Auxiliary device for mounting ALC (autoclaved lightweight concrete) wallboard

Abstract

The invention relates to an auxiliary device for mounting an ALC (autoclaved lightweight concrete) wallboard, which is used for transferring the ALC wallboard and comprises a transfer trolley, a balancing weight, a lifting mechanism, a connecting plate and an adsorption mechanism, the balancing weight and the lifting mechanism are both arranged on the transfer trolley and distributed on the two sides of the top of the transfer trolley. One side of the connecting plate is connected with the lifting mechanism, and the height of the connecting plate is adjusted through the lifting mechanism; the other side of the connecting plate extends out of the transfer trolley and is connected with the adsorption mechanism; the adsorption mechanism is arranged downwards and is used for adsorbing the ALC wallboard; through cooperation of the transfer trolley, the lifting mechanism, the balancing weight and the adsorption mechanism, stable picking-up, transferring and putting-down actions of the ALC wallboards are completed in a semi-automatic mode, the transferring efficiency of the ALC wallboards is improved, and manual labor is greatly reduced.

Description

Technical Field

[0001] The invention relates to the technical field of building construction, in particular to an auxiliary device for installing an ALC wall panel. Background Art

[0002] With the rapid development of the construction industry, ALC wall panels have been widely used in the construction field due to their advantages such as light weight, high strength, and good thermal insulation performance.

[0003] At present, during the installation process of ALC wall panels, whether manual installation or small-scale mechanical installation is adopted, the ALC wall panels need to be transported from the material discharge place to the work site. When the existing ALC wall panels are transported, it is necessary to use additional transfer equipment for assistance. The ALC wall panels are manually taken and placed on the transfer equipment, and then transported through the transfer equipment. There are technical problems such as high labor intensity and time-consuming. Therefore, an auxiliary device for ALC wall panel installation is proposed to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to overcome the defects of the prior art, provide an auxiliary device for installing ALC wall panels, and solve the problem that the transportation of ALC wall panels in the prior art is time-consuming and labor-intensive.

[0005] To achieve the above-mentioned object, the present invention provides an auxiliary device for installing an ALC wall panel, which is used for transporting the ALC wall panel, and the auxiliary device includes a transport trolley, a counterweight block, a lifting mechanism, a connecting plate and an adsorption mechanism;

[0006] The counterweight block and the lifting mechanism are both arranged on the transfer trolley and distributed on both sides of the top of the transfer trolley;

[0007] One side of the connecting plate is connected to the lifting mechanism, and the height is adjusted by the lifting mechanism;

[0008] The other side of the connecting plate extends out of the transfer trolley and is connected to the adsorption mechanism;

[0009] The adsorption mechanism is arranged downwards and is used for adsorption of the ALC wall panel.

[0010] By adopting this technical solution, after the transfer trolley moves to the designated position, the lifting mechanism can drive the connecting plate and the adsorption mechanism to descend, and the ALC wall panel placed on the ground can be adsorbed by the adsorption mechanism. The lifting mechanism can drive the adsorbed ALC wall panel off the ground. When the counterweight block offsets the gravity of the ALC wall panel, the ALC wall panel can move stably with the transfer trolley, thereby achieving the purpose of ALC wall panel transfer. After being transferred to the designated destination, the ALC wall panel is controlled to be lowered to the ground through the lifting mechanism, and the adsorption force of the adsorption mechanism on the ALC wall panel is released to complete the unloading of the ALC wall panel. The entire process only requires manual intervention for mechanical control, and does not require a lot of labor, thereby solving the problem of time-consuming and labor-intensive ALC wall panel transfer.

[0011] Furthermore, the transfer vehicle includes a transfer platform and universal wheels;

[0012] The counterweight block and the lifting mechanism are installed on the top of the transfer platform;

[0013] The universal wheels are evenly distributed and fixed on the bottom of the transfer platform.

[0014] By adopting this technical solution, the basic mobility of the transfer trolley is ensured and the stability of movement is guaranteed.

[0015] Further, the auxiliary device also includes a mounting slot;

[0016] The mounting groove is provided on the top of the transfer trolley and is used for placing the counterweight block.

[0017] By adopting this technical solution, an additional installation groove is provided to provide a placement position for the counterweight block, and while limiting the counterweight block, the counterweight block has the ability to be quickly replaced. Counterweight blocks of different weights can be quickly replaced according to actual needs to maintain the stability of the load transfer movement of the transfer trolley.

[0018] Furthermore, the lifting mechanism includes a slider, a threaded rotating rod, a rotating motor, a positioning rod and a stand;

[0019] The stand is vertically fixed on the top of the transfer trolley;

[0020] The rotary motor is fixed on the top of the stand, the output shaft of the rotary motor is arranged downward and is coaxially connected with the threaded rotating rod, the threaded rotating rod passes through and is threadedly connected with the slider, and the slider is fixed to the connecting plate;

[0021] The positioning rod is arranged in parallel with the threaded rotating rod and passes through the sliding block.

[0022] By adopting this technical solution, after the rotating motor drives the threaded rotating rod to rotate, the slider threadedly connected to it generates an upward or downward force under the limiting action of the positioning rod, thereby completing the lifting action of the connecting plate fixed to it.

[0023] Furthermore, the auxiliary device also includes a hollow fixed plate with an open bottom and a moving component installed inside the fixed plate;

[0024] The fixed plate is fixed to the bottom of the connecting plate, the adsorption mechanism is located at the bottom of the fixed plate and connected to the moving component, and the adsorption mechanism can move relative to the fixed plate through the moving component.

[0025] By adopting this technical solution, the position of the adsorption mechanism can be adjusted by moving the components according to the actual adsorption position requirements, so as to adapt to the adsorption of ALC wall panels at different positions and ensure the stability of the ALC wall panels after adsorption.

[0026] Further, the moving assembly includes a double-ended threaded rod, a drive motor and a movable block;

[0027] wherein the double-ended threaded rod is rotatably connected to the interior of the fixed disk;

[0028] The driving motor is fixed to the outside of the fixed plate, and its driving shaft is drivingly connected to the double-start threaded rod;

[0029] There are at least two movable blocks, all of which are in two groups and are respectively threadedly connected to the two threaded sections of the double-headed threaded rod. The bottom of the movable block is fixed to the adsorption mechanism, and the top of the movable block is slidably matched with the inner top surface of the fixed plate.

[0030] By adopting this technical solution, the driving motor drives the double-headed threaded rod to rotate after it is started. After the double-headed threaded rod rotates, the two movable blocks threadedly connected to the threaded sections on both sides thereof generate a moving force towards or opposite to each other under the restriction of the top surface inside the fixed disk, thereby driving the two movable blocks to move towards or opposite to each other. Correspondingly, the adsorption spacing of the adsorption mechanism can be changed by controlling the driving motor, thereby adapting to the stable adsorption of ALC wall panels of different sizes.

[0031] Furthermore, the auxiliary device further comprises a connecting block, which is used to connect the fixing plate and the connecting plate and form an installation gap between the fixing plate and the connecting plate;

[0032] The adsorption mechanism includes a vacuum pump and at least two suction cups, wherein the vacuum pump is connected to each of the suction cups through an air pipe, and is used to extract air from the suction cups so that the suction cups have adsorption force;

[0033] The vacuum pump is installed in the installation gap;

[0034] The suction cup corresponds to the movable block one by one and is installed at the bottom of the movable block.

[0035] By adopting this technical solution: the number of suction cups is set according to the number of movable blocks, and the driving motor is used for synchronous driving to achieve position adjustment between the suction cups. After the vacuum pump synchronously provides the adsorption force of the suction cups, it can achieve the effect of adjustment and stable adsorption to adapt to ALC wall panels of different sizes.

[0036] Furthermore, the auxiliary device also includes an operating table for controlling the lifting mechanism and the adsorption mechanism, and the operating table is installed in the middle position of the top of the transfer vehicle.

[0037] By adopting this technical solution, the mechanical control of the entire auxiliary device can be completed directly on the transfer cart manually.

[0038] Compared with the prior art, the present invention has the following beneficial effects:

[0039] Through the cooperation of the transfer trolley, lifting mechanism, counterweight block and adsorption mechanism, the picking up, transfer and putting down of the ALC wall panels are completed semi-automatically, which not only increases the transfer efficiency of the ALC wall panels, but also greatly reduces manual labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 A three-dimensional diagram of the auxiliary device for installing the ALC wall panel of the present invention;

[0041] Figure 2 It is a three-dimensional schematic diagram of the connection between the moving components and the adsorption mechanism of the auxiliary device for installing the ALC wall panel in the present invention;

[0042] Figure 3 A three-dimensional schematic diagram of the lifting mechanism of the auxiliary device for installing the ALC wall panel in the present invention

[0043] Figure 4 It is a three-dimensional schematic diagram of the transfer trolley of the auxiliary device for installing the ALC wall panel in the present invention.

[0044] Explanation of the reference numerals in the accompanying drawings: 1. fixed plate; 2. bearing; 3. double-headed threaded rod; 4. reducer; 5. driving motor; 6. movable block; 7. vacuum tank; 8. suction cup; 9. lifting mechanism; 901. connecting plate; 902. sliding block; 903. threaded rotating rod; 904. rotating motor; 905. sliding rod; 906. positioning rod; 907. stand; 10. ALC wall panel; 11. vacuum pump; 12. air pipe; 13. connecting block; 14. transfer platform; 15. groove; 16. operating table; 17. mounting groove; 18. mesh frame; 19. counterweight block; 20. universal wheel. DETAILED DESCRIPTION

[0045] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0046] Please see attached Figure 1 The present invention provides an auxiliary device for installing an ALC wall panel, which is used for transporting an ALC wall panel 10. The auxiliary device includes a transport trolley, a counterweight block 19, a lifting mechanism 9, a connecting plate 901 and an adsorption mechanism; the counterweight block 19 and the lifting mechanism 9 are both arranged on the transport trolley and distributed on both sides of the top of the transport trolley; one side of the connecting plate 901 is connected to the lifting mechanism 9, and the height is adjusted by the lifting mechanism 9; the other side of the connecting plate 901 extends out of the transport trolley and is connected to the adsorption mechanism; the adsorption mechanism is arranged downward and is used for adsorption of the ALC wall panel 10;

[0047] After the transfer trolley moves to the designated position, the lifting mechanism 9 can drive the connecting plate 901 and the adsorption mechanism to descend, and the ALC wall panel 10 placed on the ground can be adsorbed by the adsorption mechanism. The lifting mechanism 9 can drive the adsorbed ALC wall panel 10 off the ground. When the counterweight block 19 offsets the gravity of the ALC wall panel 10, the ALC wall panel 10 can move stably with the transfer trolley, thereby achieving the purpose of transferring the ALC wall panel 10. After being transferred to the designated destination, the ALC wall panel 10 is controlled to be lowered to the ground through the lifting mechanism 9, and then the adsorption force of the adsorption mechanism on the ALC wall panel 10 is released to complete the unloading of the ALC wall panel 10. The entire process only requires manual intervention for mechanical control, and does not require a lot of labor, thereby solving the problem of time-consuming and labor-intensive transportation of the ALC wall panel 10.

[0048] Furthermore, the transfer trolley includes a transfer platform 14 and universal wheels 20; the universal wheels 20 are evenly distributed and fixed to the bottom of the transfer platform 14; the basic mobility of the transfer trolley is ensured, and the stability of movement is guaranteed.

[0049] Please see attached Figure 4 The auxiliary device also includes a mounting groove 17 and a mesh frame 18; the mounting groove 17 is opened on one side of the top of the transfer trolley; the mesh frame 18 is installed inside the mounting groove 17, and the counterweight block 19 is placed inside the mesh frame 18; an additional mounting groove 17 is provided for installing the mesh frame 18, providing a placement position for the counterweight block 19, and limiting the counterweight block 19 while enabling the counterweight block 19 to have the ability to be quickly replaced. Counterweight blocks 10 of different weights can be quickly replaced according to actual needs to maintain the stability of the load transfer movement of the transfer trolley.

[0050] Please see attached Figure 3, the lifting mechanism 9 includes a slider 902, a threaded rotating rod 903, a rotating motor 904, a positioning rod 906 and a stand 907; wherein the stand 907 is vertically fixed on the top of the transfer trolley; the rotating motor 904 is fixed on the top of the stand 907, the output shaft of the rotating motor 904 is arranged downward and coaxially connected with the threaded rotating rod 903, the threaded rotating rod 903 penetrates and is threadedly connected to the slider 902, and the slider 902 is fixed to the connecting plate 901; the positioning rod 906 is arranged parallel to the threaded rotating rod 903, and penetrates the slider 902; after the rotating motor 904 drives the threaded rotating rod 903 to rotate, the slider 902 threadedly connected thereto generates an upward or downward force under the limiting action of the positioning rod 906, so as to complete the lifting action of the connecting plate 901 fixed thereto;

[0051] Furthermore, in order to increase the stability of the lifting of the connecting plate 901, a lifting cooperation mechanism is provided opposite to the lifting mechanism 9. Compared with the lifting mechanism 9, the lifting cooperation mechanism is not provided with the threaded rotating rod 903 and the rotating motor 904, and a sliding rod 905 is added to replace the threaded rotating rod 903 in the lifting mechanism. The lifting stability of the side slider 902 is ensured by the cooperation of the sliding rod 905 and the positioning rod 906, thereby cooperating with the lifting mechanism 9 to increase the lifting stability of the connecting plate 901.

[0052] Furthermore, in order to increase the stability of the lifting mechanism 9 when installed on the transfer vehicle, a groove 15 adapted to the bottom of the lifting mechanism 9 is also provided.

[0053] Please see attached Figure 1-2 The auxiliary device also includes a connecting block 13 and a fixed plate 1, the fixed plate 1 is installed at the bottom of the connecting plate 901 through the connecting block 13, and the adsorption mechanism is installed on the fixed plate 1; the adsorption mechanism includes a vacuum pump 11, an air pipe 12, a vacuum tank 7 and a suction cup 8; the vacuum pump 11 is installed on the top of the fixed plate 1 and is connected to the vacuum tank 7 through the air pipe 12; the suction cup 8 is downwardly arranged and connected to the bottom of the vacuum tank 7; the vacuum pump 11 provides the adsorption force, which is transmitted to the suction cup 8 through the air pipe 12 and the vacuum tank 7, and the suction cup 8 completes the corresponding adsorption action.

[0054] Furthermore, the auxiliary device also includes a bearing 2, a double-headed threaded rod 3, a reducer 4, a drive motor 5 and a movable block 6; wherein the double-headed threaded rod 3 is rotatably connected to the inside of the fixed disk 1 through the bearing 2; the double-headed threaded rod 3 is coaxially connected to the output shaft of the reducer 4, the input shaft of the reducer 4 is coaxially connected to the output shaft of the drive motor 5, and the drive motor 5 is fixed to the outside of the fixed disk 1; at least two movable blocks 6 are arranged and threadedly connected to the two ends of the double-headed threaded rod 3, the top of the movable block 6 is slidably matched with the inner top surface of the fixed disk 1, and the bottom of the movable block 6 is connected to the top of the vacuum tank 7; after the drive motor 5 is started, the torque is increased by the reducer 4 to drive the double-headed threaded rod 3 to rotate. After the double-headed threaded rod 3 rotates, the two movable blocks 6 threadedly connected to its two ends generate a moving force in opposite directions under the restriction of the inner top surface of the fixed disk 1, thereby driving the vacuum tank 7 and the suction cup 8 connected to its bottom to move in opposite directions to adapt to the stable adsorption of ALC wall panels 10 of different sizes.

[0055] Please see attached Figure 4 In order to facilitate the overall control of the auxiliary device by manual operation, an operating table 16 for controlling the lifting mechanism 9 and the adsorption mechanism is also installed on the transfer vehicle.

[0056] The present invention is described in detail above in conjunction with the embodiments of the accompanying drawings. A person skilled in the art can make various variations of the present invention according to the above description. Therefore, certain details in the embodiments should not constitute a limitation of the present invention, and the scope of protection of the present invention shall be defined by the scope of the attached claims.

Claims

1. An auxiliary device for installing ALC wall panels, used for transporting ALC wall panels, characterized in that: The auxiliary device includes a transfer trolley, a counterweight, a lifting mechanism, a connecting plate and an adsorption mechanism; The counterweight block and the lifting mechanism are both arranged on the transfer trolley and distributed on both sides of the top of the transfer trolley; One side of the connecting plate is connected to the lifting mechanism, and the height is adjusted by the lifting mechanism; The other side of the connecting plate extends out of the transfer trolley and is connected to the adsorption mechanism; The adsorption mechanism is arranged downwards and is used for adsorption of the ALC wall panel.

2. The auxiliary device for installing the ALC wall panel according to claim 1, characterized in that: The transfer trolley comprises a transfer platform and universal wheels; The counterweight block and the lifting mechanism are installed on the top of the transfer platform; The universal wheels are evenly distributed and fixed on the bottom of the transfer platform.

3. The auxiliary device for installing the ALC wall panel according to claim 1, characterized in that: The auxiliary device also includes a mounting slot; The mounting groove is provided on the top of the transfer trolley and is used for placing the counterweight block.

4. The auxiliary device for installing the ALC wall panel according to claim 1, characterized in that: The lifting mechanism comprises a slider, a threaded rotating rod, a rotating motor, a positioning rod and a stand; The stand is vertically fixed on the top of the transfer trolley; The rotary motor is fixed on the top of the stand, the output shaft of the rotary motor is arranged downward and is coaxially connected with the threaded rotating rod, the threaded rotating rod passes through and is threadedly connected with the slider, and the slider is fixed to the connecting plate; The positioning rod is arranged in parallel with the threaded rotating rod and passes through the sliding block.

5. The auxiliary device for installing the ALC wall panel according to claim 1, characterized in that: The auxiliary device also includes a hollow fixed disk with an open bottom and a moving component installed inside the fixed disk; The fixed plate is fixed to the bottom of the connecting plate, the adsorption mechanism is located at the bottom of the fixed plate and connected to the moving component, and the adsorption mechanism can move relative to the fixed plate through the moving component.

6. The auxiliary device for installing the ALC wall panel according to claim 5, characterized in that: The moving assembly includes a double-ended threaded rod, a drive motor and a movable block; wherein the double-ended threaded rod is rotatably connected to the interior of the fixed disk; The driving motor is fixed to the outside of the fixed plate, and its driving shaft is drivingly connected to the double-start threaded rod; There are at least two movable blocks, all of which are in two groups and are respectively threadedly connected to the two threaded sections of the double-headed threaded rod. The bottom of the movable block is fixed to the adsorption mechanism, and the top of the movable block is slidably matched with the inner top surface of the fixed plate.

7. The auxiliary device for installing the ALC wall panel according to claim 6, characterized in that: The auxiliary device further comprises a connecting block, wherein the connecting block is used to connect the fixing plate and the connecting plate and form an installation gap between the fixing plate and the connecting plate; The adsorption mechanism includes a vacuum pump and at least two suction cups, wherein the vacuum pump is connected to each of the suction cups through an air pipe, and is used to extract air from the suction cups so that the suction cups have adsorption force; The vacuum pump is installed in the installation gap; The suction cup corresponds to the movable block one by one and is installed at the bottom of the movable block.

8. The auxiliary device for installing the ALC wall panel according to claim 1, characterized in that: The auxiliary device also includes an operating platform for controlling the lifting mechanism and the adsorption mechanism, and the operating platform is installed on the top of the transfer vehicle.

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