Bottom supporting structure of heat insulation tank and installation method of bottom supporting structure
By using a triple energy consumption mechanism to build a composite support structure in the insulating tank, the problem of the support structure loosening or fatigue cracking caused by vibration in the insulating tank is solved, and higher usage effect and safety are achieved.
Patent Information
- Application Number
- CN202510429122.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-04-08
AI Technical Summary
During operation, the insulation tank causes loose bolts or fatigue cracking of welds at the connection between the support base and the tank body due to vibration.
A composite support structure is constructed using a triple energy consumption mechanism. Through the mortise and tenon clamping assembly, the positioning clamping assembly and the bonding limit assembly, the geometric dissipation of vibration energy, friction damping constraints and multi-band vibration damping effect are achieved, so as to avoid the transmission of vibration energy to the support structure and form a resonance effect.
It significantly reduces the looseness or fatigue cracking caused by vibration of the insulation tank support structure, improves the effectiveness and safety of the device, and extends the overall life.
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Figure CN119929357A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of thermal insulation tank installation, and relates to a bottom support structure of a thermal insulation tank and an installation method thereof. Background Art
[0002] An insulated tank is a container that achieves efficient insulation through special materials and technology. It is mainly used as a storage device to reduce heat transfer and maintain a stable internal temperature. Its core feature is to block the conduction, convection and radiation of heat through physical or chemical means, thereby achieving long-term heat preservation or cooling effects.
[0003] For example, the patent with publication number (CN109812699A) discloses a bottom support device for a high vacuum low temperature storage tank and its installation method, which includes an inner lower head assembly and a base assembly, the inner lower head assembly includes an inner lower head and a support rod, the support rod is arranged at the bottom of the inner lower head, the center line of the support rod is parallel to the axis of the inner lower head, there are no more than two support rods, each support rod is correspondingly provided with a sleeve ring, and the support rod is inserted into the hole position of the sleeve ring on the base assembly when paired, and an outer cylinder is also provided outside the inner lower head assembly. The present invention adopts an external reinforcement ring bottom double support, the overall structure is reliable and stable, the thermal insulation performance is good, the base is not easy to bend, convex and deform, safety hazards are eliminated, and it is convenient to install bottom casters to move and load and unload containers.
[0004] When using the above technology, it was found that the following technical problems exist in the prior art: when the insulated tank is in operation, it will vibrate due to its internal operation. Long-term vibration will cause the bolts at the connection between its supporting base and its tank body to loosen or the welds to fatigue and crack. Therefore, based on the above technical problems, an insulated tank bottom support structure and its installation method are proposed. Summary of the invention
[0005] In view of this, in order to solve the problem that the traditional support structure of the insulated tank relies on bolt fastening and weld connection during operation, which is prone to loosening or fatigue cracking under long-term vibration. The purpose of the present invention is to propose a bottom support structure of an insulated tank and an installation method thereof, which adopts a triple energy dissipation mechanism to construct a composite support structure, realizes geometric dissipation of vibration energy through mortise and tenon joint structure, utilizes the friction effect of the contact surface to convert vibration kinetic energy for friction damping constraint, and arranges multi-band vibration reduction components to absorb vibration frequency for elastic resonance offset, so as to avoid the vibration energy being transmitted to the support structure due to rigid connection, forming a resonance effect and accelerating structural damage. To achieve the above object, the present invention provides the following technical solutions: Based on the above purpose, the present invention provides an insulated tank bottom support structure, including an insulated tank body, and the bottom of the insulated tank body also includes: The mortise and tenon clamping assembly comprises a supporting round seat fixedly connected to the center of the bottom of the insulation tank body, a clamping mortise frame fixedly connected to the inner side of the supporting round seat, and a plurality of clamping mortise frames clamped and connected to the outer side of the supporting round seat, wherein the clamping mortise frames are connected to the clamping mortise frames; A positioning clamping assembly is arranged at the end of each clamping tenon frame away from the supporting round seat, and the positioning clamping assembly is used to cooperate with the insulating tank body and the supporting round seat; The fitting and limiting component is connected to the positioning clamping component and the insulating tank body. The fitting and limiting component includes a plurality of vibration damping modules distributed circumferentially along the outer side of the bottom of the insulating tank body. Each vibration damping module is connected to the corresponding clamping tenon frame through a linkage mechanism. The vibration damping module includes a contact portion that elastically fits with the outer wall of the insulating tank body.
[0006] Preferably, a clamping mortise is provided at the end of the clamping mortise frame away from the supporting round seat, and a plurality of clamping mortise grooves are fixedly connected to the inner side of the clamping mortise frame, and the clamping mortise grooves are clamped and connected to the clamping mortise grooves of the clamping mortise frame.
[0007] Preferably, the positioning clamping assembly includes a connecting seat, a connecting arc piece, a threaded sleeve and a toggle gear, the connecting seat is fixedly connected to one end of the clamping tenon frame away from the supporting round seat, a plurality of connecting arc pieces are arranged on the inner side of the connecting seat, a threaded sleeve is rotatably connected to the inside of the connecting seat and at a position corresponding to the connecting arc piece, and the toggle gear is fixedly connected to the outer side of the threaded sleeve.
[0008] Preferably, the positioning clamping assembly also includes a connecting screw, a positioning arc-shaped pin, a connecting column and a clamping column. The inner side of the threaded sleeve is threadedly connected to the connecting screw, the connecting screw is threadedly connected to the connecting seat, the bottom of the connecting screw is threadedly connected to the connecting arc-shaped piece, the top of the connecting screw is rotatably connected to the connecting column, the end of the connecting column away from the connecting screw is fixedly connected to the clamping column, and the bottom of the clamping column passes through the connecting seat and the threaded sleeve.
[0009] Preferably, the vibration damping module includes a movable support frame, a vibration damping frame, a fixed vibration damping plate, a vibration damping sleeve, a metal rubber pad and a resonance spring; the end of the connecting seat away from the snap-joint frame is fixedly connected to the movable support frame; a vibration damping frame is arranged on the top of one end of the movable support frame away from the snap-joint frame; a fixed vibration damping plate is fixedly connected to the inner side of the vibration damping frame and at one end away from the snap-joint frame; a plurality of vibration damping sleeves are slidably connected to the end of the vibration damping frame close to the insulation tank body; a metal rubber pad is fixedly connected to the end of the vibration damping sleeve away from the fixed vibration damping plate; the metal rubber pad is fit with the insulation tank body; a resonance spring is fixedly connected to the inside of the vibration damping sleeve; and the end of the resonance spring away from the insulation tank body is fixedly connected to the fixed vibration damping plate.
[0010] Preferably, the linkage mechanism includes an adjusting seat, a first movable seat, a first electric push cylinder and a first output column. The bottom end of the vibration damping frame is fixedly connected to the adjusting seat, the end of the vibration damping frame away from the snap-fit tenon frame is fixedly connected to the first movable seat, the inner side of the movable support frame and the end away from the snap-fit tenon frame is rotatably connected to the first electric push cylinder, the inner side of the first electric push cylinder is provided with a first output column, and the telescopic end of the first output column is rotatably connected to the first movable seat.
[0011] Preferably, the linkage mechanism also includes a second electric push cylinder, a second movable seat and a second output column. The top of the adjustment seat away from one end of the card-jointed tenon frame is fixedly connected to the second movable seat. The inner side of the movable support frame and the position corresponding to the first electric push cylinder are rotatably connected to the second electric push cylinder. A second output column is arranged on the inner side of the second electric push cylinder, and the second output column is rotatably connected to the second movable seat at the end away from the second electric push cylinder.
[0012] Preferably, the fitting limit assembly also includes a transverse column and an adjustment bevel groove, a plurality of transverse columns are fixedly connected on both sides of the bottom of the adjustment seat, a plurality of adjustment bevel grooves are provided on both sides of the movable support frame and at positions corresponding to the transverse columns, and the transverse columns are slidably connected to the adjustment bevel grooves.
[0013] Preferably, the fitting limit assembly also includes a supporting base and moving wheels, the inner side of the bottom end of the moving support frame is slidably connected to the supporting base, the inner side of the supporting base is provided with a plurality of moving wheels, and the ends of the moving wheels are rotatably connected to the moving support frame.
[0014] Preferably, the fitting limit assembly also includes a reset sleeve and a reset spring, a plurality of reset sleeves are fixedly connected to both ends of the movable support frame, a reset spring is fixedly connected to the inner side of the reset sleeve, and the bottom end of the reset spring is fixedly connected to the movable support frame.
[0015] Preferably, the installation method of the bottom support structure of the thermal insulation tank is mainly applicable to the above-mentioned bottom support structure of the thermal insulation tank, and the installation method mainly includes the following steps: S1: Use an external forklift to adjust the insulation tank body to a suitable position and installation height; S2: Connect and position the card-jointed tenon frames on the plurality of movable support frames with the supporting round seats on the insulation tank body, thereby providing simple support for the insulation tank body; S3: Connect and fix the parts in the positioning clamping assembly to the multiple movable support frames and the clamping tenon frames to form a first layer of fixed support for the insulation tank body; S4: Synchronously start the driving member in the laminating limit assembly, so that the driving member drives the vibration damping frame and the metal rubber pad to laminat the outer shell of the thermal insulation tank body, so as to laminat the second layer of the thermal insulation tank body; S5: When the vibration-damping frame moves, it drives the supporting base frame to fit into the ground, performs the third-layer support positioning on the installed insulation tank body, and completes the supporting structure of the insulation tank body.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The mortise and tenon frames are used to facilitate simple positioning and support of the insulation tank body and the supporting round seat, and then the connecting arc pieces in the positioning and clamping components are connected and fixed with multiple connecting seats to complete the support of the first layer of the insulation tank body. This support method mainly reduces the screws and welded connections on the supporting structure by means of clamping limiters. Under vibration conditions, the clamping nodes can dissipate energy through friction between the clamping joints and the connections to reduce the resonance effect. Multi-directional force transmission is achieved through geometric bite to avoid stress concentration on a single connection point (such as a weld or bolt hole), significantly reducing the risk of fatigue cracking, and reducing the phenomenon of bolt loosening or weld fatigue cracking at the connection between the support structure and the tank body due to long-term vibration during operation of the insulation tank. This improves the use effect of the device, further reduces the risk of tilting and damage to the tank body due to loose bolts, and improves the safety of the tank body during operation. 2. Through the structural design of the metal rubber pad and the resonance spring, the resonance spring is pre-stressed to fit the insulation tank body. After the insulation tank body is fit and fastened by the metal rubber pad, the low-frequency resonance peak is offset through the design of multiple groups of resonance springs, thereby further reducing the frequency vibration transmitted by the insulation tank body during operation, further reducing the vibration peak transmitted to the supporting structure, improving the overall supporting strength of the supporting structure, and further improving the overall life and safety of the device during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the bottom support structure of the thermal insulation tank of the present invention. Figure 2 It is a structural schematic diagram of the supporting round seat in the bottom supporting structure of the thermal insulation tank of the present invention. Figure 3 It is a structural schematic diagram of the connecting column in the bottom support structure of the thermal insulation tank of the present invention, Figure 4 It is a structural schematic diagram of the connection between the clamping tenon frame and the connecting seat in the bottom support structure of the thermal insulation tank of the present invention. Figure 5 It is a schematic diagram of the structure in which the clamping tenon frame and the clamping tenon groove in the bottom support structure of the thermal insulation tank of the present invention are connected. Figure 6It is a structural schematic diagram of the clamping mortise and tenon in the bottom support structure of the thermal insulation tank of the present invention. Figure 7 It is a structural schematic diagram of the positioning arc-shaped latch in the bottom support structure of the thermal insulation tank of the present invention. Figure 8 It is a schematic structural diagram of a cross-section of a connecting seat in the bottom support structure of an insulated tank of the present invention. Fig. 9 It is a structural schematic diagram of the threaded sleeve and the shifting gear in the bottom support structure of the thermal insulation tank of the present invention. Fig.10 It is a structural schematic diagram of the vibration-damping frame in the bottom support structure of the thermal insulation tank of the present invention. Fig.11 It is a cross-sectional schematic diagram of a movable support frame and a support base frame in the bottom support structure of an insulated tank of the present invention.
[0018] Reference numerals in the figures: 1. Insulation tank body; 2. Support round seat; 3. Snap-on mortise frame; 4. Snap-on mortise groove; 5. Snap-on tenon frame; 6. Snap-on tenon groove; 7. Connecting seat; 8. Connecting arc sheet; 9. Threaded sleeve; 10. Toggle gear; 11. Connecting screw; 12. Positioning arc pin; 13. Connecting column; 14. Snap-on column; 15. Mobile support frame; 16. Vibration damping frame; 17. Fixed vibration damping plate; 18. Vibration damping sleeve; 19. Metal rubber pad; 20. Resonance spring; 21. Adjustment seat; 22. First mobile seat; 23. First electric push cylinder; 24. First output column; 25. Second electric push cylinder; 26. Second mobile seat; 27. Second output column; 28. Horizontal column; 29. Adjustment inclined groove; 30. Support base frame; 31. Moving wheel; 32. Reset sleeve; 33. Reset spring. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] like Figures 1 to 11As shown, an embodiment of the present invention provides a bottom support structure of an insulated tank, including an insulated tank body 1. In order to facilitate the support of the insulated tank body 1, a mortise and tenon clamping assembly, a positioning clamping assembly and a fitting limit assembly are arranged at the bottom of the insulated tank body 1; the mortise and tenon clamping assembly includes a supporting round seat 2 fixedly connected to the center position of the bottom of the insulated tank body 1, a clamping mortise frame 3 fixedly connected to the inner side of the supporting round seat 2, and a plurality of clamping tenon frames 5 clamped and connected to the outer side of the supporting round seat 2, and the clamping tenon frame 5 is connected to the clamping mortise frame 3; a clamping mortise groove 4 is provided at the end of the clamping mortise frame 3 away from the supporting round seat 2, and a plurality of clamping tenon grooves 6 are fixedly connected to the inner side of the clamping tenon frame 5, and the clamping tenon groove 6 is clamped and connected to the clamping mortise groove 4 of the clamping tenon frame 3, so as to facilitate the clamping tenon frame 5 to be positioned on the supporting round seat 2 by mortise and tenon method through the clamping mortise frame 3 and the clamping tenon groove 6.
[0021] The positioning clamping assembly is arranged at the end of each clamping tenon frame 5 away from the supporting round seat 2. The positioning clamping assembly is used in conjunction with the insulating tank body 1 and the supporting round seat 2, thereby facilitating the first layer of simple support for the insulating tank body 1 through the positioning clamping assembly.
[0022] The fitting and limiting component is connected to the positioning clamping component and the insulated tank body 1. The fitting and limiting component includes a plurality of vibration-damping modules distributed circumferentially along the outer side of the bottom of the insulated tank body 1. Each vibration-damping module is connected to the corresponding clamping tenon frame 5 through a linkage mechanism. The vibration-damping module includes a contact portion elastically fitted with the outer wall of the insulated tank body 1. It is used in conjunction with the positioning clamping component and the insulated tank body 1, and then the second layer of fitting support for the insulated tank body 1 is conveniently provided through the limiting component.
[0023] During operation, when the insulated tank body 1 needs to be installed and used, after adjusting the insulated tank body 1 to a suitable position and installation height by an external forklift, the staff uses multiple snap-in tenons 5 to support the snap-in tenons 3 and the snap-in tenon grooves 4 on the round seat 2 as mortise and tenon interfaces and snap-in them on the supporting round seat 2 in sequence. Under vibration conditions, the snap-in nodes can dissipate friction energy between the snap-in joints and the connections to reduce the resonance effect, thereby completing simple support for the insulated tank body 1.
[0024] like Figures 2 to 8As shown, an embodiment of the present invention further provides a bottom support structure of an insulated tank. Different from Embodiment 1, in this embodiment, the positioning clamping assembly includes a connecting seat 7, a connecting arc piece 8, a threaded sleeve 9 and a toggle gear 10. In order to facilitate the movement of the connecting seat 7, the end of the clamping tenon frame 5 away from the supporting round seat 2 is fixedly connected to the connecting seat 7. In order to facilitate the serial fixing of multiple connecting seats 7, multiple connecting arc pieces 8 are arranged on the inner side of the connecting seat 7. The interior of the connecting seat 7 and the position corresponding to the connecting arc piece 8 are rotatably connected with a threaded sleeve 9, and the outer side of the threaded sleeve 9 is fixedly connected with a toggle gear 10.
[0025] In order to facilitate the fixation of the connecting seat 7 and the connecting arc piece 8, the positioning clamping assembly also includes a connecting screw 11, a positioning arc pin 12, a connecting column 13 and a clamping column 14. The inner side of the threaded sleeve 9 is threadedly connected with the connecting screw 11, and the connecting screw 11 is threadedly connected to the connecting seat 7. The bottom of the connecting screw 11 is threadedly connected to the connecting arc piece 8. The top of the connecting screw 11 is rotatably connected to the connecting column 13, which makes it convenient to drive the connecting screw 11 to move up and down in the connecting seat 7 by toggling the toggle gear 10. In order to improve the fixing effect between multiple connecting arc pieces 8 and the connecting seat 7, the end of the connecting column 13 away from the connecting screw 11 is fixedly connected with a clamping column 14, and the bottom of the clamping column 14 passes through the connecting seat 7 and the threaded sleeve 9.
[0026] During operation, after the staff has completed the fitting and positioning of the card-jointed tenon frame 5 and the supporting round seat 2, they place a plurality of connecting arc pieces 8 in the connecting seat 7 in sequence according to the installation position, and the placement is arranged in sequence according to rotation, so that the two ends of a single connecting arc piece 8 are placed in two adjacent connecting seats 7 in sequence, so that they are arranged in series, and then the staff inserts the positioning arc pin 12 into the two adjacent connecting arc pieces 8 in sequence, and simply positions them, and then the staff sequentially toggles the toggle gear 10, and then the toggle gear 10 drives the threaded sleeve 9 therein to rotate , so that the threaded sleeve 9 drives the connecting screw 11 therein to move toward the direction close to the connecting arc piece 8, and then it is connected and fixed with the connecting arc piece 8. While the connecting screw 11 moves toward the direction of the connecting arc piece 8, it drives the connecting column 13 and the clamping column 14 to move toward the direction of the connecting arc piece 8 at the same time, and then the clamping column 14 penetrates the connecting seat 7 and then penetrates the positioning arc-shaped pin 12, so that it can make a second connection to the installed connecting arc piece 8, thereby improving the fixing effect of the connecting arc piece 8 and the connecting seat 7 and reducing the subsequent loosening of the connecting screw 11 due to resonance.
[0027] Under vibration conditions, the clamping node can dissipate friction energy between the clamping joint and the connection, reduce the resonance effect, realize multi-directional force transmission through geometric bite, avoid stress concentration on a single connection point such as a weld or bolt hole, significantly reduce the risk of fatigue cracking, and reduce the phenomenon of bolt loosening or weld fatigue cracking at the connection between the supporting structure and the tank body due to long-term vibration during the operation of the insulated tank, improve the use effect of the device, further reduce the risk of tilting and damage of the tank body due to loose bolts, and improve the safety of the tank body during operation.
[0028] like Fig.10 and Fig.11 As shown, an embodiment of the present invention further provides a bottom support structure of an insulated tank. Different from Embodiment 2, in this embodiment, in order to facilitate the second-layer support of the insulated tank body 1 and the supporting round seat 2, the vibration reduction module of the fitting limit assembly includes a movable support frame 15, a vibration reduction frame 16, a fixed vibration reduction plate 17, a vibration reduction sleeve 18, a metal rubber pad 19 and a resonance spring 20. In order to facilitate the connection between the supporting round seat 2 and the connecting seat 7 and the supporting round seat 2, the end of the connecting seat 7 away from the clamping tenon frame 5 is fixedly connected with the movable support frame 15, and the top of the movable support frame 15 away from one end of the clamping tenon frame 5 is provided with a vibration reduction frame 1 6. A fixed vibration damping plate 17 is fixedly connected to the inner side of the vibration damping frame 16 and one end away from the snap-on tenon frame 5. A plurality of vibration damping sleeves 18 are slidably connected to the end of the vibration damping frame 16 close to the insulated tank body 1. A metal rubber pad 19 is fixedly connected to the end of the vibration damping sleeve 18 away from the fixed vibration damping plate 17. The metal rubber pad 19 fits the insulated tank body 1. A resonance spring 20 is fixedly connected to the inside of the vibration damping sleeve 18. The end of the resonance spring 20 away from the insulated tank body 1 is fixedly connected to the fixed vibration damping plate 17, and then a second layer of limiting support is performed with the insulated tank body 1 through the metal rubber pad 19 and the resonance spring 20.
[0029] In order to facilitate the movement of the metal rubber pad 19 toward the direction close to the insulation tank body 1, the linkage mechanism of the fitting limit assembly includes an adjusting seat 21, a first movable seat 22, a first electric push cylinder 23 and a first output column 24. The bottom end of the vibration damping frame 16 is fixedly connected to the adjusting seat 21, and the end of the vibration damping frame 16 away from the snap-in tenon frame 5 is fixedly connected to the first movable seat 22. The inner side of the movable support frame 15 and the end away from the snap-in tenon frame 5 are rotatably connected to the first electric push cylinder 23. The inner side of the first electric push cylinder 23 is provided with a first output column 24, and the telescopic end of the first output column 24 is rotatably connected to the first movable seat 22.
[0030] The linkage mechanism of the fitting limit assembly also includes a second electric push cylinder 25, a second movable seat 26 and a second output column 27. The top end of the adjustment seat 21 away from the snap-in tenon frame 5 is fixedly connected to the second movable seat 26. The inner side of the movable support frame 15 and the position corresponding to the first electric push cylinder 23 are rotatably connected to the second electric push cylinder 25. The inner side of the second electric push cylinder 25 is provided with a second output column 27. The second output column 27 is rotatably connected to the second movable seat 26 at the end away from the second electric push cylinder 25.
[0031] In order to facilitate the vibration damping frame 16 to move up and down at the same time when it moves horizontally, the fitting limit assembly also includes a transverse column 28 and an adjustment bevel 29. Both sides of the bottom of the adjustment seat 21 are fixedly connected with multiple transverse columns 28, and both sides of the movable support frame 15 and corresponding to the transverse columns 28 are provided with multiple adjustment bevels 29. The transverse columns 28 are slidably connected to the adjustment bevels 29.
[0032] In order to facilitate the movement of the mobile support frame 15 and to facilitate its installation, the fitting limit assembly also includes a support base frame 30 and a moving wheel 31. In order to facilitate the third-layer support of the insulated tank body 1, the inner side of the bottom end of the mobile support frame 15 is slidably connected with the support base frame 30, and a plurality of moving wheels 31 are arranged on the inner side of the support base frame 30, and the ends of the moving wheels 31 are rotatably connected with the mobile support frame 15.
[0033] In order to facilitate the upward movement of the support base frame 30 when the vibration damping frame 16 moves upward, so as to release the limit on the moving wheel 31, the fitting limit assembly also includes a reset sleeve 32 and a reset spring 33, and multiple reset sleeves 32 are fixedly connected to both ends of the moving support frame 15, and the inner side of the reset sleeve 32 is fixedly connected to the reset spring 33, and the bottom end of the reset spring 33 is fixedly connected to the moving support frame 15.
[0034] During operation, the mobile support frame 15 and the connecting seat 7 are pushed to the appropriate position by the moving wheel 31, and after the connecting seat 7 is connected to the supporting round seat 2, the staff simultaneously starts multiple groups of first electric push cylinders 23 and second electric push cylinders 25, so that the first electric push cylinder 23 drives the first output column 24 therein, and the second electric push cylinder 25 drives the second output column 27 therein to push the vibration reduction frame 16 and the adjustment seat 21 to move toward the direction of the insulated tank body 1, so that the metal rubber pad 19 on the vibration reduction frame 16 forms a tightly fitted state with the insulated tank body 1, and then when the adjustment seat 21 moves, it moves toward the insulated tank body 1 through the transverse column 28 and the adjustment inclined slot 29. While the tank body 1 moves, it moves toward the direction close to the supporting base frame 30, and then it drives the supporting base frame 30 to move toward the direction close to the moving wheel 31, so that it contacts the ground, and then the third layer of support is provided to the device and the insulated tank body 1. After the insulated tank body 1 is fitted and fastened by the metal rubber pad 19, it offsets the low-frequency resonance peak through the design of multiple groups of resonant springs 20, further reduces the frequency vibration transmitted by the insulated tank body 1 during operation, further reduces the vibration peak transmitted to the supporting structure, improves the overall supporting strength of the supporting structure, and further improves the overall life and safety of the device during use.
[0035] like Figures 1 to 11 As shown, an embodiment of the present invention further provides a method for installing a bottom support structure of an insulated tank. The method for installing a bottom support structure of an insulated tank is mainly applicable to the above-mentioned bottom support structure of an insulated tank. The method for installing a bottom support structure of an insulated tank mainly includes the following steps: S1: First, the insulation tank body 1 is adjusted to a suitable position and installation height by an external forklift; S2: Connect and position the clamping tenon frames 5 on the plurality of movable support frames 15 with the supporting round seats 2 on the thermal insulation tank body 1, so as to provide simple support for the thermal insulation tank body 1; S2: Connect and fix the parts in the positioning clamping assembly to the multiple movable support frames 15 and the clamping tenon frame 5 to form a first layer of fixed support for the insulation tank body 1; S4: by simultaneously starting the driving member in the laminating limit assembly, the driving member drives the vibration damping frame 16 and the metal rubber pad 19 to laminate the outer shell of the thermal insulation tank body 1, so as to laminate the second layer of the thermal insulation tank body 1; S5: When the vibration-damping frame 16 moves, it drives the supporting base frame 30 to fit into the ground, and performs the third-layer support positioning on the installed insulated tank body 1, so as to complete the supporting structure of the insulated tank body 1.
[0036] The above-mentioned insulating tank bottom support structure and installation method of the present invention adopt a triple energy dissipation mechanism to construct a composite support structure, and form a spatial grid engagement through radially distributed snap-in mortise frames 3 and circumferentially arranged snap-in tenon frames 5, and form a tenon-tenon engagement structure by using snap-in mortise grooves 4 and snap-in tenon grooves 6 to achieve a dynamic self-tightening effect under vibration conditions. The vibration energy causes the mortise-tenon contact surface to generate a normal pressure increment, and the vibration energy is geometrically dissipated. The axial pre-tightening force is generated by rotating the threaded sleeve 9 to drive the connecting screw 11 to perform mechanical pre-tightening, and the arc-shaped piece 8 is elastically deformed under vibration. The structural gap is compensated by deformation displacement, and the friction effect of the contact surface is converted into vibration kinetic energy for friction damping constraint. The thickness gradient of the metal rubber pad is set to form a stiffness gradient. The resonant spring adopts a non-equidistant spiral design, and the vibration-damping sleeve is filled with nanoparticle damping material to form a multi-band vibration-damping component. The vibration frequency is absorbed for elastic resonance offset, which prevents the vibration energy from being transmitted to the supporting structure due to the rigid connection, forming a resonance effect and accelerating structural damage. This effectively solves the problem that traditional supporting structures rely on bolt fastening and weld connections, which are prone to loosening or fatigue cracking under long-term vibration.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bottom support structure of an insulated tank, comprising an insulated tank body (1), characterized in that: The bottom of the thermal insulation tank body (1) also includes: The mortise and tenon clamping assembly comprises a support round seat (2) fixedly connected at the center of the bottom of the heat-insulating tank body (1), a clamping mortise frame (3) fixedly connected to the inner side of the support round seat (2), and a plurality of clamping mortise frames (5) clamped and connected to the outer side of the support round seat (2), wherein the clamping mortise frames (5) are connected to the clamping mortise frames (3); A positioning clamping assembly is arranged at an end of each clamping tenon frame (5) away from the supporting round seat (2), and the positioning clamping assembly is used in conjunction with the insulating tank body (1) and the supporting round seat (2); A fitting and limiting assembly is connected to the positioning clamping assembly and the insulating tank body (1), the fitting and limiting assembly comprising a plurality of vibration-damping modules distributed along the outer circumference of the bottom of the insulating tank body (1), each vibration-damping module being connected to a corresponding clamping tenon frame (5) via a linkage mechanism, and the vibration-damping module comprising a contact portion elastically fitting with the outer wall of the insulating tank body (1).
2. The bottom support structure of the thermal insulation tank according to claim 1, characterized in that: The end of the clamping mortise frame (3) away from the supporting round seat (2) is provided with a clamping mortise groove (4), and the inner side of the clamping mortise frame (5) is fixedly connected with a plurality of clamping mortise grooves (6), and the clamping mortise grooves (6) are clamped and connected with the clamping mortise grooves (4) of the clamping mortise frame (3).
3. The bottom support structure of the thermal insulation tank according to claim 2, characterized in that: The positioning clamping assembly comprises a connecting seat (7), a connecting arc-shaped piece (8), a threaded sleeve (9) and a toggle gear (10); one end of the clamping tenon frame (5) away from the supporting round seat (2) is fixedly connected to the connecting seat (7); a plurality of connecting arc-shaped pieces (8) are arranged on the inner side of the connecting seat (7); a threaded sleeve (9) is rotatably connected to the inside of the connecting seat (7) and at a position corresponding to the connecting arc-shaped piece (8); and the outer side of the threaded sleeve (9) is fixedly connected to the toggle gear (10).
4. The bottom support structure of the thermal insulation tank according to claim 3, characterized in that: The positioning clamping assembly further comprises a connecting screw (11), a positioning arc-shaped pin (12), a connecting column (13) and a clamping column (14); the inner side of the threaded sleeve (9) is threadedly connected to the connecting screw (11); the connecting screw (11) is threadedly connected to the connecting seat (7); the bottom of the connecting screw (11) is threadedly connected to the connecting arc-shaped piece (8); the top of the connecting screw (11) is rotatably connected to the connecting column (13); the end of the connecting column (13) away from the connecting screw (11) is fixedly connected to the clamping column (14); the bottom of the clamping column (14) passes through the connecting seat (7) and the threaded sleeve (9).
5. The bottom support structure of the thermal insulation tank according to claim 4, characterized in that: The vibration reduction module comprises a movable support frame (15), a vibration reduction frame (16), a fixed vibration reduction plate (17), a vibration reduction sleeve (18), a metal rubber pad (19) and a resonance spring (20); the end of the connecting seat (7) away from the snap-joint frame (5) is fixedly connected to the movable support frame (15); the top of the end of the movable support frame (15) away from the snap-joint frame (5) is provided with a vibration reduction frame (16); the inner side of the vibration reduction frame (16) and the end away from the snap-joint frame (5) is fixedly connected to a fixed vibration reduction The end of the vibration-damping frame (16) close to the insulation tank body (1) is slidably connected to a plurality of vibration-damping sleeves (18); the end of the vibration-damping sleeve (18) away from the fixed vibration-damping plate (17) is fixedly connected to a metal rubber pad (19); the metal rubber pad (19) is in contact with the insulation tank body (1); a resonance spring (20) is fixedly connected inside the vibration-damping sleeve (18); and the end of the resonance spring (20) away from the insulation tank body (1) is fixedly connected to the fixed vibration-damping plate (17).
6. The bottom support structure of the thermal insulation tank according to claim 5, characterized in that: The linkage mechanism comprises an adjustment seat (21), a first movable seat (22), a first electric push cylinder (23) and a first output column (24); the bottom end of the vibration damping frame (16) is fixedly connected to the adjustment seat (21); one end of the vibration damping frame (16) away from the snap-joint tenon frame (5) is fixedly connected to the first movable seat (22); the inner side of the movable support frame (15) and the end away from the snap-joint tenon frame (5) is rotatably connected to the first electric push cylinder (23); the inner side of the first electric push cylinder (23) is provided with a first output column (24); the telescopic end of the first output column (24) is rotatably connected to the first movable seat (22).
7. The bottom support structure of the thermal insulation tank according to claim 6, characterized in that: The linkage mechanism also includes a second electric push cylinder (25), a second movable seat (26) and a second output column (27); the top end of the adjustment seat (21) away from the snap-fitting frame (5) is fixedly connected to the second movable seat (26); the inner side of the movable support frame (15) and the position corresponding to the first electric push cylinder (23) are rotatably connected to the second electric push cylinder (25); the inner side of the second electric push cylinder (25) is provided with a second output column (27); the end of the second output column (27) away from the second electric push cylinder (25) is rotatably connected to the second movable seat (26).
8. The bottom support structure of the thermal insulation tank according to claim 7, characterized in that: The fitting limit assembly further comprises a transverse column (28) and an adjusting inclined groove (29); a plurality of transverse columns (28) are fixedly connected to both sides of the bottom of the adjusting seat (21); a plurality of adjusting inclined grooves (29) are provided on both sides of the movable support frame (15) and at positions corresponding to the transverse columns (28); and the transverse columns (28) are slidably connected to the adjusting inclined grooves (29).
9. The bottom support structure of the thermal insulation tank according to claim 8, characterized in that: The fitting limit assembly further comprises a reset sleeve (32) and a reset spring (33); a plurality of reset sleeves (32) are fixedly connected to both ends of the movable support frame (15); a reset spring (33) is fixedly connected to the inner side of the reset sleeve (32); and the bottom end of the reset spring (33) is fixedly connected to the movable support frame (15).
10. The installation method of the bottom support structure of the thermal insulation tank is characterized by: The installation method of the bottom support structure of the thermal insulation tank is mainly applicable to the bottom support structure of the thermal insulation tank described in claims 1 to 9, and the installation method mainly includes the following steps: S1: Use an external forklift to adjust the insulation tank body (1) to a suitable position and installation height; S2: Connecting and positioning the snap-joint frames (5) on the plurality of movable support frames (15) and the supporting round seats (2) on the insulation tank body (1); S2: Connecting and fixing the parts in the positioning clamping assembly to the plurality of movable support frames (15) and the clamping tenon frame (5) to form a first layer of fixed support for the insulation tank body (1); S4: Synchronously starting the driving member in the laminating limit assembly, so that the driving member drives the vibration damping frame (16) and the metal rubber pad (19) to laminate the outer shell of the thermal insulation tank body (1), thereby laminating the second layer of the thermal insulation tank body (1); S5: When the vibration reduction frame (16) moves, it drives the support base frame (30) to fit the ground, and performs the third-layer support positioning on the installed insulation tank body (1), thereby completing the support structure of the insulation tank body (1).
Citation Information
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