Preparation method of high-hardness steel material

Abstract

The invention discloses a preparation method of a high-hardness steel material, and belongs to the technical field of metal processing, and the preparation method is technically characterized in that a mounting bottom plate, a quenching mechanism, a quenching tank and a steel ingot clamping mechanism are included, and the preparation method further comprises the following steps that firstly, a steel ingot to be quenched is clamped into the quenching tank through the steel ingot clamping mechanism, and the quenching tank is filled with water for quenching; 2, the quenching mechanism drives the quenching tanks to rotate, and the four groups of quenching tanks are arranged, so that the steel ingot clamping mechanism can clamp the steel ingots into different quenching tanks for quenching; and thirdly, the quenched steel ingots are clamped out of the quenching tank through the steel ingot clamping mechanisms symmetrically arranged relative to the quenching mechanism. The device has the beneficial effects that the multiple steel ingots can be quenched at the same time, and feeding and discharging can be conducted during quenching.

Description

Technical Field

[0001] The invention relates to the technical field of metal processing, and in particular to a method for preparing a high-hardness steel material. Background Art

[0002] Steel is an alloy composed of iron, C (carbon), Si (silicon), Mn (manganese), P (phosphorus), S (sulfur) and a small amount of other elements. In addition to Fe (iron), the content of C plays a major role in the mechanical properties of steel, so it is collectively called iron-carbon alloy. It is the most important, most important and most used metal material in engineering technology.

[0003] As competition in the steel industry continues to intensify, mergers and acquisitions and capital operations among large steel production companies are becoming more frequent. Domestic excellent steel production companies are paying more and more attention to research on the industry market, especially in-depth research on changes in the corporate development environment and customer demand trends.

[0004] At present, the steel materials on the market often have the problem that multiple steel ingots cannot be quenched at the same time during quenching, and the feeding and discharging cannot be carried out at the same time during quenching. Summary of the invention

[0005] In view of the deficiencies in the prior art, an object of the embodiments of the present invention is to provide a method for preparing a high-hardness steel material to solve the problems in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A method for preparing a high-hardness steel material comprises installing a base plate, a quenching mechanism, a quenching tank and a steel ingot clamping mechanism, and further comprising the following steps:

[0008] Step 1: clamping the steel ingot to be quenched into a quenching tank by a steel ingot clamping mechanism, wherein the quenching tank is provided with water for quenching;

[0009] Step 2: The quenching mechanism drives the quenching tank to rotate, and by setting four groups of quenching tanks, the steel ingot clamping mechanism can clamp the steel ingot into different quenching tanks for quenching;

[0010] Step 3: The steel ingot clamping mechanism symmetrically arranged with respect to the quenching mechanism clamps the quenched steel ingot out of the quenching tank.

[0011] As a further solution of the present invention, a first support column is arranged on the installation base plate, one end of the first support column is fixedly connected to the installation base plate, and the first support column is movably connected to the quenching mechanism.

[0012] As a further solution of the present invention, the quenching mechanism comprises:

[0013] a first power assembly, the first power assembly being movably connected to the first support column, and the first power assembly being movably connected to the quenching tank;

[0014] A balancing assembly is arranged on the first power assembly, and a mounting block is arranged on the balancing assembly, and the mounting block is connected to the quenching tank.

[0015] As a further solution of the present invention, the first power assembly includes:

[0016] A power rod, the power rod being movably connected to the first support column, and the power rod being connected to the balance assembly;

[0017] A dumbbell-shaped mounting plate 1 is fixedly connected to the power rod, and the power rod is fixedly connected to the dumbbell-shaped mounting plate 2. The dumbbell-shaped mounting plate 1 and the dumbbell-shaped mounting plate 2 have the same structure, and through holes are arranged in the dumbbell-shaped mounting plate 1 and the dumbbell-shaped mounting plate 2.

[0018] As a further solution of the present invention, the balancing component includes:

[0019] A first gear ring, wherein the first gear ring is fixedly connected to the power rod;

[0020] A transmission gear, the transmission gear is rotatably connected to the dumbbell-shaped mounting plate 1, the transmission gear is provided in four groups, and the transmission gear meshes with the first gear ring;

[0021] The second gear ring is movably connected to the through hole on the dumbbell-shaped mounting plate 1, and a mounting block is arranged on the inner side of the second gear ring.

[0022] As a further solution of the present invention, a sliding groove is provided on the mounting base plate, the sliding groove is movably connected to the second support column, the second support column is fixedly connected to the guide rail mounting plate, the guide rail mounting plate adopts a Japanese-shaped structure, and the guide rail mounting plate is movably connected to the ingot clamping mechanism.

[0023] As a further solution of the present invention, the steel ingot clamping mechanism comprises:

[0024] An electric sliding block, the electric sliding block is movably connected to the guide rail mounting plate, and the electric sliding block is fixedly connected to the mounting assembly;

[0025] a second power assembly, the second power assembly being movably connected to the mounting assembly;

[0026] A clamping rod, the clamping rod is connected to the second power assembly, and the clamping rod is used to clamp the steel ingot.

[0027] As a further solution of the present invention, the installation assembly includes:

[0028] A clamping mounting seat, wherein the clamping mounting seat is fixedly connected to the electric sliding block;

[0029] The mounting guide rails are arranged on the clamping mounting seat, two groups of the mounting guide rails are arranged, and the mounting guide rails are movably connected to the second power assembly.

[0030] As a further solution of the present invention, the second power assembly includes:

[0031] An electric block, the electric block being movably connected to the clamping mounting seat;

[0032] A sliding block is movably connected to the mounting rail, the sliding block is movably connected to the electric block via a connecting rod, and the connecting rod is fixedly connected to the clamping rod.

[0033] In summary, compared with the prior art, the embodiments of the present invention have the following beneficial effects:

[0034] A first support column is symmetrically arranged above the installation base plate, and a quenching mechanism is movably connected above the first support column. Four groups of quenching tanks are arranged outside the quenching mechanism, and water is placed in the quenching tanks. The steel ingot clamping mechanism on the right side of the quenching mechanism clamps the steel ingot to be quenched into the quenching tank, and then the quenching mechanism drives the quenching tank to move, so that the quenching mechanism can place multiple steel ingots, and the time for placing the steel ingots is also inconsistent, so that the steel ingots can be taken out in time after the quenching time is reached, and at the same time, the quenching effect of the steel ingots that have not reached the quenching time is not affected;

[0035] Start the power rod, and the power rod drives the dumbbell-shaped mounting plate 1 and the dumbbell-shaped mounting plate 2 to rotate. At the same time, when the power rod rotates, the power rod drives the first gear ring to rotate, the first gear ring drives four sets of transmission gears, and the transmission gear drives the second gear ring to rotate. At the same time, the second gear ring is movably connected to the dumbbell-shaped mounting plate 1. Through holes are provided on both sides of the dumbbell-shaped mounting plate 1, so that the second gear ring can be movably connected to the through holes, so that the direction of the second gear ring will not change when it rotates, so that the quenching tank can remain horizontal, so that the quenching mechanism can place multiple steel ingots.

[0036] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a structural schematic diagram of an embodiment of the invention.

[0038] Figure 2 In the embodiment of the invention Figure 1 Rear view of.

[0039] Figure 3 In the embodiment of the invention Figure 1 Top view of the .

[0040] Figure 4 In the embodiment of the invention Figure 1 Schematic diagram of the structure of the quenching mechanism.

[0041] Figure 5 In the embodiment of the invention Figure 1 Schematic diagram of the structure of the steel ingot clamping mechanism.

[0042] Figure markings: 1-mounting base plate, 2-first support column, 3-quenching mechanism, 31-first power assembly, 311-power rod, 312-dumbbell-shaped mounting plate one, 313-dumbbell-shaped mounting plate two, 32-balancing assembly, 321-first gear ring, 322-transmission gear, 323-second gear ring, 33-mounting block, 4-sliding groove, 5-second support column, 6-guide rail mounting plate, 7-quenching groove, 8-ingot clamping mechanism, 81-electric sliding block, 82-mounting assembly, 821-clamping mounting seat, 822-mounting guide rail, 83-second power assembly, 831-electric block, 832-sliding block, 833-connecting rod, 84-clamping rod. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0044] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0045] In one embodiment, a method for preparing a high hardness steel material is described in detail. Figure 1 to Figure 5 , including a mounting base plate 1, a quenching mechanism 3, a quenching tank 7 and an ingot clamping mechanism 8, and also including the following steps:

[0046] Step 1: The steel ingot to be quenched is clamped into the quenching tank 7 by the steel ingot clamping mechanism 8, and the quenching tank 7 is provided with water for quenching;

[0047] Step 2: The quenching mechanism 3 drives the quenching tank 7 to rotate. By setting four groups of quenching tanks 7, the steel ingot clamping mechanism 8 can clamp the steel ingot into different quenching tanks 7 for quenching;

[0048] Step 3: The steel ingot clamping mechanism 8 symmetrically arranged with respect to the quenching mechanism 3 clamps the quenched steel ingot out of the quenching tank 7 .

[0049] In this embodiment, a first support column 2 is symmetrically arranged above the installation base plate 1, and a quenching mechanism 3 is movably connected above the first support column 2. Four groups of quenching tanks 7 are arranged on the outside of the quenching mechanism 3. Water is placed in the quenching tank 7. The ingot clamping mechanism 8 on the right side of the quenching mechanism 3 clamps the ingot to be quenched into the quenching tank 7, and then the quenching mechanism 3 drives the quenching tank 7 to move, so that the quenching mechanism 3 can place multiple ingots. At the same time, the time for placing the ingots is also inconsistent, so that the ingots can be taken out in time after the quenching time is reached, and at the same time, the quenching effect of the ingots that have not reached the quenching time is not affected.

[0050] In one embodiment, see Figure 1 to Figure 5 A first support column 2 is provided on the installation base plate 1 , one end of the first support column 2 is fixedly connected to the installation base plate 1 , and the first support column 2 is movably connected to the quenching mechanism 3 .

[0051] In one embodiment, see Figure 1 to Figure 5 , the quenching mechanism 3 comprises:

[0052] A first power assembly 31, wherein the first power assembly 31 is movably connected to the first support column 2, and the first power assembly 31 is movably connected to the quenching tank 7;

[0053] The balancing component 32 is arranged on the first power component 31 . A mounting block 33 is arranged on the balancing component 32 . The mounting block 33 is connected to the quenching tank 7 .

[0054] For further information, see Figure 1 to Figure 5 , the first power assembly 31 includes:

[0055] A power rod 311, wherein the power rod 311 is movably connected to the first support column 2, and the power rod 311 is connected to the balance assembly 32;

[0056] Dumbbell-shaped mounting plate 1 312, the dumbbell-shaped mounting plate 1 312 is fixedly connected to the power rod 311, the power rod 311 is fixedly connected to the dumbbell-shaped mounting plate 2 313, the dumbbell-shaped mounting plate 1 312 and the dumbbell-shaped mounting plate 2 313 have a straight structure, and through holes are provided in the dumbbell-shaped mounting plate 1 312 and the dumbbell-shaped mounting plate 2 313.

[0057] For further information, see Figure 1 to Figure 5 , the balancing component 32 includes:

[0058] A first gear ring 321, wherein the first gear ring 321 is fixedly connected to the power rod 311;

[0059] A transmission gear 322, wherein the transmission gear 322 is rotatably connected to the dumbbell-shaped mounting plate 1 312, and four groups of the transmission gear 322 are provided. The transmission gear 322 meshes with the first gear ring 321;

[0060] The second gear ring 323 is movably connected to the through hole on the dumbbell-shaped mounting plate 1 312 , and a mounting block 33 is disposed inside the second gear ring 323 .

[0061] In this embodiment, the dumbbell-shaped mounting plate 1 312 and the dumbbell-shaped mounting plate 2 313 have the same structure. The dumbbell-shaped mounting plate 1 312 is provided with two groups, and the dumbbell-shaped mounting plate 2 313 is provided with two groups. The two groups of dumbbell-shaped mounting plates 1 312 and dumbbell-shaped mounting plates 2 313 are arranged in parallel, so that the power rod 311 can drive the dumbbell-shaped mounting plate 1 312 and the dumbbell-shaped mounting plate 2 313 to rotate simultaneously;

[0062] Start the power rod 311, the power rod 311 drives the dumbbell-shaped mounting plate 1 312 and the dumbbell-shaped mounting plate 2 313 to rotate. At the same time, when the power rod 311 rotates, the power rod 311 drives the first gear ring 321 to rotate, the first gear ring 321 drives the four sets of transmission gears 322, the transmission gear 322 drives the second gear ring 323 to rotate, and at the same time, the second gear ring 323 is movably connected to the dumbbell-shaped mounting plate 1 312, and through holes are provided on both sides of the dumbbell-shaped mounting plate 1 312, so that the second gear ring 323 is movably connected to the through holes, so that the direction will not change when the second gear ring 323 rotates, so that the quenching tank 7 can remain horizontal, so that the quenching mechanism 3 can place multiple steel ingots, and at the same time, the time of putting in the steel ingots is not consistent, so that the steel ingots can be taken out in time after the quenching time is reached, and at the same time, the quenching effect of the steel ingots that have not reached the quenching time is not affected.

[0063] In one embodiment, see Figure 1 to Figure 5 A sliding groove 4 is provided on the mounting base plate 1, and the sliding groove 4 is movably connected to the second support column 5, and the second support column 5 is fixedly connected to the guide rail mounting plate 6, and the guide rail mounting plate 6 adopts a Japanese-shaped structure, and the guide rail mounting plate 6 is movably connected to the ingot clamping mechanism 8.

[0064] For further information, see Figure 1 to Figure 5 , the steel ingot clamping mechanism 8 comprises:

[0065] An electric sliding block 81, wherein the electric sliding block 81 is movably connected to the guide rail mounting plate 6, and the electric sliding block 81 is fixedly connected to the mounting assembly 82;

[0066] A second power assembly 83, wherein the second power assembly 83 is movably connected to the mounting assembly 82;

[0067] A clamping rod 84 is connected to the second power assembly 83 and is used for clamping the steel ingot.

[0068] For further information, see Figure 1 to Figure 5 , the installation assembly 82 includes:

[0069] A clamping mounting seat 821, wherein the clamping mounting seat 821 is fixedly connected to the electric sliding block 81;

[0070] The mounting guide rail 822 is arranged on the clamping mounting seat 821 . There are two groups of the mounting guide rail 822 . The mounting guide rail 822 is movably connected to the second power assembly 83 .

[0071] For further information, see Figure 1 to Figure 5 , the second power assembly 83 includes:

[0072] An electric block 831, wherein the electric block 831 is movably connected to the clamping mounting seat 821;

[0073] The sliding block 832 is movably connected to the mounting rail 822 . The sliding block 832 is movably connected to the electric block 831 via a connecting rod 833 . The connecting rod 833 is fixedly connected to the clamping rod 84 .

[0074] In this embodiment, the electric sliding block 81 moves on the guide rail mounting plate 6. The electric sliding block 81 can move in the horizontal and vertical directions on the guide rail mounting plate 6 to complete the clamping and delivery of the steel ingot.

[0075] The electric sliding block 81 is started, and the electric sliding block 81 moves up and down on the clamping mounting seat 821. The electric sliding block 81 rotates to drive the connecting rod 833 to move, and the connecting rod 833 can move. At the same time, two groups of connecting rods 833 are symmetrically arranged on both sides of the electric sliding block 81, so that the connecting rod 833 can drive the sliding block 832 to move. Because the sliding block 832 is limited by the mounting guide rail 822, the sliding block 832 can move horizontally, and the symmetrically arranged sliding blocks 832 can move in the same direction;

[0076] At the same time, the place where the clamping rod 84 is connected to the sliding block 832 can be supported, so that when the sliding block 832 drives the clamping rod 84, the clamping rod 84 will not shake, and the clamping rods 84 will clamp the steel ingot when they are close to each other.

[0077] The working principle of the present invention is:

[0078] A first support column 2 is symmetrically arranged above the installation base plate 1, and a quenching mechanism 3 is movably connected above the first support column 2. Four groups of quenching tanks 7 are arranged outside the quenching mechanism 3, and water is placed in the quenching tanks 7. The steel ingot clamping mechanism 8 on the right side of the quenching mechanism 3 clamps the steel ingot to be quenched into the quenching tank 7, and then the quenching mechanism 3 drives the quenching tank 7 to move, so that the quenching mechanism 3 can place multiple steel ingots, and the time for placing the steel ingots is also inconsistent, so that the steel ingots can be taken out in time after the quenching time is reached, and at the same time, the quenching effect of the steel ingots that have not reached the quenching time is not affected;

[0079] Start the power rod 311, the power rod 311 drives the dumbbell-shaped mounting plate 1 312 and the dumbbell-shaped mounting plate 2 313 to rotate. At the same time, when the power rod 311 rotates, the power rod 311 drives the first gear ring 321 to rotate, the first gear ring 321 drives four sets of transmission gears 322, the transmission gear 322 drives the second gear ring 323 to rotate, and at the same time, the second gear ring 323 is movably connected to the dumbbell-shaped mounting plate 1 312. Through holes are provided on both sides of the dumbbell-shaped mounting plate 1 312, so that the second gear ring 323 is movably connected to the through holes, so that the direction of the second gear ring 323 will not change when it rotates, so that the quenching tank 7 can remain horizontal, so that the quenching mechanism 3 can place multiple steel ingots.

[0080] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for preparing high-hardness steel material, comprising a mounting base plate, a quenching mechanism, a quenching tank and a steel ingot clamping mechanism, characterized in that: The following steps are also included: Step 1: clamping the steel ingot to be quenched into a quenching tank by a steel ingot clamping mechanism, wherein the quenching tank is provided with water for quenching; Step 2: The quenching mechanism drives the quenching tank to rotate, and by setting four groups of quenching tanks, the steel ingot clamping mechanism can clamp the steel ingot into different quenching tanks for quenching; Step 3: The steel ingot clamping mechanism symmetrically arranged with respect to the quenching mechanism clamps the quenched steel ingot out of the quenching tank.

2. The method for preparing high hardness steel material according to claim 1, characterized in that: A first support column is arranged on the installation base plate, one end of the first support column is fixedly connected to the installation base plate, and the first support column is movably connected to the quenching mechanism.

3. The method for preparing high hardness steel material according to claim 1, characterized in that: The quenching mechanism comprises: a first power assembly, the first power assembly being movably connected to the first support column, and the first power assembly being movably connected to the quenching tank; A balancing assembly is arranged on the first power assembly, and a mounting block is arranged on the balancing assembly, and the mounting block is connected to the quenching tank.

4. The method for preparing high hardness steel material according to claim 3, characterized in that: The first power assembly comprises: A power rod, the power rod being movably connected to the first support column, and the power rod being connected to the balance assembly; A dumbbell-shaped mounting plate 1 is fixedly connected to the power rod, and the power rod is fixedly connected to the dumbbell-shaped mounting plate 2. The dumbbell-shaped mounting plate 1 and the dumbbell-shaped mounting plate 2 have the same structure, and through holes are arranged in the dumbbell-shaped mounting plate 1 and the dumbbell-shaped mounting plate 2.

5. The method for preparing high hardness steel material according to claim 4, characterized in that: The balancing component comprises: A first gear ring, wherein the first gear ring is fixedly connected to the power rod; A transmission gear, the transmission gear is rotatably connected to the dumbbell-shaped mounting plate 1, the transmission gear is provided in four groups, and the transmission gear meshes with the first gear ring; The second gear ring is movably connected to the through hole on the dumbbell-shaped mounting plate 1, and a mounting block is arranged on the inner side of the second gear ring.

6. The method for preparing high hardness steel material according to claim 1, characterized in that: The mounting base plate is provided with a sliding groove, the sliding groove is movably connected to the second support column, the second support column is fixedly connected to the guide rail mounting plate, the guide rail mounting plate adopts a sun-shaped structure, and the guide rail mounting plate is movably connected to the ingot clamping mechanism.

7. The method for preparing high hardness steel material according to claim 6, characterized in that: The steel ingot clamping mechanism comprises: An electric sliding block, the electric sliding block is movably connected to the guide rail mounting plate, and the electric sliding block is fixedly connected to the mounting assembly; a second power assembly, the second power assembly being movably connected to the mounting assembly; A clamping rod, the clamping rod is connected to the second power assembly, and the clamping rod is used to clamp the steel ingot.

8. The method for preparing high-hardness steel material according to claim 7, characterized in that: The installation assembly includes: A clamping mounting seat, wherein the clamping mounting seat is fixedly connected to the electric sliding block; The mounting guide rails are arranged on the clamping mounting seat, two groups of the mounting guide rails are arranged, and the mounting guide rails are movably connected to the second power assembly.

9. The method for preparing high-hardness steel material according to claim 8, characterized in that: The second power assembly comprises: An electric block, the electric block being movably connected to the clamping mounting seat; A sliding block is movably connected to the mounting rail, the sliding block is movably connected to the electric block via a connecting rod, and the connecting rod is fixedly connected to the clamping rod.

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