Turbine shell rocker arm welding angle testing fixture capable of converting height into angle

By designing a turbine shell rocker arm welding angle inspection tool that includes a fast clamping mechanism, a flip detection mechanism and a sliding longitudinal support structure, the existing detection methods are poor practicality and low efficiency, and fast and accurate angle measurement is achieved to meet the inspection needs of the production site.

CN119935056APending Publication Date: 2025-05-06SICHUAN WESCART IND CO LTD
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Patent Information

Application Number
CN202510432091.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

The existing detection methods are used to detect the welding angle of the turbine shell rocker arm, which are poor in practicality and low in efficiency, making it difficult to meet the fast and convenient measurement needs at the production site.

Method used

A turbine shell rocker arm welding angle inspection tool including a base plate, a fast clamping mechanism, a flip detection mechanism and a sliding longitudinal support structure is designed to achieve fast and accurate angle measurement by converting height into angle.

Benefits of technology

It improves the practicality and efficiency of inspection, can quickly and accurately measure angles, and meets the batch inspection needs of production sites.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a turbine shell rocker arm welding angle gauge capable of converting height into angle, which comprises a bottom plate, the top surface of the bottom plate is provided with a rapid clamping mechanism, an overturning detection mechanism and a sliding type longitudinal supporting structure, the rapid clamping mechanism is arranged on one side of the top surface of the bottom plate, and the overturning detection mechanism is arranged on the other side of the top surface of the bottom plate. The sliding type longitudinal supporting structure is arranged on the side, adjacent to the rapid clamping mechanism, of the top face of the bottom plate, the corner, located between the sliding type longitudinal supporting structure and the rapid clamping mechanism, of the bottom plate is an idle corner, the other corner, opposite to the idle corner, of the bottom plate is a detection corner, and the overturning detection mechanism is arranged at the detection corner. And a positioning seat is further arranged in the center of the top surface of the bottom plate. The problems that an existing detection method is poor in practicability and low in efficiency are solved.
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Description

Technical Field

[0001] The invention relates to the field of inspection tools, in particular to a turbine shell rocker arm welding angle inspection tool which converts height into angle. Background Art

[0002] When using existing detection methods to detect the welding angle of the turbine housing rocker arm, there are several conventional angle measurement methods: (1) Universal angle ruler measurement method: does not meet the conditions for using an angle ruler and is not applicable.

[0003] (2) Simple projection measurement method: Not applicable when the measured element is blocked and cannot be projected.

[0004] (3) Three-coordinate measurement method: Applicable, but it is difficult to use three-coordinate to perform online detection and judgment of product quality, and it does not meet the requirements of fast and convenient measurement for batch production inspection at the production site.

[0005] It can be seen that the above methods and the instruments used have certain defects. In order to improve the processing quality and efficiency, it is necessary to invent a new instrument for detecting the welding angle of the turbine casing rocker arm. Summary of the invention

[0006] The purpose of the present invention is to provide a turbine housing rocker arm welding angle gauge which can convert height into angle, so as to solve the problems of poor practicability and low efficiency of existing detection methods.

[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions: A turbine casing rocker arm welding angle gauge for converting height into angle, comprising a base plate, the top surface of the base plate being provided with a quick clamping mechanism, a flip detection mechanism and a sliding longitudinal support structure, the quick clamping mechanism being arranged on one side of the top surface of the base plate, the sliding longitudinal support structure being arranged on one side of the top surface of the base plate adjacent to the quick clamping mechanism, the base plate angle located between the sliding longitudinal support structure and the quick clamping mechanism being an idle angle, the other angle of the base plate opposite to the idle angle being a detection angle, the flip detection mechanism being arranged at the detection angle, and a positioning seat being further arranged at the center of the top surface of the base plate.

[0008] Measured elements: The angle between the side of the right rocker arm of DR1 and the end face of the turbine port is 3.7°±1°. Since the two sides of the rocker arm are parallel, in order to take into account both positioning and measurement, the measuring point is adjusted to the left side. The displayed value is the height value, and the corresponding angle can be found.

[0009] As a further preferred embodiment of the present invention, the quick clamp mechanism comprises a quick clamp seat and a quick clamp which are sequentially arranged from bottom to top, and a pressing cover is connected to the distal end of a lower pressing arm of the quick clamp.

[0010] As a further preferred embodiment of the present invention, the pressing cover is slidably connected to the lower pressing arm of the quick clamp via a sliding connection structure.

[0011] As a further preferred embodiment of the present invention, the sliding longitudinal support structure includes a seat plate, a slide and a cover plate. The slide is arranged on the upper part of the inner side of the seat plate. The inner end surface of the slide is provided with an inclined groove body. The cover plate is arranged on both sides of the inner end surface of the slide. The cover plate serves to limit the sliding block slidably connected in the groove body. The sliding block is connected to the longitudinal support plate.

[0012] As a further preferred embodiment of the present invention, the longitudinal support plate includes a metal connecting portion and a wear-resistant portion which are sequentially arranged from the outside to the inside, and a push handle is provided at one end of the longitudinal support plate.

[0013] As a further preferred embodiment of the present invention, the flip detection mechanism includes a rotating support, a rotating shaft is rotatably provided at the top of the rotating support, both ends of the rotating shaft are connected to a swivel pin, the middle part of the rotating shaft is connected to the measuring arm through a flip sleeve, the distal end of the measuring arm is connected to a digital micrometer through a clamping sleeve, and the side wall of the measuring arm is provided with a ball head handle.

[0014] As a further preferred embodiment of the present invention, a standard parts box is also provided on the top surface of the bottom plate.

[0015] Compared with the prior art, the present invention can achieve at least one of the following beneficial effects: 1. This detection method is highly practical.

[0016] 2. High detection efficiency, the displayed value is the height value, and you only need to find the corresponding angle. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the present invention.

[0018] Figure 2 for Figure 1 Another side view. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features of the embodiments may be combined with each other.

[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0023] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the invention is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Figure 1 , Figure 2 A turbine housing rocker arm welding angle gauge for converting height into angle is shown, comprising a bottom plate 2, the top surface of the bottom plate 2 is provided with a quick clamping mechanism, a flip detection mechanism and a sliding longitudinal support structure, the quick clamping mechanism is arranged on one side of the top surface of the bottom plate 2, the sliding longitudinal support structure is arranged on one side of the top surface of the bottom plate 2 adjacent to the quick clamping mechanism, the bottom plate angle located between the sliding longitudinal support structure and the quick clamping mechanism is an idle angle, the other angle on the bottom plate opposite to the idle angle is a detection angle, the flip detection mechanism is arranged at the detection angle, and a positioning seat is also arranged at the center of the top surface of the bottom plate 2; The quick clamp mechanism comprises a quick clamp seat 3 and a quick clamp 4 arranged in sequence from bottom to top, and a pressing cover 5 is connected to the distal end of the lower pressing arm of the quick clamp; The pressing cover 5 is slidably connected to the lower pressing arm of the quick clamp 4 via a sliding connection structure; The sliding longitudinal support structure includes a seat plate 16, a slide seat 17 and a cover plate 18. The slide seat 17 is arranged at the upper part of the inner side of the seat plate 16. The inner end surface of the slide seat 17 is provided with an inclined groove body. The cover plate 18 is arranged on both sides of the inner end surface of the slide seat 17. The cover plate 18 has a limiting effect on a slider 19 slidably connected in the groove body. The slider 19 is connected to the longitudinal support plate 24. The longitudinal support plate 24 includes a metal connection portion and a wear-resistant portion arranged in sequence from the outside to the inside, and a push handle is provided at one end of the longitudinal support plate 24; The flip detection mechanism includes a rotating support 6, a rotating shaft 8 is rotatably provided at the top of the rotating support 6, both ends of the rotating shaft 8 are connected to a rotating pin 10, the middle part of the rotating shaft 8 is connected to a measuring arm 23 through a flip sleeve 7, the distal end of the measuring arm 23 is connected to a digital micrometer 13 through a clamping sleeve 12, and a ball head handle 11 is provided on the side wall of the measuring arm 23; The top surface of the bottom plate is also provided with a standard parts box 20; A baffle 14 is further provided at the bottom of the measuring arm 23 , and a buffer 15 is provided on the bottom surface of the baffle 14 .

[0026] The following table is an angle conversion table:

[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A turbine housing rocker arm welding angle gauge for converting height into angle, comprising a base plate (2), characterized in that: The top surface of the base plate (2) is provided with a quick clamping mechanism, a flip detection mechanism and a sliding longitudinal support structure; the quick clamping mechanism is arranged on one side of the top surface of the base plate (2); the sliding longitudinal support structure is arranged on one side of the top surface of the base plate (2) adjacent to the quick clamping mechanism; the base plate angle located between the sliding longitudinal support structure and the quick clamping mechanism is an idle angle; another angle of the base plate opposite to the idle angle is a detection angle; the flip detection mechanism is arranged at the detection angle; and a positioning seat is also arranged at the center of the top surface of the base plate (2).

2. The turbine housing rocker arm welding angle gauge for converting height into angle according to claim 1, characterized in that: The quick clamp mechanism comprises a quick clamp seat (3) and a quick clamp (4) which are arranged in sequence from bottom to top, and a pressing cover (5) is connected to the distal end of a lower pressing arm of the quick clamp.

3. The turbine housing rocker arm welding angle gauge for converting height into angle according to claim 2, characterized in that: The pressing cover (5) is slidably connected to the lower pressing arm of the quick clamp (4) via a sliding connection structure.

4. The turbine housing rocker arm welding angle gauge for converting height into angle according to claim 1, characterized in that: The sliding longitudinal support structure comprises a seat plate (16), a slide seat (17) and a cover plate (18); the slide seat (17) is arranged at the upper portion of the inner side of the seat plate (16); an inner end surface of the slide seat (17) is provided with an inclined groove body; the cover plate (18) is arranged on both sides of the inner end surface of the slide seat (17); the cover plate (18) acts as a limit for a slide block (19) slidably connected in the groove body; the slide block (19) is connected to the longitudinal support plate (24).

5. The turbine housing rocker arm welding angle gauge for converting height into angle according to claim 4, characterized in that: The longitudinal support plate (24) comprises a metal connection portion and a wear-resistant portion which are arranged in sequence from the outside to the inside, and a push handle is provided at one end of the longitudinal support plate (24).

6. The turbine housing rocker arm welding angle gauge for converting height into angle according to claim 1, characterized in that: The flip detection mechanism comprises a rotating support (6), a rotating shaft (8) is rotatably provided at the top of the rotating support (6), both ends of the rotating shaft (8) are connected to a swivel pin (10), the middle part of the rotating shaft (8) is connected to a measuring arm (23) via a flip sleeve (7), the distal end of the measuring arm (23) is connected to a digital dial gauge (13) via a clamping sleeve (12), and a ball head handle (11) is provided on the side wall of the measuring arm (23).

7. The turbine housing rocker arm welding angle gauge for converting height into angle according to claim 1, characterized in that: A standard parts box (20) is also provided on the top surface of the bottom plate (2).

Citation Information

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