Plate-shell type heat exchange equipment
By designing vibration components and cleaning components in plate-shell heat exchange equipment, the problems of fluid boundary layer formation and dirt accumulation in the equipment are solved, and the heat transfer efficiency and the stability and reliability of the equipment are improved.
Patent Information
- Application Number
- CN202510255165.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing plate-shell heat exchange equipment has not designed a vibration device and a cleaning device, which causes the fluid to form a boundary layer during the heat exchange process, the heat transfer efficiency is low, and the dirt accumulates on the surface of the plate, seriously hindering heat transfer and leading to a significant decrease in the heat exchange efficiency.
A plate-shell heat exchange device is designed, including a vibration assembly and a cleaning assembly. The vibration component generates vibration through components such as the plate body, vibrating rod and spring pad, breaking the boundary layer and improving heat transfer efficiency; the cleaning component regularly removes dirt on the surface of the plate through components such as motors, rotating rods and cleaning brushes.
Through the use of vibration components, the mixing degree of fluid and heat transfer efficiency are improved, the accumulation of dirt is reduced, the continuous operation time of the equipment is extended, and the stability and reliability of the equipment are improved. The cleaning components ensure good heat transfer performance of the plate and extend the service life of the equipment.
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Figure CN119934882A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to heat exchange equipment, and in particular to a plate and shell type heat exchange equipment. Background Art
[0002] As a key device for achieving heat transfer, heat exchange equipment plays an extremely important role in many fields such as industrial production, energy utilization and daily life. Whether it is the heating or cooling of reaction materials in chemical production, the heating and cooling of indoor air in the HVAC system, or the recovery and utilization of waste heat in power equipment, it is inseparable from the efficient operation of heat exchange equipment. Shell and tube heat exchanger is one of the more common types of heat exchange equipment. Its interior is composed of a tube bundle and an outer shell. Heat exchange is achieved through the temperature difference between the fluid inside and outside the tube bundle. The emergence of plate heat exchanger has solved the problem of heat transfer efficiency to a certain extent. It is composed of a series of corrugated metal plates stacked together to form narrow and tortuous fluid channels between adjacent plates. With the rapid development of modern industry towards high efficiency, energy saving and compactness, as well as the continuous improvement of equipment reliability and stability requirements, the current heat exchange equipment can no longer fully meet the needs of actual production and life. Therefore, a plate and shell heat exchange equipment is particularly needed.
[0003] However, the existing plate and shell heat exchange equipment is not designed with a vibration device. In terms of heat transfer efficiency, when the fluid flows between the heat exchange plates, a boundary layer is easily formed near the surface of the plate. The fluid flow rate in the boundary layer is low and the heat transfer resistance is large. Without a vibration device, the boundary layer is difficult to be effectively disturbed, and heat transfer mainly relies on heat conduction, which is inefficient. For fluids with high viscosity or low flow rate, the boundary layer has a more significant impact, which greatly limits the improvement of the overall heat transfer coefficient. It is difficult to use the impact force and high-frequency oscillation generated by vibration to prevent dirt from adhering to and accumulating on the surface of the heat exchange plate. At the same time, no cleaning device is designed. During the heat exchange process, the impurities, minerals, microorganisms and other substances contained in the fluid will gradually deposit on the surface of the heat exchange plate. As the operating time increases, the deposits continue to accumulate to form a dirt layer. The thermal conductivity of the dirt is much lower than that of the metal heat exchange plate, which greatly increases the thermal resistance and seriously hinders heat transfer, resulting in a significant decrease in heat exchange efficiency and more energy consumption for heating or cooling the fluid, resulting in a large amount of energy waste. Summary of the invention
[0004] The object of the present invention is to provide a plate and shell heat exchange device to solve the problem that the existing plate and shell heat exchange device proposed in the above background technology is not designed with a vibration device. In terms of heat transfer efficiency, when the fluid flows between the heat exchange plates, a boundary layer is easily formed near the surface of the plate. The fluid flow rate in the boundary layer is low and the heat transfer resistance is large. If there is no vibration device, the boundary layer is difficult to be effectively disturbed, and the heat transfer mainly relies on heat conduction, which is inefficient. For fluids with high viscosity or low flow rate, the boundary layer has a more significant impact, which greatly limits the improvement of the overall heat transfer coefficient. It is difficult to use the impact force and high-frequency oscillation generated by vibration to prevent dirt from adhering to and accumulating on the surface of the heat exchange plate. At the same time, no cleaning device is designed. During the heat exchange process, the impurities, minerals, microorganisms and other substances contained in the fluid will gradually deposit on the surface of the heat exchange plate. As the running time increases, the sediments continue to accumulate to form a dirt layer. The thermal conductivity of the dirt is much lower than that of the metal heat exchange plate, which greatly increases the thermal resistance and seriously hinders the heat transfer, resulting in a significant decrease in heat exchange efficiency, consuming more energy for heating or cooling the fluid, and causing a large amount of energy waste.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a plate and shell type heat exchange device, comprising a support frame, a shell is fixedly installed on the top of the support frame, a shell-side fluid inlet is provided at the top of the shell, a shell-side fluid outlet is provided at the bottom of the shell, a sealing port 1 is provided on the outside of the shell, a sealing port 2 is provided on the outside of the shell, a plate-side fluid outlet is provided on the outside of the shell, a plate-side fluid inlet is provided on the outside of the shell, a vibration component is provided inside the shell, and a cleaning component is provided inside the shell.
[0006] Preferably, the size and structure of the sealing opening 1 and the sealing opening 2 are the same, and the sealing opening 1 and the sealing opening 2 are symmetrically distributed about the vertical center line of the shell.
[0007] Preferably, the apertures of the shell-side fluid inlet and the shell-side fluid outlet are the same, and the shell-side fluid inlet and the shell-side fluid outlet are symmetrically distributed about the horizontal center line of the shell.
[0008] Preferably, the plate-side fluid outlet and the plate-side fluid inlet have the same aperture, the plate-side fluid outlet and the plate-side fluid inlet are located on the same side, and the plate-side fluid outlet is located above the plate-side fluid inlet.
[0009] Preferably, the vibration assembly includes a plate body, a concave-convex texture, a through hole 1, a limiting hole, a vibration rod, a limiting groove, a spring seat, a limiting column, a telescopic spring, a spring pad, a through hole 2, a mounting base, an electric cylinder and a telescopic rod, the shell is provided with a plate body inside, the outer side of the plate body is provided with a concave-convex texture, the outer side of the plate body is provided with a through hole 1, the outer side of the plate body is provided with a limiting hole, the plate body is movably installed with a vibration rod inside the plate body, the outer side of the vibration rod is provided with a limiting groove, the inner wall of the shell is fixedly installed with a spring seat, the outer side of the spring seat is fixedly installed with a limiting column, the outer side of the spring seat is fixedly installed with a telescopic spring, one end of the telescopic spring away from the spring seat is fixedly installed with a spring pad, the outer side of the spring pad is provided with a through hole 2, the inner wall of the shell is fixedly installed with a mounting base, the outer side of the mounting base is fixedly installed with an electric cylinder, the movable end of the electric cylinder is fixedly installed with a telescopic rod, the plate body is provided with multiple identical pieces, and the limiting hole is adapted to the vibration rod.
[0010] Preferably, the vibration rod is fixedly connected to the spring pad, the limiting column is adapted to the limiting groove and the second through hole, and the end of the telescopic rod away from the electric cylinder is fixedly connected to the vibration rod.
[0011] Preferably, the spring seat, the limiting column, the telescopic spring, the spring pad and the second through hole are located on opposite sides of the mounting base, the electric cylinder and the telescopic rod inside the shell, and the spring seat, the limiting column, the telescopic spring, the spring pad, the second through hole, the mounting base, the electric cylinder and the telescopic rod are arranged in two identical groups.
[0012] Preferably, the cleaning component includes a motor, a rotating rod, a cleaning brush, a sliding block, a slide groove and a slide rail, the motor is fixedly mounted on the inner wall of the shell, the rotating rod is fixedly mounted on the output end of the motor, the cleaning brush is fixedly mounted on the outer side of the rotating rod, the sliding block is fixedly mounted on the end of the rotating rod away from the motor, a slide groove is provided on the outer side of the sliding block, the slide rail is fixedly mounted on the inner wall of the shell, the slide rail and the sliding block are slidably connected, and the slide rail is adapted to the slide groove.
[0013] Preferably, the cleaning brushes, sliding blocks and sliding grooves are provided in two identical groups, and the two groups of cleaning brushes, sliding blocks and sliding grooves are symmetrically distributed about the vertical center line of the rotating rod.
[0014] Preferably, the horizontal cross-section of the rotating rod is a "]"-shaped structure, and the vertical cross-section of the sliding rail is a "circular ring"-shaped structure.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The plate-shell heat exchange device of the present invention, by providing a vibration component, can make the fluid in the plate-shell heat exchange device produce stronger disturbance, can increase the mixing degree between fluid molecules, make heat transfer more rapid and uniform, improve the heat transfer efficiency of the whole device, can destroy the formation of boundary layer, make the fluid fully contact with the plate surface, reduce thermal resistance, and thus improve the heat transfer performance, the vibration generated can loosen the dirt particles already attached to the plate surface, thereby reducing the accumulation of dirt on the plate surface, making it difficult for the dirt particles to stably adhere and grow on the plate surface, thereby inhibiting the generation of dirt, extending the continuous operation time of the device, and at the same time can make the stress more evenly distributed inside the device, reduce the degree of local stress concentration, help reduce the damage of the device caused by stress concentration, and improve the overall stability and reliability of the device;
[0017] 2. The plate-shell heat exchange equipment of the present invention can ensure that the plates always maintain good heat transfer performance by setting a cleaning component, avoid the decrease of heat transfer efficiency due to dirt accumulation, and can remove dirt in time, thereby reducing the contact time between dirt and the plate surface, reducing the degree of corrosion and wear, and helping to extend the service life of the plates, thereby extending the service life of the entire heat exchange equipment. At the same time, it can avoid the problem that excessive dirt on the plate surface causes blockage of the fluid channel and affects the normal operation of the equipment, prevent the occurrence of blockage, ensure smooth fluid circulation of the equipment, reduce equipment failures caused by dirt accumulation, and improve the safety of equipment operation;
[0018] 3. The plate and shell heat exchange equipment of the present invention adopts a multi-layer composite structure for the plates, which is beneficial to the turbulent state of heat transfer, greatly enhances the mixing and collision between fluid molecules, and thus significantly improves the rate and uniformity of heat transfer. At the same time, a detachable sealing structure is set on both sides to ensure that the sealing effect is always good, effectively avoiding the leakage problem of traditional sealing gaskets caused by aging, temperature changes and other factors, greatly improving the sealing and reliability of the equipment, reducing energy waste and environmental pollution caused by leakage, reducing operation difficulty and labor intensity, and improving operation stability and reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ;
[0020] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ;
[0021] Figure 3 It is a schematic diagram of the three-dimensional split structure of the present invention;
[0022] Figure 4 It is a schematic diagram of the structure of the vibration component of the present invention;
[0023] Figure 5 This is a schematic diagram of the disassembled structure of the vibration component of the present invention;
[0024] Figure 6 It is a schematic diagram of the local structure of the vibration component of the present invention;
[0025] Figure 7 This is a schematic diagram of the cleaning component structure of the present invention;
[0026] Figure 8 This is a schematic diagram of the disassembled structure of the cleaning component of the present invention.
[0027] In the figure: 1. support frame; 2. shell; 3. shell side fluid inlet; 4. shell side fluid outlet; 5. sealing port 1; 6. sealing port 2; 7. plate side fluid outlet; 8. plate side fluid inlet; 9. vibration component; 901. plate body; 902. concave-convex texture; 903. through hole 1; 904. limiting hole; 905. vibration rod; 906. limiting groove; 907. spring seat; 908. limiting column; 909. telescopic spring; 910. spring pad; 911. through hole 2; 912. mounting base; 913. electric cylinder; 914. telescopic rod; 10. cleaning component; 1001. motor; 1002. rotating rod; 1003. cleaning brush; 1004. sliding block; 1005. slide groove; 1006. slide rail. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Unless the context clearly dictates otherwise, unmodified nouns and nouns modified by "the" include singular and plural referents.
[0030] As used in the specification and claims, the terms "comprises," "comprising," "having," "may," "containing," and variations thereof as used herein refer to open transitional phrases, terms, or words that require the presence of specified ingredients / steps and allow for the presence of other ingredients / steps. However, such descriptions should be interpreted as also describing compositions or methods as "consisting of" and "consisting essentially of" the recited ingredients / steps, which allows for the presence of only the specified ingredients / steps and any unavoidable impurities that may result therefrom, and excludes other ingredients / steps.
[0031] Numerical values in the specification and claims of this application should be understood to include the same numerical values when reduced to the same number of significant figures and numerical values that differ from the stated value by less than the experimental error of ordinary measurement techniques of the type described in this application for determining the stated value.
[0032] All ranges disclosed herein are inclusive of the indicated endpoints and are independently combinable (eg, the range of "2 grams to 10 grams" includes the endpoints 2 grams and 10 grams, and all intermediate values).
[0033] The terms "about" and "approximately" can be used to include any numerical value that can be varied without changing the basic function of the value. When used with a range, "about" and "approximately" also disclose the range defined by the absolute values of the two endpoints, for example, "about 2 to about 4" also discloses a range of "2 to 4". Generally, the terms "about" and "approximately" can refer to ±10% of the indicated number. However, for temperature, the term "approximately" refers to ±1°C.
[0034] Unless expressly stated otherwise, the percentages of elements are to be considered as percentages by weight of the alloy in question.
[0035] The present disclosure may refer to the temperature of certain method steps. It should be noted that these specifications generally refer to the temperature set by the heat source (such as a furnace), and not necessarily the temperature that the heated material must reach.
[0036] The following description is used to disclose the present invention and enable those skilled in the art to implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations. The basic principles of the present invention defined in the following description may be used for other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the present invention.
[0037] Example
[0038] See also Figure 1-8 The present invention provides a technical solution: a plate and shell heat exchange device, comprising a support frame 1, a shell 2 is fixedly installed on the top of the support frame 1, a shell-side fluid inlet 3 is provided on the top of the shell 2, a shell-side fluid outlet 4 is provided on the bottom of the shell 2, a sealing port 1 5 is provided on the outside of the shell 2, a sealing port 2 6 is provided on the outside of the shell 2, a plate-side fluid outlet 7 is provided on the outside of the shell 2, a plate-side fluid inlet 8 is provided on the outside of the shell 2, a vibration component 9 is provided inside the shell 2, and a cleaning component 10 is provided inside the shell 2.
[0039] The size and structure of sealing port 1 5 and sealing port 2 6 are the same, and sealing port 1 5 and sealing port 2 6 are symmetrically distributed about the vertical center line of the shell 2. The cooperation between sealing port 1 5 and sealing port 2 6 plays a key role in the assembly, maintenance and sealing performance of the equipment. The symmetrical design helps to improve the reliability of sealing and the convenience of operation.
[0040] The apertures of the shell-side fluid inlet 3 and the shell-side fluid outlet 4 are the same, and the shell-side fluid inlet 3 and the shell-side fluid outlet 4 are symmetrically distributed about the horizontal center line of the shell 2. Through the coordination between the shell-side fluid inlet 3 and the shell-side fluid outlet 4, the shell-side fluid can flow into and out of the shell 2 evenly, avoiding uneven fluid distribution caused by differences in the inlet and outlet structures, thereby ensuring the stability and uniformity of the heat exchange process.
[0041] The apertures of the plate-side fluid outlet 7 and the plate-side fluid inlet 8 are the same, the plate-side fluid outlet 7 and the plate-side fluid inlet 8 are located on the same side, and the plate-side fluid outlet 7 is located above the plate-side fluid inlet 8. The plate-side fluid outlet 7 and the plate-side fluid inlet 8 are arranged in accordance with the principle of fluid flow, which is beneficial to the smooth flow of the plate-side fluid between the plates and improves the heat exchange efficiency.
[0042] The vibration assembly 9 includes a plate body 901, a concave-convex texture 902, a through hole 1 903, a limiting hole 904, a vibration rod 905, a limiting groove 906, a spring seat 907, a limiting column 908, a telescopic spring 909, a spring pad 910, a through hole 2 911, a mounting base 912, an electric cylinder 913 and a telescopic rod 914. The plate body 901 is arranged inside the shell 2, the outer side of the plate body 901 is provided with a concave-convex texture 902, the outer side of the plate body 901 is provided with a through hole 1 903, the outer side of the plate body 901 is provided with a limiting hole 904, the plate body 901 is movably installed with a vibration rod 905, the outer side of the vibration rod 905 is provided with a limiting groove 906, the inner wall of the shell 2 is fixedly installed with a spring seat 907, the outer side of the spring seat 907 is fixedly installed with a limiting column 908, the outer side of the spring seat 907 is fixedly installed with a telescopic spring 909, and the telescopic spring 9 09 A spring pad 910 is fixedly installed at one end away from the spring seat 907, and a through hole 911 is opened on the outer side of the spring pad 910. A mounting base 912 is fixedly installed on the inner wall of the shell 2, and an electric cylinder 913 is fixedly installed on the outer side of the mounting base 912. A telescopic rod 914 is fixedly installed on the movable end of the electric cylinder 913. The plate body 901 is provided with multiple identical plates, and the limiting hole 904 is adapted to the vibration rod 905. By providing a vibration component 9, the fluid in the plate and shell heat exchange device can be more strongly disturbed, the degree of mixing between fluid molecules can be increased, and heat transfer can be more rapid and uniform, thereby improving the heat transfer efficiency of the entire device, destroying the formation of a boundary layer, allowing the fluid to fully contact the plate surface, reducing thermal resistance, and thereby improving heat transfer performance. The generated vibration can loosen dirt particles that have been attached to the plate surface, thereby reducing the accumulation of dirt on the plate surface.
[0043] The vibration rod 905 is fixedly connected to the spring pad 910, the limiting column 908 is compatible with the limiting groove 906 and the second through hole 911, and the end of the telescopic rod 914 away from the electric cylinder 913 is fixedly connected to the vibration rod 905. By setting the vibration rod 905 and the spring pad 910, the stability and accuracy of the vibration are guaranteed, and the connection and coordinated work between the spring pad 910 and the vibration rod 905 are ensured.
[0044] The spring seat 907, the limiting column 908, the telescopic spring 909, the spring pad 910 and the through hole 911 are located on opposite sides of the inside of the shell 2 with the mounting base 912, the electric cylinder 913 and the telescopic rod 914. The spring seat 907, the limiting column 908, the telescopic spring 909, the spring pad 910, the through hole 911, the mounting base 912, the electric cylinder 913 and the telescopic rod 914 are provided with two identical groups. By providing the spring seat 907, the limiting column 908, the telescopic spring 909, the spring pad 910 and the through hole 911 with the mounting base 912, the electric cylinder 913 and the telescopic rod 914, the telescopic spring 909 plays a role of buffering and energy storage, can absorb and release energy during the vibration process, reduce the impact of vibration on the equipment structure, and at the same time ensure the continuity and stability of the vibration. The symmetrical and double-group design makes the vibration more uniform and stable, and can better achieve the disturbance of the fluid and the loosening of dirt.
[0045] The cleaning assembly 10 includes a motor 1001, a rotating rod 1002, a cleaning brush 1003, a sliding block 1004, a slide groove 1005 and a slide rail 1006. The motor 1001 is fixedly mounted on the inner wall of the housing 2, the rotating rod 1002 is fixedly mounted on the output end of the motor 1001, the cleaning brush 1003 is fixedly mounted on the outer side of the rotating rod 1002, the sliding block 1004 is fixedly mounted on the end of the rotating rod 1002 away from the motor 1001, and the slide groove 1005 is provided on the outer side of the sliding block 1004. A slide rail 1006 is fixedly installed on the inner wall of the shell 2. The slide rail 1006 is slidably connected to the sliding block 1004. The slide rail 1006 is adapted to the slide groove 1005. By setting up a cleaning component 10, it can be ensured that the plate always maintains good heat transfer performance, avoids the decrease in heat transfer efficiency due to dirt accumulation, can remove dirt in time, reduces the contact time between dirt and the plate surface, reduces the degree of corrosion and wear, and helps to extend the service life of the plate, thereby extending the service life of the entire heat exchange equipment.
[0046] Two identical groups of cleaning brushes 1003, sliding blocks 1004 and slide grooves 1005 are provided, and the two groups of cleaning brushes 1003, sliding blocks 1004 and slide grooves 1005 are symmetrically distributed about the vertical center line of the rotating rod 1002. By providing two groups of cleaning brushes 1003, sliding blocks 1004 and slide grooves 1005, the sliding blocks 1004 can make circular motion along the slide rail 1006, thereby driving the rotating rod 1002 and the cleaning brush 1003 to make circular cleaning motion. The symmetrical design makes the cleaning process more uniform and comprehensive, and can effectively remove dirt on the surface of the plate body 901.
[0047] The horizontal section of the rotating rod 1002 is a "]"-shaped structure, and the vertical section of the slide rail 1006 is a "ring"-shaped structure. By setting the rotating rod 1002 and the slide rail 1006, it can better adapt to the spatial layout inside the device and increase the coverage of the cleaning brush 1003.
[0048] Working principle: When in use, the staff will first check the environment around the entire device and the status of its various parts. If there is a problem, the entire device will be repaired or replaced in time. After the inspection, the staff will first place the support frame 1 on a flat ground to ensure its levelness and stability, providing a solid foundation for subsequent installation. The shell 2 is fixedly installed on the top of the support frame 1, and tightened with suitable bolts and nuts to ensure a firm connection. The shell-side fluid inlet 3, shell-side fluid outlet 4, plate-side fluid outlet 7 and plate-side fluid inlet 8 are installed at the corresponding positions of the shell 2. During the installation process, attention should be paid to the sealing treatment. Sealing gaskets can be used to prevent leakage. Install sealing port 1 5 and sealing port 2 6 to ensure that their size and structure are symmetrical and the installation position is accurate to ensure sealing performance , install the vibration component 9 inside the shell 2, first fix the spring seat 907 and the mounting base 912 at the corresponding positions of the inner wall of the shell 2 respectively, put the multi-plate body 901 on the vibration rod 905 through the limiting hole 904, ensure that the plates are arranged neatly, install the telescopic spring 909 on the spring seat 907, then connect the spring pad 910 with the telescopic spring 909, and make the limiting column 908 pass through the through hole 2 911 and the limiting groove 906, install the electric cylinder 913 on the mounting base 912, connect the telescopic rod 914 with the vibration rod 905, install the cleaning component 10 on the inner wall of the shell 2, fix the motor 1001, connect the rotating rod 1002 with the output end of the motor 1001, install the cleaning brush 1003 on the outside of the rotating rod 1002, and Install the sliding block 1004 at one end of the rotating rod 1002, fix the slide rail 1006 on the inner wall of the shell 2, make the sliding block 1004 and the slide rail 1006 slidably connected, check whether the installation of each component is firm, the connection is correct, and the sealing is good, turn on the power, start the electric cylinder 913, observe the vibration of the vibration rod 905, adjust the parameters of the electric cylinder 913, ensure that the vibration frequency and amplitude meet the design requirements, start the motor 1001, check the rotation of the rotating rod 1002 and the cleaning brush 1003, ensure that they can smoothly perform circular cleaning motion, respectively introduce an appropriate amount of fluid into the shell side fluid inlet 3 and the plate side fluid inlet 8, observe the flow of the fluid and the heat exchange effect, adjust the inlet and outlet flow and temperature, so that the equipment can achieve optimal operation state, according to the set parameters and procedures, hot fluid and cold fluid are continuously introduced into the shell-side fluid inlet 3 and the plate-side fluid inlet 8 to carry out the heat exchange process. The electric cylinder 913 of the vibration component 9 works according to the set frequency and amplitude, driving the vibration rod 905 to vibrate, thereby vibrating the plate body 901, disturbing the fluid, improving the heat transfer efficiency and reducing the dirt deposition. The motor 1001 of the cleaning component 10 is started regularly to drive the rotating rod 1002 and the cleaning brush 1003 to do a circular cleaning motion to remove the dirt on the surface of the plate body 901. During the operation of the equipment, the temperature, pressure, flow rate and other parameters of the inlet and outlet fluids, as well as the vibration and cleaning conditions of the equipment are monitored in real time to ensure the normal operation of the equipment. The hot fluid enters the shell 2 from the shell-side fluid inlet 3,The cold fluid enters the channel between the plate body 901 from the plate side fluid inlet 8, and the hot fluid and the cold fluid flow on both sides of the plate body 901, and heat is exchanged through the plate. The concave-convex texture 902 on the outer side of the plate body 901 increases the contact area between the fluid and the plate. At the same time, the vibration component 9 causes the fluid to generate strong disturbances, breaking the laminar flow and forming turbulence, which enhances the mixing and collision between fluid molecules and accelerates the heat transfer speed. The hot fluid after heat exchange flows out from the shell side fluid outlet 4, and the cold fluid flows out from the plate side fluid outlet 7. After the electric cylinder 913 is energized, its active end drives the telescopic rod 914 to reciprocate, and the telescopic rod 914 and the vibration rod 905 The plate body 901 is fixedly connected so that the vibration rod 905 reciprocates in the limiting hole 904 of the plate body 901. The vibration of the vibration rod 905 is limited by the cooperation of the limiting column 908 and the limiting groove 906 to ensure the stability and accuracy of the vibration. The telescopic spring 909 plays a role of buffering and energy storage during the vibration process. When the vibration rod 905 moves to one side, the telescopic spring 909 is compressed to store energy. When the vibration rod 905 moves in the opposite direction, the telescopic spring 909 releases energy to reduce the impact of vibration on the equipment structure. At the same time, the continuity and stability of the vibration are ensured. The plate body 901 vibrates synchronously with the vibration of the vibration rod 905, which has an impact on the shell and The plate fluid is disturbed to improve the heat transfer efficiency and reduce the dirt deposition. After the motor 1001 is started, its output end drives the rotating rod 1002 to rotate. The sliding block 1004 at one end of the rotating rod 1002 is slidably connected with the sliding rail 1006 on the inner wall of the shell 2 through the sliding groove 1005. Since the sliding rail 1006 is a circular ring structure, the sliding block 1004 moves in a circular motion along the sliding rail 1006, thereby driving the rotating rod 1002 and the cleaning brush 1003 to do a circular cleaning motion. The cleaning brush 1003 contacts the surface of the plate body 901 during the rotation process to remove the dirt on the surface of the plate to ensure that the plate always maintains good heat transfer performance. Two sets of cleaning brushes 1003, sliding block 1004 and slide slot 1005 are symmetrically distributed about the vertical center line of rotating rod 1002, making the cleaning process more uniform and comprehensive. Finally, the staff regularly checks the wear of various components, such as vibration rod 905, cleaning brush 1003, etc. If there is wear, replace them in time, check the sealing performance of sealing components, such as sealing port 15, sealing port 26, etc. If there is leakage, repair or replace the sealing gasket in time, regularly clean the dirt and impurities inside the equipment to ensure the smooth flow of fluid channels, and regularly maintain and service electrical equipment such as electric cylinder 913 and motor 1001, check their electrical and mechanical properties, and ensure their normal operation.
[0049] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. A plate and shell heat exchange device, comprising a support frame (1), characterized in that: A shell (2) is fixedly mounted on the top of the support frame (1); a shell-side fluid inlet (3) is provided on the top of the shell (2); a shell-side fluid outlet (4) is provided on the bottom of the shell (2); a sealing port 1 (5) is provided on the outside of the shell (2); a sealing port 2 (6) is provided on the outside of the shell (2); a plate-side fluid outlet (7) is provided on the outside of the shell (2); a plate-side fluid inlet (8) is provided on the outside of the shell (2); a vibration component (9) is provided inside the shell (2); and a cleaning component (10) is provided inside the shell (2).
2. A plate and shell heat exchange device according to claim 1, characterized in that: The size and structure of the sealing opening 1 (5) and the sealing opening 2 (6) are the same, and the sealing opening 1 (5) and the sealing opening 2 (6) are symmetrically distributed with respect to the vertical center line of the shell (2).
3. A plate and shell heat exchange device according to claim 1, characterized in that: The shell-side fluid inlet (3) and the shell-side fluid outlet (4) have the same aperture, and the shell-side fluid inlet (3) and the shell-side fluid outlet (4) are symmetrically distributed about the horizontal center line of the shell (2).
4. The plate and shell heat exchange device according to claim 1, characterized in that: The plate-side fluid outlet (7) and the plate-side fluid inlet (8) have the same aperture, the plate-side fluid outlet (7) and the plate-side fluid inlet (8) are located on the same side, and the plate-side fluid outlet (7) is located above the plate-side fluid inlet (8).
5. The plate and shell heat exchange device according to claim 1, characterized in that: The vibration component (9) comprises a plate body (901), a concave-convex texture (902), a through hole (903), a limiting hole (904), a vibration rod (905), a limiting groove (906), a spring seat (907), a limiting column (908), a telescopic spring (909), a spring pad (910), a through hole (911), a mounting base (912), an electric cylinder (913) and a telescopic rod (914); the plate body (901) is arranged inside the housing (2); the concave-convex texture (902) is arranged on the outside of the plate body (901); the through hole (903) is opened on the outside of the plate body (901); the limiting hole (904) is opened on the outside of the plate body (901); the vibration rod (905) is movably installed inside the plate body (901); the vibration rod (905) A limiting groove (906) is provided on the outer side of the housing (2); a spring seat (907) is fixedly installed on the inner wall of the housing (2); a limiting column (908) is fixedly installed on the outer side of the spring seat (907); a telescopic spring (909) is fixedly installed on the outer side of the spring seat (907); a spring pad (910) is fixedly installed on the end of the telescopic spring (909) away from the spring seat (907); a through hole (911) is provided on the outer side of the spring pad (910); a mounting base (912) is fixedly installed on the inner wall of the housing (2); an electric cylinder (913) is fixedly installed on the outer side of the mounting base (912); a telescopic rod (914) is fixedly installed on the movable end of the electric cylinder (913); the plate body (901) is provided with a plurality of identical plates; and the limiting hole (904) is adapted to the vibration rod (905).
6. A plate and shell heat exchange device according to claim 5, characterized in that: The vibration rod (905) is fixedly connected to the spring pad (910), the limiting column (908) is compatible with the limiting groove (906) and the second through hole (911), and the end of the telescopic rod (914) away from the electric cylinder (913) is fixedly connected to the vibration rod (905).
7. The plate and shell heat exchange device according to claim 5, characterized in that: The spring seat (907), the limiting column (908), the telescopic spring (909), the spring pad (910) and the second through hole (911) are located on opposite sides of the interior of the housing (2) as are the mounting base (912), the electric cylinder (913) and the telescopic rod (914); the spring seat (907), the limiting column (908), the telescopic spring (909), the spring pad (910), the second through hole (911), the mounting base (912), the electric cylinder (913) and the telescopic rod (914) are provided in two identical groups.
8. The plate and shell heat exchange device according to claim 1, characterized in that: The cleaning component (10) comprises a motor (1001), a rotating rod (1002), a cleaning brush (1003), a sliding block (1004), a sliding groove (1005) and a sliding rail (1006); the motor (1001) is fixedly mounted on the inner wall of the housing (2); the rotating rod (1002) is fixedly mounted on the output end of the motor (1001); the cleaning brush (1003) is fixedly mounted on the outer side of the rotating rod (1002); the sliding block (1004) is fixedly mounted on the end of the rotating rod (1002) away from the motor (1001); the sliding groove (1005) is provided on the outer side of the sliding block (1004); the sliding rail (1006) is fixedly mounted on the inner wall of the housing (2); the sliding rail (1006) and the sliding block (1004) are slidably connected; the sliding rail (1006) and the sliding groove (1005) are adapted to each other.
9. A plate and shell heat exchange device according to claim 8, characterized in that: The cleaning brush (1003), the sliding block (1004) and the sliding groove (1005) are provided in two identical groups, and the two groups of the cleaning brush (1003), the sliding block (1004) and the sliding groove (1005) are symmetrically distributed about the vertical center line of the rotating rod (1002).
10. The plate and shell heat exchange device according to claim 8, characterized in that: The horizontal cross-section of the rotating rod (1002) is a "]"-shaped structure, and the vertical cross-section of the sliding rail (1006) is a "circular ring"-shaped structure.