Embroidery machine starting upper thread end control method, electronic equipment and storage medium
By obtaining the rotation angle of the spindle of the embroidery machine in real time and switching the state of the surface thread clamping device, the problem of the back of the fabric after the embroidery machine is solved, and the aesthetics of the embroidery product is improved.
Patent Information
- Application Number
- CN202510167065.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-02-14
AI Technical Summary
The existing embroidery machine's needle-mounted thread-head treatment method causes the thread-head on the reverse side of the fabric to be too long, destroying the aesthetics of the embroidery.
By real-time acquisition of the rotation angle of the main shaft of the embroidery machine, switching the operating state of the surface line clamping device based on the rotation angle, the passing state of the surface line relative to the through-line hole is controlled, thereby reducing the length of the thread head at the needle position on the reverse side of the fabric.
The length of the top of the fabric on the back of the needle position is effectively reduced, and the aesthetics of the embroidery is improved.
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Figure CN119932830A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mechanical technology, and in particular to a method for controlling the needle thread end of an embroidery machine, an electronic device and a storage medium. Background Art
[0002] The upper thread ends of the embroidery machine refer to the upper thread ends that will be sewn to the back of the fabric when the embroidery machine starts to needle after the embroidery machine completes thread cutting. If the thread ends after thread cutting are too long, residual upper thread ends will be formed on the back of the embroidery after sewing is completed. Moreover, too long upper thread ends will destroy the beauty of the embroidery.
[0003] In the existing method for processing the upper thread ends of the embroidery machine, the upper thread clamping device is mainly used to realize the processing of the thread ends on the reverse side of the fabric.
[0004] After the upper thread clamping device processes the upper thread ends through the existing processing method, the thread ends on the reverse side of the fabric will be too long, which will lengthen the length of the upper thread ends and damage the aesthetics of the embroidery. Summary of the invention
[0005] The embodiments of the present application provide a method for controlling the upper thread ends of an embroidery machine, an electronic device, a storage medium and a program product, which are used to solve the problem that the upper thread ends on one side of the fabric are too long after the upper thread clamping device uses the existing method to process the upper thread ends, thereby achieving the effect of improving the aesthetics of the embroidery.
[0006] In a first aspect, an embodiment of the present application provides a method for controlling the needle thread of an embroidery machine, comprising:
[0007] Acquire the rotation angle of the main shaft of the embroidery machine in real time;
[0008] When the embroidery machine enters the first needle of the embroidery program after thread cutting, the operating state of the surface thread clamping device is switched based on the rotation angle to control the passing state of the surface thread of the embroidery machine relative to the corresponding thread passing hole, wherein the surface thread clamping device is in an engaged state before entering the thread cutting and embroidery program.
[0009] In a possible implementation, the operating state includes: an open state and a closed state, and the switching process of the operating state of the thread clamping device based on the rotation angle includes:
[0010] Determining whether the rotation angle reaches a first preset angle;
[0011] When the rotation angle reaches a first preset angle, controlling the upper thread clamping device to switch from a closed state to an open state;
[0012] Determining whether the rotation angle reaches a second preset angle;
[0013] When the rotation angle reaches a second preset angle, the upper thread clamping device is controlled to switch from the open state to the closed state;
[0014] Determining whether the rotation angle reaches a third preset angle;
[0015] When the rotation angle reaches a third preset angle, the upper thread clamping device is controlled to switch from the suction state to the opening state.
[0016] In a possible implementation, the first preset angle is smaller than the second preset angle, and the second preset angle is smaller than the third preset angle;
[0017] The first preset angle, the second preset angle and the third preset angle are in the same rotation period of the main shaft.
[0018] In a possible implementation, the method further includes:
[0019] After the embroidery machine is powered on, the upper thread clamping device is reset.
[0020] In a possible implementation, the resetting process of the upper thread clamping device includes:
[0021] Controlling the upper thread clamping device to enter an open state, and after a preset time, controlling the upper thread clamping device to switch from the open state to a closed state;
[0022] Determining the status information of the upper thread clamping device when the embroidery machine was last powered off;
[0023] When the head of the embroidery machine is started, the upper thread clamping device is reset based on the status information.
[0024] In a possible implementation, when the embroidery machine enters the first stitch of the embroidery program after thread trimming, the main axis of the embroidery machine is at a reference angle;
[0025] The reference angle is smaller than the rotation angle.
[0026] In a second aspect, the embodiment of the present application provides a needle thread control device for an embroidery machine, comprising:
[0027] An acquisition module, used for acquiring the rotation angle of the main shaft of the embroidery machine in real time;
[0028] The processing module is used to switch the operating state of the upper thread clamping device based on the rotation angle when the embroidery machine enters the first needle of the embroidery program after thread cutting, so as to control the passing state of the upper thread of the embroidery machine relative to the corresponding thread passing hole, wherein the upper thread clamping device is in an engaged state before entering the thread cutting and embroidery program.
[0029] In a possible implementation, the processing module is further used to reset the upper thread clamping device after the embroidery machine is powered on.
[0030] In a possible implementation, the processing module is also used to control the upper thread clamping device to enter an open state, and after a preset period of time, control the upper thread clamping device to switch from the open state to a closed state; determine the status information of the upper thread clamping device when the embroidery machine was last powered off; and when the head of the embroidery machine is started, reset the upper thread clamping device based on the status information.
[0031] In a third aspect, the embodiment of the present application provides a control device for a needle thread clamping device of an embroidery machine, comprising:
[0032] A judging module, used for judging whether the rotation angle reaches a first preset angle;
[0033] A processing module, configured to control the upper thread clamping device to switch from a closed state to an open state when the rotation angle reaches a first preset angle;
[0034] The judging module is further used to judge whether the rotation angle reaches a second preset angle;
[0035] The processing module is further used to control the upper thread clamping device to switch from the open state to the closed state when the rotation angle reaches a second preset angle;
[0036] The judging module is further used to judge whether the rotation angle reaches a third preset angle;
[0037] The processing module is also used to control the upper thread clamping device to switch from the suction state to the open state when the rotation angle reaches a third preset angle.
[0038] In a possible implementation, the processing module is also used for the first preset angle to be smaller than the second preset angle, the second preset angle to be smaller than the third preset angle; the first preset angle, the second preset angle and the third preset angle are in the same rotation cycle of the main shaft.
[0039] In a possible implementation, the processing module is further configured to enable the main axis of the embroidery machine to be at a reference angle when the embroidery machine enters the first stitch of the embroidery program after thread trimming;
[0040] The reference angle is smaller than the rotation angle.
[0041] In a fourth aspect, an embodiment of the present application provides an embroidery machine needle thread control device, characterized in that it includes:
[0042] Memory;
[0043] processor;
[0044] The memory stores computer-executable instructions;
[0045] The processor executes the computer-executable instructions stored in the memory, so that the processor executes the above first aspect and / or various possible implementations of the first aspect.
[0046] In a fifth aspect, an embodiment of the present application provides a computer-readable storage medium, in which computer execution instructions are stored. When the computer execution instructions are executed by a processor, they are used to implement the embroidery machine needle thread control method as described in any one of the first aspect or any one of the second aspect above.
[0047] In a sixth aspect, an embodiment of the present application provides a computer program product, including a computer program, which, when executed by a processor, implements the method for controlling the needle thread end of an embroidery machine as described in any one of the first aspect or any one of the second aspect above.
[0048] The embodiment of the present application provides an embroidery machine needle-starting upper thread end control method, electronic device, storage medium and program product, which obtains the rotation angle of the embroidery machine main shaft in real time; when the embroidery machine enters the first needle of the embroidery program after thread cutting, based on the rotation angle, switches the operation state of the upper thread clamping device to control the passing state of the upper thread of the embroidery machine relative to the corresponding thread hole. The method effectively reduces the length of the upper thread end on the reverse side of the fabric at the needle-starting position, and improves the beauty of the embroidery product. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
[0050] Figure 1 A schematic diagram of a process for controlling the needle thread of an embroidery machine provided in this application Figure 1 ;
[0051] Figure 2A schematic diagram of a process for controlling the needle thread of an embroidery machine provided in this application Figure 2 ;
[0052] Figure 3 The surface clamping action timing of the needle thread end control method of the embroidery machine provided in this application Figure 1 ;
[0053] Figure 4 A schematic diagram of the structure of a needle thread control device for an embroidery machine provided in this application Figure 1 ;
[0054] Figure 5 A schematic diagram of the structure of a control device for the needle thread clamping device of an embroidery machine provided in this application Figure 1 ;
[0055] Figure 6 A schematic diagram of the structure of an embroidery machine needle thread control device provided in this application Figure 1 .
[0056] The above drawings have shown clear embodiments of the present application, which will be described in more detail later. These drawings and text descriptions are not intended to limit the scope of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0057] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The implementation methods described in the following exemplary embodiments do not represent all implementation methods consistent with the present application. On the contrary, they are merely examples of devices and methods consistent with some aspects of the present application as detailed in the attached claims, rather than all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0058] The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, products or devices.
[0059] In the embodiments of the present application, the words "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary" or "for example" in the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a specific way.
[0060] It should be noted that the user information (including but not limited to user device information, user personal information, etc.) and data (including but not limited to data used for analysis, stored data, displayed data, etc.) involved in this application are all information and data authorized by the user or fully authorized by all parties, and the collection, use and processing of relevant data must comply with the relevant laws, regulations and standards of the relevant countries and regions, and provide corresponding operation entrances for users to choose to authorize or refuse.
[0061] In the embroidery machine, the upper thread is also called the upper thread, which refers to the thread passing through the embroidery machine head. After the embroidery machine sews, the main body of the upper thread is on the front side of the fabric, and the thread end of the upper thread is on the back side of the fabric; the lower thread is also called the lower thread, which refers to the thread inside the embroidery machine shuttle. A shuttle case will be installed in the embroidery machine shuttle, and the bobbin core in the shuttle case is wound around the lower thread. After the embroidery machine sews, the lower thread is on the back side of the fabric, and the thread end of the lower thread is on the back side of the fabric; the shuttle includes horizontal shuttle and vertical shuttle, which mainly cooperates with the needle and thread to form a lock stitch; the shuttle case is a component that holds the shuttle thread and is fixed in the shuttle system of the embroidery machine.
[0062] Thread cutting of an embroidery machine means that when a part of a pattern is embroidered or a certain color of thread is embroidered, the bottom thread and the top thread need to be cut off to facilitate subsequent embroidery work; after thread cutting, the top thread end is held on the machine head, and the bottom thread end is held near the rotary shuttle; when embroidering after thread cutting, the top thread and the bottom thread ends will be re-knotted through the action of the machine needle and the rotary lock to achieve normal sewing; in embroidery machine embroidery operation, the number of the first stitch usually refers to the cycle process of the needle tip first dropping the needle into the cloth and stepping out.
[0063] The upper thread ends of the embroidery machine refer to the excess thread ends that appear on the upper thread when the embroidery machine starts embroidery operation; usually caused by not cutting the thread ends before changing the thread or starting the machine, the thickness of the upper thread does not match the needle eye, etc.; these thread ends may cause problems such as thread breakage and skipped stitches during the embroidery process.
[0064] For the processing of the upper thread ends of the embroidery machine, mechanical adjustment method, manual processing method, automatic processing method and other methods are usually used to realize the processing of the upper thread ends of the embroidery machine. The appropriate method is mainly selected according to the requirements of the embroidery work, the performance of the embroidery machine and other factors.
[0065] As long as the machine allows, embroidery machines will be equipped with upper thread clamping devices. That is, in the commonly used embroidery machine needle-starting upper thread processing process, the upper thread clamping device is mainly used to control the surface clamping action to ensure that the embroidery machine needle-starting upper thread does not come off during the needle-starting process.
[0066] The upper thread clamping device controls the upper clamping action to cut off the upper thread end of the embroidery machine needle, including: when the embroidery machine starts embroidery after cutting the thread, the upper clamp performs an opening and a closing action for each needle of the embroidery.
[0067] After using the upper thread clamping device to control the surface clamping action to ensure that the thread does not come off when the needle is started, it cannot improve the problem of the thread ends on the back of the fabric being too long. Instead, it will lengthen the length of the upper thread ends, affecting the beauty of the embroidery.
[0068] In view of the above problems, the present application provides a method for controlling the thread ends of the needle-starting surface thread of an embroidery machine, which obtains the rotation angle of the main shaft of the embroidery machine in real time, and switches the operation state of the surface thread clamping device based on the rotation angle. Since the surface clamping device moves three times in the first needle of embroidery at the preset main shaft angle, the thread end length problem at the needle-starting position on the reverse side of the fabric is greatly improved, and the aesthetics of the embroidery is greatly improved.
[0069] Figure 1 The process of a method for controlling the needle thread of an embroidery machine provided in this embodiment is as follows: Figure 1 .like Figure 1 As shown, the present embodiment provides a method for controlling the needle thread of an embroidery machine, comprising:
[0070] S101, obtaining the rotation angle of the main shaft of the embroidery machine in real time.
[0071] Among them, the embroidery machine is an automated equipment used for embroidery on fabrics. It uses a control system to convert the designed pattern into machine-recognizable instructions, and realizes the embroidery operation by driving various mechanical parts such as needle bars, rotary shuttles, thread take-up rods, etc.; embroidery machines are widely used in garment embroidery and processing, decorations, household items and fabric processing.
[0072] The spindle of an embroidery machine is usually composed of a spindle motor, a transmission mechanism, a spindle body, and related sensors and controllers, which control the various actions of the embroidery machine during the embroidery process. The rotation angle of the embroidery machine spindle refers to the angle that the spindle rotates relative to a certain initial position during the embroidery process. This angle is usually measured and represented by a code disk or sensor connected to the spindle, and is used to accurately control the operation of the embroidery machine.
[0073] During the operation of the embroidery machine, the spindle rotates 360 degrees for each rotation and each stitch. When the embroidery machine is stopped, if the spindle stops at the position with a scale of 100 degrees, that is, each component of the embroidery machine takes 100 degrees as the reference point, the spindle rotates at different angles of 0-360 degrees to complete its respective actions, so that the embroidery machine system can operate normally.
[0074] In this step, the rotation angle of the embroidery machine main shaft can be obtained in real time, for example, by using a sensor, motor feedback, a transformer, etc., and the rotation angle of the embroidery machine main shaft obtained in real time is transmitted to the control system.
[0075] S102. When the embroidery machine enters the first stitch of the embroidery program after thread trimming, the operating state of the surface thread clamping device is switched based on the rotation angle to control the passing state of the surface thread of the embroidery machine relative to the corresponding thread hole.
[0076] Wherein, the upper thread clamping device is in a suction state before entering the thread cutting and embroidery program.
[0077] The thread cutting and embroidery starting procedures of the embroidery machine are two operating steps in the automated embroidery process, which are used to ensure the continuity and quality of embroidery.
[0078] In this step, the thread trimming program of the embroidery machine includes needle locking, thread trimming and thread end processing; the embroidery starting program includes debugging, determining the embroidery starting point, and the start and continuous process of embroidery.
[0079] The upper thread clamping device is a key component in the embroidery machine. It fixes the upper thread on the fabric through a series of clamping parts and controls the position of the pressure block through an elastic clamping structure to clamp the upper thread. It also manages and controls the tension and position of the upper thread during the embroidery process to achieve high-quality embroidery effects.
[0080] The upper thread clamping device has two states: an open state and a closed state. When the upper thread is in the open state, the upper thread can pass through the thread hole, and when the upper thread is in the closed state, the upper thread is firmly clamped.
[0081] It can be understood that, based on the rotation angle, switching the operating state of the surface thread clamping device is to control the operating state of the surface thread clamping device by obtaining the rotation angle of the embroidery machine main shaft in real time; different operating states of the surface thread clamping device correspond to different passing states of the thread hole.
[0082] In a possible implementation, based on the rotation angle, switching the operating state of the thread clamping device can be implemented in the following manner, the method comprising:
[0083] A suitable sensor is selected to obtain the rotation angle of the main shaft in real time, wherein the sensor can accurately record the rotation angle of the main shaft and transmit the recorded rotation angle of the main shaft to a corresponding control system.
[0084] In this step, the sensor type may be a photoelectric sensor, a Hall effect sensor, etc., without limitation.
[0085] The sensor, control system, and face thread clamping device are connected to ensure that the control system can read the rotation angle of the main shaft in real time. The control system triggers the face thread clamping device to a corresponding state at a specific angle based on the read rotation angle.
[0086] In this step, the design of the control system includes data reading, event triggering, and command transmission. Among them, data reading is to read the data uploaded by the sensor in real time; event triggering is used to generate control instructions that trigger corresponding events at a specific spindle rotation angle; command transmission is to transmit the control instructions generated by the control system to the surface thread clamping device to control the surface thread clamping device to achieve the transformation of the operating state.
[0087] The method for controlling the thread ends of the upper thread of the embroidery machine provided in this embodiment obtains the rotation angle of the main shaft of the embroidery machine in real time; when the embroidery machine enters the first needle of the embroidery program after thread trimming, the operation state of the upper thread clamping device is switched based on the rotation angle to control the passing state of the upper thread of the embroidery machine relative to the corresponding thread hole. The method effectively reduces the length of the upper thread ends on the reverse side of the fabric at the needle starting position, and improves the beauty of the embroidery product.
[0088] Figure 2 The process of a method for controlling the needle thread of an embroidery machine provided in this embodiment is as follows: Figure 2 In this embodiment, the operating states of the upper thread clamping device include: an open state and a closed state. Figure 1 Based on the embodiment, the operation state switching process of the thread clamping device is explained. Figure 2 As shown, the method includes:
[0089] S201. After the embroidery machine is powered on, the upper thread clamping device is reset.
[0090] Among them, resetting the upper thread clamping device is to restore the embroidery machine to the state when the power was last turned off, ensuring that the upper thread clamping device is in a correct initial state, that is, restored to a known initial state, so as to perform stable embroidery operations subsequently.
[0091] In this step, the upper thread clamping device may be reset by, for example, power-on initialization, resetting state information of the upper thread clamping device, executing the reset process, and confirming the state after the reset process.
[0092] In a possible implementation, resetting the upper thread clamping device may be performed in the following manner, the method comprising:
[0093] Controlling the upper thread clamping device to enter an open state, and after a preset time, controlling the upper thread clamping device to switch from the open state to a closed state;
[0094] Among them, when the embroidery machine starts to embroider or needs to adjust the upper thread, the control system will issue a command to drive the driving rod to move, so that the pressure block is separated from the upper thread clamping seat, thereby opening the upper thread clamping device, so that the upper thread clamping device enters the open state; after opening the upper thread clamping device, the preset time length is usually determined according to the requirements of the embroidery process and the performance of the embroidery machine to ensure that the upper thread can be clamped in time when needed; after the preset time length is reached, the control system issues a command to drive the driving rod to move in the opposite direction, so that the pressure block is tightly combined with the upper thread clamping seat, so that the upper thread clamping device is converted to the suction state.
[0095] Determining the status information of the upper thread clamping device when the embroidery machine was last powered off;
[0096] The state information of the embroidery machine when it was powered off last time refers to the working state and related settings saved by the upper thread clamping device when the power was last turned off.
[0097] In this step, the status information of the upper thread clamping device mainly includes but is not limited to the clamping status and position information of the upper thread clamping device.
[0098] In a possible implementation, determining the state information of the upper thread clamping device when the embroidery machine was last powered off can be achieved in the following manner, the method comprising:
[0099] Using the control system to monitor the state changes of the upper thread clamping device during the operation of the embroidery machine;
[0100] When the embroidery machine is powered off, the control system saves the current state information of the upper thread clamping device into the memory;
[0101] The embroidery machine can determine the state of the upper thread clamping device when the power was last turned off by comparing the current state with the stored state information.
[0102] When the head of the embroidery machine is started, the upper thread clamping device is reset based on the status information.
[0103] In a possible implementation, based on the state information, resetting the upper thread clamping device can be implemented in the following manner, the method comprising:
[0104] The control system reads the status information of the upper thread clamping device when the embroidery machine was powered off last time, and sends a driving instruction to drive the pressing block, driving rod and other components of the upper thread clamping device to act, thereby realizing the reset process;
[0105] During the resetting process, the control system records the information of the upper thread clamping device in real time, and after the resetting process is completed, confirms the state after the resetting process.
[0106] S202: Acquire the rotation angle of the main shaft of the embroidery machine in real time.
[0107] Among them, step S202 is similar to the above step S101 and will not be repeated here.
[0108] S203, when the embroidery machine enters the first stitch of the embroidery program after thread trimming, determine whether the rotation angle reaches a first preset angle; if so, execute step S204; if not, return to step S203.
[0109] Wherein, when the embroidery machine enters the first stitch of the embroidery program after thread cutting, the main axis of the embroidery machine is at a reference angle, and the reference angle is a preset angle; the reference angle is smaller than the rotation angle; and the first preset angle is larger than the reference angle.
[0110] In this step, the first preset angle may be set to an angle between 110° and 130°, for example.
[0111] In a possible implementation, in the first stitch of embroidery, the initial reference angle of the main axis can be Figure 3The first preset angle can be 100°. Figure 3 The setting is 120°.
[0112] S204, controlling the upper thread clamping device to switch from a closed state to an open state.
[0113] The upper thread clamping device is controlled by the control system to switch from the closed state to the open state, that is, it is achieved by transmitting corresponding control instructions through the control system.
[0114] S205, determining whether the rotation angle reaches a second preset angle, if so, executing step S206; if not, returning to step S204.
[0115] The second preset angle is greater than the first preset angle.
[0116] In this step, the second preset angle may be set to an angle between 180° and 200°, for example.
[0117] In a possible implementation, the second preset angle may be Figure 3 190° set in.
[0118] S206, controlling the upper thread clamping device to switch from the open state to the closed state.
[0119] Among them, step S206 is similar to the above step S204 and will not be repeated here.
[0120] S207, determining whether the rotation angle reaches a third preset angle; if so, executing step S208; if not, returning to step S207.
[0121] The third preset angle is greater than the second preset angle, and the first preset angle, the second preset angle and the third preset angle are in the same rotation period of the main shaft.
[0122] In this step, the third preset angle may be set to an angle between 290° and 310°, for example.
[0123] In a possible implementation, the third preset angle may be Figure 3 The setting is 300°.
[0124] S208, controlling the upper thread clamping device to switch from the closed state to the open state.
[0125] Among them, step S208 is similar to the above step S204 and will not be repeated here.
[0126] The present embodiment provides a method for controlling the thread ends of the needle-starting upper thread of an embroidery machine. After the embroidery machine is powered on, the upper thread clamping device is reset; the rotation angle of the main shaft of the embroidery machine is obtained in real time; it is determined whether the rotation angle reaches a first preset angle; when the rotation angle reaches the first preset angle, the upper thread clamping device is controlled to switch from an aspirated state to an open state; it is determined whether the rotation angle reaches a second preset angle; when the rotation angle reaches the second preset angle, the upper thread clamping device is controlled to switch from an open state back to an aspirated state; it is determined whether the rotation angle reaches a third preset angle; when the rotation angle reaches the third preset angle, the upper thread clamping device is controlled to switch from an aspirated state to an open state. This method greatly improves the thread end length problem at the needle-starting position on the reverse side of the fabric without increasing the problem of thread derailment, and does not increase the physical cost of the embroidery machine.
[0127] Figure 4 The present application provides a needle thread control device for an embroidery machine. Figure 4 As shown, the embroidery machine needle thread control device 400 provided in the embodiment of the present application includes:
[0128] An acquisition module 401 is used to acquire the rotation angle of the main shaft of the embroidery machine in real time;
[0129] The processing module 402 is used to switch the operating state of the upper thread clamping device based on the rotation angle when the embroidery machine enters the first stitch of the embroidery program after thread cutting, so as to control the passing state of the upper thread of the embroidery machine relative to the corresponding thread hole, wherein the upper thread clamping device is in an engaged state before entering the thread cutting and embroidery program.
[0130] In a possible implementation, the processing module 402 is further configured to reset the upper thread clamping device after the embroidery machine is powered on.
[0131] In a possible implementation, the processing module 402 is also used to control the upper thread clamping device to enter an open state, and after a preset period of time, control the upper thread clamping device to switch from the open state to a closed state; determine the status information of the upper thread clamping device when the embroidery machine was last powered off; and when the head of the embroidery machine is started, reset the upper thread clamping device based on the status information.
[0132] The present embodiment provides an embroidery machine needle-casting upper thread end control device, which can execute the embroidery machine needle-casting upper thread end control method provided by the above method embodiment. Its implementation principle and technical effect are similar, and this embodiment will not be described in detail here.
[0133] Figure 5The present application provides a control device for the needle thread clamping device of an embroidery machine. Figure 5 As shown, the embroidery machine needle thread clamping device control device 500 provided in the embodiment of the present application includes:
[0134] A judging module 501 is used to judge whether the rotation angle reaches a first preset angle;
[0135] A processing module 502, configured to control the upper thread clamping device to switch from a closed state to an open state when the rotation angle reaches a first preset angle;
[0136] The judging module 501 is further used to judge whether the rotation angle reaches a second preset angle;
[0137] The processing module 502 is further used to control the upper thread clamping device to switch from the open state to the closed state when the rotation angle reaches a second preset angle;
[0138] The judging module 501 is further used to judge whether the rotation angle reaches a third preset angle;
[0139] The processing module 502 is further configured to control the upper thread clamping device to switch from the closed state to the open state when the rotation angle reaches a third preset angle.
[0140] In a possible implementation, the processing module 502 is also used for the first preset angle to be smaller than the second preset angle, the second preset angle to be smaller than the third preset angle; the first preset angle, the second preset angle and the third preset angle are in the same rotation cycle of the main shaft.
[0141] In a possible implementation, the processing module 502 is further configured to enable the main axis of the embroidery machine to be at a reference angle when the embroidery machine enters the first stitch of the embroidery program after thread trimming; and the reference angle is smaller than the rotation angle.
[0142] Figure 6 This is a schematic diagram of the structure of the needle thread control device for the embroidery machine provided in this application. Figure 6 As shown, the embroidery machine needle thread control device 600 provided in the present application includes: a receiver 601, a transmitter 602, a processor 603 and a memory 604.
[0143] Receiver 601, used for receiving instructions and data;
[0144] A transmitter 602, used for sending instructions and data;
[0145] Memory 604, used to store computer-executable instructions;
[0146] The processor 603 is used to execute the computer-executable instructions stored in the memory 604 to implement the various steps executed by the method for controlling the needle thread of the embroidery machine in the above embodiment. For details, please refer to the relevant description in the above embodiment of the method for controlling the needle thread of the embroidery machine.
[0147] Optionally, the memory 604 may be independent or integrated with the processor 603 .
[0148] When the memory 604 is independently provided, the electronic device further includes a bus for connecting the memory 604 and the processor 603 .
[0149] The present application also provides a computer-readable storage medium, in which computer execution instructions are stored. When a processor executes the computer execution instructions, an embroidery machine needle start-up upper thread end control method as executed by the embroidery machine needle start-up upper thread end control device mentioned above is implemented.
[0150] The present application also provides a computer program product, including a computer program, which, when executed by a processor, implements the steps performed by the above-mentioned method for controlling the needle thread of an embroidery machine. For details, please refer to the relevant description in the above-mentioned embodiment of the method for controlling the needle thread of an embroidery machine.
[0151] In the above embodiments, it should be understood that the processor may be a central processing unit (CPU), or other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), etc. A general-purpose processor may be a microprocessor or any conventional processor. The steps of the method disclosed in the invention may be directly implemented as being executed by a hardware processor, or may be executed by a combination of hardware and software modules in the processor.
[0152] The memory may include a high-speed memory (Random Access Memory, RAM), and may also include a non-volatile memory (Non-volatile Memory, NVM), such as at least one disk memory.
[0153] The bus may be an Industry Standard Architecture (ISA) bus, a Peripheral Component Interconnect (PCI) bus, or an Extended Industry Standard Architecture (EISA) bus, etc. The bus may be divided into an address bus, a data bus, a control bus, etc. For ease of representation, the bus in the drawings of the present application is not limited to only one bus or one type of bus.
[0154] The present application also provides a computer program product, including a computer program, which implements the above method when executed by a processor.
[0155] The present application also provides a computer-readable storage medium, in which computer-executable instructions are stored. When a processor executes the computer-executable instructions, the above method is implemented.
[0156] The above-mentioned readable storage medium can be implemented by any type of volatile or non-volatile storage device or a combination thereof, such as static random access memory (SRAM), electrically erasable programmable read-only memory (EEPROM), erasable programmable read-only memory (EPROM), programmable read-only memory (PROM), read-only memory (ROM), magnetic memory, flash memory, magnetic disk or optical disk. The readable storage medium can be any available medium that can be accessed by a general or special-purpose computer.
[0157] An exemplary readable storage medium is coupled to a processor so that the processor can read information from the readable storage medium and write information to the readable storage medium. Of course, the readable storage medium can also be a component of the processor. The processor and the readable storage medium can be located in an application specific integrated circuit (Application Specific Integrated Circuits, referred to as: ASIC). Of course, the processor and the readable storage medium can also exist in the device as discrete components.
[0158] The division of units is only a logical function division, and there may be other divisions in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interface, device or unit, which can be electrical, mechanical or other forms.
[0159] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0160] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.
[0161] If the function is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, or the part that contributes to the prior art, or the part of the technical solution, can be embodied in the form of a software product. The computer software product is stored in a storage medium, including several instructions for a computer device (which can be a personal computer, server, or network device, etc.) to perform all or part of the steps of the methods of each embodiment of the present invention. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), disk or optical disk, etc. Various media that can store program codes.
[0162] Those skilled in the art can understand that all or part of the steps of implementing the above-mentioned method embodiments can be completed by hardware related to program instructions. The aforementioned program can be stored in a computer-readable storage medium. When the program is executed, the steps of the above-mentioned method embodiments are executed; and the aforementioned storage medium includes: ROM, RAM, disk or optical disk and other media that can store program codes.
[0163] Finally, it should be noted that those skilled in the art will readily conceive of other embodiments of the present invention after considering the specification and practicing the invention disclosed herein. The present invention is intended to cover any variations, uses or adaptations of the present invention, which follow the general principles of the present invention and include common knowledge or customary technical means in the art not disclosed by the present invention, are not limited to the precise structure described above and shown in the drawings, and may be modified and changed in various ways without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.
Claims
1. A method for controlling the thread end of an embroidery machine, characterized in that: include: Acquire the rotation angle of the main shaft of the embroidery machine in real time; When the embroidery machine enters the first needle of the embroidery program after thread cutting, the operating state of the surface thread clamping device is switched based on the rotation angle to control the passing state of the surface thread of the embroidery machine relative to the corresponding thread passing hole, wherein the surface thread clamping device is in an engaged state before entering the thread cutting and embroidery program.
2. The method according to claim 1, characterized in that The operating state includes: an open state and a closed state. The switching process of the operating state of the thread clamping device based on the rotation angle includes: Determining whether the rotation angle reaches a first preset angle; When the rotation angle reaches a first preset angle, controlling the upper thread clamping device to switch from a closed state to an open state; Determining whether the rotation angle reaches a second preset angle; When the rotation angle reaches a second preset angle, the upper thread clamping device is controlled to switch from the open state to the closed state; Determining whether the rotation angle reaches a third preset angle; When the rotation angle reaches a third preset angle, the upper thread clamping device is controlled to switch from the suction state to the opening state.
3. The method according to claim 2, characterized in that The first preset angle is smaller than the second preset angle, and the second preset angle is smaller than the third preset angle; The first preset angle, the second preset angle and the third preset angle are in the same rotation period of the main shaft.
4. The method according to claim 1, characterized in that The method further comprises: After the embroidery machine is powered on, the upper thread clamping device is reset.
5. The method according to claim 4, characterized in that The resetting process of the upper thread clamping device comprises: Controlling the upper thread clamping device to enter an open state, and after a preset time, controlling the upper thread clamping device to switch from the open state to a closed state; Determining the status information of the upper thread clamping device when the embroidery machine was last powered off; When the head of the embroidery machine is started, the upper thread clamping device is reset based on the status information.
6. The method according to claim 2, characterized in that When the embroidery machine enters the first stitch of the embroidery program after thread trimming, the main axis of the embroidery machine is at a reference angle; The reference angle is smaller than the rotation angle.
7. A needle thread control device for an embroidery machine, characterized in that: include: An acquisition module, used for acquiring the rotation angle of the main shaft of the embroidery machine in real time; The processing module is used to switch the operating state of the upper thread clamping device based on the rotation angle when the embroidery machine enters the first needle of the embroidery program after thread cutting, so as to control the passing state of the upper thread of the embroidery machine relative to the corresponding thread passing hole, wherein the upper thread clamping device is in an engaged state before entering the thread cutting and embroidery program.
8. A control device for the upper thread clamping device of an embroidery machine, characterized in that: include: A judging module, used for judging whether the rotation angle reaches a first preset angle; A processing module, configured to control the upper thread clamping device to switch from a closed state to an open state when the rotation angle reaches a first preset angle; The judging module is further used to judge whether the rotation angle reaches a second preset angle; The processing module is further used to control the upper thread clamping device to switch from the open state to the closed state when the rotation angle reaches a second preset angle; The judging module is further used to judge whether the rotation angle reaches a third preset angle; The processing module is also used to control the upper thread clamping device to switch from the suction state to the open state when the rotation angle reaches a third preset angle.
9. An embroidery machine needle thread control device, characterized in that: include: Memory; processor; The memory stores computer-executable instructions; The processor executes the computer-executable instructions stored in the memory, so that the processor performs the method according to any one of claims 1 to 6.
10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores computer-executable instructions, which are used to implement the method according to any one of claims 1 to 6 when executed by a processor.
Citation Information
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