plates are symmetrically installed on both sides of the hollow frame, a control unit is installed on one side of the right-angle plate, a plurality of guide rods are installed on the top of the hollow frame, a lifting plate 1 is movably installed on the outer side of the guide rod, an extrusion concave plate is installed on the bottom of the lifting plate 1, a hydraulic telescopic unit 1 is installed on the top of the lifting plate 1, and the hydraulic telescopic unit 1 is connected to the control unit by electrical signals, a punching rod 1 is installed at the output end of the hydraulic telescopic unit 1, and one end of the punching rod 1 passes through the bottom of the extrusion concave plate, a hydraulic telescopic unit 2 is symmetrically installed on the top of the lifting plate 1, and the hydraulic telescopic unit 2 is connected to the control unit by electrical signals, a punching rod 2 is installed at the output end of the hydraulic telescopic unit 2, and one end of the punching rod 2 passes through the bottom of the extrusion concave plate; A hydraulic telescopic unit three is symmetrically installed on the outer side of the hollow frame, and the hydraulic telescopic unit three is connected to the control unit by electrical signals, a lifting plate two is installed on the output end of the hydraulic telescopic unit three, a top plate is installed on the top of the lifting plate two, a hydraulic telescopic unit four is installed on the bottom of the lifting plate two, and the hydraulic telescopic unit four is connected to the control unit by electrical signals, a top rod one is installed on the output end of the hydraulic telescopic unit four, and one end of the top rod one passes through the top of the top plate, and a separation mechanism is arranged on the inner side of the right-angle plate.
[0009] Preferably, a plurality of hydraulic telescopic units five are symmetrically installed at the bottom of the lifting plate two, and the hydraulic telescopic units five are electrically connected to the control unit, and a push rod two is installed at the output end of the hydraulic telescopic unit five, and one end of the push rod two passes through the top of the top plate.
[0010] Preferably, the separation mechanism includes a frame, a bolt, a separation plate and a through hole. The two frames are installed on the inner side of the right-angle plate. The bolt is installed through the top of the frame. The separation plate is installed on the inner side of the frame, and the separation plate is located below the hollow frame. A plurality of through holes are opened through the top of the separation plate.
[0011] Preferably, a pneumatic telescopic unit 1 is installed on one side of the right angle plate, and the pneumatic telescopic unit 1 is electrically connected to the control unit, a piston rod 1 is installed at the output end of the pneumatic telescopic unit 1, a push rod 1 is installed at one end of the piston rod 1, and the push rod 1 is located on the inner side of the right angle plate.
[0012] Preferably, a guide frame is installed at the bottom of the right-angle plate, and a plurality of collecting boxes are movably installed on the inner side of the guide frame.
[0013] Preferably, a plurality of pressure sensing units are installed on the inner wall of the bottom of the collecting box, and the pressure sensing units are connected to the control unit via electrical signals, and a pressure measuring plate is installed on the top input end of the pressure sensing unit.
[0014] Preferably, a plate body is installed on the top of the guide frame, a pneumatic telescopic unit 2 is installed on the front side of the plate body, and the pneumatic telescopic unit 2 is electrically connected to the control unit, a piston rod 2 is installed on the output end of the pneumatic telescopic unit 2, one end of the piston rod 2 passes through the back side of the plate body, a push rod 3 is installed on the outside of the piston rod 2, and a bolt 2 is installed through the top of the push rod 3.
[0015] Preferably, an electric telescopic unit is symmetrically installed on one side of the guide frame, and the electric telescopic unit is connected to the control unit via electrical signals, a push rod 2 is installed at the output end of the electric telescopic unit, and the two push rods 2 are respectively located in front of and behind the collection box.
[0016] Preferably, the method of using the multifunctional stamping die for cold heading is as follows: S1, placing the circular plate inside the hollow frame, then the top plate moves up to enter the inside of the hollow frame, and at the same time, the top rod 1 and the top rod 2 move up, and then the lifting plate moves down to make the extrusion concave plate move down to extrude the circular plate; S2, then the push rod 1 and the push rod 2 move downward, and then the punching rod 1 and the punching rod 2 move downward to punch the circular plate, so as to obtain a cold heading workpiece, and then the top plate moves downward, and at the same time, the push rod 1 and the push rod 2 move upward to lift the punched waste material so that the waste material is located above the top plate; S3, the push rod moves to the right to push the waste material and the cold-headed workpiece on the top plate down to the top of the separation plate, the waste material falls into the collection box below the separation plate from the through hole, and the round workpiece stays on the separation plate; S4, the push rod 3 moves forward and backward to push the workpiece above the separation plate into the inside of the collection box at the front or rear.
[0017] Preferably, the step S4 further includes the following steps: S41. When the detection value of the pressure sensing unit reaches the set value, the electric telescopic unit drives the push rod 2 to move forward and backward, thereby causing the collection box to move forward and backward, so that the workpieces inside the collection box are shaken flat to avoid accumulation of the workpieces.
[0018] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention places a circular plate on the inner side of a hollow frame, then the top plate moves up to enter the inner side of the hollow frame, and at the same time, push rods 1 and 2 move up, and then the lifting plate moves down to move the extrusion concave plate down to extrude the circular plate, then push rods 1 and 2 move down, and then punching rods 1 and 2 move down to punch the circular plate, thereby obtaining a cold heading workpiece, then the top plate moves down, and at the same time, push rods 1 and 2 move up to lift the punched waste so that the waste is located above the top plate, so that the workpiece can be punched without changing the position of the workpiece after the workpiece is cold heading, thereby improving the efficiency of cold heading and punching of the workpiece.
[0019] 2. The present invention lifts the punched waste material by moving the push rods 1 and 2 upward so that the waste material is located above the top plate, and then moves the push rod 1 to the right to push the waste material on the top plate down to the top of the separation plate, so that the workpiece and the waste material can be quickly removed from the top plate, avoiding manual removal and improving production efficiency.
[0020] 3. The present invention sets a separation plate and a through hole so that the waste falls from the through hole into the collection box below the separation plate, and the circular workpiece stays on the separation plate. Then the push rod moves back and forth to push the workpiece above the separation plate into the front or rear collection box, thereby realizing rapid separation of the workpiece and the waste.
[0021] 4. The present invention can detect the weight of the cold-headed workpiece or waste material inside the collection box by setting a pressure sensor. When the gravity reaches the set value, the electric telescopic unit drives the push rod 2 to move forward and backward, thereby moving the collection box forward and backward, so that the workpiece inside the collection box is shaken flat, avoiding the accumulation of workpieces that causes the cold-headed workpiece or waste material on the separation plate to be unable to fall into the collection box. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A perspective view of the present invention; Figure 2 It is a schematic diagram of the right-angle plate structure of the present invention; Figure 3 It is a schematic diagram of the guide frame structure of the present invention; Figure 4 It is a side cross-sectional view of the hollow frame, the extruded concave plate and the top plate of the present invention; Figure 5 is a side sectional view of an extruded concave plate of the present invention; Figure 6 is a side sectional view of a top plate of the present invention; Figure 7 It is a schematic diagram of the hollow frame structure of the present invention; Figure 8It is a structural schematic diagram of a push rod of the present invention; Fig. 9 It is a schematic diagram of the plate structure of the present invention; Fig.10 It is a schematic diagram of the structure of the collection box of the present invention; Fig.11 The figure is a flow chart of the method for using the present invention.
[0023] In the figure: 1, hollow frame; 2, guide rod; 3, lifting plate 1; 4, extrusion concave plate; 5, hydraulic telescopic unit 1; 6, punching rod 1; 7, hydraulic telescopic unit 2; 8, punching rod 2; 9, hydraulic telescopic unit 3; 10, lifting plate 2; 11, top plate; 12, hydraulic telescopic unit 4; 13, top rod 1; 14, hydraulic telescopic unit 5; 15, top rod 2; 16, cold heading workpiece; 17, right angle plate; 18, air pressure Telescopic unit one; 19. Piston rod one; 20. Push rod one; 21. Control unit; 22. Frame; 23. Bolt one; 24. Separation plate; 25. Through hole; 26. Guide frame; 27. Collection box; 28. Electric telescopic unit; 29. Push rod two; 30. Plate; 31. Pneumatic telescopic unit two; 32. Piston rod two; 33. Push rod three; 34. Bolt two; 35. Pressure sensing unit; 36. Pressure measuring plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] See also Figure 1 , Figure 2 , Figure 4 and Figure 5 , an embodiment provided by the present invention: a multifunctional stamping forming die for cold heading parts; The hollow frame 1 includes a lifting plate 3 and a hydraulic telescopic unit 5. The two sides of the hollow frame 1 are symmetrically installed with right-angle plates 17, one side of the right-angle plate 17 is installed with a control unit 21, a plurality of guide rods 2 are installed on the top of the hollow frame 1, a lifting plate 3 is movably installed on the outer side of the guide rod 2, an extrusion concave plate 4 is installed at the bottom of the lifting plate 3, a hydraulic telescopic unit 5 is installed on the top of the lifting plate 3, and the hydraulic telescopic unit 5 is connected to the control unit 21 by electrical signals, and a punching rod 6 is installed at the output end of the hydraulic telescopic unit 5 , and one end of the punching rod 6 passes through the bottom of the extrusion concave plate 4, the top of the lifting plate 3 is symmetrically installed with a hydraulic telescopic unit 27, and the hydraulic telescopic unit 27 is connected to the control unit 21 by electrical signals, and the output end of the hydraulic telescopic unit 27 is installed with a punching rod 28, and one end of the punching rod 28 passes through the bottom of the extrusion concave plate 4, the hollow frame 1 can provide an installation position for other components of the device, so that other components of the device have a position to be installed, the right angle plate 17 can provide an installation position for the frame 22, and the control unit 21 is a surface The plate controller can receive the signal of the pressure sensing unit 35, and can control the hydraulic telescopic unit 15, the hydraulic telescopic unit 27, the hydraulic telescopic unit 39, the hydraulic telescopic unit 412, the hydraulic telescopic unit 514, the pneumatic telescopic unit 18, the electric telescopic unit 28 and the pneumatic telescopic unit 231 at the same time. The guide rod 2 can provide guidance for the lifting plate 13, so that the lifting plate 13 can move up and down. The lifting plate 13 can drive the extrusion concave plate 4 to move up and down by moving up and down. A groove is provided at the bottom of the extrusion concave plate 4, so that the top of the cold heading workpiece 16 can be squeezed to form a bulge. The hydraulic telescopic unit 15 is a hydraulic cylinder, which can convert hydraulic energy into kinetic energy, thereby driving the punching rod 16 to move up and down. The punching rod 16 can punch the center part of the workpiece by moving downward. The hydraulic telescopic unit 27 is a hydraulic cylinder, which can convert hydraulic energy into kinetic energy, thereby driving the punching rod 28 to move up and down. Multiple punching rods 28 can symmetrically punch the top of the workpiece by moving downward to punch out multiple symmetrical holes.
[0028] See also Figure 1 , Figure 2 , Figure 4 , Figure 6 and Figure 7 , an embodiment provided by the present invention: a multifunctional stamping forming die for cold heading parts; It includes a hydraulic telescopic unit three 9 and a top plate 11. The hydraulic telescopic unit three 9 is symmetrically installed on the outer side of the hollow frame 1, and the hydraulic telescopic unit three 9 is electrically connected to the control unit 21. The output end of the hydraulic telescopic unit three 9 is installed with a lifting plate two 10, and the top plate 11 is installed on the top of the lifting plate two 10. The hydraulic telescopic unit four 12 is installed at the bottom of the lifting plate two 10, and the hydraulic telescopic unit four 12 is electrically connected to the control unit 21. The output end of the hydraulic telescopic unit four 12 is installed with a push rod one 13, and one end of the push rod one 13 passes through the top of the top plate 11. A plurality of hydraulic telescopic units five 14 are symmetrically installed at the bottom of the lifting plate two 10, and the hydraulic telescopic unit five 14 is electrically connected to the control unit 21. The output end of the hydraulic telescopic unit five 14 is installed with a push rod two 15, and one end of the push rod two 15 passes through the top plate 11. At the top, the hydraulic telescopic unit three 9 is a hydraulic cylinder, which can convert hydraulic energy into kinetic energy, thereby driving the lifting plate two 10 to move up and down. The lifting plate two 10 can drive the top plate 11 to move up and down by moving up and down, and the top plate 11 can support the workpiece by moving up. The hydraulic telescopic unit four 12 is a hydraulic cylinder, which can convert hydraulic energy into kinetic energy, thereby driving the push rod one 13 to move up and down. The push rod one 13 can support the workpiece by moving up, and the push rod one 13 can enable the workpiece to be punched out of the center hole by the punching rod one 6 by moving down. The hydraulic telescopic unit five 14 is a hydraulic cylinder, which can convert hydraulic energy into kinetic energy, thereby driving the push rod two 15 to move up and down. The push rod two 15 can support the workpiece by moving up, and the push rod two 15 can enable the workpiece to be punched out of symmetrical holes by the punching rod two 8 by moving down.
[0029] See also Figure 1 , Figure 2 and Figure 3 , an embodiment provided by the present invention: a multifunctional stamping forming die for cold heading parts; It includes a separation mechanism, which is arranged on the inner side of the right-angle plate 17. The separation mechanism includes a frame 22, a bolt 23, a separation plate 24 and a through hole 25. The two frames 22 are installed on the inner side of the right-angle plate 17. The top of the frame 22 is penetrated by a bolt 23. The inner side of the frame 22 is installed with a separation plate 24, and the separation plate 24 is located below the hollow frame 1. A plurality of through holes 25 are penetrated on the top of the separation plate 24. The frame 22 can provide an installation position for the separation plate 24. The bolt 23 can squeeze and fix the separation plate 24. The separation plate 24 can separate the workpiece and the waste. The cold-forged workpiece 16 remains on the separation plate 24, and the punched waste falls into the collection box 27 below through the through hole 25.
[0030] See also Figure 1 , Figure 2 , Figure 3 and Figure 8 , an embodiment provided by the present invention: a multifunctional stamping forming die for cold heading parts; It includes a pneumatic expansion unit 18 and a push rod 20. The pneumatic expansion unit 18 is installed on one side of the right angle plate 17, and the pneumatic expansion unit 18 is electrically connected to the control unit 21. A piston rod 19 is installed at the output end of the pneumatic expansion unit 18, and a push rod 20 is installed at one end of the piston rod 19, and the push rod 20 is located on the inner side of the right angle plate 17. The pneumatic expansion unit 18 is a pneumatic cylinder, which can convert air pressure energy into kinetic energy, thereby driving the piston rod 19 to move left and right. The piston rod 19 can drive the push rod 20 to move left and right by moving left and right, and the push rod 20 can push the workpiece on the top plate 11 down by moving to the right.
[0031] See also Figure 1 and Fig.10 , an embodiment provided by the present invention: a multifunctional stamping forming die for cold heading parts; It includes a guide frame 26, the bottom of the right-angle plate 17 is installed with the guide frame 26, the inner side of the guide frame 26 is movably installed with a plurality of collecting boxes 27, the bottom inner wall of the collecting box 27 is installed with a plurality of pressure sensing units 35, and the pressure sensing units 35 are electrically connected to the control unit 21, and the top input end of the pressure sensing unit 35 is installed with a pressure measuring plate 36, the guide frame 26 can provide guidance for the collecting box 27 so that the collecting box 27 can move forward and backward, the collecting box 27 can provide storage space for the cold-headed workpiece 16 or waste, the pressure sensing unit 35 is a pressure sensor, which can measure the weight of the cold-headed workpiece 16 or waste inside the collecting box 27, and the pressure measuring plate 36 can provide support for the cold-headed workpiece 16 or waste.
[0032] See also Figure 1 and Fig. 9 , an embodiment provided by the present invention: a multifunctional stamping forming die for cold heading parts; The plate body 30 is included, and the plate body 30 is installed on the top of the guide frame 26. The front of the plate body 30 is installed with a pneumatic telescopic unit 2 31, and the pneumatic telescopic unit 2 31 is electrically connected to the control unit 21. The output end of the pneumatic telescopic unit 2 31 is installed with a piston rod 2 32, one end of the piston rod 2 32 passes through the back of the plate body 30, and a push rod 3 33 is installed on the outer side of the piston rod 2 32. The top of the push rod 33 is penetrated and installed with a bolt 2 34. The plate body 30 can provide an installation position for the pneumatic telescopic unit 2 31. The pneumatic telescopic unit 2 31 is a pneumatic cylinder, which can convert pneumatic energy into kinetic energy, thereby driving the piston rod 2 32 to move forward and backward. The piston rod 2 32 can drive the push rod 3 33 to move forward and backward by moving forward and backward. The push rod 3 33 can scrape the workpiece fallen on the separation plate 24 into the inside of the collection box 27 at the front or rear by moving forward and backward. The bolt 2 34 can squeeze the piston rod 2 32 by rotating to ensure the stability of the connection between the piston rod 2 32 and the push rod 3 33.
[0033] See also Figure 1 and Figure 3 , an embodiment provided by the present invention: a multifunctional stamping forming die for cold heading parts; It includes an electric telescopic unit 28 and a push rod 29. The electric telescopic unit 28 is symmetrically installed on one side of the guide frame 26, and the electric telescopic unit 28 is electrically connected to the control unit 21. A push rod 29 is installed at the output end of the electric telescopic unit 28, and the two push rods 29 are respectively located in front of and behind the collection box 27. The electric telescopic unit 28 is an electric telescopic rod, which can convert electrical energy into kinetic energy, thereby driving the push rod 29 to move forward and backward. The push rod 29 can push the collection box 27 to move forward and backward by moving forward and backward, so that the products inside the collection box 27 are shaken flat to avoid the products inside the collection box 27 from piling up.
[0034] The method of using the multifunctional stamping die for cold heading parts is as follows: S1, placing the circular plate inside the hollow frame 1, then the top plate 11 moves up to enter the inside of the hollow frame 1, and at the same time, the top rod 13 and the top rod 2 15 move up, and then the lifting plate 1 3 moves down to make the extrusion concave plate 4 move down to extrude the circular plate; S2, the push rod 13 and the push rod 2 15 are then moved down, and then the punching rod 1 6 and the punching rod 2 8 are moved down to punch holes in the circular plate, thereby obtaining a cold heading workpiece 16, and then the top plate 11 is moved down, and at the same time, the push rod 13 and the push rod 2 15 are moved up to lift up the punched waste so that the waste is located above the top plate 11; S3, the push rod 20 moves to the right to push the waste material and the cold-headed workpiece 16 on the top plate 11 down to the top of the separation plate 24, and the waste material falls into the collection box 27 below the separation plate 24 from the through hole 25, and the circular workpiece stays on the separation plate 24; S4, the push rod 33 moves forward and backward to push the workpiece above the separation plate 24 into the inside of the collection box 27 at the front or rear.
[0035] S4 also includes the following steps: S41. When the detection value of the pressure sensing unit 35 reaches the set value, the electric telescopic unit 28 drives the push rod 29 to move forward and backward, thereby moving the collection box 27 forward and backward, so that the workpieces inside the collection box 27 are shaken flat to avoid accumulation of workpieces.
[0036] Working principle: Before using the multifunctional stamping mold for cold heading parts, you should first check whether the multifunctional stamping mold for cold heading parts has any problems that affect its use, place the circular plate on the inner side of the hollow frame 1, and then the hydraulic telescopic unit three 9 drives the top plate 11 to move up and enter the inner side of the hollow frame 1, and at the same time, the hydraulic telescopic unit four 12 drives the top rod one 13 to move up, and the hydraulic telescopic unit five 14 drives the top rod two 15 to move up, then the lifting plate one 3 moves down to make the extrusion concave plate 4 move down to extrude the circular plate, then the hydraulic telescopic unit four 12 and the hydraulic telescopic unit five 14 respectively drive the top rod one 13 and the top rod two 15 to move down, then the hydraulic telescopic unit one 5 drives the punching rod one 6 to move down and the hydraulic telescopic unit two 7 drives the punching rod two 8 to move down to punch the circular plate, thereby obtaining the cold heading workpiece 16, and then the hydraulic telescopic Unit three 9 drives the top plate 11 to move downward, and at the same time, the top rod 13 and the top rod 2 15 move upward to lift the punched waste so that the waste is located above the top plate 11, and the pneumatic telescopic unit 18 drives the push rod 1 20 to move to the right to push the waste and the cold heading workpiece 16 on the top plate 11 down and drop them above the separation plate 24, and the waste falls from the through hole 25 into the collection box 27 below the separation plate 24, and the circular workpiece stays on the separation plate 24, and then the pneumatic telescopic unit 2 31 drives the push rod 3 33 to move forward and backward to push the workpiece above the separation plate 24 into the front or rear collection box 27, and when the detection value of the pressure sensor unit 35 reaches the set value, the electric telescopic unit 28 drives the push rod 2 29 to move forward and backward, thereby moving the collection box 27 forward and backward, so that the workpiece inside the collection box 27 is shaken flat to avoid workpiece accumulation.
[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any reference signs in the claims should not be regarded as limiting the rights involved.
Claims
1. A multifunctional stamping die for cold heading parts, characterized in that: The invention comprises a hollow frame (1), a lifting plate (3) and a hydraulic telescopic unit (9), wherein right-angle plates (17) are symmetrically mounted on both sides of the hollow frame (1), a control unit (21) is mounted on one side of the right-angle plate (17), a plurality of guide rods (2) are mounted on the top of the hollow frame (1), a lifting plate (3) is movably mounted on the outer sides of the guide rods (2), an extrusion concave plate (4) is mounted on the bottom of the lifting plate (3), a hydraulic telescopic unit (5) is mounted on the top of the lifting plate (3), and the hydraulic telescopic unit (5) is mounted on the top of the lifting plate (3). The hydraulic expansion unit 1 (5) is electrically connected to the control unit (21), the output end of the hydraulic expansion unit 1 (5) is installed with a punching rod 1 (6), and one end of the punching rod 1 (6) passes through the bottom of the extrusion concave plate (4), the top of the lifting plate 1 (3) is symmetrically installed with a hydraulic expansion unit 2 (7), and the hydraulic expansion unit 2 (7) is electrically connected to the control unit (21), the output end of the hydraulic expansion unit 2 (7) is installed with a punching rod 2 (8), and one end of the punching rod 2 (8) passes through the bottom of the extrusion concave plate (4); A hydraulic telescopic unit three (9) is symmetrically mounted on the outer side of the hollow frame (1), and the hydraulic telescopic unit three (9) is electrically connected to a control unit (21); a lifting plate two (10) is mounted on the output end of the hydraulic telescopic unit three (9), a top plate (11) is mounted on the top of the lifting plate two (10), a hydraulic telescopic unit four (12) is mounted on the bottom of the lifting plate two (10), and the hydraulic telescopic unit four (12) is electrically connected to a control unit (21); a top rod one (13) is mounted on the output end of the hydraulic telescopic unit four (12), and one end of the top rod one (13) passes through the top of the top plate (11); and a separation mechanism is arranged on the inner side of the right-angle plate (17).
2. A multifunctional stamping die for cold heading according to claim 1, characterized in that: A plurality of hydraulic telescopic units five (14) are symmetrically mounted at the bottom of the lifting plate two (10), and the hydraulic telescopic units five (14) are electrically connected to the control unit (21), and a push rod two (15) is mounted at the output end of the hydraulic telescopic unit five (14), and one end of the push rod two (15) passes through the top of the top plate (11).
3. The multifunctional stamping die for cold heading according to claim 1, characterized in that: The separation mechanism comprises a frame (22), a bolt (23), a separation plate (24) and a through hole (25); the two frames (22) are mounted on the inner side of the right-angle plate (17); a bolt (23) is installed through the top of the frame (22); a separation plate (24) is installed on the inner side of the frame (22); the separation plate (24) is located below the hollow frame (1); and a plurality of through holes (25) are opened through the top of the separation plate (24).
4. The multifunctional stamping die for cold heading according to claim 1, characterized in that: A pneumatic telescopic unit 1 (18) is installed on one side of the right-angle plate (17), and the pneumatic telescopic unit 1 (18) is electrically connected to a control unit (21); a piston rod 1 (19) is installed at the output end of the pneumatic telescopic unit 1 (18), and a push rod 1 (20) is installed at one end of the piston rod 1 (19), and the push rod 1 (20) is located on the inner side of the right-angle plate (17).
5. The multifunctional stamping die for cold heading according to claim 1, characterized in that: A guide frame (26) is installed at the bottom of the right-angle plate (17), and a plurality of collecting boxes (27) are movably installed inside the guide frame (26).
6. The multifunctional stamping die for cold heading according to claim 5, characterized in that: A plurality of pressure sensing units (35) are installed on the inner wall of the bottom of the collection box (27), and the pressure sensing units (35) are connected to the control unit (21) via electrical signals, and a pressure measuring plate (36) is installed at the top input end of the pressure sensing unit (35).
7. The multifunctional stamping die for cold heading according to claim 5, characterized in that: A plate body (30) is installed on the top of the guide frame (26), a pneumatic telescopic unit 2 (31) is installed on the front of the plate body (30), and the pneumatic telescopic unit 2 (31) is electrically connected to the control unit (21), a piston rod 2 (32) is installed on the output end of the pneumatic telescopic unit 2 (31), one end of the piston rod 2 (32) passes through the back of the plate body (30), a push rod 3 (33) is installed on the outer side of the piston rod 2 (32), and a bolt 2 (34) is installed through the top of the push rod 3 (33).
8. The multifunctional stamping die for cold heading according to claim 5, characterized in that: An electric telescopic unit (28) is symmetrically mounted on one side of the guide frame (26), and the electric telescopic unit (28) is electrically connected to the control unit (21). A push rod 2 (29) is mounted on the output end of the electric telescopic unit (28), and the two push rods 2 (29) are respectively located in front of and behind the collection box (27).
9. The method for using the multifunctional stamping die for cold heading according to any one of claims 1 to 8, characterized in that: The method of using the multifunctional stamping die for cold heading parts is as follows: S1, placing a circular plate on the inner side of the hollow frame (1), then the top plate (11) moves upward into the inner side of the hollow frame (1), and at the same time, the top rod 1 (13) and the top rod 2 (15) move upward, and then the lifting plate 1 (3) moves downward to make the extrusion concave plate (4) move downward to extrude the circular plate; S2, the push rod 1 (13) and the push rod 2 (15) are then moved downward, and then the punching rod 1 (6) and the punching rod 2 (8) are moved downward to punch holes in the circular plate, thereby obtaining a cold-forged workpiece (16), and then the top plate (11) is moved downward, and at the same time, the push rod 1 (13) and the push rod 2 (15) are moved upward to lift up the punched waste material so that the waste material is located above the top plate (11); S3, the push rod 1 (20) moves to the right to push the waste material and the cold-headed workpiece (16) on the top plate (11) down to the top of the separation plate (24), and the waste material falls from the through hole (25) into the collection box (27) below the separation plate (24), and the circular workpiece stays on the separation plate (24); S4, the push rod 3 (33) moves forward and backward to push the workpiece above the separation plate (24) into the interior of the collection box (27) at the front or rear.
10. The method for using the multifunctional stamping die for cold heading according to claim 9, characterized in that: The step S4 also includes the following steps: S41. When the detection value of the pressure sensing unit (35) reaches the set value, the electric telescopic unit (28) drives the second push rod (29) to move forward and backward, thereby causing the collection box (27) to move forward and backward, so that the workpieces inside the collection box (27) are shaken and leveled, thereby preventing the workpieces from piling up.
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