Method and apparatus for jet printing and curing of cell insulation coating
By matching the target ink and printhead, combining the target light-emitting curing equipment, and using LED lights to replace electrodeless lamps, the problems of high energy consumption and heat damage in the curing of battery cell insulation coatings have been solved, realizing the intelligentization and stability improvement of battery cell production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HUIZHOU JINYUAN INTELLIGENT ROBOT CO LTD
- Filing Date
- 2024-12-31
- Publication Date
- 2026-07-07
AI Technical Summary
Existing cell insulation coating curing methods result in electrodeless lamps with high energy consumption, high risk of thermal damage, and short service life, leading to production cost and stability issues.
By determining the compatibility between the target ink and the printhead, and combining it with a target luminescent curing device, precise printing and curing of insulating coatings can be achieved. LED lights are used instead of electrodeless lamps to improve the accuracy of printing and curing and the reliability of the equipment.
This reduces damage to battery cells and equipment during the inkjet printing and curing process, improves the intelligence and stability of manufacturing, and reduces energy consumption and maintenance costs.
Smart Images

Figure CN119928443B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of lithium-ion battery technology, and in particular to a method and apparatus for printing and curing an insulating coating for a battery cell. Background Technology
[0002] In the field of battery cell manufacturing, the insulation treatment of prismatic cells has always been a crucial step in ensuring battery safety and lifespan. Current insulation treatment methods mostly employ electrodeless lamps to cure the cell's insulating coating. However, electrodeless lamps consume a lot of energy and generate significant heat during operation, increasing production costs and potentially causing thermal damage to the cells. Furthermore, electrodeless lamps have a relatively short lifespan, requiring frequent replacements, which increases maintenance costs and may affect production line stability. Therefore, providing a method that improves the accuracy of inkjet printing and curing control of the cell's insulating coating to reduce damage to cells and equipment is of paramount importance. Summary of the Invention
[0003] This application provides a method and apparatus for printing and curing the insulating coating of a battery cell, which improves the reliability and accuracy of determining the target printhead and the target light-emitting curing equipment for the battery cell to be processed, enhances the intelligence of battery cell manufacturing, and reduces the occurrence of damage to the battery cell and equipment during the printing and curing process.
[0004] To address the aforementioned technical problems, the first aspect of this application discloses a method for printing and curing an insulating coating on a battery cell, the method comprising:
[0005] Based on the insulation coating requirements of the battery cell to be processed, the target ink required for the battery cell to be processed is determined, and the basic parameters of the target ink are obtained.
[0006] Based on the basic parameters of the target ink, a target printhead that matches the target ink is determined from a preset set of printheads;
[0007] The printing parameters of the target printhead are determined, and based on the target ink and the printing parameters of the target printhead, an insulating coating printing operation is performed on the battery cell to be processed to obtain the insulating coating to be cured on the battery cell.
[0008] The insulating coating of the battery cell to be processed is cured by using a preset target light-emitting curing device to obtain the cured insulating coating of the battery cell.
[0009] As an optional implementation, in the first aspect of this application, the insulating coating requirement parameters include at least one of the following: insulating coating type requirement parameters, insulating coating thickness requirement parameters, insulating coating range requirement parameters, insulating coating insulation coefficient requirement parameters, insulating coating bubble requirement parameters, and insulating coating color depth parameters.
[0010] The basic parameters of the target ink include at least one of the following: color parameters, absorption spectrum, pull-out strength parameters, dielectric strength parameters, adhesion parameters, thermal conductivity, flame retardancy coefficient, shear strength parameters, composition parameters, concentration parameters, viscosity parameters, density parameters, and surface tension parameters.
[0011] The printing operating parameters of the target printhead include at least one of electrical signal parameters, movement control parameters, and printing temperature control parameters.
[0012] As an optional implementation, in the first aspect of this application, determining a target printhead matching the target ink from a preset set of printheads based on the basic parameters of the target ink includes:
[0013] Determine the printhead parameters for each printhead in the preset printhead set; the printhead parameters for each printhead include at least one of the printhead model parameters, ink circulation mode parameters, and ink compatibility parameters.
[0014] Based on the basic parameters of the target ink and the printhead parameters of all the printheads, calculate the printing matching degree between each printhead and the target ink;
[0015] Based on the printing matching degree between all the printheads and the target ink, the printheads with a printing matching degree greater than or equal to a preset printing matching degree threshold are determined from all the printheads and are used as the target printheads that match the target ink.
[0016] As an optional implementation, in the first aspect of this application, determining the printing operating parameters of the target printhead includes:
[0017] Obtain the printing test parameters of the target ink, and determine the printing working parameters of the target printhead based on the printing test parameters of the target ink.
[0018] The printing test parameters of the target ink were obtained in the following way:
[0019] Obtain the standard drive operating parameters for each of the printheads for the target ink;
[0020] Based on the standard driving parameters of all the printheads for the target ink, the pre-determined printhead parameters of each printhead in the printhead set, and the basic parameters of the target ink, the printing conditions corresponding to each printhead when printing with the target ink are determined; the printing conditions include at least one of the following: ink bubble condition, ink particle condition, ink flow condition, ink opacity condition, ink splatter condition, ink color condition, and ink smudging condition.
[0021] Based on the printing conditions of each printhead when printing with the target ink, the standard driving parameters of each printhead for the target ink are adjusted to obtain the adjusted driving parameters of each printhead for the target ink.
[0022] Based on the adjusted drive parameters of all the printheads for the target ink, the printing test parameters of the target ink are determined.
[0023] As an optional implementation, in the first aspect of this application, the step of curing the insulating coating of the battery cell to be treated using a preset target light-emitting curing device to obtain the cured insulating coating of the battery cell to be treated includes:
[0024] Obtain the curing test parameters of the target ink, and obtain the target printing status of the insulating coating to be cured on the battery cell to be processed;
[0025] Based on the curing test parameters of the target ink, the target printing condition of the insulating coating to be cured on the battery cell to be processed, and the basic parameters of the target ink, a target light-emitting curing device that matches the insulating coating to be cured is determined from a preset set of light-emitting curing devices, and the curing working parameters of the target light-emitting curing device are determined.
[0026] The curing operation is performed on the insulating coating of the battery cell to be treated using the target light-emitting curing device and the curing working parameters to obtain the cured insulating coating of the battery cell to be treated.
[0027] As an optional implementation, in the first aspect of this application, the curing test parameters of the target ink are determined by the following method:
[0028] Obtain the initial equipment parameters of each luminescent curing device in the preset set of luminescent curing devices; the initial equipment parameters of each luminescent curing device include at least one of the following: initial luminescence intensity parameter, initial luminescence wavelength parameter, initial luminescence frequency parameter, and initial luminescence range parameter;
[0029] The pre-printing status of the target ink on a preset substrate is obtained, and based on the pre-printing status and the initial equipment parameters of each of the light-curing devices, the curing status of each light-curing device for the target ink is determined; the curing status of each light-curing device for the target ink is used to indicate the flowability effect and / or heat damage effect caused by the light-curing device to the target ink.
[0030] Based on the curing status of each of the light-curing devices for the target ink, the initial equipment parameters of each of the light-curing devices are adjusted to obtain the adjusted equipment parameters of each of the light-curing devices for the target ink;
[0031] Based on the adjusted equipment parameters of all the aforementioned light-curing devices for the target ink, the curing test parameters of the target ink are determined.
[0032] As an optional implementation, in the first aspect of this application, the method further includes:
[0033] After obtaining the cured insulating coating of the battery cell to be treated, the treatment effect parameters of the cured insulating coating of the battery cell to be treated are determined; the treatment effect parameters of the cured insulating coating include at least one of the following: curing status, thickness parameter, range parameter, insulation coefficient, color depth parameter, and coating bubble condition.
[0034] Based on the insulation coating requirements of the battery cell to be processed and the processing effect parameters of the cured insulation coating of the battery cell to be processed, it is determined whether the cured insulation coating of the battery cell to be processed meets the preset printing and curing conditions.
[0035] When the judgment result is negative, the printing parameters of the target printhead are adjusted according to the processing effect parameters of the cured insulating coating of the battery cell to be processed, to obtain the adjusted printing parameters of the target printhead, and the printing operation based on the target ink and the printing parameters of the target printhead is triggered to perform the insulating coating printing operation on the battery cell to be processed, to obtain the insulating coating to be cured of the battery cell; the insulating coating to be cured of the battery cell to be processed is cured by a preset target light-emitting curing device to obtain the cured insulating coating of the battery cell to be processed; the printing parameters are the adjusted printing parameters.
[0036] As an optional implementation, in the first aspect of this application, before adjusting the printing parameters of the target printhead according to the treatment effect parameters of the cured insulating coating of the battery cell to be treated, and obtaining the adjusted printing parameters of the target printhead, the method further includes:
[0037] Determine the environmental parameters of the printing environment in which the battery cell to be processed is located; the environmental parameters of the printing environment include at least one of the environmental temperature parameters, environmental humidity parameters, and environmental airflow parameters of the printing environment.
[0038] Based on the environmental parameters of the printing environment, determine the printing impact of the printing environment on the target ink; the printing impact includes at least one of the following: ink flowability impact, ink splatter impact, and ink smudging impact.
[0039] Based on the printing environment's impact on the target ink, determine the degree of printing impact of the printing environment on the target ink, and determine whether the degree of printing impact is greater than or equal to a preset printing impact degree threshold.
[0040] When the judgment result is yes, the printing working parameters of the target printhead are adjusted according to the printing influence and the treatment effect parameters of the cured insulating coating of the battery cell to be processed, so as to obtain the adjusted printing working parameters of the target printhead.
[0041] When the judgment result is negative, the printing parameters of the target printhead are adjusted according to the treatment effect parameters of the cured insulating coating of the battery cell to be treated, so as to obtain the adjusted printing parameters of the target printhead.
[0042] A second aspect of this application discloses a printing and curing apparatus for an insulating coating on a battery cell, the apparatus comprising:
[0043] The determination module is used to determine the target ink required for the battery cell to be processed based on the insulation coating requirement parameters of the battery cell to be processed;
[0044] The acquisition module is used to acquire the basic parameters of the target ink;
[0045] The determining module is further configured to determine, based on the basic parameters of the target ink, a target printhead that matches the target ink from a preset set of printheads; and to determine the printing operating parameters of the target printhead.
[0046] The inkjet printing module is used to perform an insulating coating inkjet printing operation on the battery cell to be processed based on the target ink and the inkjet printing working parameters of the target printhead, so as to obtain the insulating coating to be cured on the battery cell to be processed.
[0047] The curing module is used to cure the insulating coating of the battery cell to be treated by means of a preset target light-emitting curing device, so as to obtain the cured insulating coating of the battery cell to be treated.
[0048] As an optional implementation, in the second aspect of this application, the insulating coating requirement parameters include at least one of the following: insulating coating type requirement parameters, insulating coating thickness requirement parameters, insulating coating range requirement parameters, insulating coating insulation coefficient requirement parameters, insulating coating bubble requirement parameters, and insulating coating color depth parameters.
[0049] The basic parameters of the target ink include at least one of the following: color parameters, absorption spectrum, pull-out strength parameters, dielectric strength parameters, adhesion parameters, thermal conductivity, flame retardancy coefficient, shear strength parameters, composition parameters, concentration parameters, viscosity parameters, density parameters, and surface tension parameters.
[0050] The printing operating parameters of the target printhead include at least one of electrical signal parameters, movement control parameters, and printing temperature control parameters.
[0051] As an optional implementation, in the second aspect of this application, the method by which the determining module determines the target printhead matching the target ink from a preset set of printheads based on the basic parameters of the target ink specifically includes:
[0052] Determine the printhead parameters for each printhead in the preset printhead set; the printhead parameters for each printhead include at least one of the printhead model parameters, ink circulation mode parameters, and ink compatibility parameters.
[0053] Based on the basic parameters of the target ink and the printhead parameters of all the printheads, calculate the printing matching degree between each printhead and the target ink;
[0054] Based on the printing matching degree between all the printheads and the target ink, the printheads with a printing matching degree greater than or equal to a preset printing matching degree threshold are determined from all the printheads and are used as the target printheads that match the target ink.
[0055] As an optional implementation, in the second aspect of this application, the method by which the determining module determines the printing operating parameters of the target printhead specifically includes:
[0056] Obtain the printing test parameters of the target ink, and determine the printing working parameters of the target printhead based on the printing test parameters of the target ink.
[0057] The printing test parameters of the target ink were obtained in the following way:
[0058] Obtain the standard drive operating parameters for each of the printheads for the target ink;
[0059] Based on the standard driving parameters of all the printheads for the target ink, the pre-determined printhead parameters of each printhead in the printhead set, and the basic parameters of the target ink, the printing conditions corresponding to each printhead when printing with the target ink are determined; the printing conditions include at least one of the following: ink bubble condition, ink particle condition, ink flow condition, ink opacity condition, ink splatter condition, ink color condition, and ink smudging condition.
[0060] Based on the printing conditions of each printhead when printing with the target ink, the standard driving parameters of each printhead for the target ink are adjusted to obtain the adjusted driving parameters of each printhead for the target ink.
[0061] Based on the adjusted drive parameters of all the printheads for the target ink, the printing test parameters of the target ink are determined.
[0062] As an optional implementation, in the second aspect of this application, the curing module uses a preset target light-emitting curing device to cure the insulating coating of the battery cell to be treated, and the method of obtaining the cured insulating coating of the battery cell to be treated specifically includes:
[0063] Obtain the curing test parameters of the target ink, and obtain the target printing status of the insulating coating to be cured on the battery cell to be processed;
[0064] Based on the curing test parameters of the target ink, the target printing condition of the insulating coating to be cured on the battery cell to be processed, and the basic parameters of the target ink, a target light-emitting curing device that matches the insulating coating to be cured is determined from a preset set of light-emitting curing devices, and the curing working parameters of the target light-emitting curing device are determined.
[0065] The curing operation is performed on the insulating coating of the battery cell to be treated using the target light-emitting curing device and the curing working parameters to obtain the cured insulating coating of the battery cell to be treated.
[0066] As an optional implementation, in the second aspect of this application, the curing test parameters of the target ink are determined by the following method:
[0067] Obtain the initial equipment parameters of each luminescent curing device in the preset set of luminescent curing devices; the initial equipment parameters of each luminescent curing device include at least one of the following: initial luminescence intensity parameter, initial luminescence wavelength parameter, initial luminescence frequency parameter, and initial luminescence range parameter;
[0068] The pre-printing status of the target ink on a preset substrate is obtained, and based on the pre-printing status and the initial equipment parameters of each of the light-curing devices, the curing status of each light-curing device for the target ink is determined; the curing status of each light-curing device for the target ink is used to indicate the flowability effect and / or heat damage effect caused by the light-curing device to the target ink.
[0069] Based on the curing status of each of the light-curing devices for the target ink, the initial equipment parameters of each of the light-curing devices are adjusted to obtain the adjusted equipment parameters of each of the light-curing devices for the target ink;
[0070] Based on the adjusted equipment parameters of all the aforementioned light-curing devices for the target ink, the curing test parameters of the target ink are determined.
[0071] As an optional implementation, in the second aspect of this application, the determining module is further configured to:
[0072] After obtaining the cured insulating coating of the battery cell to be treated, the treatment effect parameters of the cured insulating coating of the battery cell to be treated are determined; the treatment effect parameters of the cured insulating coating include at least one of the following: curing status, thickness parameter, range parameter, insulation coefficient, color depth parameter, and coating bubble condition.
[0073] The device further includes:
[0074] The judgment module is used to determine whether the cured insulation coating of the battery cell to be processed meets the preset printing and curing conditions based on the insulation coating requirement parameters of the battery cell to be processed and the processing effect parameters of the cured insulation coating of the battery cell to be processed.
[0075] An adjustment module is used to, when the judgment module determines the result as negative, adjust the printing parameters of the target printhead according to the processing effect parameters of the cured insulating coating of the battery cell to be processed, to obtain the adjusted printing parameters of the target printhead, and trigger the printing module to perform the insulating coating printing operation on the battery cell to be processed based on the target ink and the printing parameters of the target printhead, to obtain the insulating coating to be cured on the battery cell to be processed; and to trigger the curing module to perform the curing operation on the insulating coating to be cured on the battery cell to be processed through a preset target light-emitting curing device, to obtain the cured insulating coating of the battery cell to be processed; the printing parameters are the adjusted printing parameters.
[0076] As an optional implementation, in the second aspect of this application, the determining module is further configured to:
[0077] Before the adjustment module adjusts the printing parameters of the target printhead based on the treatment effect parameters of the cured insulating coating of the battery cell to be treated, and obtains the adjusted printing parameters of the target printhead, the environmental parameters of the printing environment in which the battery cell to be treated is located are determined. The environmental parameters of the printing environment include at least one of the environmental temperature parameters, environmental humidity parameters, and environmental airflow parameters. Based on the environmental parameters of the printing environment, the printing impact of the printing environment on the target ink is determined. The printing impact includes at least one of the ink flowability impact, ink splatter impact, and ink smudging impact. Based on the printing impact of the printing environment on the target ink, the degree of printing impact of the printing environment on the target ink is determined.
[0078] The judgment module is also used to determine whether the degree of printing influence is greater than or equal to a preset threshold for the degree of printing influence.
[0079] The adjustment module is further configured to, when the judgment module determines the result as yes, adjust the printing parameters of the target printhead according to the printing influence and the processing effect parameters of the cured insulating coating of the battery cell to be processed, to obtain the adjusted printing parameters of the target printhead; when the judgment module determines the result as no, adjust the printing parameters of the target printhead according to the processing effect parameters of the cured insulating coating of the battery cell to be processed, to obtain the adjusted printing parameters of the target printhead.
[0080] A third aspect of this application discloses another inkjet printing and curing apparatus for battery cell insulation coatings, the apparatus comprising:
[0081] Memory containing executable program code;
[0082] A processor coupled to the memory;
[0083] The processor calls the executable program code stored in the memory to execute the inkjet printing and curing method for the battery cell insulating coating disclosed in the first aspect of this application.
[0084] The fourth aspect of this application discloses a computer storage medium storing computer instructions, which, when invoked, are used to execute the inkjet printing and curing method for the battery cell insulating coating disclosed in the first aspect of this application.
[0085] Compared with the prior art, the embodiments of this application have the following beneficial effects:
[0086] In this embodiment, the target ink required for the battery cell to be processed is determined based on the insulation coating requirement parameters of the battery cell to be processed, and the basic parameters of the target ink are obtained. Based on the basic parameters, a target printhead matching the target ink is determined from the printhead set. The printing operation parameters of the target printhead are determined, and based on the target ink and printing operation parameters, the insulation coating is printed on the battery cell to be processed to obtain the insulation coating to be cured on the battery cell to be processed. The insulation coating to be cured on the battery cell to be processed is cured using a target light-emitting curing device to obtain the cured insulation coating on the battery cell to be processed. This improves the reliability and accuracy of determining the target printhead and the target light-emitting curing device for the battery cell to be processed, enhances the intelligence of battery cell manufacturing, and reduces the occurrence of damage to the battery cell and equipment during the printing and curing process. Attached Figure Description
[0087] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0088] Figure 1 This is a schematic flowchart of a method for printing and curing an insulating coating on a battery cell, as disclosed in an embodiment of this application.
[0089] Figure 2 This is a schematic flowchart of another inkjet printing and curing method for battery cell insulation coating disclosed in the embodiments of this application;
[0090] Figure 3 This is a schematic diagram of the structure of a printing and curing device for battery cell insulation coating disclosed in an embodiment of this application;
[0091] Figure 4 This is a schematic diagram of another inkjet printing and curing apparatus for battery cell insulation coating disclosed in the embodiments of this application;
[0092] Figure 5 This is a schematic diagram of the structure of another inkjet printing and curing device for battery cell insulation coating disclosed in the embodiments of this application. Detailed Implementation
[0093] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present application.
[0094] The terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish different objects, not to describe a specific order. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, apparatus, product, or end that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to these processes, methods, products, or ends.
[0095] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0096] This application discloses a method and apparatus for inkjet printing and curing an insulating coating on a battery cell, which improves the reliability and accuracy of determining the target printhead and the target light-emitting curing equipment for the battery cell to be processed, enhances the intelligence of battery cell manufacturing, and reduces the occurrence of damage to the battery cell and equipment during the inkjet printing and curing process.
[0097] Example 1
[0098] Please see Figure 1 , Figure 1 This is a schematic flowchart illustrating a method for printing and curing an insulating coating on a battery cell, as disclosed in an embodiment of this application. Optionally, this method can be implemented by a coating printing and curing device, which can be integrated into a coating printing and curing equipment, or it can be a local server or cloud server used to process the printing and curing process of the battery cell insulating coating, etc. This application embodiment does not impose any limitations. Figure 1 As shown, the inkjet printing and curing method for the battery cell insulating coating may include the following operations:
[0099] 101. Based on the insulation coating requirements of the battery cell to be treated, determine the target ink required for the battery cell to be treated, and obtain the basic parameters of the target ink.
[0100] In this embodiment of the application, the optional insulating coating requirement parameters include at least one of the following: insulating coating type requirement parameters, insulating coating thickness requirement parameters, insulating coating range requirement parameters, insulating coating insulation coefficient requirement parameters, insulating coating bubble requirement parameters, and insulating coating color depth parameters.
[0101] 102. Based on the basic parameters of the target ink, determine the target printhead that matches the target ink from the preset printhead set.
[0102] In the embodiments of this application, optionally, the basic parameters of the target ink include at least one of the following: color parameters, absorption spectrum, pull-out strength parameters, dielectric strength parameters, adhesion parameters, thermal conductivity, flame retardancy coefficient, shear strength parameters, composition parameters (such as the ratio parameters between the resin, photoinitiator, additives, monomers, pigments, etc. contained in the target ink), concentration parameters, viscosity parameters, density parameters, and surface tension parameters.
[0103] 103. Determine the printing parameters of the target printhead, and based on the target ink and the printing parameters of the target printhead, perform an insulating coating printing operation on the battery cell to be processed to obtain the insulating coating to be cured on the battery cell.
[0104] In this embodiment of the application, optionally, the printing operation parameters of the target printhead include at least one of the following: electrical signal parameters (the electrical signal parameters are given to the piezoelectric ceramic inside the printhead to eject ink droplets, and the electrical signal parameters can control the printing intensity, printing duration, printing range, printing speed, etc. of the target printhead), movement control parameters, and printing temperature control parameters.
[0105] 104. Using a preset target light-emitting curing device, the insulating coating of the battery cell to be treated is cured to obtain the cured insulating coating of the battery cell.
[0106] In this application embodiment, optionally, the target light-curing device can be an electrodeless lamp or an LED lamp, etc. Among them, LED lamps have significant improvements over electrodeless lamps in terms of cost, lifespan, temperature rise, energy consumption, ease of operation, peak energy and pollutant generation, and are more feasible to realize a fully automated mass production line for six sides of square battery cells.
[0107] As can be seen, implementing the embodiments of this application can determine the target printhead that matches the target ink based on the insulation coating requirements of the battery cell to be processed and the basic parameters of the target ink, and determine the printing working parameters of the target printhead. Then, the insulation coating printing and curing operations of the insulation coating to be cured are performed on the battery cell to be processed to obtain the cured insulation coating of the battery cell to be processed. This improves the reliability and accuracy of determining the target printhead and the target light-emitting curing equipment for the battery cell to be processed, improves the intelligence of battery cell manufacturing, and reduces the occurrence of damage to the battery cell and equipment during the printing and curing process.
[0108] In an optional embodiment, step 102 above, which involves determining the target printhead matching the target ink from a preset set of printheads based on the target ink's basic parameters, includes:
[0109] Determine the nozzle parameters for each nozzle in the preset nozzle set;
[0110] Based on the basic parameters of the target ink and the printhead parameters of all printheads, calculate the printing matching degree between each printhead and the target ink;
[0111] Based on the printing matching degree between all printheads and the target ink, printheads with a printing matching degree greater than or equal to a preset printing matching degree threshold are identified as target printheads that match the target ink.
[0112] In this optional embodiment, the printhead parameters for each printhead may include at least one of the following: printhead model parameters, ink circulation mode parameters, and ink compatibility parameters. Matching the target printhead can result in more uniform printing of the target ink, reduce the generation of bubbles / excess particles, and improve the color density / viscosity of the target ink, etc.
[0113] In other words, determining the target nozzle requires focusing on the following aspects:
[0114] 1. Because the UV ink for battery cells is somewhat corrosive, when selecting a printhead, it is necessary to ensure that the printhead material is corrosion-resistant and durable;
[0115] 2. To ensure excellent printing quality, a high-resolution printhead is required;
[0116] 3. Because different ink formulations may be used in the production process, the printhead must have good ink compatibility to ensure stable and reliable ink compatibility;
[0117] 4. For ease of operation, the nozzle must be plug-and-play, quick and easy to use;
[0118] 5. To ensure printing quality, it is necessary to maintain the consistency of the printhead nozzles to improve color density and printing uniformity, making the droplet volume of each nozzle, droplet, and printhead more consistent.
[0119] 6. The printhead must have true internal circulation technology to ensure that the liquid can flow through the back of the nozzle under high flow rate printing conditions. The internal circulation technology can prevent sedimentation and nozzle clogging, and can also remove air bubbles and excess particles in the ink, thus preventing sedimentation and nozzle clogging, and making it more suitable for harsh industrial environments.
[0120] 7. Due to the high requirements for the coating of battery cells, the viscosity of the ink is very important, so the viscosity of the jetting fluid needs to be increased;
[0121] 8. The size of the ink droplets used in the printing must be appropriate.
[0122] Furthermore, the printing matching degree between each printhead and the target ink can be calculated based on the basic parameters of the target ink, the printhead parameters of all printheads, and the insulation coating requirements of the battery cell to be processed.
[0123] As can be seen, this optional embodiment can determine the target printhead that matches the target ink based on the basic parameters of the target ink and the printhead parameters of each printhead in the preset printhead set. This not only ensures the uniformity of the ink during the printing process and reduces the generation of bubbles and excess particles, thereby effectively improving the printing quality and color density / viscosity of the battery cell insulation coating, thus meeting the high requirements of the battery cell printing coating standard; but also ensures that the printhead maintains stable performance even after long-term use. At the same time, good ink compatibility allows the printhead to adapt to different ink formulations, reducing nozzle clogging and thus improving the flexibility and efficiency of the production line.
[0124] In another optional embodiment, determining the printing operating parameters of the target printhead in step 103 above includes:
[0125] Obtain the printing test parameters of the target ink, and determine the printing working parameters of the target printhead based on the printing test parameters of the target ink.
[0126] In this optional embodiment, the printing test parameters of the target ink are further obtained by the following method:
[0127] Obtain the standard drive parameters for each printhead for the target ink;
[0128] Based on the standard drive parameters of all printheads for the target ink, the printhead parameters of each printhead in the pre-determined printhead set, and the basic parameters of the target ink, determine the printing situation of each printhead when printing with the target ink;
[0129] Based on the printing conditions of each printhead when printing with the target ink, the standard driving parameters of each printhead for the target ink are adjusted to obtain the adjusted driving parameters of each printhead for the target ink.
[0130] Based on the adjusted drive parameters of all printheads for the target ink, determine the printing test parameters for the target ink.
[0131] In this optional embodiment, it can be understood that before conducting printing tests using the UV inkjet printing system, a matching test needs to be performed on the target ink and each printhead. Optionally, the printing conditions include at least one of the following: ink bubble condition, ink particle condition, ink flow condition, ink opacity condition, ink splatter condition, ink color condition, and ink smudging condition. Further optionally, the standard drive operating parameters may include at least one of the following: standard electrical signal parameters, standard movement control parameters, and standard printing temperature control parameters.
[0132] It should be noted that when adjusting the standard drive parameters for each printhead for the target ink, the following should be observed:
[0133] 1. Increasing the pressurization rate may make the ink eject faster, but too high a rate may cause ink splatter or printhead damage; decreasing the pressurization rate may make the ink eject slower, affecting printing speed and quality. Therefore, for some scenarios that require high-precision printing, it is necessary to appropriately reduce the pressurization rate to ensure accurate ink ejection; while for situations that prioritize printing speed, you can try increasing the pressurization rate, but you should pay attention to the print quality.
[0134] 2. Extending the pulse duration usually increases the amount of ink ejected, but too long a duration may lead to excessive ink buildup; shortening the pulse duration will reduce the amount of ink ejected, which may make the image colors lighter.
[0135] 3. Adjusting the fit can better match the characteristics of the printhead after adjustment, thereby improving the stability and consistency of inkjet printing;
[0136] 4. Use the adjusted drive parameters to perform test prints. You can print some test patterns or simple images, and then carefully observe the print results to evaluate the print quality, including image sharpness, color accuracy, and whether there are any broken lines, smudging, or other problems.
[0137] As can be seen, this optional embodiment can perform matching tests between the target ink and each printhead, and adjust the standard drive operating parameters according to the printing situation. In this way, the standard drive operating parameters can be flexibly adjusted according to the needs of different scenarios (such as high-precision printing or pursuing printing speed), which can optimize printing efficiency while ensuring print quality and meet the diverse needs of different customers. In addition, it also reduces ink splashing or printhead damage caused by excessive pressure rate, as well as excessive ink accumulation caused by excessive pulse duration, thereby reducing maintenance costs and ink waste.
[0138] Example 2
[0139] Please see Figure 2 , Figure 2This is a schematic flowchart of another method for printing and curing the insulating coating of a battery cell disclosed in this application. Optionally, this method can be implemented by a coating printing and curing device, which can be integrated into a coating printing and curing equipment, or it can be a local server or cloud server used to process the printing and curing process of the battery cell insulating coating, etc., which is not limited in this application.
[0140] like Figure 2 As shown, the inkjet printing and curing method for the battery cell insulating coating may include the following operations:
[0141] 201. Based on the insulation coating requirements of the battery cell to be treated, determine the target ink required for the battery cell to be treated, and obtain the basic parameters of the target ink.
[0142] 202. Based on the basic parameters of the target ink, determine the target printhead that matches the target ink from the preset printhead set.
[0143] 203. Determine the printing parameters of the target printhead, and based on the target ink and the printing parameters of the target printhead, perform an insulating coating printing operation on the battery cell to be processed to obtain the insulating coating to be cured on the battery cell.
[0144] 204. Obtain the curing test parameters of the target ink, and obtain the target printing status of the insulating coating to be cured on the battery cell to be processed.
[0145] In this embodiment of the application, the curing test parameters of the target ink are further determined by the following method:
[0146] Obtain the initial equipment parameters for each light-curing device in the preset set of light-curing devices;
[0147] The pre-printing status of the target ink on a preset substrate is obtained, and based on the pre-printing status and the initial equipment parameters of each light-curing device, the curing status of each light-curing device for the target ink is determined.
[0148] Based on the curing status of each light-curing device for the target ink, the initial equipment parameters of each light-curing device are adjusted to obtain the adjusted equipment parameters of each light-curing device for the target ink.
[0149] Based on the adjusted equipment parameters of all luminescent curing equipment for the target ink, determine the curing test parameters for the target ink.
[0150] In this optional embodiment, the initial equipment parameters of each light-emitting curing device may optionally include at least one of the following: initial luminescence intensity parameter, initial luminescence wavelength parameter, initial luminescence frequency parameter, and initial luminescence range parameter. Further optionally, the curing status of each light-emitting curing device for the target ink is used to indicate the flowability effect and / or thermal damage effect caused by the light-emitting curing device to the target ink.
[0151] It is important to note that the development of curing system inks requires selecting the energy level of the light-emitting curing equipment. This involves simultaneously determining the required curing energy range for different inks and optimizing various ink formulations at specific curing energy levels to achieve the optimal formulation and curing energy. The UV curing process generally consists of three stages: chain initiation, chain propagation, and chain termination. Under UV irradiation, the photoinitiator transitions to an excited state and then decomposes to generate active free radicals. These free radicals can initiate polymerization reactions with reactive oligomers and diluents. After the degree of polymerization reaches a certain level or the active material is exhausted, coupling or disproportionation between the active free radicals terminates the photoreaction, forming a three-dimensional network polymer structure. The final curing energy value is selected through adjustments to different curing system ink formulations and energy testing of the light-emitting curing equipment.
[0152] 205. Based on the curing test parameters of the target ink, the target printing condition of the insulating coating to be cured on the battery cell to be treated, and the basic parameters of the target ink, determine the target light-emitting curing equipment that matches the insulating coating to be cured from the preset set of light-emitting curing equipment, and determine the curing working parameters of the target light-emitting curing equipment.
[0153] In this embodiment of the application, optionally, the curing parameters of the target luminescent curing device include at least one of the following: luminescence intensity parameter, luminescence wavelength parameter, luminescence frequency parameter, and luminescence range parameter.
[0154] 206. Using the target light-emitting curing equipment and curing parameters, the insulating coating of the battery cell to be treated is cured to obtain the cured insulating coating of the battery cell.
[0155] In this application embodiment, for other descriptions of steps 201-203, please refer to the detailed description of steps 101-103 in Embodiment 1. This application embodiment will not repeat them.
[0156] In this embodiment of the application, the method further includes:
[0157] After obtaining the cured insulating coating of the battery cell to be treated, the treatment effect parameters of the cured insulating coating of the battery cell to be treated are determined.
[0158] Based on the insulation coating requirements of the battery cell to be processed and the processing effect parameters of the insulation coating after curing, determine whether the insulation coating after curing of the battery cell to be processed meets the preset printing and curing conditions.
[0159] When the judgment result is negative, the printing parameters of the target printhead are adjusted according to the processing effect parameters of the cured insulating coating of the battery cell to be processed, so as to obtain the adjusted printing parameters of the target printhead. The printing operation based on the target ink and the target printhead is triggered to perform the insulating coating printing operation on the battery cell to be processed, so as to obtain the insulating coating to be cured on the battery cell to be processed. The curing operation is performed on the insulating coating to be cured on the battery cell to be processed through the preset target light-emitting curing equipment, so as to obtain the cured insulating coating of the battery cell to be processed. The printing parameters are the adjusted printing parameters.
[0160] In this optional embodiment, determining whether the cured insulating coating of the battery cell meets the preset printing curing conditions involves determining whether the required parameters of the insulating coating of the battery cell match the processing effect parameters of the cured insulating coating. Optionally, the processing effect parameters of the cured insulating coating include at least one of the following: curing status, thickness parameters, range parameters, insulation coefficient, color depth parameters, and coating bubble condition.
[0161] As can be seen, by implementing the embodiments of this application, a matching target light-emitting curing device can be determined by the curing test parameters of the target ink, the target printing condition of the insulating coating to be cured on the battery cell to be treated, and the basic parameters of the target ink. The insulating coating to be cured on the battery cell to be treated can be cured by using the target light-emitting curing device and the curing working parameters. In this way, the matching degree between the insulating coating to be cured and the target light-emitting curing device can be improved, thereby improving the curing stability and consistency of the insulating coating to be cured on each battery cell to be treated, which is conducive to improving the overall performance of the battery cell to be treated.
[0162] In an optional embodiment, before adjusting the printing parameters of the target printhead based on the treatment effect parameters of the cured insulating coating of the battery cell to be treated in the above steps to obtain the adjusted printing parameters of the target printhead, the method further includes:
[0163] Determine the environmental parameters of the printing environment where the battery cell to be processed is located;
[0164] Based on the environmental parameters of the printing environment, determine the impact of the printing environment on the target ink.
[0165] Based on the impact of the printing environment on the target ink, determine the degree of impact of the printing environment on the target ink, and determine whether the degree of impact is greater than or equal to the preset threshold of the degree of impact.
[0166] When the judgment result is yes, adjust the printing working parameters of the target printhead according to the printing impact and the treatment effect parameters of the cured insulating coating of the battery cell to be processed, and obtain the adjusted printing working parameters of the target printhead.
[0167] When the judgment result is negative, the printing parameters of the target printhead are adjusted according to the treatment effect parameters of the cured insulating coating of the battery cell to be treated, so as to obtain the adjusted printing parameters of the target printhead.
[0168] In this optional embodiment, the environmental parameters of the printing environment may optionally include at least one of the following: ambient temperature, ambient humidity, and ambient airflow. Further optionally, the printing-related factors may include at least one of the following: ink flowability, ink splatter, and ink smudging.
[0169] It should be noted that environmental parameters of the printing environment, such as temperature and humidity, can also affect the printhead waveform. For example, in a low-temperature environment, the ink viscosity may increase, which may require appropriately increasing the pressurization rate or extending the pulse duration to ensure normal ink ejection; while in a high-humidity environment, the ink may be more prone to smudging, requiring adjustments to the corresponding parameters to control the ink ejection volume and speed.
[0170] As can be seen, this optional embodiment can determine the impact of the printing environment on the target ink based on the environmental parameters of the printing environment in which the battery cell to be processed is located. Then, if the impact on the printing environment is significant, the printing parameters of the target printhead can be further adjusted. This not only helps to prevent problems such as poor ink flow, splashing, or smudging caused by poor environment in advance, but also allows for dynamic adjustment of the printhead's printing parameters according to real-time environmental conditions, thereby ensuring a stable and high-quality insulating coating printing effect under various environmental conditions.
[0171] Example 3
[0172] Please see Figure 3 , Figure 3 This is a schematic diagram of the structure of a printing and curing apparatus for a battery cell insulating coating disclosed in an embodiment of this application. Figure 3 As shown, the inkjet printing and curing apparatus for the battery cell insulating coating may include:
[0173] The determining module 301 is used to determine the target ink required for the battery cell to be processed based on the insulation coating requirement parameters of the battery cell to be processed;
[0174] The acquisition module 302 is used to acquire the basic parameters of the target ink;
[0175] The determining module 301 is also used to determine the target printhead that matches the target ink from the preset printhead set based on the basic parameters of the target ink; and to determine the printing operation parameters of the target printhead.
[0176] The printing module 303 is used to perform an insulating coating printing operation on the battery cell to be processed based on the printing working parameters of the target ink and the target printhead, so as to obtain the insulating coating to be cured on the battery cell.
[0177] The curing module 304 is used to perform a curing operation on the insulating coating of the battery cell to be cured through a preset target light-emitting curing device, so as to obtain the cured insulating coating of the battery cell to be cured.
[0178] In this embodiment of the application, the optional insulating coating requirement parameters include at least one of the following: insulating coating type requirement parameters, insulating coating thickness requirement parameters, insulating coating range requirement parameters, insulating coating insulation coefficient requirement parameters, insulating coating bubble requirement parameters, and insulating coating color depth parameters.
[0179] Further optionally, the basic parameters of the target ink include at least one of the following: color parameters, absorption spectrum, pull-out strength parameters, dielectric strength parameters, adhesion parameters, thermal conductivity, flame retardancy coefficient, shear strength parameters, composition parameters, concentration parameters, viscosity parameters, density parameters, and surface tension parameters.
[0180] Alternatively, the printing operating parameters of the target printhead may include at least one of electrical signal parameters, movement control parameters, and printing temperature control parameters.
[0181] It is evident that implementation Figure 3 The described inkjet printing and curing device for battery cell insulation coating can determine the target printhead that matches the target ink based on the insulation coating requirements of the battery cell to be treated and the basic parameters of the target ink. It also determines the printing parameters of the target printhead and then performs insulation coating printing and curing operations on the battery cell to be treated, resulting in a cured insulation coating. This improves the reliability and accuracy of determining the target printhead and target curing equipment for the battery cell to be treated, enhances the intelligence of battery cell manufacturing, and reduces the occurrence of damage to the battery cell and equipment during the inkjet printing and curing process.
[0182] In an optional embodiment, the method by which the determining module 301 determines the target printhead matching the target ink from a preset set of printheads based on the basic parameters of the target ink specifically includes:
[0183] Determine the nozzle parameters for each nozzle in the preset nozzle set;
[0184] Based on the basic parameters of the target ink and the printhead parameters of all printheads, calculate the printing matching degree between each printhead and the target ink;
[0185] Based on the printing matching degree between all printheads and the target ink, printheads with a printing matching degree greater than or equal to a preset printing matching degree threshold are identified as target printheads that match the target ink.
[0186] In this optional embodiment, the printhead parameters of each printhead include at least one of the printhead model parameters, ink circulation mode parameters, and ink compatibility parameters.
[0187] It is evident that implementation Figure 4 The described inkjet printing and curing device for battery cell insulation coating can determine the target printhead that matches the target ink based on the basic parameters of the target ink and the printhead parameters of each printhead in the preset printhead set. This not only ensures the uniformity of the ink during the printing process and reduces the generation of bubbles and excess particles, thus effectively improving the printing quality and color density / viscosity of the battery cell insulation coating, thereby meeting the high requirements of battery cell inkjet printing coating standards; but also ensures that the printhead maintains stable performance even after long-term use. At the same time, good ink compatibility allows the printhead to adapt to different ink formulations, reducing nozzle clogging and thus improving the flexibility and efficiency of the production line.
[0188] In another optional embodiment, the method by which the determining module 301 determines the printing operating parameters of the target printhead specifically includes:
[0189] Obtain the printing test parameters of the target ink, and determine the printing working parameters of the target printhead based on the printing test parameters of the target ink.
[0190] The printing test parameters of the target ink were obtained in the following way:
[0191] Obtain the standard drive parameters for each printhead for the target ink;
[0192] Based on the standard drive parameters of all printheads for the target ink, the printhead parameters of each printhead in the pre-determined printhead set, and the basic parameters of the target ink, determine the printing situation of each printhead when printing with the target ink;
[0193] Based on the printing conditions of each printhead when printing with the target ink, the standard driving parameters of each printhead for the target ink are adjusted to obtain the adjusted driving parameters of each printhead for the target ink.
[0194] Based on the adjusted drive parameters of all printheads for the target ink, determine the printing test parameters for the target ink.
[0195] In this optional embodiment, the printing conditions include at least one of the following: ink bubble condition, ink particle condition, ink flow condition, ink opacity condition, ink splatter condition, ink color condition, and ink smudging condition.
[0196] It is evident that implementation Figure 4 The described inkjet curing device for the battery cell insulation coating can perform matching tests between the target ink and each printhead, and adjust the standard drive parameters according to the printing situation. In this way, the standard drive parameters can be flexibly adjusted according to the needs of different scenarios (such as high-precision printing or pursuing printing speed), which can optimize printing efficiency while ensuring printing quality and meet the diverse needs of different customers. In addition, it also reduces ink splashing or printhead damage caused by excessive pressure rate, as well as excessive ink accumulation caused by excessive pulse duration, thereby reducing maintenance costs and ink waste.
[0197] In another optional embodiment, the curing module 304 uses a preset target light-emitting curing device to cure the insulating coating of the battery cell to be treated, and the specific methods for obtaining the cured insulating coating of the battery cell to be treated include:
[0198] Obtain the curing test parameters of the target ink, and obtain the target printing status of the insulating coating to be cured on the battery cell to be processed;
[0199] Based on the curing test parameters of the target ink, the target printing condition of the insulating coating to be cured on the battery cell to be treated, and the basic parameters of the target ink, a target light-emitting curing device that matches the insulating coating to be cured is determined from the preset set of light-emitting curing devices, and the curing working parameters of the target light-emitting curing device are determined.
[0200] Using a target light-emitting curing device and curing parameters, the insulating coating of the battery cell to be cured is cured to obtain the cured insulating coating of the battery cell.
[0201] In this optional embodiment, the curing test parameters of the target ink are further determined by the following method:
[0202] Obtain the initial equipment parameters for each light-curing device in the preset set of light-curing devices;
[0203] The pre-printing status of the target ink on a preset substrate is obtained, and based on the pre-printing status and the initial equipment parameters of each light-curing device, the curing status of each light-curing device for the target ink is determined.
[0204] Based on the curing status of each light-curing device for the target ink, the initial equipment parameters of each light-curing device are adjusted to obtain the adjusted equipment parameters of each light-curing device for the target ink.
[0205] Based on the adjusted equipment parameters of all luminescent curing equipment for the target ink, determine the curing test parameters for the target ink.
[0206] In this optional embodiment, the initial equipment parameters of each light-emitting curing device include at least one of the initial light emission intensity parameter, initial light emission wavelength parameter, initial light emission frequency parameter, and initial light emission range parameter of the light-emitting curing device; the curing status of each light-emitting curing device for the target ink is used to indicate the flowability effect and / or thermal damage effect caused by the light-emitting curing device for the target ink.
[0207] Furthermore, module 301 is also used for:
[0208] After obtaining the cured insulating coating of the battery cell to be treated, the treatment effect parameters of the cured insulating coating of the battery cell to be treated are determined.
[0209] The device also includes:
[0210] The judgment module 305 is used to determine whether the cured insulation coating of the battery cell to be processed meets the preset printing and curing conditions based on the insulation coating requirement parameters of the battery cell to be processed and the treatment effect parameters of the cured insulation coating of the battery cell to be processed.
[0211] The adjustment module 306 is used to adjust the printing parameters of the target printhead according to the processing effect parameters of the cured insulating coating of the battery cell to be processed when the judgment result of the judgment module 305 is negative, so as to obtain the adjusted printing parameters of the target printhead and trigger the printing module 303 to perform the insulating coating printing operation on the battery cell to be processed based on the printing parameters of the target ink and the target printhead, so as to obtain the insulating coating to be cured of the battery cell; and trigger the curing module 304 to perform the curing operation on the insulating coating to be cured of the battery cell to be processed through the preset target light-emitting curing device, so as to obtain the cured insulating coating of the battery cell to be processed; the printing parameters are the adjusted printing parameters.
[0212] In this optional embodiment, the treatment effect parameters of the cured insulating coating include at least one of the following: curing status of the cured insulating coating, thickness parameter, range parameter, insulation coefficient, color depth parameter, and coating bubble condition.
[0213] It is evident that implementation Figure 4The described inkjet curing device for battery cell insulation coating can determine the matching target light-emitting curing equipment by using the curing test parameters of the target ink, the target inkjet printing condition of the insulation coating to be cured on the battery cell to be treated, and the basic parameters of the target ink. Then, by using the target light-emitting curing equipment and the curing working parameters, the insulation coating to be cured on the battery cell to be treated can be cured. This can improve the matching degree between the insulation coating to be cured and the target light-emitting curing equipment, thereby improving the curing stability and consistency of the insulation coating to be cured on each battery cell to be treated, which is conducive to improving the overall performance of the battery cell to be treated.
[0214] In yet another alternative embodiment, the determining module 301 is further configured to:
[0215] Before the adjustment module 306 adjusts the printing parameters of the target printhead according to the treatment effect parameters of the cured insulating coating of the battery cell to be processed, and obtains the adjusted printing parameters of the target printhead, the environmental parameters of the printing environment in which the battery cell to be processed is located are determined; based on the environmental parameters of the printing environment, the printing influence of the printing environment on the target ink is determined; based on the printing influence of the printing environment on the target ink, the degree of printing influence of the printing environment on the target ink is determined.
[0216] The judgment module 305 is also used to determine whether the degree of printing impact is greater than or equal to the preset threshold for the degree of printing impact;
[0217] The adjustment module 306 is also used to adjust the printing parameters of the target printhead according to the printing influence and the processing effect parameters of the cured insulating coating of the battery cell to be processed when the judgment result of the judgment module 305 is yes, so as to obtain the adjusted printing parameters of the target printhead; when the judgment result of the judgment module 305 is no, the adjustment module 306 adjusts the printing parameters of the target printhead according to the processing effect parameters of the cured insulating coating of the battery cell to be processed, so as to obtain the adjusted printing parameters of the target printhead.
[0218] In this optional embodiment, the environmental parameters of the printing environment include at least one of the environmental temperature parameters, environmental humidity parameters, and environmental airflow parameters; the printing influence includes at least one of the ink flowability influence, ink splatter influence, and ink smudging influence.
[0219] It is evident that implementation Figure 4The described inkjet printing and curing device for battery cell insulation coating can determine the impact of the printing environment on the target ink based on the environmental parameters of the printing environment where the battery cell to be processed is located. Then, if the impact on the printing environment is significant, the printing parameters of the target printhead can be further adjusted. This not only helps to prevent problems such as poor ink flow, splashing, or smudging caused by poor environment in advance, but also allows for dynamic adjustment of the printhead's printing parameters according to real-time environmental conditions, thereby ensuring a stable and high-quality insulation coating printing effect under various environmental conditions.
[0220] Example 4
[0221] Please see Figure 5 , Figure 5 This is a schematic diagram of the structure of another inkjet printing and curing apparatus for battery cell insulation coating disclosed in the embodiments of this application. Figure 5 As shown, the inkjet printing and curing apparatus for the battery cell insulating coating may include:
[0222] Memory 401 storing executable program code;
[0223] Processor 402 coupled to memory 401;
[0224] The processor 402 calls the executable program code stored in the memory 401 to execute the steps in the inkjet printing and curing method for the battery cell insulation coating described in Embodiment 1 or Embodiment 2 of this application.
[0225] Example 5
[0226] This application discloses a computer storage medium storing computer instructions. When these computer instructions are invoked, they are used to execute the steps in the inkjet printing and curing method for the battery cell insulating coating described in Embodiment 1 or Embodiment 2 of this application.
[0227] Example 6
[0228] This application discloses a computer program product, which includes a non-transitory computer-readable storage medium storing a computer program, and the computer program is operable to cause a computer to perform the steps in the inkjet printing and curing method for the battery cell insulating coating described in Embodiment 1 or Embodiment 2.
[0229] The device embodiments described above are merely illustrative. The modules described as separate components may or may not be physically separate. The components shown as modules may or may not be physical modules; that is, they may be located in one place or distributed across multiple network modules. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.
[0230] Through the detailed description of the above embodiments, those skilled in the art can clearly understand that each implementation method can be implemented by means of software plus necessary general-purpose hardware platforms, and of course, it can also be implemented by hardware. Based on this understanding, the above technical solutions, in essence or the part that contributes to the prior art, can be embodied in the form of a software product. This computer software product can be stored in a computer-readable storage medium, including read-only memory (ROM), random access memory (RAM), programmable read-only memory (PROM), erasable programmable read-only memory (EPROM), one-time programmable read-only memory (OTPROM), electrically-Erasable Programmable Read-Only Memory (EEPROM), compact disc read-only memory (CD-ROM) or other optical disc storage, disk storage, magnetic tape storage, or any other computer-readable medium that can be used to carry or store data.
[0231] Finally, it should be noted that the inkjet printing and curing method and apparatus for battery cell insulation coating disclosed in the embodiments of this application are merely preferred embodiments of this application and are only used to illustrate the technical solutions of this application, not to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. A method for printing and curing an insulating coating on a battery cell, characterized in that, The method includes: Based on the insulation coating requirements of the battery cell to be treated, the target ink required for the battery cell to be treated is determined, and the basic parameters of the target ink are obtained; the basic parameters of the target ink include at least one of the following: color parameters, absorption spectrum, pull-out strength parameters, dielectric strength parameters, adhesion parameters, thermal conductivity, flame retardancy coefficient, shear strength parameters, composition parameters, concentration parameters, viscosity parameters, density parameters, and surface tension parameters. The printhead parameters of each printhead in a preset printhead set are determined; the printhead parameters of each printhead include at least one of the printhead model parameters, ink circulation mode parameters, and ink compatibility parameters; based on the basic parameters of the target ink and the printhead parameters of all the printheads, the printing matching degree between each printhead and the target ink is calculated; based on the printing matching degree between all the printheads and the target ink, the printheads whose printing matching degree is greater than or equal to a preset printing matching degree threshold are determined from all the printheads and are used as the target printheads that match the target ink; The printing test parameters of the target ink are obtained, and the printing operating parameters of the target printhead are determined based on the printing test parameters of the target ink. The printing test parameters of the target ink are obtained through the following methods: obtaining the standard driving operating parameters of each printhead for the target ink; determining the printing situation of each printhead when printing with the target ink based on the standard driving operating parameters of all printheads for the target ink, the printhead parameters of each printhead in the pre-determined printhead set, and the basic parameters of the target ink; adjusting the standard driving operating parameters of each printhead for the target ink based on the printing situation of each printhead when printing with the target ink, obtaining the adjusted driving operating parameters of each printhead for the target ink; and determining the printing test parameters of the target ink based on the adjusted driving operating parameters of all printheads for the target ink. Based on the target ink and the printing parameters of the target printhead, an insulating coating printing operation is performed on the battery cell to be processed to obtain the insulating coating to be cured on the battery cell. The insulating coating of the battery cell to be processed is cured by a preset target light-emitting curing device to obtain the cured insulating coating of the battery cell to be processed. The step of curing the insulating coating of the battery cell to be treated using a preset target light-emitting curing device to obtain the cured insulating coating of the battery cell to be treated includes: Obtain the curing test parameters of the target ink, and obtain the target printing status of the insulating coating to be cured on the battery cell to be processed; Based on the curing test parameters of the target ink, the target printing condition of the insulating coating to be cured on the battery cell to be processed, and the basic parameters of the target ink, a target light-emitting curing device that matches the insulating coating to be cured is determined from a preset set of light-emitting curing devices, and the curing working parameters of the target light-emitting curing device are determined. The curing operation is performed on the insulating coating of the battery cell to be treated using the target light-emitting curing device and the curing working parameters to obtain the cured insulating coating of the battery cell to be treated.
2. The inkjet printing and curing method for the battery cell insulating coating according to claim 1, characterized in that, The insulation coating requirements parameters include at least one of the following: insulation coating type requirements parameters, insulation coating thickness requirements parameters, insulation coating range requirements parameters, insulation coating insulation coefficient requirements parameters, insulation coating bubble requirements parameters, and insulation coating color depth parameters. The printing operating parameters of the target printhead include at least one of electrical signal parameters, movement control parameters, and printing temperature control parameters.
3. The inkjet printing and curing method for the battery cell insulating coating according to claim 1, characterized in that, The printing conditions include at least one of the following: ink bubble condition, ink particle condition, ink flow condition, ink opacity condition, ink splatter condition, ink color condition, and ink smudging condition.
4. The inkjet printing and curing method for the battery cell insulating coating according to claim 1, characterized in that, The curing test parameters of the target ink were determined in the following way: Obtain the initial equipment parameters of each luminescent curing device in the preset set of luminescent curing devices; the initial equipment parameters of each luminescent curing device include at least one of the following: initial luminescence intensity parameter, initial luminescence wavelength parameter, initial luminescence frequency parameter, and initial luminescence range parameter; The pre-printing status of the target ink on a preset substrate is obtained, and based on the pre-printing status and the initial equipment parameters of each of the light-curing devices, the curing status of each light-curing device for the target ink is determined; the curing status of each light-curing device for the target ink is used to indicate the flowability effect and / or heat damage effect caused by the light-curing device to the target ink. Based on the curing status of each of the light-curing devices for the target ink, the initial equipment parameters of each of the light-curing devices are adjusted to obtain the adjusted equipment parameters of each of the light-curing devices for the target ink; Based on the adjusted equipment parameters of all the aforementioned light-curing devices for the target ink, the curing test parameters of the target ink are determined.
5. The inkjet printing and curing method for the battery cell insulating coating according to claim 1, characterized in that, The method further includes: After obtaining the cured insulating coating of the battery cell to be treated, the treatment effect parameters of the cured insulating coating of the battery cell to be treated are determined; the treatment effect parameters of the cured insulating coating include at least one of the following: curing status, thickness parameter, range parameter, insulation coefficient, color depth parameter, and coating bubble condition. Based on the insulation coating requirements of the battery cell to be processed and the processing effect parameters of the cured insulation coating of the battery cell to be processed, it is determined whether the cured insulation coating of the battery cell to be processed meets the preset printing and curing conditions. When the judgment result is negative, the printing parameters of the target printhead are adjusted according to the processing effect parameters of the cured insulating coating of the battery cell to be processed, to obtain the adjusted printing parameters of the target printhead, and the printing operation based on the target ink and the printing parameters of the target printhead is triggered to perform the insulating coating printing operation on the battery cell to be processed, to obtain the insulating coating to be cured of the battery cell; the insulating coating to be cured of the battery cell to be processed is cured by a preset target light-emitting curing device to obtain the cured insulating coating of the battery cell to be processed; the printing parameters are the adjusted printing parameters.
6. The inkjet printing and curing method for the cell insulating coating according to claim 5, characterized in that, Before adjusting the printing parameters of the target printhead based on the treatment effect parameters of the cured insulating coating of the battery cell to be treated, and obtaining the adjusted printing parameters of the target printhead, the method further includes: Determine the environmental parameters of the printing environment in which the battery cell to be processed is located; the environmental parameters of the printing environment include at least one of the environmental temperature parameters, environmental humidity parameters, and environmental airflow parameters of the printing environment. Based on the environmental parameters of the printing environment, determine the printing impact of the printing environment on the target ink; the printing impact includes at least one of the following: ink flowability impact, ink splatter impact, and ink smudging impact. Based on the printing environment's impact on the target ink, determine the degree of printing impact of the printing environment on the target ink, and determine whether the degree of printing impact is greater than or equal to a preset printing impact degree threshold. When the judgment result is yes, the printing working parameters of the target printhead are adjusted according to the printing influence and the treatment effect parameters of the cured insulating coating of the battery cell to be processed, so as to obtain the adjusted printing working parameters of the target printhead. When the judgment result is negative, the printing parameters of the target printhead are adjusted according to the treatment effect parameters of the cured insulating coating of the battery cell to be treated, so as to obtain the adjusted printing parameters of the target printhead.
7. A printing and curing apparatus for an insulating coating on a battery cell, characterized in that, The device includes: Memory containing executable program code; A processor coupled to the memory; The processor calls the executable program code stored in the memory to execute the inkjet printing and curing method for the battery cell insulating coating as described in any one of claims 1-6.
8. A computer storage medium, characterized in that, The computer storage medium stores computer instructions, which, when invoked, are used to execute the inkjet printing and curing method for the battery cell insulating coating as described in any one of claims 1-6.