Feeding and deslagging integrated movable bed gasification furnace

Abstract

The invention discloses a feeding and deslagging integrated movable bed gasifier which comprises a gasifier body fixedly connected to the upper end of a supporting plate, a feeding pipe used for feeding is fixedly installed at the upper end of the gasifier body, a feeding bin used for feeding is fixedly installed at the upper end of the feeding pipe, and a spiral rod used for rotating is clamped to the inner side wall of the feeding bin. A gear motor is fixedly installed at one end of the feeding bin, and the outer surface of the furnace body is fixedly connected with a waste gas pipe used for discharging. According to the feeding and deslagging integrated movable bed gasification furnace, through the cooperative arrangement of the furnace body, the feeding pipe, the feeding bin, the screw rod and the speed reducing motor, when a worker conveys raw materials into the feeding bin, the screw rod can be driven to rotate by starting the speed reducing motor, the raw materials in the feeding bin can be uniformly conveyed, and the feeding efficiency is improved. And the design of the screw rod can adapt to raw materials in various forms, so that the situation of material blockage is avoided, and the problem that the feeding pipe is blocked due to excessive raw materials in the feeding bin is solved.

Description

Technical Field

[0001] The invention relates to the technical field of gasifiers, and in particular to a feeding and slag-discharging integrated movable bed gasifier. Background Art

[0002] The feeding and slag-discharging integrated movable bed gasifier is a special gasifier, and its structure usually includes key components such as furnace body, feeding system, gasification zone, combustion zone, slag discharge system and control system. These components work together to realize the continuous feeding, gasification, combustion and slag discharge process of solid fuel. The feeding and slag-discharging integrated movable bed gasifier has broad application prospects in the fields of energy conversion and chemical industry. It can convert solid fuel into combustible gas for power generation, heating or fuel gas and other purposes. At the same time, by continuously optimizing the structure and working principle of the gasifier, the fuel utilization rate and gas output can be improved, and contribution can be made to sustainable development. The working principle of the feeding and slag-discharging integrated movable bed gasifier is based on pyrolysis and partial oxidation reactions. The solid fuel undergoes pyrolysis reaction under high temperature and oxygen-deficient conditions to generate combustible gas and solid residue. The combustion zone provides the required heat energy to enable the fuel to undergo pyrolysis reaction. The combustible gas is discharged from the gasifier through the slag discharge system and can be used for energy supply or chemical reaction after purification and treatment.

[0003] The integrated feeding and slag discharging system and movable bed design enable the gasifier to achieve continuous and stable operation, which is crucial for large-scale industrial production. In the chemical, energy and other industrial fields, a stable supply of synthesis gas is the guarantee for the smooth progress of subsequent production processes. For example, in the synthetic ammonia industry, a large and stable source of hydrogen is required. The integrated feeding and slag discharging movable bed gasifier can continuously provide hydrogen-rich synthesis gas to meet the needs of synthetic ammonia production and avoid stagnation of the entire production process due to interruption of the gasification process. However, the integrated feeding and slag discharging movable bed gasifier will generate a large amount of dust when adding materials, and the feed port may be stuck.

[0004] However, the existing devices have the following problems:

[0005] In the prior art, the integrated movable bed gasifier for feeding and discharging slag generates a large amount of waste gas when burning fixed materials, including harmful substances such as carbon dioxide and sulfide. If not discharged properly, it may cause pollution to the environment. At the same time, when conveying raw materials to the integrated movable bed gasifier for feeding and discharging slag, it is not convenient to convey the raw materials to the gasifier more evenly, which may cause material jamming at the feed inlet due to excessive accumulation of raw materials, and may also increase the problem of excessive dust during feeding. Summary of the invention

[0006] 1. Technical issues to be resolved

[0007] In view of the shortcomings of the prior art, the present invention provides an integrated movable bed gasifier for feeding and discharging slag, which has the advantages of purifying the generated waste gas and preventing material jamming at the feed port, thereby solving the problem of preventing the environmental pollution caused by unpurified and unfiltered waste gas and the problem of material jamming at the feed port when transporting raw materials into the gasifier.

[0008] (II) Technical solution

[0009] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a feeding and slag-discharging integrated movable bed gasification furnace, comprising a furnace body fixedly connected to the upper end of a support plate, a feed pipe for discharge is fixedly installed on the upper end of the furnace body, a feed bin for adding materials is fixedly installed on the upper end of the feed pipe, a spiral rod for rotation is clamped on the inner wall of the feed bin, a reduction motor is fixedly installed on one end of the feed bin, an exhaust pipe for discharge is fixedly connected to the outer surface of the furnace body, a conveying pipe for circulation is fixedly installed on the side of the exhaust pipe, a purification barrel is fixedly installed on the lower end of the conveying pipe, a pipe for conveying is fixedly installed on the upper end of the purification barrel, and a filter bin is fixedly installed on one end of the pipe.

[0010] Preferably, a connecting plate for installation is fixedly mounted on the lower end of the support plate, and a threaded head for fixing is inserted on the upper end of the connecting plate.

[0011] Preferably, a column for support is fixedly connected to the lower end of the connecting plate, and a base for fixation is fixedly installed on the lower end of the column.

[0012] Preferably, an air inlet pipe for discharge is fixedly connected to the outer surface of the furnace body, and a slag discharge pipe is fixedly connected to the lower end of the furnace body.

[0013] Preferably, a connecting pipe for positioning is fixedly connected to the upper end of the feed bin, and a funnel for feeding is fixedly installed on the upper end of the connecting pipe.

[0014] Preferably, a positioning pin for fixing is inserted into one side of the reduction motor, and the positioning pin passes through one side of the reduction motor and is threadedly connected to one end of the feed bin.

[0015] Preferably, a bracket for support is clamped on the outer surface of the filter bin, and a bolt for fixing is inserted at the lower end of the bracket.

[0016] Preferably, one end of the filter bin is fixedly connected to a position limiting pipe for conveying, and one end of the position limiting pipe is fixedly installed with an induced draft fan.

[0017] Preferably, an exhaust pipe for exhaust is fixedly mounted on one end of the induced draft fan, and a chassis for fixation is fixedly connected to the lower end of the exhaust pipe.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the present invention provides a feeding and slag-discharging integrated movable bed gasifier, which has the following beneficial effects:

[0020] The feeding and slag-discharging integrated movable bed gasifier is configured with a furnace body, a feeding pipe, a feeding bin, a screw rod and a reduction motor. When the staff transports the raw materials into the feeding bin, they can drive the screw rod to rotate by turning on the reduction motor, so that the raw materials inside the feeding bin can be evenly transported. The design of the screw rod can adapt to raw materials in various forms to ensure that there will be no material jamming, thereby preventing the problem of clogging the feed pipe due to excessive raw materials in the feeding bin. At the same time, since it is not convenient to transport the raw materials to the inside of the furnace body at a uniform speed, a large amount of dust will appear at the feed pipe, thereby reducing the problem of fuel gas quality, further improving the practicality of the feeding and slag-discharging integrated movable bed gasifier, and by means of the support The setting of the support plate can support the entire furnace body, further ensuring the overall stability of the integrated movable bed gasifier with feeding and slag discharge. The exhaust gas pipe, conveying pipe, purification barrel, pipeline and filter bin are coordinated and set. When the furnace body burns the raw materials, the exhaust gas generated during the combustion can be conveyed to the interior of the purification barrel through the exhaust gas pipe and the conveying pipe. The exhaust gas can be moistened and purified by the purification barrel, and the purified exhaust gas can be conveyed to the interior of the filter bin through the pipeline for filtering again, so as to meet the emission standards and prevent the problem of discharging unpurified gases into the atmosphere to pollute the environment, thereby further improving the environmental protection of the integrated movable bed gasifier with feeding and slag discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 The present invention provides a structural schematic diagram of a feeding and slag-discharging integrated movable bed gasifier;

[0022] Figure 2 The present invention provides a schematic structural diagram of a support plate of a feeding and slag-discharging integrated movable bed gasifier;

[0023] Figure 3 The present invention provides a schematic diagram of the structure of a feed bin for a movable bed gasifier with integrated feeding and slag discharging;

[0024] Figure 4 The present invention provides a schematic diagram of the spiral rod structure of a feeding and slag-discharging integrated movable bed gasifier;

[0025] Figure 5 The present invention provides a schematic diagram of a purification barrel structure of a movable bed gasifier with integrated feeding and slag discharging;

[0026] Figure 6 The present invention provides a schematic diagram of a filter bin structure of a feeding and slag discharging integrated movable bed gasifier;

[0027] Figure 7 The present invention provides a schematic diagram of the exhaust pipe structure of a movable bed gasifier with integrated feeding and slag discharging.

[0028] In the figure: 1. support plate; 2. furnace body; 3. feed pipe; 4. feed bin; 5. screw rod; 6. reduction motor; 7. exhaust pipe; 8. conveying pipe; 9. purification barrel; 10. pipeline; 11. filter bin; 12. connecting plate; 13. threaded head; 14. column; 15. base; 16. air inlet pipe; 17. slag discharge pipe; 18. connecting pipe; 19. funnel; 20. positioning pin; 21. bracket; 22. bolt; 23. limit pipe; 24. induced draft fan; 25. exhaust pipe; 26. chassis. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1-2 , including a furnace body 2 fixedly connected to the upper end of the support plate 1, a connecting plate 12 for installation is fixedly installed at the lower end of the support plate 1, a threaded head 13 for fixing is inserted at the upper end of the connecting plate 12, and a column 14 for supporting is fixedly connected to the lower end of the connecting plate 12, and a base 15 for fixing is fixedly installed at the lower end of the column 14. Through the arrangement of the connecting plate 12 and the threaded head 13, it is convenient for the staff to fix the column 14 more firmly on the lower end of the support plate 1, and through the arrangement of the column 14 and the base 15, the furnace body 2 and the purification barrel 9 at the upper end of the support plate 1 can be supported, further enhancing the overall stability of the integrated active bed gasifier for feeding and discharging slag during operation, ensuring that the furnace body 2 will not shake as a whole when the furnace body 2 burns the raw materials, thereby enhancing the overall stability of the integrated active bed gasifier for feeding and discharging slag;

[0031] See also Figure 1-4A feed pipe 3 for discharge is fixedly installed on the upper end of the furnace body 2, a feed bin 4 for adding materials is fixedly installed on the upper end of the feed pipe 3, a spiral rod 5 for rotation is clamped on the inner wall of the feed bin 4, a reduction motor 6 is fixedly installed on one end of the feed bin 4, an air intake pipe 16 for discharge is fixedly connected to the outer surface of the furnace body 2, a slag discharge pipe 17 is fixedly connected to the lower end of the furnace body 2, a connecting pipe 18 for positioning is fixedly connected to the upper end of the feed bin 4, a funnel 19 for feeding is fixedly installed on the upper end of the connecting pipe 18, a positioning pin 20 for fixing is inserted on one side of the reduction motor 6, the positioning pin 20 passes through one side of the reduction motor 6 and is threadedly connected to one end of the feed bin 4, and the provision of the air intake pipe 16 can facilitate the staff to add fuel to the combustion zone inside the furnace body 2, thereby preventing the combustion zone from being completely burned due to insufficient fuel. The slag discharge pipe 17 is provided to facilitate the staff to discharge the solid residue produced after the raw materials are incinerated from the slag discharge pipe 17, and the usable gas produced by the incineration is discharged from the slag discharge pipe 17, so as to facilitate the staff to collect and process. The connecting pipe 18 and the funnel 19 are provided to facilitate the staff to transport the raw materials to the inside of the feed bin 4 more conveniently, and transport the raw materials to the feed pipe 3 through the rotation of the screw rod 5, and the raw materials fall into the combustion area inside the furnace body 2 and are incinerated. The positioning pin 20 is provided to facilitate the staff to fix the reduction motor 6 more firmly on one end of the feeding bin 4, thereby ensuring that the reduction motor 6 will not shake when driving the screw rod 5 to rotate, thereby ensuring the stability of the reduction motor 6 during operation.

[0032] See also Figure 1-7The outer surface of the furnace body 2 is fixedly connected with an exhaust pipe 7 for discharge, and a conveying pipe 8 for circulation is fixedly installed on the side of the exhaust pipe 7. A purification barrel 9 is fixedly installed at the lower end of the conveying pipe 8, and a pipe 10 for conveying is fixedly installed at the upper end of the purification barrel 9. A filter bin 11 is fixedly installed at one end of the pipe 10. A bracket 21 for support is clamped on the outer surface of the filter bin 11, and a bolt 22 for fixing is inserted at the lower end of the bracket 21. A limiting pipe 23 for conveying is fixedly connected to one end of the filter bin 11, and an induced draft fan 24 is fixedly installed at one end of the limiting pipe 23. An exhaust pipe 25 for discharge is fixedly installed at one end of the induced draft fan 24, and a chassis 26 for fixing is fixedly connected to the lower end of the exhaust pipe 25. Through the setting of the bracket 21 and the bolt 22 , which can support and fix the filter bin 11, thereby ensuring the stability of the filter bin 11 when the gas is transported to the inside of the filter bin 11 and the gas is filtered and purified, thereby preventing the filter bin 11 from shaking. By setting the limiting pipe 23, the induced draft fan 24 and the exhaust pipe 25, by turning on the induced draft fan 24, the filtered and purified gas can be transported to the position of the exhaust pipe 25 through the limiting pipe 23, and the purified gas can be discharged into the atmosphere through the exhaust pipe 25. With the help of the setting of the chassis 26, the exhaust pipe 25 can be fixed, so that the staff can more stably fix the exhaust pipe 25 on the ground, further ensuring that the exhaust pipe 25 is more stable when discharging the gas.

[0033] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0034] In summary, when the feeding and slag-discharging integrated movable bed gasifier is in use, first, the staff can transport the raw materials to the inside of the feeding bin 4 through the connecting pipe 18 and the funnel 19, and then by turning on the reduction motor 6, the screw rod 5 can be driven to rotate, so that the raw materials can be uniformly transported to the inside of the feeding pipe 3 and the furnace body 2, so that the raw materials reach the combustion zone inside the furnace body 2 and are incinerated. Secondly, the exhaust gas generated after incineration can be transported to the inside of the purification barrel 9 through the exhaust pipe 7 and the conveying pipe 8, and one of the conveying pipes 8 in the purification barrel 9 is inserted below the water surface, which can moisten the exhaust gas and filter out impurities in the exhaust gas. Then, the moistened gas can be transported to the inside of the filter bin 11 through the pipeline 10, and the gas is once again purified. Filtration and purification, by turning on the induced draft fan 24, the filtered and purified gas can be extracted from the filter bin 11, and the gas can be transported to the position of the exhaust pipe 25 through the limit pipe 23, and the qualified gas can be transported to the atmosphere through the exhaust pipe 25, thereby preventing the exhaust gas from being directly discharged into the atmosphere and causing pollution to the environment. Finally, the solid residue produced after the incineration of the raw materials can be discharged through the slag discharge pipe 17, so that it is convenient for the staff to use tools such as shovels to scoop out the slag in the furnace, and then collect and treat it in a centralized manner, thereby facilitating the operation of the staff. At the same time, since the usable gas produced after incineration is discharged from the slag discharge pipe 17, it is convenient for the staff to collect and treat the usable gas.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise one" do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A feeding and slag discharging integrated movable bed gasification furnace, comprising a furnace body (2) fixedly connected to the upper end of a support plate (1), characterized in that: A feed pipe (3) for discharge is fixedly mounted on the upper end of the furnace body (2), a feed bin (4) for adding materials is fixedly mounted on the upper end of the feed pipe (3), a spiral rod (5) for rotation is clamped on the inner wall of the feed bin (4), a reduction motor (6) is fixedly mounted on one end of the feed bin (4), an exhaust pipe (7) for discharge is fixedly connected to the outer surface of the furnace body (2), a conveying pipe (8) for circulation is fixedly mounted on the side of the exhaust pipe (7), a purification barrel (9) is fixedly mounted on the lower end of the conveying pipe (8), a pipe (10) for conveying is fixedly mounted on the upper end of the purification barrel (9), and a filter bin (11) is fixedly mounted on one end of the pipe (10).

2. The feeding and slag discharging integrated movable bed gasifier according to claim 1, characterized in that: A connecting plate (12) for installation is fixedly mounted on the lower end of the support plate (1), and a threaded head (13) for fixing is inserted into the upper end of the connecting plate (12).

3. The feeding and slag discharging integrated movable bed gasifier according to claim 2, characterized in that: The lower end of the connecting plate (12) is fixedly connected to a supporting column (14), and the lower end of the column (14) is fixedly mounted with a fixing base (15).

4. The feeding and slag discharging integrated movable bed gasifier according to claim 1, characterized in that: An air inlet pipe (16) for discharge is fixedly connected to the outer surface of the furnace body (2), and a slag discharge pipe (17) is fixedly connected to the lower end of the furnace body (2).

5. The feeding and slag discharging integrated movable bed gasifier according to claim 1, characterized in that: A connecting pipe (18) for positioning is fixedly connected to the upper end of the feed bin (4), and a funnel (19) for feeding is fixedly installed on the upper end of the connecting pipe (18).

6. The feeding and slag discharging integrated movable bed gasifier according to claim 1, characterized in that: A positioning pin (20) for fixing is inserted into one side of the reduction motor (6), and the positioning pin (20) passes through one side of the reduction motor (6) and is threadedly connected to one end of the feed bin (4).

7. The feeding and slag discharging integrated movable bed gasifier according to claim 1, characterized in that: A support bracket (21) is clamped on the outer surface of the filter bin (11), and a bolt (22) for fixing is inserted at the lower end of the support bracket (21).

8. The feeding and slag discharging integrated movable bed gasifier according to claim 1, characterized in that: One end of the filter bin (11) is fixedly connected to a position limiting pipe (23) for conveying, and one end of the position limiting pipe (23) is fixedly mounted with an induced draft fan (24).

9. The feeding and slag-discharging integrated movable bed gasifier according to claim 8, characterized in that: An exhaust pipe (25) for exhaust is fixedly mounted on one end of the induced draft fan (24), and a bottom plate (26) for fixing is fixedly connected to the lower end of the exhaust pipe (25).

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