Machining waste collecting and treating system
By designing an automated machining waste collection and treatment system, the problem of manual pushing of trolleys in the prior art is solved, and the automatic separation and transportation of waste and cutting fluid is realized, improving the convenience and efficiency of the processing process.
Patent Information
- Application Number
- CN202510269906.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-03-07
AI Technical Summary
The existing organic waste collection and processing process requires manual push of the trolley, which increases labor costs and cumbersomeness.
A machining waste collection and treatment system is designed, including a feed hopper, separation assembly, collection barrel and conveying assembly. The feed hopper is used to collect waste and cutting fluid. The separation assembly realizes the separation of waste and cutting fluid through an annular filter and a drive motor. The conveying assembly automatically transports the separated waste to the waste treatment mechanism.
It realizes automatic separation and transportation of waste and cutting fluid, reduces manual operations, and improves the convenience and efficiency of the waste collection and treatment process.
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Figure CN119927692A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of machining waste collection and treatment equipment, and in particular to a machining waste collection and treatment system. Background Art
[0002] Machining refers to the process of accurately removing materials through machining machinery. After the existing products are roughed once or twice during the machining process, they need to be finished to achieve the final size and surface quality requirements of the product. Cutting fluid is a lubricating fluid used in the machining process. It has the functions of lubrication, cooling and cleaning, and plays a very important role in the machining process. During the finishing process of the product, the cutting fluid will mix with the machining waste, resulting in a waste of cutting fluid. In order to separate the cutting fluid from the machining waste, reuse the separated cutting fluid, and improve the utilization efficiency of the cutting fluid, the existing machining center is usually equipped with a solid-liquid separation device for separating the cutting fluid and the machining waste.
[0003] The existing solid-liquid separation device usually includes a filtering mechanism, a cutting fluid collecting mechanism connected to the filtering mechanism, and a trolley for placing machining waste. By conveying the mixed cutting fluid and machining waste into the filtering mechanism, the filtering mechanism can filter and intercept the machining waste, and the cutting fluid can pass through the filtering device and flow into the cutting fluid collecting mechanism for repeated use. The machining waste filtered and intercepted by the filtering mechanism will be discharged into the trolley, and the operator will push the machining waste in the trolley to the processing device for processing.
[0004] However, in the above-mentioned separation and treatment process of machining waste, the operator is required to push the machining waste in the trolley into the treatment device for treatment, which increases the labor cost and increases the cumbersomeness of the machining waste collection and treatment process. Summary of the invention
[0005] In order to improve the convenience in the process of collecting and processing machining waste, the present application provides a machining waste collection and processing system.
[0006] The present application provides a machining waste collection and processing system, which adopts the following technical solution: A machining waste collection and processing system includes a machining center, wherein a waste collection mechanism for separating waste from cutting fluid and collecting the separated waste is provided in the machining center, and a waste processing mechanism for processing the waste is provided outside the machining center. The waste collection mechanism includes a feed hopper, which is arranged in the machining center and below the machining position of the machining center. A separation component for separating cutting fluid and waste is provided at the bottom end of the feed hopper. The waste collection mechanism also includes a collection barrel and a first conveying component for conveying the separated waste into the collection barrel, and a second conveying component is provided on the collection barrel for conveying the waste in the collection barrel to the waste processing mechanism.
[0007] By adopting the above technical solution, the feed hopper can collect the waste and cutting fluid generated during the use of the machining center, and the separation component can separate the collected cutting fluid from the waste, so that the cutting fluid can be recycled, thereby improving the utilization rate of the cutting fluid. The first conveying component can convey the separated waste to the collection bucket, and the second conveying component can convey the waste in the collection bucket to the waste treatment mechanism for treatment. Compared with the manual conveying method, the present application can automatically convey the waste, thereby improving the convenience of the waste collection and treatment process.
[0008] In a specific feasible implementation scheme, the separation assembly includes a separation box, an annular filter, a drive motor, a rotating shaft and a support rod for supporting the annular filter; a connecting pipe is provided at the bottom end of the feed hopper; the separation box is arranged at the end of the connecting pipe away from the feed hopper; the annular filter is arranged in the separation box; a plurality of support rods are arranged on the inner side of the annular filter; the drive motor is arranged on the separation box; the rotating shaft is fixedly connected to the output end of the drive motor; the support rod is fixedly connected to the rotating shaft; and a drainage bucket is provided at the bottom of the separation box.
[0009] By adopting the above technical solution, when waste materials and cutting fluid enter the separation box, the annular filter can filter and intercept the waste materials, and the cutting fluid can be discharged through the drain bucket, so that the waste materials and the cutting fluid can be separated, which is helpful to realize the recycling of the cutting fluid and improve the utilization rate of the cutting fluid. The operation of the drive motor can drive the rotation of the rotating shaft and the support rod, so as to drive the annular filter to rotate in the separation box, which can avoid the waste materials from being deposited at the same position of the annular filter and causing the mesh to be blocked, which helps to improve the convenience of the cutting fluid passing through the annular filter and improves the separation effect of the waste materials and the cutting fluid. Multiple support rods can support the annular filter, which can prevent the annular filter from being deformed and ensure the use effect of the annular filter.
[0010] In a specific possible implementation scheme, the first conveying component includes a receiving hopper, a conveying pipe and a plurality of scooping plates, the plurality of scooping plates are arranged on the inner wall of the annular filter, the bottom end of the conveying pipe is connected to the collecting bucket, the top end of the conveying pipe is arranged in the separation box, and the receiving hopper is connected to the top end of the conveying pipe.
[0011] By adopting the above technical solution, when the annular filter rotates in the separation box, the scooping plate can scoop up the waste deposited at the bottom of the separation box during the rotation process, and can rotate with the scooped waste. When the scooping plate rotates above the receiving hopper, the waste can fall downward into the receiving hopper, and the conveying pipe can convey the waste falling into the receiving hopper to the collection bucket for collection.
[0012] In a specific possible implementation scheme, the second conveying component includes a lifting pipe, a lifting screw, a lifting motor and a discharge pipe, a collecting hopper is provided at the bottom end of the collecting barrel, the lifting pipe is inclined, the bottom end of the lifting pipe is connected to the collecting hopper, the lifting screw is arranged in the lifting pipe, the lifting motor is arranged on the lifting pipe, and the rotating shaft of the lifting screw is connected to the output end of the lifting motor.
[0013] By adopting the above technical solution, the operation of the lifting motor can drive the lifting screw to rotate. When the lifting screw rotates, the waste deposited in the collection hopper can be transported to the top of the lifting pipe, and then transported to the waste treatment mechanism through the discharge pipe for treatment. The waste can be automatically transported, which improves the convenience of the waste collection and treatment process.
[0014] In a specific possible implementation scheme, the scooping plate includes a connecting portion and a material blocking portion, the connecting portion is connected to the annular filter, the material blocking portion is connected to a side of the connecting portion away from the annular filter, and water filtering holes are provided on the connecting portion and the material blocking portion.
[0015] By adopting the above technical solution, the connection part can be fixedly connected to the annular filter screen, and the material blocking part can increase the amount of waste material scooped by the scooping plate. At the same time, before the scooping plate rotates to the top of the receiving hopper, the material blocking part can also prevent the waste material from sliding down, thereby improving the scooping effect of the slag scooping plate on the waste material.
[0016] In a specific feasible implementation scheme, a water supply pipe is provided at the top of the separation box, a plurality of nozzles for flushing the scooping plate are provided on the water supply pipe, a water replenishment pipe is provided on the water supply pipe, an end of the water supply pipe away from the separation box is arranged in the collection bucket, a water pump connected to the water supply pipe is provided on the collection bucket, and a filter screen cylinder for preventing waste from being sucked into the water supply pipe is provided in the collection bucket.
[0017] By adopting the above technical solution, multiple nozzles can flush the scooping board, thereby preventing waste from adhering to the scooping board, helping to ensure that the waste falls from the scooping board into the receiving hopper, and improving the waste transportation effect. The water pump can transport the liquid in the collection bucket to the nozzle through the water supply pipe, so as to realize the recycling of the liquid.
[0018] In a specific possible implementation scheme, the waste handling mechanism includes a fixed frame, a compacting barrel is provided on the fixed frame, a feeding pipe is provided on the compacting barrel, and the waste handling mechanism also includes a compacting assembly for compacting the waste in the compacting barrel and a pushing assembly for pushing the compacted waste out of the compacting barrel.
[0019] By adopting the above technical solution, waste can be transported into the compacting barrel through the feed pipe, and the compacting component can compact the waste in the compacting barrel, which is convenient for transportation and storage of waste and improves the convenience of waste in subsequent processing. The pushing component can push the compacted waste out of the compacting barrel, which is convenient for taking out the compacted waste.
[0020] In a specific feasible implementation scheme, the compacting assembly includes a movable mounting frame, a first hydraulic cylinder and a pressure block, the movable mounting frame is arranged on the fixed frame, the first hydraulic cylinder is arranged on the movable mounting frame, the pressure block is connected to the output end of the first hydraulic cylinder, a plurality of drainage holes are provided on the bottom end side wall of the compacting barrel, and a drainage pipe for connecting the plurality of drainage holes is provided on the fixed frame.
[0021] By adopting the above technical solution, the first hydraulic cylinder can push the pressing block to compact the waste in the compacting barrel, which is convenient for the transportation and storage of the waste and improves the convenience of the waste in the subsequent processing. The drainage hole and the drainage pipe can discharge the liquid squeezed out during the compaction of the waste in the compacting barrel, which can prevent the liquid from accumulating in the compacting barrel.
[0022] In a specific feasible implementation scheme, the pushing assembly includes a second hydraulic cylinder and a push plate, the second hydraulic cylinder is arranged in the fixed frame, the push plate is connected to the output end of the second hydraulic cylinder, the push plate is arranged in the compacting barrel, and a placement groove for placing the push plate is provided in the compacting barrel.
[0023] By adopting the above technical solution, the second hydraulic cylinder can push the push plate, so that the push plate can push the compacted waste out of the compacting barrel, making it convenient to take out the compacted waste later.
[0024] In a specific implementation scheme, a liquid storage tank is provided in the machining center, a drainage pipe for connecting to the liquid storage tank is provided on the drainage bucket, a filter frame connected to the drainage pipe is provided in the liquid storage tank, and a magnet block is detachably connected to the filter frame.
[0025] By adopting the above technical solution, the cutting fluid separated from the waste can flow into the liquid storage tank through the drain pipe, so that the cutting fluid can be recycled and the utilization rate of the cutting fluid is improved. The filter frame can prevent some waste materials remaining in the cutting fluid from entering the liquid storage tank, and the magnet block can absorb the waste materials intercepted by the filter frame, which helps to further reduce the waste materials remaining in the cutting fluid and improve the reuse effect of the cutting fluid.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. Through the arrangement of the first conveying assembly and the second conveying assembly, the waste separated from the cutting fluid can be automatically conveyed to the waste treatment mechanism for treatment, thereby improving the convenience of the waste collection and treatment process; 2. Through the setting of the nozzle, the water flow sprayed from the nozzle can flush the scooping board, thereby reducing the waste adhering to the scooping board, so that the waste on the scooping board can fall into the receiving hopper, which helps to improve the conveying effect of the waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of Example 1 of the present application.
[0028] Figure 2 It is a partial cross-sectional view that reflects the specific internal structure of the machining center.
[0029] Figure 3 It is a partial cross-sectional view showing the specific internal structure of the separation box.
[0030] Figure 4 It is a schematic diagram showing the specific structure of the collection bucket.
[0031] Figure 5 It is a cross-sectional view showing the specific structure of the top of the separation box.
[0032] Figure 6 yes Figure 5 Enlarged view of point A in the middle.
[0033] Figure 7 It is a partial cross-sectional view showing the specific internal structure of the liquid storage tank.
[0034] Figure 8 yes Figure 7 Enlarged view of point B in the middle.
[0035] Fig. 9 It is a schematic diagram showing the specific structure of the second conveying component.
[0036] Fig.10 It is a partial cross-sectional view showing the specific structure of the waste treatment mechanism.
[0037] Fig.11 yes Fig.10 Enlarged view of point C in the middle.
[0038] Description of the accompanying drawings: 1. machining center; 2. waste collection mechanism; 21. feed hopper; 22. separation assembly; 221. separation box; 222. annular filter; 223. drive motor; 224. rotating shaft; 225. support rod; 23. collection bucket; 24. first conveying assembly; 241. receiving hopper; 242. conveying pipeline; 243. scooping plate; 2431. connecting part; 2432. material blocking part; 25. second conveying assembly; 251. lifting pipe; 252. lifting screw; 253. lifting motor; 254. discharge pipe; 3. waste treatment mechanism; 31. fixed frame; 32. compacting barrel; 33. feed pipe; 34. compacting assembly; 341. movable mounting frame; 3 42. First hydraulic cylinder; 343. Pressure block; 35. Pushing assembly; 351. Second hydraulic cylinder; 352. Pushing plate; 4. Connecting pipe; 5. Drainage hopper; 6. Aggregation hopper; 7. Water filter hole; 8. Water supply pipe; 9. Nozzle; 10. Water supply pipe; 11. Water pump; 12. Filter screen cylinder; 13. Drainage hole; 14. Drainage pipe; 15. Placement slot; 16. Liquid storage tank; 17. Drainage pipe; 18. Filter frame; 19. Magnet block; 20. First mounting slot; 26. Mounting rod; 27. Mounting block; 28. Insert block; 29. Support spring; 30. Movable frame; 36. Connecting rod; 37. Reset spring; 38. Second mounting slot; 39. Rotating rod; 40. Rotating plate. DETAILED DESCRIPTION
[0039] The present application is further described in detail below in conjunction with the accompanying drawings.
[0040] Embodiment 1: The present application embodiment discloses a machining waste collection and processing system, referring to Figure 1 and Figure 2 , including a machining center 1, a waste collection mechanism 2 is provided in the machining center 1, and a waste processing mechanism 3 is provided on one side of the machining center 1. The waste collection mechanism 2 includes a feed hopper 21 fixedly installed inside the machining center 1, the feed hopper 21 is located directly below the machining position of the machining center 1, the bottom end of the feed hopper 21 is fixedly connected to a connecting pipe 4, and the bottom end of the connecting pipe 4 is provided with a separation component 22 for separating cutting fluid and waste.
[0041] Reference Figure 2 and Figure 3The separation assembly 22 includes a separation box 221, an annular filter 222, a drive motor 223, a rotating shaft 224 and a support rod 225. The separation box 221 is fixedly installed at the bottom end of the connecting pipe 4 and is connected to the connecting pipe 4. The drive motor 223 is fixedly installed on the outer wall of the separation box 221. One end of the rotating shaft 224 is fixedly connected to the output end of the drive motor 223. The other end of the rotating shaft 224 is rotatably connected to the inner wall of the separation box 221. The annular filter 222 is rotatably installed in the separation box 221. The support rod 225 is fixedly connected to the support rod 225 and is also fixedly connected to the rotating shaft 224.
[0042] During the use of the machining center 1, the cutting fluid and the waste generated by machining will fall into the feed hopper 21 and enter the separation box 221 through the connecting pipe 4. When the waste and cutting fluid enter the separation box 221, the waste will be intercepted by the annular filter 222 and accumulated in the annular filter 222, while the cutting fluid can continue to move through the annular filter 222, thereby separating the waste from the cutting fluid, which helps to reuse the separated cutting fluid and improves the utilization rate of the cutting fluid. When the annular filter 222 intercepts waste, the driving motor 223 runs, driving the rotating shaft 224 and the support rod 225 to rotate, thereby driving the annular filter 222 to rotate in the separation box 221. The rotation of the annular filter 222 can make the annular filter 222 and the waste accumulated in the annular filter 222 in a relative motion state, which can avoid the waste depositing at the same position of the annular filter 222 and causing the mesh to be blocked, which helps to improve the convenience of the cutting fluid passing through the annular filter 222 and improve the separation effect of the waste and the cutting fluid. The multiple support rods 225 can also support the annular filter 222 while connecting the annular filter 222, which helps to prevent the annular filter 222 from deforming, increase the service life of the annular filter 222, and ensure the use effect of the annular filter 222.
[0043] Reference Figure 2 and Figure 3 The waste collection mechanism 2 also includes a collection barrel 23, on which a first conveying assembly 24 is disposed. The first conveying assembly 24 includes a receiving hopper 241, a conveying pipe 242, and a plurality of scooping plates 243. Each scooping plate 243 includes a connecting portion 2431 and a material blocking portion 2432. The connecting portion 2431 is fixed to the inner wall of the annular filter screen 222. The material blocking portion 2432 is fixedly connected to a side of the connecting portion 2431 away from the annular filter screen 222. The connecting portion 2431 and the material blocking portion 2432 are both provided with a plurality of water filtering holes 7. The conveying pipe 242 runs through the separation box 221, the top end of the conveying pipe 242 is disposed in the separation box 221, the receiving hopper 241 is fixedly mounted at the top end of the conveying pipe 242, and the bottom end of the conveying pipe 242 is connected to the collection barrel 23.
[0044] When the annular filter 222 rotates, the scooping plate 243 can scoop up the waste deposited in the annular filter 222, and the material blocking portion 2432 can prevent the waste from sliding down during the rotation of the annular filter 222, and can also increase the amount of waste scooped. When the scooping plate 243 rotates to the top of the receiving hopper 241 along with the annular filter 222, the waste can fall downward into the receiving hopper 241 under the cooperation of its own gravity and the angle of the scooping plate 243, and the conveying pipe 242 can convey the waste that falls into the receiving hopper 241 to the collecting barrel 23 for collection, which helps to automatically convey and collect the waste and improves the convenience of conveying the waste. The water filter hole 7 allows the connection portion 2431 and the material blocking portion 2432 to carry the cutting fluid back into the separation box 221, which helps to prevent the waste from flowing back into the separation box 221 along with the cutting fluid, and improves the scooping effect of the scooping plate 243 on the waste.
[0045] Reference Figure 3 and Figure 4 A water supply pipe 8 is fixed on the top of the separation box 221, and a plurality of nozzles 9 are fixedly installed on the water supply pipe 8. The end of the water supply pipe 8 away from the separation box 221 is connected to the collection barrel 23. A water pump 11 is fixedly installed on the collection barrel 23. The water pump 11 is connected to the water supply pipe 8. The water supply pipe 8 is connected to a water supply pipe 10 for water supply. A filter screen 12 is arranged in the collection barrel 23. The water flow in the water supply pipe 8 is sprayed into the separation box 221 through the plurality of nozzles 9, and the scooping plate 243 is flushed, so that the waste on the scooping plate 243 falls into the receiving hopper 241, and the amount is reduced to avoid part of the waste from adhering to the scooping plate 243, thereby improving the conveying effect of the waste. The water pump 11 can suck the liquid in the collection barrel 23, so that the liquid in the collection barrel 23 is conveyed to the water supply pipe 8, which can realize the recycling of the liquid and reduce waste. When the water pump 11 pumps the liquid in the collection barrel 23 , the filter screen 12 can prevent the waste in the collection barrel 23 from being sucked into the water supply pipe 8 .
[0046] Reference Figure 5 and Figure 6A first mounting groove 20 is provided on the inner wall of the top of the separation box 221. A plurality of mounting rods 26 can be inserted and lifted in the first mounting groove 20. A mounting block 27 is slidably installed on the plurality of mounting rods 26. A plurality of inserting blocks 28 for inserting into the mesh of the annular filter 222 are fixedly installed on the side of the mounting block 27 facing the annular filter 222. A supporting spring 29 is sleeved on both sides of the mounting block 27 on each mounting rod 26, and one end of the supporting spring 29 abuts against the mounting block 27, and the other end abuts against the groove wall of the first mounting groove 20. A movable frame 30 is connected and installed on the periphery of the plurality of mounting rods 26. A connecting rod 36 is fixedly connected to the bottom of both ends of the movable frame 30. A reset spring 37 is fixedly sleeved on the connecting rod 36, and one end of the reset spring 37 abuts against the movable frame 30, and the other end abuts against the groove wall of the first mounting groove 20. A second mounting groove 38 is provided on the side wall of the separation box 221, and a rotating rod 39 is rotatably installed in the second mounting groove 38. The rotating axis of the rotating rod 39 is horizontally arranged, and the top end of the rotating rod 39 is hinged to the bottom end of the connecting rod 36; a rotating plate 40 is also rotatably installed in the second mounting groove 38, and the rotating axis of the rotating plate 40 is vertically arranged, and one end of the rotating plate 10 is abutted against the rotating rod 39, and the other end extends out of the second mounting groove 38.
[0047] Reference Figure 5 and Figure 6 When the annular filter 222 drives the scooping plate 243 to rotate to the top of the separation box 221, the scooping plate 243 contacts the rotating plate 40 and drives the rotating plate 40 to rotate. When the rotating plate 40 rotates, it drives the rotating rod 39 to rotate synchronously, so that the rotating rod 39 drives the connecting rod 36 to move downward, thereby causing the return spring 37 to contract, so that the movable frame 30 moves downward; when the movable frame 30 moves downward, the multiple plug-in blocks 28 are driven to move downward synchronously and insert into the mesh of the annular filter 222 through the mounting rod 26 and the mounting block 27, thereby helping to push out the waste in the mesh of the annular filter 222, thereby helping to prevent the waste from getting stuck in the mesh of the annular filter 222. The supporting spring 29 helps to support the mounting block 27, thereby helping to make the mounting block 27 movably mounted on the mounting rod 26.
[0048] Reference Figure 7 and Figure 8The bottom of the separation box 221 is integrally formed with a drainage bucket 5, the bottom end of the drainage bucket 5 is connected to a drainage pipe 17, and the end of the drainage pipe 17 away from the drainage bucket 5 is connected to a liquid storage tank 16, and a filter frame 18 is fixedly installed on the inner wall of the liquid storage tank 16, and the filter frame 18 is arranged at the connection point between the liquid storage tank 16 and the drainage pipe 17, and a magnet block 19 is detachably installed inside the filter frame 18. The cutting fluid separated from the waste will flow into the drainage bucket 5, and then flow into the liquid storage tank 16 through the drainage pipe 17 for standby use, so that the cutting fluid can be recycled, thereby improving the utilization rate of the cutting fluid. When the cutting fluid enters the liquid storage tank 16, the cutting fluid will first flow into the filter frame 18, and the magnet block 19 in the filter frame 18 will adsorb the waste remaining in the cutting fluid, and further remove the waste remaining in the cutting fluid, which is helpful to improve the use effect of the cutting fluid in the reuse process.
[0049] Reference Fig. 9 and Fig.10 The collecting barrel 23 is provided with a second conveying assembly 25, which includes an inclined lifting pipe 251, a lifting screw 252, a lifting motor 253 and a discharge pipe 254. The bottom end of the collecting barrel 23 is integrally formed with a collecting hopper 6. The bottom end of the lifting pipe 251 is connected to the collecting hopper 6. The lifting screw 252 is rotatably installed in the lifting pipe 251. The lifting motor 253 is fixedly installed at the top of the lifting pipe 251. The rotating shaft of the lifting screw 252 is fixedly connected to the output end of the lifting motor 253. The lifting motor 253 runs, driving the lifting screw 252 to rotate. When the lifting screw 252 rotates, it can convey the waste deposited in the collecting hopper 6 to the top of the lifting pipe 251, and then drop it into the waste treatment mechanism 3 through the discharge pipe 254 for treatment. The collected waste can be automatically conveyed to the waste treatment mechanism 3, which improves the convenience of conveying during the waste treatment process.
[0050] Reference Fig.10 The waste handling mechanism 3 includes a fixed frame 31, a compacting barrel 32 is fixedly mounted on the top surface of the fixed frame 31, a feed pipe 33 is connected to the upper side wall of the compacting barrel 32, and the waste handling mechanism 3 also includes a compacting assembly 34. The compacting assembly 34 includes a movable mounting frame 341, a first hydraulic cylinder 342 and a pressing block 343. The movable mounting frame 341 is fixed on the top surface of the fixed frame 31, the first hydraulic cylinder 342 is fixedly mounted on the top surface of the movable mounting frame 341, and the pressing block 343 is fixedly connected to the output end of the first hydraulic cylinder 342. After the waste falls from the discharge pipe 254, it is transported to the compacting barrel 32 through the feed pipe 33. The output end of the first hydraulic cylinder 342 extends out to push the pressing block 343 to compact the waste in the compacting barrel 32, so that the waste can be compacted, which is convenient for the subsequent transportation and storage of the waste, and improves the convenience of the waste in the subsequent processing process.
[0051] Reference Fig.10 and Fig.11A plurality of drainage holes 13 are provided on the side wall at the bottom end of the compacting barrel 32, and a drainage pipe 14 connecting the plurality of drainage holes 13 is fixedly installed on the fixing frame 31. When the pressing block 343 compacts the waste material, the residual liquid in the waste material will be squeezed out, and the squeezed out liquid will be discharged through the drainage holes 13 and the drainage pipe 14, thereby avoiding the squeezed out liquid from accumulating in the compacting barrel 32 as much as possible.
[0052] Reference Fig.10 The waste treatment mechanism 3 further includes a pushing assembly 35, which includes a second hydraulic cylinder 351 and a pushing plate 352. The second hydraulic cylinder 351 is fixedly mounted inside the fixed frame 31, and the pushing plate 352 is connected to the output end of the second hydraulic cylinder 351 and is located inside the compacting barrel 32. A placement groove 15 for placing the pushing plate 352 is provided on the bottom wall of the compacting barrel 32. When the waste in the compacting barrel 32 is compacted, the output end of the second hydraulic cylinder 351 extends out, driving the pushing plate 352 to lift upward, so that the compacted waste can be pushed out of the compacting barrel 32, making it convenient to take out the compacted waste.
[0053] The implementation principle of the embodiment of the present application is as follows: the cutting fluid and the waste generated by the processing fall into the feed hopper 21 and enter the separation box 221 through the connecting pipe 4. The waste is intercepted by the annular filter 222 and accumulated in the annular filter 222. The cutting fluid can pass through the annular filter 222 and continue to flow into the liquid storage tank 16 for standby use, so that the cutting fluid can be recycled and the utilization rate of the cutting fluid is improved. The driving motor 223 runs, driving the rotating shaft 224 and the support rod 225 to rotate, thereby driving the annular filter 222 to rotate in the separation box 221. When the annular filter 222 rotates, the scooping plate 243 can scoop the waste deposited in the annular filter 222. When the scooping plate 243 rotates to the top of the receiving hopper 241 along with the annular filter 222, the waste can fall downward into the receiving hopper 241 under the cooperation of its own gravity, the flushing of the nozzle 9 and the angle of the scooping plate 243. The conveying pipe 242 can convey the waste that falls into the receiving hopper 241 to the collecting barrel 23 for collection, which helps to automatically convey and collect the waste and improves the convenience of conveying the waste.
[0054] The lifting motor 253 runs, driving the lifting screw 252 to rotate. When rotating, the lifting screw 252 can transport the waste deposited in the collecting hopper 6 to the top of the lifting pipe 251, and then drop it into the waste treatment mechanism 3 through the discharge pipe 254 for treatment. The collected waste can be automatically transported to the waste treatment mechanism 3, thereby improving the convenience of transportation during the waste treatment process.
[0055] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A machining waste collection and treatment system, comprising a machining center (1), wherein the machining center (1) is provided with a waste collection mechanism (2) for separating waste from cutting fluid and collecting the separated waste, and the machining center (1) is provided with a waste treatment mechanism (3) for treating the waste outside, wherein: The waste collection mechanism (2) comprises a feed hopper (21), the feed hopper (21) being arranged in the machining center (1) and located below the machining position of the machining center (1), a separation component (22) for separating cutting fluid and waste being provided at the bottom end of the feed hopper (21), the waste collection mechanism (2) also comprising a collection barrel (23) and a first conveying component (24) for conveying the separated waste into the collection barrel (23), the collection barrel (23) being provided with a second conveying component (25) for conveying the waste in the collection barrel (23) into the waste treatment mechanism (3).
2. A machining waste collection and processing system according to claim 1, characterized in that: The separation assembly (22) comprises a separation box (221), an annular filter (222), a driving motor (223), a rotating shaft (224) and a support rod (225) for supporting the annular filter (222); a connecting pipe (4) is provided at the bottom end of the feed hopper (21); the separation box (221) is arranged at one end of the connecting pipe (4) away from the feed hopper (21); the annular filter (222) is arranged in the separation box (221); a plurality of support rods (225) are arranged on the inner side of the annular filter (222); the driving motor (223) is arranged on the separation box (221); the rotating shaft (224) is fixedly connected to the output end of the driving motor (223); the support rod (225) is fixedly connected to the rotating shaft (224); and a liquid drain bucket (5) is provided at the bottom of the separation box (221).
3. A machining waste collection and processing system according to claim 2, characterized in that: The first conveying component (24) comprises a receiving hopper (241), a conveying pipe (242) and a plurality of scooping plates (243); the plurality of scooping plates (243) are arranged on the inner wall of the annular filter (222); the bottom end of the conveying pipe (242) is connected to the collecting bucket (23); the top end of the conveying pipe (242) is arranged in the separation box (221); and the receiving hopper (241) is connected to the top end of the conveying pipe (242).
4. A machining waste collection and processing system according to claim 1, characterized in that: The second conveying assembly (25) includes a lifting pipe (251), a lifting screw (252), a lifting motor (253) and a discharge pipe (254); a collecting hopper (6) is provided at the bottom end of the collecting barrel (23); the lifting pipe (251) is inclined; the bottom end of the lifting pipe (251) is connected to the collecting hopper (6); the lifting screw (252) is arranged in the lifting pipe (251); the lifting motor (253) is arranged on the lifting pipe (251); and the rotating shaft of the lifting screw (252) is connected to the output end of the lifting motor (253).
5. A machining waste collection and processing system according to claim 3, characterized in that: The scooping plate (243) comprises a connecting portion (2431) and a material blocking portion (2432); the connecting portion (2431) is connected to the annular filter screen (222); the material blocking portion (2432) is connected to a side of the connecting portion (2431) away from the annular filter screen (222); and water filtering holes (7) are provided on both the connecting portion (2431) and the material blocking portion (2432).
6. A machining waste collection and processing system according to claim 3, characterized in that: A water supply pipe (8) is provided at the top of the separation box (221), a plurality of nozzles (9) for flushing the scooping plate (243) are provided on the water supply pipe (8), a water replenishment pipe (10) is provided on the water supply pipe (8), an end of the water supply pipe (8) away from the separation box (221) is arranged in the collection bucket (23), a water pump (11) connected to the water supply pipe (8) is provided on the collection bucket (23), and a filter screen cylinder (12) for preventing waste from being sucked into the water supply pipe (8) is provided in the collection bucket (23).
7. The machining waste collection and processing system according to claim 1, characterized in that: The waste handling mechanism (3) comprises a fixed frame (31), a compacting barrel (32) is provided on the fixed frame (31), a feeding pipe (33) is provided on the compacting barrel (32), and the waste handling mechanism (3) further comprises a compacting component (34) for compacting the waste in the compacting barrel (32) and a pushing component (35) for pushing the compacted waste out of the compacting barrel (32).
8. A machining waste collection and processing system according to claim 7, characterized in that: The compacting assembly (34) comprises a movable mounting frame (341), a first hydraulic cylinder (342) and a pressing block (343); the movable mounting frame (341) is arranged on the fixed frame (31); the first hydraulic cylinder (342) is arranged on the movable mounting frame (341); the pressing block (343) is connected to the output end of the first hydraulic cylinder (342); a plurality of drainage holes (13) are arranged on the side wall of the bottom end of the compacting barrel (32); and a drainage pipe (14) for connecting the plurality of drainage holes (13) is arranged on the fixed frame (31).
9. The machining waste collection and processing system according to claim 7, characterized in that: The pushing assembly (35) comprises a second hydraulic cylinder (351) and a pushing plate (352), wherein the second hydraulic cylinder (351) is arranged in the fixing frame (31), the pushing plate (352) is connected to the output end of the second hydraulic cylinder (351), the pushing plate (352) is arranged in the compacting barrel (32), and a placement groove (15) for placing the pushing plate (352) is provided in the compacting barrel (32).
10. The machining waste collection and processing system according to claim 2, characterized in that: The machining center (1) is provided with a liquid storage tank (16), the liquid discharge hopper (5) is provided with a liquid discharge pipe (17) for communicating with the liquid storage tank (16), the liquid storage tank (16) is provided with a filter frame (18) communicating with the liquid discharge pipe (17), and a magnet block (19) is detachably connected to the filter frame (18).
Citation Information
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