Planetary gear transmission device

By designing protective mechanisms and lubrication mechanisms in the planetary gear transmission, the problems of overload damage and abrasive wear are solved, and efficient protection and long-term and stable operation of the equipment are achieved.

CN119934216AActive Publication Date: 2025-05-06CHANGZHOU XINGTONG MASCH MFG CO LTD
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Patent Information

Application Number
CN202510177648.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-05-06
Estimated Expiration
2045-02-18

AI Technical Summary

Technical Problem

The existing planetary gear transmission lacks an anti-overload protection mechanism, which leads to gear deformation and bearing failure during overload; at the same time, metal powder debris during long-term operation leads to wear of abrasive particles, affecting the normal operation of the equipment.

Method used

A planetary gear transmission device including a protective mechanism and a lubricating mechanism is designed. The protective mechanism uses the adjustment mechanism and the anti-overload mechanism to achieve slippage during overload by using the mechanical structure of the ratchet and positioning disk to protect the transmission device; the lubricating mechanism uses the oil storage tank, oil pump and circulation pipe to purify the lubricating oil using a magnetic rod and a filter to ensure that the gear is always in a good lubricating state.

Benefits of technology

Effectively prevent gear deformation and bearing failure caused by overload, extending the service life of the equipment; at the same time, by purifying lubricating oil, reducing wear of abrasive particles, improving transmission efficiency and equipment reliability.

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Abstract

The invention discloses a planetary gear transmission device and belongs to the technical field of transmission devices.The planetary gear transmission device comprises a base, a main power device, a main transmission shaft and a lubricating mechanism, the main power device is installed at the top of the base and used for providing power for the whole equipment, and one side of the base is connected with a rack through bolts; the device has the beneficial effects that when the torque overload condition occurs between the planetary gearbox and the transmission device, the positioning disc retracts backwards by means of inclined meshing teeth on the surface of the ratchet wheel, the spring is compressed, and the torque overload condition occurs between the planetary gearbox and the transmission device; therefore, the ratchet wheel slips on the surface of the positioning disc, the planetary gearbox idles internally, and a transmission device is protected against damage.
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Description

Technical Field

[0001] The present application relates to the technical field of transmission devices, and in particular to a planetary gear transmission device. Background Art

[0002] The planetary gear transmission is an efficient and compact power transmission device, which is widely used in modern industry and automation technology. Its unique structure and performance advantages make it stand out among many mechanical transmission devices.

[0003] After searching, the Chinese patent publication number CN102287510B discloses a new type of planetary gear transmission device. Although the planet carrier and the outer friction plate of the device are matched by splines, the planetary gear is supported on the planet carrier by two self-aligning ball bearings, the output shaft is supported on the right flange by two deep groove ball bearings, and the inner friction plate is separated by a disc spring, the beneficial effect is that it can not only achieve soft start and speed regulation, but also has the advantages of small size, compact structure, large load capacity, high transmission efficiency, stable operation, etc., and at the same time, low cost and convenient maintenance, but the device is not provided with an overload protection mechanism inside, which leads to overload causing the gear to bear stress beyond the design limit, resulting in gear deformation, tooth surface peeling, tooth root fracture and other failure forms, the bearing will also deform and fail due to the axial load and impact load generated by the overload, the pillar will break or desolder, and the shaft may be elastic-plastic deformed or even broken due to the strong torque;

[0004] After searching, the Chinese patent publication number CN119042306A discloses a lubricating oil circuit structure for a planetary gear transmission device. Although the device adopts a branched lubricating oil supply method to lubricate each component in turn, that is, the lubricating oil flows through the oil supply hole, the oil supply annular groove and the first lubricating oil inlet hole and then enters the first annular groove. The lubricating oil in the first annular groove enters the oil supply pipe and the sun gear injection pipe through the first lubricating oil outlet hole, thereby realizing efficient lubrication of the meshing surfaces of each gear, the sliding bearing and the journal, replacing the commonly used planetary carrier lubricating oil channel design. The coordination of the inlet hole, oil outlet hole and annular groove compensates for the loss along the way and reduces the oil supply capacity of the external oil station. However, due to the wear of the gears during long-term operation, more metal debris will be generated. Furthermore, the metal powder debris has a certain hardness and will circulate inside the equipment, pass through the gaps between parts, and cause abrasive wear, resulting in scratches, crushing and scrapes on the metal surface, and even metal fatigue. The metal powder will further wear the equipment, resulting in a decrease in the accuracy of key components such as gears and bearings, affecting the normal operation of the equipment and may even cause serious mechanical failures. Summary of the invention

[0005] One of the purposes of the present application is to provide a planetary gear transmission device to solve the problem that the existing device lacks a protective mechanism, is prone to overload damage, and cannot solve the problem of abrasive wear caused by metal powder debris during long-term operation.

[0006] To achieve the above objectives, the technical solution adopted in the present application is: a planetary gear transmission device, comprising a base, a main power device, a main transmission shaft and a lubrication mechanism, wherein a main power device is installed on the top of the base, and the main power device is used to provide power for the entire device, one side of the base is connected to the frame by bolts, and the frame is used to fix the entire device, one end of the main power device is provided with a planetary gearbox, and the input end of the planetary gearbox is connected to the output end of the main power device by shaft transmission, a planetary gear set is provided inside the planetary gearbox, a protection mechanism is provided on one side of the planetary gearbox, a main transmission device is provided on one side of the protection mechanism, one end of the protection mechanism is connected to the input end of the planetary gearbox by shaft transmission, and the other end of the protection mechanism is provided with a main transmission shaft, and the protection mechanism is connected to the internal transmission gear of the main transmission device through the main transmission shaft, a lubrication mechanism is provided at the bottom of the main transmission device, and the lubrication mechanism is used for lubrication of the internal gears of the main transmission device, a circulation mechanism is provided on one side of the lubrication mechanism, and two circulation mechanisms are provided, and the two circulation mechanisms are used for circulation of lubricating oil inside the main transmission device, and an output mechanism is provided on the top of the main transmission device, and the output mechanism is used for the overall power output of the device.

[0007] Preferably, the protection mechanism includes an adjusting mechanism and an anti-overload mechanism, the adjusting mechanism is installed outside the anti-overload mechanism, the adjusting mechanism is used to adjust the pressure of the anti-overload mechanism, one end of the adjusting mechanism is connected to the planetary gearbox, the anti-overload mechanism is connected to one end of the planetary gearbox, and the interior of the anti-overload mechanism is transmission-connected to the interior of the planetary gearbox, the anti-overload mechanism is located at the output end of the planetary gearbox, and can effectively prevent equipment damage caused by excessive torque. When the torque between the planetary gearbox and the main transmission device exceeds the design range, the anti-overload mechanism can achieve slipping through the internal mechanical structure (such as ratchet and positioning plate), thereby protecting the transmission device from damage due to overload stress, avoiding problems such as gear deformation, tooth surface peeling, tooth root fracture, etc. caused by overload, and at the same time preventing the bearing from deforming and failing due to the axial load generated by overload, thereby extending the service life of the equipment.

[0008] Preferably, the anti-overload mechanism includes a second transmission shaft, one end of the second transmission shaft is connected to the inside of the planetary gear box, meshing teeth are distributed on the surface of the end of the second transmission shaft, a pressure plate is arranged on the outside of the second transmission shaft, the end of the second transmission shaft is inserted into the inside of the positioning plate, a groove is arranged on the surface of the positioning plate, the groove on the surface of the positioning plate is engaged with the surface of the ratchet, meshing teeth are distributed on the surface of the ratchet, the ratchet is sleeved on one end of the main transmission shaft, the meshing surface of the ratchet is in a smooth slope structure, there is a gap between the end of the second transmission shaft and the positioning plate, the inner wall of the positioning plate is in sliding contact with the outer toothed surface of the end of the second transmission shaft, and the ratchet and the positioning plate are connected through the grooves and meshing teeth on the surface The engagement forms a slidable structure that can stably transmit power during normal operation. However, in the case of overload, the positioning plate can slide through the smooth slope structure on the surface of the ratchet wheel, thereby avoiding damage to the equipment caused by overload. When the torque exceeds the set threshold, the positioning plate will retract backward through the inclined structure of the ratchet wheel, causing the ratchet wheel to slip on the surface of the positioning plate, thereby causing the planetary gear box to idle inside and protecting the main transmission device from damage due to overload stress. In the anti-overload mechanism, there is a gap between the second transmission shaft and the positioning plate, and the inner wall of the positioning plate slides in contact with the outer toothed surface of the end of the second transmission shaft, so that in the case of overload, the positioning plate can slide, and the second spring can provide a restoring force.

[0009] Preferably, the adjusting mechanism includes a pressure plate, a groove is provided on the surface of the pressure plate, and the groove on the surface of the pressure plate is in a ring-shaped structure, a ball is embedded in the inside of the ring-shaped groove on the surface of the pressure plate, the ball surface is in sliding contact with the positioning plate, a circular hole groove is provided inside the pressure plate, and the inner wall of the circular hole groove inside the pressure plate is in sliding contact with the outer wall of the second transmission shaft, an adjusting plate is provided on one side of the pressure plate, a second spring is provided between the adjusting plate and the pressure plate, the second spring is sleeved on the outside of the second transmission shaft, the outer wall of the adjusting plate is welded to the inner wall of the telescopic shell, the outside of the telescopic shell is rotatably connected to one end of the adjusting bolt, and the other end of the adjusting bolt is connected to the inside of the fixed shell Threaded connection, three adjusting bolts are evenly spaced, the inner wall of the fixed shell is welded to the outer wall of the planetary gear box, and balls are embedded in the annular groove on the surface of the pressure plate. The balls are in sliding contact with the positioning plate, so that the pressure plate can apply uniform pressure to the positioning plate through the balls, while reducing friction and improving transmission efficiency. The position of the telescopic shell can be changed by rotating the adjusting bolt, thereby pushing the adjusting plate to move. The movement of the adjusting plate will compress or relax the second spring, thereby changing the pressure of the pressure plate on the positioning plate. This pressure adjustment mechanism enables the equipment to flexibly adjust the protection threshold of the anti-overload mechanism according to different working conditions and load requirements.

[0010] Preferably, the lubricating mechanism includes an oil storage tank, which is installed at the bottom of the main transmission device by bolts, the interior of the oil storage tank and the bottom of the interior of the main transmission device are filled with lubricating oil, a connecting groove is provided between the main transmission device and the oil storage tank, the connecting groove is used for communication between the main transmission device and the oil storage tank, a magnetic bar is provided at the bottom of the oil storage tank, a filter screen is provided outside the bottom of the connecting groove, the interior of the oil storage tank is divided into an upper and lower cavity by the filter screen, the oil storage tank is connected to the main transmission device through the connecting groove, the lubricating oil can flow freely between the two, so that the lubricating oil can be circulated in the main transmission device, ensuring that the transmission gear is always in a good lubricated state, the lubricating oil splashes in the main transmission device, evenly lubricates each gear, reduces friction and wear between gears, improves transmission efficiency and service life of equipment, and a magnetic bar is provided at the bottom of the oil storage tank, metal debris (such as iron filings) in the lubricating oil will be absorbed by the magnetic bar, which can effectively remove impurities in the lubricating oil and maintain the cleanliness of the lubricating oil.

[0011] Preferably, the connecting groove is in a bucket-shaped structure, and the bottom and top of the connecting groove are in an open structure. A groove is provided at the bottom of the oil storage tank, and a magnetic bar is provided at the bottom of the oil storage tank. There is a gap between the magnetic bar and the surface of the groove at the bottom of the oil storage tank, and a threaded cap is mounted on one end of the magnetic bar, and a hole groove is provided on one side of the oil storage tank, and the inner diameter of the hole groove is larger than the outer diameter of the magnetic bar. The inside of the circular groove on one side of the bottom of the oil storage tank is threadedly connected with the threaded cap, so that the lubricating oil can smoothly flow from the main transmission device into the oil storage tank, and it is also convenient for the lubricating oil to flow back from the oil storage tank to the main transmission device. The connecting groove with a bucket-shaped structure can reduce the resistance of the lubricating oil during the flow process, ensuring that the circulation of the lubricating oil is smoother, and the magnetic bar can freely absorb metal debris in the lubricating oil, and it is convenient to install and disassemble the magnetic bar.

[0012] Preferably, the circulation mechanism includes an oil pump, two of which are provided, and the bottom input ends of the two oil pumps are connected to the upper cavity inside the oil storage tank, the top output end of the oil pump is connected to the circulation pipe, and the other end of the circulation pipe is connected to the inside of the main transmission box. The dual oil pump design can ensure that the lubricating oil circulates efficiently in the system. The two oil pumps work at the same time to provide a more stable lubricating oil flow, ensuring that the gears and bearings inside the main transmission device are always in a good lubrication state.

[0013] Preferably, the circulation pipe is made of copper-aluminum composite material and has a spiral structure. Fins are mounted on the outside of the circulation pipe, and the fins are distributed in a circular shape with equal spacing. The outer wall of the fin is welded to the inner wall of the air deflector, and a fan is installed on the top of the air deflector. Both ends of the air deflector are open. The circulation pipe has a spiral structure, which increases the flow path length of the lubricating oil in the circulation pipe, thereby extending the heat exchange time between the lubricating oil and the external environment and improving the heat dissipation efficiency. The combination of the copper-aluminum composite material and the spiral structure enables the lubricating oil to dissipate heat more effectively during the circulation process, thereby reducing the temperature of the lubricating oil, thereby extending the service life of the lubricating oil and reducing poor lubrication problems caused by high temperature. The forced convection of the fan can accelerate the air flow, take away the heat on the fins, and further improve the heat dissipation efficiency.

[0014] Preferably, the output mechanism includes a connecting shaft, one end of the bottom of the connecting shaft is connected to the internal gear of the main transmission device, one end of the top of the connecting shaft is welded with a lower chuck, an upper chuck is arranged on the top of the lower chuck, the bottom surface of the upper chuck is tightly fitted with the top surface of the lower chuck, a limiting shaft is arranged on the top of the upper chuck, a first spring is sleeved on the outside of the limiting shaft, an output shaft is plugged on the top of the limiting shaft, and one end of the bottom of the connecting shaft is connected to the gear inside the main transmission device, so that the power of the main transmission device can be transmitted to the output mechanism through the connecting shaft, ensuring that the power is efficiently and stably transmitted from the main transmission device to the output shaft, thereby realizing the overall power output function of the equipment, when the torque between the connecting shaft and the output shaft is overloaded, the upper chuck will compress the first spring, so that the fit between the upper chuck and the lower chuck is loosened, thereby causing the lower chuck to idle, which can effectively protect the main transmission device from damage caused by the overload torque, and when the overload condition is relieved, the first spring will push the upper chuck to fit closely with the lower chuck again, restore power transmission, and realize the automatic reset function.

[0015] Preferably, a hemispherical protrusion structure is provided on the top surface of the lower chuck, and the hemispherical protrusion structure is distributed in a circular shape with equal spacing. A groove is provided on the bottom of the upper chuck, and the shape of the groove at the bottom of the upper chuck matches the hemispherical protrusion structure on the top of the lower chuck. A protrusion structure is provided on the outer wall of the output shaft, and the shape of the outer wall of the limiting shaft matches the shape of the slot at the top of the limiting shaft. There is a distance between the bottom end of the output shaft and the bottom end of the inner groove of the limiting shaft. A groove is provided on the bottom of the upper chuck that matches the hemispherical protrusion structure of the lower chuck, which ensures that the upper chuck and the lower chuck can fit tightly during normal operation to achieve stable power transmission.

[0016] Compared with the prior art, the beneficial effects of this application are:

[0017] (1) During the operation of the device, the planetary gearbox drives the second transmission shaft to rotate, and the second transmission shaft further drives the positioning plate to rotate. The rotation of the positioning plate causes the ratchet to rotate accordingly. The ratchet further drives the transmission gear inside the main transmission device to rotate through the main transmission shaft. When torque overload occurs between the planetary gearbox and the transmission device, the positioning plate retracts backward with the help of the oblique meshing teeth on the surface of the ratchet and compresses the spring, so that the ratchet slips on the surface of the positioning plate, causing the planetary gearbox to idle inside, thereby protecting the transmission device from damage. Once the torque between the planetary gearbox and the main transmission box returns to a normal level, the second spring pushes the pressure plate under its own elastic action, and the pressure plate then pushes the positioning plate to re-engage with the ratchet, restoring the transmission connection between the planetary gearbox and the main transmission device, and realizing the automatic reset function. In addition, by rotating the adjusting bolt, the adjusting bolt can drive the telescopic shell to move, and when the telescopic shell moves, it drives the adjusting plate to move, and the adjusting plate squeezes the second spring, thereby adjusting the pressure applied by the second spring to the positioning plate, thereby changing the maximum torque value that can be tolerated between the positioning plate and the ratchet, significantly improving the torque adjustment performance and adjustability of the device.

[0018] (2) When the device is in use, the transmission gear rotates to cause the lubricating oil inside the main transmission device to splash, so that the lubricating oil can evenly lubricate the various gears inside the main transmission device. Under the action of the oil pump, the lubricating oil inside the main transmission device can enter the oil storage tank through the connecting groove, and then under the action of the magnetic rod inside the oil storage tank, the metal debris of the internal gear wear in the lubricating oil can be adsorbed and precipitated on the surface of the magnetic rod, which is beneficial to the effect of purifying the lubricating oil inside the main transmission device. The purified lubricating oil is filtered for the second time through the filter net, and then under the action of the oil pump, it re-enters the main transmission device through the circulation pipe to lubricate the gears. During the circulation of the lubricating oil inside the circulation pipe, the heat can be dissipated through the fins outside the circulation pipe, and then the air inside the guide pipe can be circulated quickly through the fan to drive the heat on the surface of the fin, so that the lubricating oil can be cooled during the circulation process, further improving the reliability of the device when in use.

[0019] (3) When the main transmission device drives the external device to rotate through the connecting shaft and the output shaft, when the torque between the connecting shaft and the output shaft is overloaded, the raised structure on the surface of the lower chuck will move out of the groove at the bottom of the upper chuck, and at the same time, the upper chuck will compress the first spring on the top, so that the lower chuck is in an idling state, which is beneficial to protecting the main transmission device. When the torque between the connecting shaft and the output shaft returns to normal, the upper chuck will be engaged with the lower chuck under the push of the first spring, so that the connecting shaft can drive the output shaft to output power, further improving the reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1It is a schematic diagram of the overall structure of the present invention.

[0021] Figure 2 It is a schematic diagram of the top view structure of the present invention.

[0022] Figure 3 It is a schematic diagram of the internal structure of the present invention.

[0023] Figure 4 It is a schematic diagram of the circulation mechanism structure of the present invention.

[0024] Figure 5 It is a schematic diagram of the output mechanism structure of the present invention.

[0025] Figure 6 It is a schematic diagram of the internal structure of the main transmission device of the present invention.

[0026] Figure 7 It is a schematic diagram of explosion of the protection mechanism of the present invention.

[0027] Figure 8 It is a schematic diagram of the structure of the protection mechanism of the present invention.

[0028] Fig. 9 It is a front view structural schematic diagram of the present invention.

[0029] In the figure: 1, base; 2, main power device; 3, output mechanism; 301, connecting shaft; 302, upper chuck; 303, output shaft; 304, limit shaft; 305, first spring; 306, lower chuck; 4, planetary gear box; 5, protection mechanism; 501, second transmission shaft; 502, adjustment plate; 503, second spring; 504, pressure plate; 505, ball; 506, positioning plate; 507, ratchet; 508, telescopic shell; 509, adjusting bolt; 510, fixed shell; 6, main transmission shaft; 7, main transmission device; 8, lubrication mechanism; 801, oil storage tank; 802, connecting groove; 803, magnetic rod; 804, filter screen; 805, threaded cap; 9, circulation mechanism; 901, oil pump; 902, circulation pipe; 903, fin; 904, air guide cover; 905, fan; 10, frame; 11, transmission gear. DETAILED DESCRIPTION

[0030] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0031] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0032] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0033] One of the preferred embodiments of the present application is as follows: Figures 1 to 9As shown, a planetary gear transmission device comprises a base 1, a main power device 2, a main transmission shaft 6 and a lubrication mechanism 8. The main power device 2 is installed on the top of the base 1, and the main power device 2 is used to provide power for the entire device. One side of the base 1 is connected to a frame 10 by bolts, and the frame 10 is used to fix the entire device. A planetary gear box 4 is arranged at one end of the main power device 2, and the input end of the planetary gear box 4 is connected to the output end of the main power device 2 by shaft transmission. A planetary gear set is arranged inside the planetary gear box 4, a protection mechanism 5 is arranged on one side of the planetary gear box 4, and a main transmission device 7 is arranged on one side of the protection mechanism 5. One end of the protection mechanism 5 is connected to the input end of the planetary gear box 4 through a shaft, and the other end of the protection mechanism 5 is provided with a main transmission shaft 6. The protection mechanism 5 is connected to the internal transmission gear 11 of the main transmission device 7 through the main transmission shaft 6. A lubrication mechanism 8 is provided at the bottom of the main transmission device 7. The lubrication mechanism 8 is used for lubricating the internal gears of the main transmission device 7. A circulation mechanism 9 is provided on one side of the lubrication mechanism 8. There are two circulation mechanisms 9. The two circulation mechanisms 9 are used for the circulation of lubricating oil inside the main transmission device 7. An output mechanism 3 is provided on the top of the main transmission device 7. The output mechanism 3 is used for the overall power output of the equipment;The protection mechanism 5 includes an adjusting mechanism and an anti-overload mechanism. The adjusting mechanism is installed outside the anti-overload mechanism. The adjusting mechanism is used to adjust the pressure of the anti-overload mechanism. One end of the adjusting mechanism is connected to the planetary gear box 4, one end of the anti-overload mechanism planetary gear box 4, and the interior of the anti-overload mechanism is connected to the interior of the planetary gear box 4 through transmission. The anti-overload mechanism includes a second transmission shaft 501. One end of the second transmission shaft 501 is connected to the interior of the planetary gear box 4. The surface of the end of the second transmission shaft 501 is distributed with meshing teeth. A pressure plate 504 is arranged outside the second transmission shaft 501. The end of the second transmission shaft 501 is inserted into the interior of the positioning plate 506. The surface of the positioning plate 506 is provided with a groove. The groove on the surface of the positioning plate 506 is engaged with the surface of the ratchet 507. The surface of the ratchet 507 is distributed with meshing teeth. The ratchet 507 is sleeved on one end of the main transmission shaft 6. The meshing surface of the ratchet 507 is in a smooth slope structure. There is a gap between the end of the second transmission shaft 501 and the positioning plate 506. The inner wall of the positioning plate 506 is connected to the first The toothed surface at the end of the second transmission shaft 501 is in sliding contact, and the adjustment mechanism includes a pressure plate 504, a groove is provided on the surface of the pressure plate 504, and the groove on the surface of the pressure plate 504 is in a ring-shaped structure, and a ball 505 is embedded inside the ring-shaped groove on the surface of the pressure plate 504, and the surface of the ball 505 is in sliding contact with the positioning plate 506, and a circular hole groove is provided inside the pressure plate 504, and the inner wall of the circular hole groove inside the pressure plate 504 is in sliding contact with the outer wall of the second transmission shaft 501, and an adjustment plate 502 is provided on one side of the pressure plate 504, and a second spring 503 is provided between the adjustment plate 502 and the pressure plate 504, and the second spring 503 is sleeved on the outside of the second transmission shaft 501, and the outer wall of the adjustment plate 502 is welded to the inner wall of the telescopic shell 508, and the outer side of the telescopic shell 508 is rotatably connected to one end of the adjusting bolt 509, and the other end of the adjusting bolt 509 is threadedly connected to the inside of the fixed shell 510, and there are three adjusting bolts 509 distributed at equal intervals, and the inner wall of the fixed shell 510 is welded to the outer wall of the planetary gear box 4;The main power device 2 is installed on the top of the base 1 and is the power source of the entire device. The power is transmitted to the input end of the planetary gear box 4 through its output end. A planetary gear set is arranged inside the planetary gear box 4. The power of the main power device 2 is preliminarily decelerated and torque amplified through the planetary gear set. The planetary gear set can achieve efficient transmission and the transmission ratio can be adjusted as needed to meet different work requirements. When the device is in use, the planetary gear box 4 drives the second transmission shaft 501 to rotate, and the second transmission shaft 501 drives the positioning plate 506 to rotate. When the positioning plate 506 rotates, it can drive the ratchet 507 to rotate, so that the ratchet 507 can drive the transmission gear 11 inside the main transmission device 7 to rotate through the main transmission shaft 6. When the torque between the planetary gear box 4 and the transmission device is overloaded, the positioning plate 506 retracts backwards through the oblique meshing teeth on the surface of the ratchet 507 and compresses the spring, so that the ratchet 507 can The surface of the positioning plate 506 slips, causing the planetary gear box 4 to idle, thereby protecting the transmission device. When the torque between the planetary gear box 4 and the main transmission box returns to normal, under the action of the second spring 503, the second spring 503 can push the pressure plate 504, and the pressure plate 504 can push the positioning plate 506 to mesh with the ratchet 507 again, thereby restoring the transmission between the planetary gear box 4 and the main transmission device 7, which is conducive to the effect of automatic reset. By rotating the adjusting bolt 509, the adjusting bolt 509 can drive the telescopic shell 508 to move, and the telescopic shell 508 can drive the adjusting disk 502 to move while moving, so that the adjusting disk 502 can squeeze the second spring 503, so that the pressure applied by the second spring 503 to the positioning plate 506 can be adjusted, thereby adjusting the maximum torque between the positioning plate 506 and the ratchet 507, further improving the adjustability of the device. ;

[0034] One of the preferred embodiments of the present application is as follows: Figures 1 to 6As shown, a planetary gear transmission device, the lubrication mechanism 8 includes an oil storage tank 801, the oil storage tank 801 is installed at the bottom of the main transmission device 7 by bolts, the inside of the oil storage tank 801 and the bottom of the inside of the main transmission device 7 are filled with lubricating oil, a connecting groove 802 is provided between the main transmission device 7 and the oil storage tank 801, the connecting groove 802 is used for communication between the main transmission device 7 and the oil storage tank 801, a magnetic rod 803 is provided at the bottom of the oil storage tank 801, a filter screen 804 is provided outside the bottom of the connecting groove 802, the inside of the oil storage tank 801 is divided into two upper and lower cavities by the filter screen 804, the connecting groove 802 is a bucket-shaped structure, the bottom and top of the connecting groove 802 are open structures, and the bottom of the oil storage tank 801 is opened There is a groove, a magnetic rod 803 is arranged at the bottom of the oil storage tank 801, there is a gap between the magnetic rod 803 and the surface of the groove at the bottom of the oil storage tank 801, a threaded cap 805 is sleeved on one end of the magnetic rod 803, a hole groove is arranged on one side of the oil storage tank 801, and the inner diameter of the hole groove is larger than the outer diameter of the magnetic rod 803, the inner part of the circular groove on one side of the bottom of the oil storage tank 801 is threadedly connected with the threaded cap 805, the circulation mechanism 9 includes an oil pump 901, two oil pumps 901 are arranged, and the bottom input ends of the two oil pumps 901 are connected to the upper end cavity inside the oil storage tank 801, the top output end of the oil pump 901 is connected to the circulation pipe 902, the other end of the circulation pipe 902 is connected to the inside of the main transmission box, the circulation pipe 902 is made of copper-aluminum composite material, and the circulation The tube 902 is in a spiral structure, and the outside of the circulation tube 902 is covered with fins 903, which are distributed in a circular shape with equal spacing. The outer wall of the fin 903 is welded to the inner wall of the deflector 904, and a fan 905 is installed on the top of the deflector 904. The two ends of the deflector 904 are open. When the device is in use, the transmission gear 11 can drive the internal lubricating oil of the main transmission device 7 to splash when it rotates, so that the lubricating oil can evenly lubricate the various gears inside the main transmission device 7. Under the action of the oil pump 901, the lubricating oil inside the main transmission device 7 can enter the oil storage tank 801 through the connecting groove, and then under the action of the magnetic rod 803 inside the oil storage tank 801, the internal gears in the lubricating oil are Metal debris from wheel wear can be adsorbed and precipitated on the surface of the magnetic bar 803, which is beneficial to purify the lubricating oil inside the main transmission device 7. The purified lubricating oil is filtered twice through the filter 804, and then re-enters the main transmission device 7 through the circulation pipe 902 under the action of the oil pump 901 to lubricate the gears. During the circulation of the lubricating oil inside the circulation pipe 902, the heat can be dissipated through the fins 903 outside the circulation pipe 902, and then the air inside the guide pipe can be circulated quickly through the fan 905 to drive the heat on the surface of the fin 903, so that the lubricating oil can be cooled during the circulation process, further improving the reliability of the device when in use.

[0035] One of the preferred embodiments of the present application is as follows: Figures 1 to 7As shown, a planetary gear transmission device, the output mechanism 3 includes a connecting shaft 301, one end of the bottom of the connecting shaft 301 is connected to the internal gear of the main transmission device 7, one end of the top of the connecting shaft 301 is welded with a lower chuck 306, and an upper chuck 302 is arranged on the top of the lower chuck 306, the bottom surface of the upper chuck 302 is tightly fitted with the top surface of the lower chuck 306, a limiting shaft 304 is arranged on the top of the upper chuck 302, a first spring 305 is sleeved on the outside of the limiting shaft 304, an output shaft 303 is inserted on the top of the limiting shaft 304, a hemispherical convex structure is arranged on the top surface of the lower chuck 306, the hemispherical convex structures are distributed in an annular shape with equal spacing, a groove is arranged at the bottom of the upper chuck 302, and the shape of the groove at the bottom of the upper chuck 302 is consistent with the hemispherical convex structure on the top of the lower chuck 306, the outer wall of the output shaft 303 is provided with a protruding structure, and the limiting shaft 30 The shape of the outer wall is consistent with the shape of the slot at the top of the limiting shaft 304. There is a gap between the bottom end of the output shaft 303 and the bottom end of the inner groove of the limiting shaft 304. When the main transmission device 7 drives the external device to rotate through the connecting shaft 301 and the output shaft 303, when the torque between the connecting shaft 301 and the output shaft 303 is overloaded, the convex structure on the surface of the lower chuck 306 will move out of the groove at the bottom of the upper chuck 302, and the upper chuck 302 will compress the first spring 305 at the top, so that the lower chuck 306 is in an idling state, which is beneficial to protecting the main transmission device 7. When the torque between the connecting shaft 301 and the output shaft 303 returns to normal, the upper chuck 302 will be engaged with the lower chuck 306 under the push of the first spring 305, so that the connecting shaft 301 can drive the output shaft 303 to output power, further improving the reliability of the device.

[0036] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. A planetary gear transmission device, characterized in that: include: A base (1), a main power device (2), a main transmission shaft (6) and a lubricating mechanism (8), wherein the main power device (2) is installed on the top of the base (1), and the main power device (2) is used to provide power for the entire device, one side of the base (1) is connected to a frame (10) by bolts, and the frame (10) is used to fix the entire device, one end of the main power device (2) is provided with a planetary gearbox (4), the input end of the planetary gearbox (4) is connected to the output end of the main power device (2) by shaft transmission, a planetary gear set is provided inside the planetary gearbox (4), one side of the planetary gearbox (4) is provided with a protective mechanism (5), one side of the protective mechanism (5) is provided with a main transmission device (7), and the protective mechanism (5) is provided with a main transmission device (7). ) is connected to the input end of the planetary gear box (4) through a shaft; the other end of the protection mechanism (5) is provided with a main transmission shaft (6); the protection mechanism (5) is connected to the internal transmission gear (11) of the main transmission device (7) through the main transmission shaft (6); a lubricating mechanism (8) is provided at the bottom of the main transmission device (7); the lubricating mechanism (8) is used for lubricating the internal gears of the main transmission device (7); a circulation mechanism (9) is provided on one side of the lubricating mechanism (8); two circulation mechanisms (9) are provided; the two circulation mechanisms (9) are used for circulating lubricating oil inside the main transmission device (7); an output mechanism (3) is provided at the top of the main transmission device (7); the output mechanism (3) is used for the overall power output of the equipment.

2. A planetary gear transmission device according to claim 1, characterized in that: The protection mechanism (5) comprises an adjustment mechanism and an anti-overload mechanism. The adjustment mechanism is installed outside the anti-overload mechanism. The adjustment mechanism is used to adjust the pressure of the anti-overload mechanism. One end of the adjustment mechanism is connected to the planetary gear box (4). The anti-overload mechanism is located at one end of the planetary gear box (4), and the interior of the anti-overload mechanism is transmission-connected to the interior of the planetary gear box (4).

3. A planetary gear transmission device according to claim 2, characterized in that: The anti-overload mechanism comprises a second transmission shaft (501), one end of the second transmission shaft (501) is connected to the inside of the planetary gear box (4), the end surface of the second transmission shaft (501) is provided with meshing teeth, the outside of the second transmission shaft (501) is provided with a pressure plate (504), the end of the second transmission shaft (501) is inserted into the inside of a positioning plate (506), the surface of the positioning plate (506) is provided with a groove, the groove on the surface of the positioning plate (506) is engaged with the surface of a ratchet (507), the surface of the ratchet (507) is provided with meshing teeth, the ratchet (507) is sleeved on one end of the main transmission shaft (6), the meshing surface of the ratchet (507) is in a smooth slope structure, there is a gap between the end of the second transmission shaft (501) and the positioning plate (506), the inner wall of the positioning plate (506) is in sliding contact with the outer toothed surface of the end of the second transmission shaft (501).

4. A planetary gear transmission device according to claim 2, characterized in that: The adjusting mechanism comprises a pressure plate (504), a groove is arranged on the surface of the pressure plate (504), and the groove on the surface of the pressure plate (504) is in a ring-shaped structure, a ball (505) is embedded inside the ring-shaped groove on the surface of the pressure plate (504), and the surface of the ball (505) is in sliding contact with a positioning plate (506), a circular hole groove is opened inside the pressure plate (504), and the inner wall of the circular hole groove inside the pressure plate (504) is in sliding contact with the outer wall of the second transmission shaft (501), and an adjusting plate (502) is arranged on one side of the pressure plate (504), and the adjusting plate A second spring (503) is provided between the adjusting plate (502) and the pressure plate (504), and the second spring (503) is mounted on the outside of the second transmission shaft (501). The outer wall of the adjusting plate (502) is welded to the inner wall of the telescopic shell (508), and the outside of the telescopic shell (508) is rotatably connected to one end of an adjusting bolt (509), and the other end of the adjusting bolt (509) is threadedly connected to the inside of the fixed shell (510). Three adjusting bolts (509) are distributed at equal intervals, and the inner wall of the fixed shell (510) is welded to the outer wall of the planetary gear box (4).

5. A planetary gear transmission device according to claim 1, characterized in that: The lubricating mechanism (8) comprises an oil storage tank (801), the oil storage tank (801) being mounted on the bottom of the main transmission device (7) by means of bolts, the interior of the oil storage tank (801) and the interior bottom of the main transmission device (7) being filled with lubricating oil, a connecting groove (802) being arranged between the main transmission device (7) and the oil storage tank (801), the connecting groove (802) being used for communication between the main transmission device (7) and the oil storage tank (801), a magnetic bar (803) being arranged at the bottom of the oil storage tank (801), a filter screen (804) being arranged outside the bottom of the connecting groove (802), and the interior of the oil storage tank (801) being divided into two upper and lower cavities by the filter screen (804).

6. A planetary gear transmission device according to claim 5, characterized in that: The connecting groove (802) is in a bucket-shaped structure, and the bottom and top of the connecting groove (802) are in an open structure. The bottom of the oil storage tank (801) is provided with a groove. The bottom of the oil storage tank (801) is provided with a magnetic bar (803), and there is a gap between the magnetic bar (803) and the surface of the groove at the bottom of the oil storage tank (801). A threaded cap (805) is sleeved on one end of the magnetic bar (803). A hole groove is provided on one side of the oil storage tank (801), and the inner diameter of the hole groove is larger than the outer diameter of the magnetic bar (803). The inside of the circular groove on one side of the bottom of the oil storage tank (801) is threadedly connected to the threaded cap (805).

7. A planetary gear transmission device according to claim 1, characterized in that: The circulation mechanism (9) comprises an oil pump (901), two of which are provided, and the bottom input ends of the two oil pumps (901) are connected to the upper cavity inside the oil storage tank (801), the top output end of the oil pump (901) is connected to a circulation pipe (902), and the other end of the circulation pipe (902) is connected to the inside of the main transmission box.

8. A planetary gear transmission device according to claim 7, characterized in that: The circulation pipe (902) is made of a copper-aluminum composite material. The circulation pipe (902) has a spiral structure. The circulation pipe (902) is provided with fins (903) on the outside. The fins (903) are distributed in a circular shape with equal spacing. The outer wall of the fins (903) is welded to the inner wall of the air guide cover (904). A fan (905) is installed on the top of the air guide cover (904). Both ends of the air guide cover (904) are open.

9. A planetary gear transmission device according to claim 1, characterized in that: The output mechanism (3) comprises a connecting shaft (301), one end of the bottom of the connecting shaft (301) is connected to the internal gear of the main transmission device (7), one end of the top of the connecting shaft (301) is welded with a lower chuck (306), an upper chuck (302) is arranged on the top of the lower chuck (306), the bottom surface of the upper chuck (302) is tightly fitted with the top surface of the lower chuck (306), a limiting shaft (304) is arranged on the top of the upper chuck (302), a first spring (305) is sleeved on the outside of the limiting shaft (304), and an output shaft (303) is inserted on the top of the limiting shaft (304).

10. A planetary gear transmission device according to claim 9, characterized in that: The top surface of the lower chuck (306) is provided with a hemispherical protrusion structure, and the hemispherical protrusion structure is distributed in a circular shape with equal spacing. The bottom of the upper chuck (302) is provided with a groove, and the shape of the groove at the bottom of the upper chuck (302) is consistent with the hemispherical protrusion structure on the top of the lower chuck (306). The outer wall of the output shaft (303) is provided with a protrusion structure, and the shape of the outer wall of the limiting shaft (304) is consistent with the shape of the top slot of the limiting shaft (304). There is a distance between the bottom end of the output shaft (303) and the bottom end of the inner groove of the limiting shaft (304).

Citation Information

Patent Citations

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