Mounting bracket suitable for large-size transponder
By designing a mounting bracket suitable for large-size transponders, the problem that the existing technology cannot meet the installation and fixing requirements of large-size transponders is solved, and the stability and integrity of data transmission during high-speed trains are achieved, and the application needs of 400km/h per hour is met.
Patent Information
- Application Number
- CN202510296959.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-05-06
AI Technical Summary
The installation bracket of existing standard-size transponders cannot meet the installation and fixing requirements of large-size transponders, resulting in unstable data transmission when high-speed trains are running, and cannot meet the application needs of 400km/h.
A mounting bracket suitable for large-size transponders is designed. Through two enlarged brackets, two lower pressing plates, epoxy resin upper pad and mounting plate, combining multiple sets of bolt components and pad bolt components, the stability and anti-interference ability of the bracket are ensured.
The mounting bracket can stabilize and fix the large-size transponder, improve its anti-interference ability, ensure the integrity and stability of data transmission when high-speed trains are running, and meet the application needs of 400km/h.
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Figure CN119934359A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of transponder installation, and in particular to a mounting bracket suitable for large-size transponders. Background Art
[0002] A transponder is a device used to transmit information from the ground to the train. It is usually installed in the middle of the track and supported and fixed with a mounting bracket. It is a key ground equipment to ensure the safety of train operation.
[0003] At present, most of the balises adapted to 350km / h high-speed trains are standard-sized balises with an effective reference area of 200mm×390mm. With the development of 400km / h high-speed trains, standard-sized balises can only use short-format messages at this speed. In the CR450 higher-speed balise transmission system adaptability test conducted in 2022, the CR400BF-J comprehensive inspection vehicle was tested on the Puzheng section of the Jinan-Zhengzhou High-speed Railway. When the train speed was increased to 400km / h, the average horizontal range of the effective message data of the ground balise was about 2059bit, and the minimum was 1947bit, which did not meet the data volume of two complete messages. Its data safety margin was reduced compared to when running at speeds below 350km / h.
[0004] The TB / T 3485-2017 "Technical Conditions for Balise Transmission Systems" issued by the National Railway Administration in 2017 stipulates that the effective reference area of a large-size balise is 358mm×488mm, which can be compatible with long-format or short-format messages at speeds of 350km / h to 500km / h. According to the standard, the horizontal range of a large-size balise along the line direction can reach 800mm to 1200mm. When the train runs at a speed of 400km / h, it can receive 3 to 5 complete message data, which is equivalent to the information transmission of a standard-size balise at a speed of 250km / h, and can fully meet the application requirements of a speed of 400km / h.
[0005] The installation of the transponder has strict installation requirements to ensure its safe and stable operation during its life cycle. In order to meet the driving safety of high-speed trains with a speed of 400km / h, a large-size transponder with an enlarged antenna range has been developed to increase the range of the transponder. Due to the increase in the size of the transponder, the mounting bracket of the existing standard-size transponder can no longer meet the installation and fixation requirements of the large-size transponder.
[0006] In view of this, the present invention is proposed. Summary of the invention
[0007] The purpose of the present invention is to provide a mounting bracket suitable for large-size transponders, which has a simple structure, can well meet the installation requirements of large-size transponders, can ensure the stability of the large-size transponders after installation, and thus solve the above-mentioned technical problems existing in the prior art.
[0008] The objective of the present invention is achieved through the following technical solutions:
[0009] A mounting bracket suitable for a large-size transponder, comprising:
[0010] two lower pressure plates, two enlarged brackets, an epoxy resin upper pad, a lower pad, two epoxy resin mounting pads, multiple bottom bolt assemblies, multiple top bolt assemblies, multiple bolts and two pad bolt assemblies; wherein,
[0011] The two lower pressing plates are arranged in parallel;
[0012] The bottom end of each enlarged bracket is fixed to a lower pressure plate by multiple sets of bottom bolt assemblies;
[0013] The epoxy resin upper pad is laid flat on the top of the two enlarged brackets, and the tops of the two enlarged brackets are fixedly connected to the two ends of the bottom of the lower pressing plate through multiple groups of top bolt assemblies;
[0014] The middle position of the bottom of the epoxy resin upper pad is connected to the lower pad by a plurality of bolts;
[0015] A plurality of supporting and mounting holes are arranged on the top surface of the epoxy resin upper pad.
[0016] Two epoxy resin upper pads are arranged in parallel and spaced relation to the support mounting holes on the top surface of the epoxy resin upper pad by two sets of pad bolt assemblies. Each epoxy resin mounting pad is provided with a mounting hole for mounting a large-size transponder.
[0017] Compared with the prior art, the mounting bracket for large-size transponders provided by the present invention has the following beneficial effects:
[0018] By adopting two enlarged brackets, two lower pressure plates, an epoxy resin upper pad and a lower pad, and fixing the various parts through multiple groups of bottom bolt assemblies, multiple groups of top bolt assemblies and multiple bolts, the size of the mounting bracket is increased, which can adapt to the installation and fixation of large-size transponders; by adding the epoxy resin upper pad and the epoxy resin mounting pad, the stable placement of the large-size transponder can be guaranteed and the anti-interference ability is improved; by using multiple groups of bottom bolt assemblies, multiple groups of top bolt assemblies and multiple bolts, the stability of the installation can be guaranteed; by setting up two lower pressure plates, the stability and anti-interference ability of the large-size transponder can be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0020] Figure 1 A schematic diagram of the overall structure of a mounting bracket suitable for a large-size transponder provided in an embodiment of the present invention.
[0021] Figure 2 A schematic diagram of the side structure of a mounting bracket suitable for a large-size transponder provided in an embodiment of the present invention.
[0022] Figure 3 A schematic diagram of the front structure of a mounting bracket suitable for a large-size transponder provided in an embodiment of the present invention.
[0023] Figure 4 A schematic diagram of the installation state of a mounting bracket suitable for a large-size transponder provided in an embodiment of the present invention.
[0024] Figure 5 A schematic diagram of the dimensions and structure of a mounting bracket suitable for a large-sized transponder provided in an embodiment of the present invention.
[0025] Figure 6 A schematic diagram of the dimensions and structure of an epoxy resin upper pad of a mounting bracket suitable for a large-size transponder provided in an embodiment of the present invention.
[0026] Figure 7 A schematic side view of an enlarged bracket suitable for a large-sized transponder provided in an embodiment of the present invention.
[0027] Figure 8 A schematic diagram of the width of an enlarged bracket suitable for a large-size transponder provided in an embodiment of the present invention.
[0028] Fig. 9 A schematic diagram of a bracket angle plate of an enlarged bracket suitable for a large-sized transponder provided in an embodiment of the present invention.
[0029] The marks in the figure are: 1-lower pressure plate; 2-enlarged bracket; 3-epoxy resin upper pad; 4-epoxy resin mounting pad; 5-lower pad; 6-first hexagonal head bolt; 7-second hexagonal head bolt; 8-spring washer; 9-flat washer; 10-polyethylene expansion sleeve fitting; 11-screw protective cap; 12-third hexagonal head bolt; 13-square gasket; 14-anti-vibration washer; 15-anti-rotation washer; 16-opening opening; 17-non-metallic insert hexagonal locking nut; 18-large size transponder. DETAILED DESCRIPTION
[0030] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in combination with the specific content of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, not all of the embodiments, which does not constitute a limitation of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the protection scope of the present invention.
[0031] First, the terms that may be used in this article are explained as follows:
[0032] The term “and / or” means that either or both of them can be realized at the same time. For example, X and / or Y means both “X” or “Y” and “X and Y”.
[0033] The terms "include", "comprises", "contains", "has" or other descriptions with similar semantics should be interpreted as non-exclusive inclusion. For example, including certain technical feature elements (such as raw materials, components, ingredients, carriers, dosage forms, materials, dimensions, parts, components, mechanisms, devices, steps, procedures, methods, reaction conditions, processing conditions, parameters, algorithms, signals, data, products or products, etc.) should be interpreted as including not only certain technical feature elements explicitly listed, but also other technical feature elements known in the art that are not explicitly listed.
[0034] The term "consisting of..." means excluding any technical feature elements not explicitly listed. If this term is used in a claim, it will make the claim closed, so that it does not contain technical feature elements other than the technical feature elements explicitly listed, except for the conventional impurities related to them. If this term only appears in a clause of a claim, it only limits the elements explicitly listed in the clause, and the elements recorded in other clauses are not excluded from the overall claim.
[0035] Unless otherwise specified or limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example: it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this article can be understood according to specific circumstances.
[0036] The orientation or position relationship indicated by terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are based on the orientation or position relationship shown in the drawings and are only for the convenience and simplification of description, and do not explicitly or implicitly indicate that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation of this document.
[0037] The scheme provided by the present invention is described in detail below. The contents not described in detail in the embodiments of the present invention belong to the prior art known to professionals in the field. If the specific conditions are not specified in the embodiments of the present invention, they are carried out according to the conventional conditions in the field or the conditions recommended by the manufacturer. If the manufacturers are not specified in the reagents or instruments used in the embodiments of the present invention, they are all conventional products that can be purchased commercially.
[0038] like Figures 1 to 5 As shown, the present invention is a mounting bracket suitable for a large-size transponder, which can ensure the stability of the large-size transponder after installation and is convenient for installation and maintenance, and includes:
[0039] Two lower pressure plates 1, two enlarged brackets 2, epoxy resin upper pads 3, lower pads 5, two epoxy resin mounting pads 4, multiple groups of bottom bolt assemblies, multiple groups of top bolt assemblies, multiple bolts and two groups of pad bolt assemblies; wherein,
[0040] Two lower pressing plates 1 are arranged in parallel;
[0041] The bottom end of each enlarged bracket 2 is fixed to a lower pressing plate 1 by multiple sets of bottom bolt assemblies;
[0042] The epoxy resin upper pad 3 is laid flat on the top of the two enlarged brackets 2, and the tops of the two enlarged brackets 2 are fixedly connected to the two ends of the bottom of the lower pressing plate 3 through multiple groups of top bolt assemblies;
[0043] The middle position of the bottom of the epoxy resin upper pad 3 is connected to the lower pad 5 by a plurality of bolts;
[0044] A plurality of supporting and mounting holes are arranged on the top surface of the epoxy resin upper pad 3 .
[0045] Two epoxy resin upper pads 4 are fixed to the supporting mounting holes on the top surface of the epoxy resin upper pad 3 in parallel and at intervals through two sets of pad bolt assemblies. Each epoxy resin mounting pad 4 is provided with a mounting hole for mounting a large-size transponder.
[0046] See also Figure 6Preferably, in the above-mentioned mounting bracket, the epoxy resin upper pad 3 has a length of 500 mm, a width of 430 mm, and a thickness of 10-20 mm. The epoxy resin upper pad 3 of this size matches the large-sized transponder, can well support the installation of the large-sized transponder, and can improve the anti-interference ability of the large-sized transponder.
[0047] Preferably, in the above-mentioned mounting bracket, the multiple groups of bottom bolt assemblies have the same composition, and each group of bottom bolt assemblies is composed of a first hexagonal head bolt 6, a square washer 13, an anti-vibration washer 14 and an anti-rotation washer 15.
[0048] Preferably, in the above-mentioned mounting bracket, the first hexagonal head bolt 6 connects the lower pressing plate 1 and the enlarged bracket 2 through the opening 16 .
[0049] Preferably, in the above-mentioned mounting bracket, the compositions of the multiple groups of top bolt assemblies are the same, and each group of top bolt assemblies is composed of a second hexagonal head bolt 7 , a spring washer 8 and a flat washer 9 .
[0050] Preferably, the above-mentioned mounting bracket further includes:
[0051] There are multiple groups of transponder mounting bolt assemblies, and the components of each group of transponder mounting bolt assemblies are the same. Each group of transponder mounting bolt assemblies is composed of a third hexagonal head bolt 12, a flat washer 9, and a non-metallic insert hexagonal locking nut 17.
[0052] See also Figure 7-Figure 9 Preferably, in the above-mentioned mounting bracket, the size of the enlarged bracket 2 is: the overall width is 50mm, the bottom length is 340mm, the top overall length is 500mm, and two bracket angle plates are set on the top, and the angles of the two bracket angle plates are both 40 degrees. The enlarged bracket 2 of this size is not only larger in size, but also reinforced by the two bracket angle plates, which can more stably support the epoxy resin upper pad 3, thereby ensuring the stability of the large-size transponder after installation.
[0053] In the above-mentioned mounting bracket, the width of the enlarged bracket needs to be smaller than the width of the fixed base on which it is installed.
[0054] In summary, it can be seen that the mounting bracket of the embodiment of the present invention increases the size of the mounting bracket, and can adapt to the installation and fixation of large-size transponders; adds an epoxy resin upper pad and an epoxy resin mounting pad to ensure the stable placement of large-size transponders; adds shock-proof washers, anti-rotation washers and other buffering devices to ensure the stability of the installation; adds two lower pressure plates as a fixed base to ensure the stability and anti-interference ability of large-size transponders.
[0055] In order to more clearly demonstrate the technical solution and technical effects provided by the present invention, the solution provided by the embodiment of the present invention is described in detail with specific embodiments below.
[0056] Example 1
[0057] This embodiment provides a mounting bracket suitable for large-sized transponders, such as Figures 1 to 3 As shown, it includes: a lower pressure plate, two enlarged brackets 2, an epoxy resin upper pad 3, two epoxy resin mounting pads 4 and a lower pad 5. The two enlarged brackets 2 are fixed to the lower pressure plate by a first hexagonal head bolt 6. The first hexagonal head bolt 6 connects the lower pressure plate and the bracket through an overhead opening 16. The square gasket 13, the shock-proof washer 14 and the anti-rotation washer 15 play a protective role. The epoxy resin upper pad 3 is placed on the top of the enlarged bracket 2 and is fixed by the second hexagonal head bolt 7 and the spring washer 8 and the flat washer 9. The large-size transponder 4 is placed on the two epoxy resin mounting pads 4 on the epoxy resin upper pad 3 and is fixed by the third hexagonal head bolt 12 and the flat washer 9 and the type 2 non-metallic insert hexagonal locking nut 17 through the support mounting hole. The overall schematic diagram of the enlarged bracket is shown in Figure 7-Figure 9 After the installation is completed, Figure 4 and Figure 5 shown.
[0058] The epoxy resin mounting pad 4 is provided with connecting holes that correspond to the connecting parts, and the situation of excessive local pressure is avoided. The size of the large-size transponder is 440mm×643.5mm, and it is provided with mounting holes that correspond to the connecting parts. The connecting parts can pass through the mounting holes on the large-size transponder, the connecting holes on the square gasket 13 and the assembly holes on the epoxy resin upper pad in sequence, and fix the large-size transponder 18 and the two epoxy resin mounting pads 4 in sequence on the large-size transponder mounting bracket. After the installation is completed, the overall height of the mounting bracket and the large-size transponder 18 is 316mm, which can meet the safety distance from the rail surface.
[0059] Specifically, in the above-mentioned mounting bracket, the materials and quantities of the various components are as follows:
[0060] Welded lower pressure plate 1, quantity: 2, material: 304;
[0061] Enlarge bracket 2, quantity: 2, material: 304;
[0062] Epoxy resin upper pad 3, quantity: 1, material: epoxy resin / 10 / ;
[0063] Large size transponder 18, quantity: 1;
[0064] Lower pad 5, quantity: 2, material: polyurethane black;
[0065] The first hexagonal bolt 6M12×40, quantity: 4, material: stainless steel;
[0066] Second hexagon head bolt 7M12×40, quantity: 8, material: stainless steel;
[0067] Spring washer 8, quantity: 12, material: stainless steel;
[0068] Flat washer 9, quantity: 16, material: stainless steel;
[0069] Polyethylene expansion set ligand 10, quantity: 6;
[0070] Screw protective cap 11, quantity: 10;
[0071] Third hexagon head bolt 12M12×40, quantity: 4, material: stainless steel;
[0072] Square gasket 13, quantity: 4, material: stainless steel;
[0073] Anti-vibration washer 14, quantity: 4, material: stainless steel;
[0074] Anti-rotation washer 15, quantity: 4, material: stainless steel;
[0075] Cost opening 16, quantity: 4, material: stainless steel;
[0076] Epoxy resin mounting pad 4, quantity: 2, material: nylon 66;
[0077] Type 2 non-metallic insert hexagon lock nut 17, quantity: 4, material: stainless steel.
[0078] The mounting bracket of this embodiment can adapt to the size of the large-size transponder, has the function of supporting and fixing the large-size transponder, and has a buffer protection function. It can stably support the integrity of the message transmission of the large-size transponder when a high-speed train passes at a speed of 400km / h, thereby ensuring the safety and efficiency of the train.
[0079] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims. The information disclosed in the background technology section of this article is only intended to deepen the understanding of the overall background technology of the present invention, and should not be regarded as an admission or in any form that the information constitutes prior art known to those skilled in the art.
Claims
1. A mounting bracket suitable for large-size transponders, characterized in that: include: Two lower pressure plates (1), two enlarged brackets (2), an epoxy resin upper pad (3), a lower pad (5), two epoxy resin mounting pads (4), multiple groups of bottom bolt assemblies, multiple groups of top bolt assemblies, multiple bolts and two groups of pad bolt assemblies; wherein, The two lower pressing plates (1) are arranged in parallel; The bottom end of each enlarged bracket (2) is fixed to a lower pressing plate (1) via a plurality of bottom bolt assemblies; The epoxy resin upper pad (3) is laid flat on the top of the two enlarged brackets (2), and the tops of the two enlarged brackets (2) are fixedly connected to the two ends of the bottom of the lower pressure plate (3) through multiple groups of top bolt assemblies; The middle position of the bottom of the epoxy resin upper pad (3) is connected to the lower pad (5) via a plurality of bolts; A plurality of supporting installation holes are arranged on the top surface of the epoxy resin upper pad (3). Two epoxy resin upper pads (4) are fixed to the support mounting holes on the top surface of the epoxy resin upper pad (3) by two sets of pad bolt assemblies arranged in parallel and at intervals, and each epoxy resin mounting pad (4) is provided with a mounting hole for mounting a large-size transponder.
2. The mounting bracket suitable for large-size transponders according to claim 1 or 2, characterized in that: The epoxy resin upper pad (3) has a length of 500 mm, a width of 430 mm and a thickness of 10 to 20 mm.
3. The mounting bracket suitable for large-size transponders according to claim 1 or 2, characterized in that: The components of the multiple groups of bottom bolt assemblies are the same, and each group of bottom bolt assemblies is composed of a first hexagonal head bolt (6), a square washer (13), an anti-vibration washer (14) and an anti-rotation washer (15).
4. The mounting bracket suitable for large-size transponders according to claim 3, characterized in that: The first hexagonal bolt (6) connects the lower pressing plate (1) and the enlarged bracket (2) via an overhead opening (16).
5. The mounting bracket suitable for large-size transponders according to claim 1 or 2, characterized in that: The components of the multiple groups of top bolt assemblies are the same, and each group of top bolt assemblies is composed of a second hexagonal head bolt (7), a spring washer (8) and a flat washer (9).
6. The mounting bracket suitable for large-size transponders according to claim 1 or 2, characterized in that: Also includes: A plurality of transponder mounting bolt assemblies, each of which has the same composition, each of which is composed of a third hexagonal head bolt (12), a flat washer (9), and a non-metallic insert hexagonal locking nut (17).
7. The mounting bracket suitable for large-size transponders according to claim 1 or 2, characterized in that: The overall width of the enlarged bracket (2) is 50 mm, the bottom length is 340 mm, the overall length of the top is 500 mm, and two bracket angle plates are arranged on the top, and the included angle of the two bracket angle plates is 40 degrees.