Radiator welding spot air tightness testing device

By designing a test device for the radiator, the lifting drive assembly and the flip-type clamping positioning assembly can be used to achieve stable clamping of the radiator body, and the push position adjustment assembly and the angle adjustable contact marking assembly accurately mark the air leakage position of the welding point, solving the difficulty of existing test devices to accurately detect air leakage, and improving testing efficiency and accuracy.

CN119935440APending Publication Date: 2025-05-06CHANGZHOU YIZHONG ELECTRIC CO LTD
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Patent Information

Application Number
CN202510242829.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

The existing radiator airtightness test device is difficult to accurately find the specific location of the solder joints that have not been welded, and the test process is not convenient to observe the air leakage point below, which affects the testing efficiency.

Method used

A test device including a test pool and a radiator body is designed to achieve stable clamping and height adjustment of the radiator body through a lifting drive assembly and a flip-type clamping positioning assembly, and accurately contact and mark the air leakage position of the welding point through a push position adjustment assembly and an angle adjustable contact marking assembly.

Benefits of technology

It improves the accuracy and safety of the test, realizes rapid and accurate testing of the airtightness of the radiator solder joints, and reduces production costs and testing time.

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Abstract

The invention discloses a radiator welding spot airtightness testing device, and belongs to the technical field of radiators, the radiator welding spot airtightness testing device comprises a testing pool and a radiator body, a vertical mounting rack is fixedly mounted on the side wall of the testing pool, a vertical mounting groove is formed in the vertical mounting rack, and a lifting driving assembly is mounted in the vertical mounting groove; a transverse mounting strip block is mounted on the lifting driving assembly, a limiting sliding groove is formed in the transverse mounting strip block, an overturning type clamping and positioning assembly is mounted in the limiting sliding groove, and the overturning type clamping and positioning assembly is used for clamping and fixing the radiator body, so that the radiator body is located above the water pool; according to the air tightness testing device for the welding spot of the radiator, the air leakage position of the welding spot can be accurately contacted and marked, the testing efficiency and accuracy are greatly improved, rapid and accurate testing of the air tightness of the welding spot of the radiator is achieved, and the testing efficiency is improved. And the production cost and the test time are effectively reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of radiators, and in particular to a radiator solder joint air tightness testing device. Background Art

[0002] A heat sink is a key component used to transfer and release heat to ensure that a system or device operates within a normal temperature range. It is widely used in computers, automobiles, industrial equipment, and many electronic products, playing an important role in heat management. Heat sinks are usually made of high thermal conductivity materials that can effectively absorb and disperse the heat generated by the heat source. When working, the heat sink contacts the heat source, conducts the heat to its surface, and then uses air flow or liquid circulation to take the heat away and discharge it into the surrounding environment. The heat sink is an indispensable part of modern electronic equipment and industrial systems.

[0003] The radiator is mainly responsible for the cooling of circulating water. Most of its water pipes and heat sinks are made of aluminum, and welding is usually required during the production process. However, the welding at the welding points of the radiator may be unstable, which will lead to poor air tightness of the radiator. Therefore, the radiator needs to undergo an air tightness test before leaving the factory. The current air tightness test device seals the two ends of the radiator and connects the air inlet and outlet pipes respectively, and then ventilates the inside of the radiator. If there is a problem with the air tightness of the radiator, pressure relief will occur, but it cannot accurately find the specific location of the weld that is not welded well. In addition, it is inconvenient to flip the radiator during use. When the leak point appears at the bottom, the leak position cannot be observed and determined. When the radiator is manually immersed in water again, the efficiency of the test is affected, and there are certain disadvantages in the use process.

[0004] In view of this, the present invention is proposed. Summary of the invention

[0005] To this end, the present invention provides a heat sink solder joint air tightness testing device to solve the above-mentioned problem.

[0006] The present invention provides the following technical solution: a radiator solder joint air tightness test device, comprising a test water pool and a radiator body, the radiator body is composed of the heat sink and the water pipe, the water pipe is installed with the air inlet joint and the air outlet joint, the vertical mounting frame is fixedly installed on the side wall of the test water pool, the vertical mounting frame is provided with a vertical mounting groove, the vertical mounting groove is installed with the lifting drive component, the lifting drive component is installed with the horizontal mounting bar, the horizontal mounting bar is provided with a limiting slide groove, and the flip-type clamping positioning group is installed in the limiting slide groove Part, the flip-type clamping and positioning assembly is used to clamp and fix the radiator body so that the radiator body is located above the water pool, the L-shaped mounting frame is fixedly installed on the top of the transverse mounting bar, the push-type position adjustment assembly is installed on the L-shaped mounting frame, a suspended frame is installed on the push-type position adjustment assembly, a transverse position adjustment groove is opened on the top of the suspended frame, a transverse position adjustment groove is installed in the transverse position adjustment groove, an angle-adjustable contact mark assembly is installed on the transverse movement adjustment assembly, and the angle-adjustable contact mark assembly is located above the welding point of the water pipe.

[0007] As a preferred solution of the present invention, in order to control the servo motor to turn on so that the vertical threaded rod can rotate in the vertical mounting groove through the first rotating joint, the lifting drive assembly includes the servo motor and the vertical threaded rod, the servo motor is fixed on the inner wall of one end of the vertical mounting groove, the vertical threaded rod is rotatably mounted on the inner wall of the other end of the vertical mounting groove through the first rotating joint, and one end of the vertical threaded rod is fixedly connected to the output shaft of the servo motor.

[0008] As a preferred solution of the present invention, in order to control the rotation of the vertical threaded rod so that the threaded slider can slide up and down in the vertical mounting groove, thereby driving the horizontal mounting strip to move up and down through the L-shaped connecting plate, the threaded slider is installed on the vertical threaded rod, the threaded slider is slidably engaged in the vertical mounting groove, the L-shaped connecting plate is fixedly installed on the threaded slider, and the horizontal mounting strip is fixed to one end of the L-shaped connecting plate.

[0009] As a preferred scheme of the present invention, in order to control the driving motor to be turned on so that the bidirectional lead screw can rotate in the limiting slide groove through the second rotating joint, the flip clamping positioning assembly includes the driving motor and the bidirectional lead screw, the driving motor is fixed on the inner wall of one end of the limiting slide groove, the bidirectional lead screw is rotatably installed on the inner wall of the other end of the limiting slide groove through the second rotating joint, and one end of the bidirectional lead screw is fixedly connected to the output shaft of the driving motor.

[0010] As a preferred scheme of the present invention, in order to control the rotation of the bidirectional lead screw, the two clamping slide blocks can slide in opposite directions in the limiting slide groove, thereby driving the first U-shaped clamp plate and the second U-shaped clamp plate to approach or move away from each other through the first serpentine connecting rod and the second serpentine connecting rod, the bidirectional lead screw is threadedly mounted with the clamping slide block, the clamping slide block is slidably engaged in the limiting slide groove, and the number of the clamping slide blocks is two, and the two clamping slide blocks are respectively located at the reverse thread ends of the bidirectional lead screw, and the first serpentine connecting rod and the second serpentine connecting rod are respectively fixedly mounted on the two clamping slide blocks, and the waterproof motor and the rotating column are respectively mounted on one end of the first serpentine connecting rod and the second serpentine connecting rod, the first U-shaped clamp plate is fixedly connected to the output shaft of the waterproof motor, and the second U-shaped clamp plate is fixedly mounted on one end of the rotating column, and the soft friction blocks are fixedly mounted on the inner walls of the first U-shaped clamp plate and the second U-shaped clamp plate.

[0011] As a preferred scheme of the present invention, in order to control the extension and retraction of the transverse telescopic push rod, the protruding clamp can drive the position adjustment block to slide in the hollow slide groove, and the suspended frame can be driven to move through the vertical square block. The push-type position adjustment assembly includes the position adjustment block and the lateral mounting seat, the position adjustment block is slidably clamped in the hollow slide groove opened on the L-shaped mounting frame, the lateral mounting seat is fixed on the side wall of the L-shaped mounting frame, and the transverse telescopic push rod is fixedly installed on the lateral mounting seat, the position adjustment block is fixedly connected to the telescopic end of the transverse telescopic push rod through the protruding clamp, and the suspended frame is fixed to the position adjustment block through the vertical square block.

[0012] As a preferred solution of the present invention, in order to control the vertical telescopic rod so that the marking printing head can move up and down, and at the same time control the arc-shaped slider to slide in the arc-shaped slot so as to adjust the angle of the vertical telescopic rod and the marking printing head, the angle-adjustable contact marking component includes a semicircular mounting seat, which is fixed to the lateral adjustment component, and an arc-shaped slot is provided on the semicircular mounting seat, in which the arc-shaped slider is slidably engaged, and the arc-shaped slider is slidably engaged in the arc-shaped groove provided on the inner wall of the arc-shaped slot through an arc-shaped limit head, the vertical telescopic rod is fixedly mounted on the arc-shaped slider, and the marking printing head is fixedly mounted on the telescopic end of the vertical telescopic rod.

[0013] As a preferred solution of the present invention, in order to enable the arc-shaped slider to be fixedly connected to the semicircular mounting seat through the positioning pin rod, the bent connecting plate is fixedly installed on the arc-shaped slider, and the positioning pin rod is slidably installed on the bent connecting plate. One end of the positioning pin rod is inserted into the corresponding positioning pin holes on the arc-shaped slider and the semicircular mounting seat, and the other end of the positioning pin rod is fixedly installed with the lifting handle.

[0014] As a preferred solution of the present invention, in order to enable the annular pad to drive the positioning pin rod to be fixedly inserted in the positioning pin hole through the positioning spring, the annular pad is fixedly sleeved on the positioning pin rod, and the annular pad is elastically connected to the bent connecting plate through the positioning spring.

[0015] As a preferred scheme of the present invention, in order to control the micromotor to turn on, so that the transverse ball screw can rotate in the transverse position adjustment groove through the rotating connection seat, thereby driving the transverse adjustment block to slide in the transverse position adjustment groove, thereby realizing the adjustment of the position of the semicircular mounting seat, the lateral adjustment assembly includes the micromotor and the transverse ball screw, the micromotor is fixed on the inner wall of one end of the transverse position adjustment groove, the transverse ball screw is rotatably mounted on the inner wall of the other end of the transverse position adjustment groove through the rotating connection seat, and one end of the transverse ball screw is fixedly connected to the output shaft of the micromotor, the transverse adjustment block is threadedly mounted on the transverse ball screw, the transverse adjustment block is slidably engaged in the transverse position adjustment groove, and the semicircular mounting seat is fixed on the transverse adjustment block.

[0016] The beneficial effects of the present invention are as follows: 1. The present invention realizes the stable clamping and height adjustment of the radiator body through the design of the lifting drive component and the flip-type clamping and positioning component, ensures that the radiator body is stably suspended above the water pool during the test, improves the accuracy and safety of the test, realizes the rapid and accurate test of the air tightness of the radiator solder joints, and effectively reduces the production cost and test time.

[0017] 2. The present invention uses a push-type position adjustment component and an angle-adjustable contact marking component in combination, so that the tester can accurately move the angle-adjustable contact marking component to just above the water pipe welding point and adjust its angle position as needed, thereby accurately contacting and marking the leakage position of the welding point, greatly improving the efficiency and accuracy of the test. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the lifting drive assembly of the present invention; Figure 3 It is a structural schematic diagram of the flip-type clamping and positioning assembly of the present invention; Figure 4 It is a structural schematic diagram of the push-type position adjustment assembly of the present invention; Figure 5 It is a structural schematic diagram of the angle-adjustable contact marking assembly of the present invention; Figure 6 It is a schematic diagram of the installation structure of the positioning pin rod of the present invention; Figure 7 It is a structural schematic diagram of the radiator body of the present invention.

[0020] Figure 8 It is a structural schematic diagram of the lateral adjustment component of the present invention.

[0021] Legend: 1. Test pool; 2. Radiator body; 201. Heat sink; 202. Water pipe; 203. Air inlet connector; 204. Air outlet connector; 3. Vertical mounting frame; 4. Lifting drive assembly; 401. Servo motor; 402. Vertical threaded rod; 403. First rotating joint; 404. Threaded slider; 405. L-shaped connecting plate; 5. Horizontal mounting strip; 6. Flip-type clamping and positioning assembly; 601. Drive motor; 602. Bidirectional lead screw; 603. Second rotating joint; 604. Clamping slider; 605. First serpentine connecting rod; 606. Second serpentine connecting rod; 607. Waterproof motor; 608. Rotating column; 609. First U-shaped clamping plate; 610. Second U-shaped clamping plate; 611. Soft friction block; 7. L-shaped mounting frame; 8. Push-type position adjustment component; 801. Position adjustment block; 802. Lateral mounting seat; 803. Transverse telescopic push rod; 804. Extending clamp; 805. Vertical block; 9. Suspension frame; 10. Angle-adjustable contact mark component; 1001. Semicircular mounting seat; 1002. Arc-shaped slider; 1003. Vertical telescopic rod; 1004. Marking printing and dyeing head; 1005. Bending connecting plate; 1006. Positioning pin rod; 1007. Lifting handle; 1008. Annular pad; 1009. Positioning spring; 1010. Arc-shaped limit head; 11. Transverse movement adjustment component; 1101. Micro motor; 1102. Transverse ball screw; 1103. Rotating connecting seat; 1104. Transverse adjustment block. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Specific examples are given below.

[0024] like Figure 1-Figure 8 As shown, a radiator solder joint air tightness test device comprises a test pool 1 and a radiator body 2, the radiator body 2 is composed of a heat sink 201 and a water pipe 202, an air inlet joint 203 and an air outlet joint 204 are installed on the water pipe 202, a vertical mounting frame 3 is fixedly installed on the side wall of the test pool 1, a vertical mounting slot is provided on the vertical mounting frame 3, a lifting drive component 4 is installed in the vertical mounting slot, a horizontal mounting bar 5 is installed on the lifting drive component 4, a limiting slide slot is provided on the horizontal mounting bar 5, a flip clamping and positioning component 6 is installed in the limiting slide slot, and the flip clamping and positioning component 6 is used to adjust the radiator The body 2 is clamped and fixed so that the radiator body 2 is located above the pool. An L-shaped mounting frame 7 is fixedly installed on the top of the horizontal mounting bar 5. A push-type position adjustment component 8 is installed on the L-shaped mounting frame 7. A suspension frame 9 is installed on the push-type position adjustment component 8. A horizontal position adjustment groove is opened on the top of the suspension frame 9. A lateral displacement adjustment component 11 is installed in the lateral position adjustment groove. An angle-adjustable contact mark component 10 is installed on the lateral displacement adjustment component 11. The angle-adjustable contact mark component 10 is located above the welding point of the water pipe 202. When in use, the radiator body 2 is placed in an appropriate position above the test pool 1. The height of the horizontal mounting bar 5 is adjusted by the lifting drive component 4 so that the flip-type clamping and positioning component 6 can firmly clamp the radiator body 2. After clamping, ensure that the radiator body 2 is stably suspended above the pool. Next, operate the push-type position adjustment component 8 to move the suspension frame 9 and the angle-adjustable contact mark component 10 thereon to just above the welding point of the water pipe 202. Inflate the water pipe 202 through the air inlet joint 203 and observe whether there are bubbles coming out of the welding point to judge the air tightness of the welding point. Adjust the angle position of the angle-adjustable contact marking component 10 as needed to ensure that it can accurately contact and mark the leakage position of the welding point.

[0025] The lifting drive assembly 4 includes a servo motor 401 and a vertical threaded rod 402. The servo motor 401 is fixed on the inner wall of one end of the vertical mounting groove. The vertical threaded rod 402 is rotatably mounted on the inner wall of the other end of the vertical mounting groove through a first rotating joint 403, and one end of the vertical threaded rod 402 is fixedly connected to the output shaft of the servo motor 401. A threaded slider 404 is installed on the vertical threaded rod 402. The threaded slider 404 is slidably clamped in the vertical mounting groove. An L-shaped connecting plate 405 is fixedly installed on the threaded slider 404. The horizontal mounting bar 5 is fixed at one end of the L-shaped connecting plate 405. When in use, the servo motor 401 is started, and its output shaft drives the vertical threaded rod 402 to rotate. Since the vertical threaded rod 402 is installed at the other end of the vertical mounting groove through the first rotating joint 403, it can rotate stably without axial movement. As the vertical threaded rod 402 rotates, the threaded slider 404 slides up and down in the vertical mounting groove along the thread direction. The L-shaped connecting plate 405 fixed on the threaded slider 404 moves accordingly, thereby driving the horizontal mounting block 5 and all components thereon to rise and fall, so that the radiator body 2 can be stably and accurately lifted to the designated position above the test pool 1, which is convenient for subsequent clamping and fixing and water air tightness testing.

[0026] The flip-type clamping and positioning assembly 6 includes a driving motor 601 and a bidirectional lead screw 602. The driving motor 601 is fixed on the inner wall of one end of the limiting slide. The bidirectional lead screw 602 is rotatably installed on the inner wall of the other end of the limiting slide through a second rotating joint 603. One end of the bidirectional lead screw 602 is fixedly connected to the output shaft of the driving motor 601. A clamping slider 604 is threadedly installed on the bidirectional lead screw 602. The clamping slider 604 is slidably engaged in the limiting slide. There are two clamping sliders 604. The two clamping sliders 604 are respectively located at the reverse thread ends of the bidirectional lead screw 602. The first serpentine connecting rod 605 and the second serpentine connecting rod 606 are respectively fixedly mounted on the block 604, and a waterproof motor 607 and a rotating column 608 are respectively mounted on one end of the first serpentine connecting rod 605 and the second serpentine connecting rod 606, and a first U-shaped clamping plate 609 is fixedly connected to the output shaft of the waterproof motor 607, and a second U-shaped clamping plate 610 is fixedly mounted on one end of the rotating column 608, and soft friction blocks 611 are fixedly mounted on the inner walls of the first U-shaped clamping plate 609 and the second U-shaped clamping plate 610. When in use, the driving motor 601 is started, and its output shaft drives the bidirectional lead screw 602 to rotate. Since the bidirectional lead screw 602 is provided with reverse screw teeth, the two clamping slide blocks 604 will move to the middle or both sides at the same time. When the radiator body 2 needs to be clamped, the two clamping slide blocks 604 move toward each other until the first U-shaped clamping plate 609 and the second U-shaped clamping plate 610 are close to the two sides of the radiator body 2 respectively, and the first U-shaped clamping plate 609 rotates to firmly clamp the radiator body 2 together with the second U-shaped clamping plate 610, and the soft friction block 611 is designed to increase the clamping force and protect the radiator body 2 from damage. After the clamping is completed, the radiator body 2 is raised to the test position by the lifting drive assembly 4 for subsequent air tightness testing, and at this time, the waterproof motor 607 is started, and its output shaft drives the first U-shaped clamping plate 609 to rotate and the second U-shaped clamping plate 610 to rotate, so as to realize the flip adjustment of the radiator body 2, so as to facilitate the multi-directional air tightness detection of the welding point.

[0027] The push-type position adjustment assembly 8 includes a position adjustment block 801 and a lateral mounting seat 802. The position adjustment block 801 is slidably engaged in the hollow chute provided on the L-shaped mounting frame 7. The lateral mounting seat 802 is fixed on the side wall of the L-shaped mounting frame 7. A transverse telescopic push rod 803 is fixedly mounted on the lateral mounting seat 802. The position adjustment block 801 is fixedly connected to the telescopic end of the transverse telescopic push rod 803 through an extended clamping head 804. The suspended frame 9 is fixed to the position adjustment block 801 through a vertical block 805. When in use, the position adjustment block 801 is slidably engaged in the hollow chute of the L-shaped mounting frame 7 to ensure that it can slide smoothly. Then, the transverse telescopic push rod 803 is fixed by the lateral mounting seat 802 fixed on the side wall of the L-shaped mounting frame 7. Subsequently, the telescopic end of the transverse telescopic push rod 803 is fixedly connected to the extended clamping head 804 on the position adjustment block 801 to achieve linkage between the two. Finally, the suspended frame 9 is firmly fixed on the position adjustment block 801 through the vertical block 805. By operating the transverse telescopic push rod 803, the position of the suspended frame 9 can be conveniently adjusted to achieve accurate positioning.

[0028] The angle-adjustable contact marking assembly 10 includes a semicircular mounting seat 1001, which is fixed on the lateral adjustment assembly 11. The semicircular mounting seat 1001 is provided with an arc-shaped card slot, in which an arc-shaped slider 1002 is slidably connected, and the arc-shaped slider 1002 is slidably connected to an arc-shaped groove provided on the inner wall of the arc-shaped card slot through an arc-shaped limit head 1010, which is used to limit the arc-shaped slider 1002, so that the arc-shaped slider 1002 is more stable. A vertical telescopic rod 1003 is fixedly installed on the arc-shaped slider 1002, and a marking printing head 10 is fixedly installed at the telescopic end of the vertical telescopic rod 1003. 04, a bent connecting plate 1005 is fixedly installed on the arc-shaped slider 1002, and a positioning pin 1006 is slidably installed on the bent connecting plate 1005. One end of the positioning pin 1006 is inserted into the corresponding positioning pin holes on the arc-shaped slider 1002 and the semicircular mounting seat 1001, and the other end of the positioning pin 1006 is fixedly installed with a lifting handle 1007. An annular pad 1008 is fixedly sleeved on the positioning pin 1006, and the annular pad 1008 is elastically connected to the bent connecting plate 1005 through a positioning spring 1009. When in use, the marking and printing head 1004 is adjusted to an appropriate height through the vertical telescopic rod 1003. Then, the arc-shaped slider 1002 is slid in the arc-shaped slot, so that the marking and printing head 1004 can be aligned with the welding point on the radiator water pipe 202 from different angles. After the adjustment is completed, the positioning pin 1006 is inserted into the positioning pin holes on the arc-shaped slider 1002 and the semicircular mounting seat 1001 by pulling the handle 1007 to fix the arc-shaped slider 1002. The design of the annular pad 1008 and the positioning spring 1009 ensures the stability of the positioning pin 1006 during the insertion process. When it is necessary to fine-tune the angle of the marking and printing head 1004, it is only necessary to gently pull out the positioning pin 1006, and slide and fix the arc-shaped slider 1002 to the desired position again, so that the marking and printing head 1004 can accurately and stably contact and mark the welding point, which is convenient for the subsequent analysis of the airtightness test results.

[0029] The transverse adjustment assembly 11 includes a micro motor 1101 and a transverse ball screw 1102. The micro motor 1101 is fixed on the inner wall of one end of the transverse position adjustment groove. The transverse ball screw 1102 is rotatably mounted on the inner wall of the other end of the transverse position adjustment groove through a rotating connection seat 1103. One end of the transverse ball screw 1102 is fixedly connected to the output shaft of the micro motor 1101. A transverse adjustment block 1104 is threadedly mounted on the transverse ball screw 1102. The transverse adjustment block 1104 is slidably engaged in the transverse position adjustment groove. The semicircular mounting seat 1001 is fixed on the transverse adjustment block 1104. When in use, the micro motor 1101 is started, and the motor is fixed on the inner wall of one end of the transverse position adjustment groove. As the micro motor 1101 is started, its output shaft starts to rotate, thereby driving the transverse ball screw 1102 fixedly connected thereto to rotate under the support of the rotating connection seat 1103. The rotational motion of the transverse ball screw 1102 is converted into the linear motion of the transverse adjustment block 1104 through the threaded transmission. The transverse adjustment block 1104 slides along the axial direction of the transverse ball screw 1102 and remains stable due to the sliding engagement in the transverse position adjustment groove. As the transverse adjustment block 1104 moves, the semicircular mounting seat 1001 fixed thereon also moves, thereby realizing the transverse position adjustment of the equipment or components mounted on the semicircular mounting seat 1001. According to actual needs, the transverse position of the semicircular mounting seat 1001 and the equipment or components it carries can be accurately adjusted by controlling the forward and reverse rotation and rotation time of the micro motor 1101.

[0030] When the present invention is used, first, the radiator body 2 is placed in a suitable position above the test pool 1, ensuring that the radiator fins 201 and the water pipes 202 of the radiator body 2 are in a state that is easy to operate and test. The structure of the radiator body 2 consists of the radiator fins 201 and the water pipes 202, wherein the water pipes 202 are pre-installed with an air inlet connector 203 and an air outlet connector 204, which will be used for subsequent inflation tests.

[0031] Next, start the lifting drive assembly 4 to adjust the height of the horizontal mounting bar 5. The lifting drive assembly 4 is composed of a servo motor 401 and a vertical threaded rod 402. The servo motor 401 is fixed on the inner wall of one end of the vertical mounting groove, and the vertical threaded rod 402 is rotatably mounted on the inner wall of the other end through a first rotating joint 403, and one end of the vertical threaded rod 402 is fixedly connected to the output shaft of the servo motor 401. After starting the servo motor 401, its output shaft will drive the vertical threaded rod 402 to rotate. Since the vertical threaded rod 402 is installed through the first rotating joint 403, it can rotate stably without axial movement. As the vertical threaded rod 402 rotates, the threaded slider 404 will slide up and down in the vertical mounting groove along the thread direction, and drive the L-shaped connecting plate 405 fixed on the threaded slider 404 to move, thereby lifting the horizontal mounting bar 5 and all components thereon. By precisely controlling the rotation of the servo motor 401 , the radiator body 2 can be stably and accurately lifted to a designated position above the test water pool 1 , which is convenient for subsequent clamping and water tightness testing.

[0032] When the horizontal installation bar 5 reaches the appropriate height, the flip-type clamping and positioning assembly 6 is then used to clamp and fix the radiator body 2. The flip-type clamping and positioning assembly 6 includes a driving motor 601 and a bidirectional lead screw 602. The driving motor 601 is fixed on the inner wall of one end of the limiting slideway, and the bidirectional lead screw 602 is rotatably installed on the inner wall of the other end of the limiting slideway through a second rotating joint 603, and one end of the bidirectional lead screw 602 is fixedly connected to the output shaft of the driving motor 601. After the driving motor 601 is started, its output shaft will drive the bidirectional lead screw 602 to rotate. Since the bidirectional lead screw 602 is provided with reverse screw teeth, the two clamping sliders 604 will move toward the middle at the same time. When the two clamping sliders 604 move toward each other to the appropriate position, the first serpentine connecting rod 605 and the second serpentine connecting rod 606 fixed on the clamping slider 604 will respectively drive the waterproof motor 607 and the rotating column 608 to move until the first U-shaped clamping plate 609 and the second U-shaped clamping plate 610 are respectively close to the two sides of the radiator body 2. At this time, the waterproof motor 607 is started, and its output shaft will drive the first U-shaped clamping plate 609 to rotate, and together with the second U-shaped clamping plate 610, the radiator body 2 is firmly clamped. The soft friction block 611 is designed to increase the clamping force and protect the radiator body 2 from damage.

[0033] After the clamping is completed, the radiator body 2 is raised to the test position by the lifting drive assembly 4, and is ready for the subsequent air tightness test. At this time, the push-type position adjustment assembly 8 can be operated to adjust the position of the suspended frame 9 and the angle-adjustable contact mark assembly 10 thereon. The push-type position adjustment assembly 8 includes a position adjustment block 801 and a lateral mounting seat 802. The position adjustment block 801 is slidably engaged in the hollow slide groove provided on the L-shaped mounting frame 7, while the lateral mounting seat 802 is fixed on the side wall of the L-shaped mounting frame 7, and a transverse telescopic push rod 803 is fixedly installed. By operating the telescopic end of the transverse telescopic push rod 803, the position of the position adjustment block 801 and the suspended frame 9 fixed on the position adjustment block 801 can be easily adjusted to achieve precise positioning.

[0034] After the suspended frame 9 reaches the appropriate position, the lateral adjustment component 11 is controlled to adjust the position and angle of the angle-adjustable contact marking component 10 to ensure that it can accurately contact and mark the leakage position of the welding point. The angle-adjustable contact marking component 10 includes a semicircular mounting seat 1001, and an arc-shaped card slot is provided on the semicircular mounting seat 1001 for slidingly engaging the arc-shaped slider 1002. By sliding the arc-shaped slider 1002, the angles of the vertical telescopic rod 1003 and the marking printing head 1004 fixed on the arc-shaped slider 1002 can be adjusted. After the adjustment is completed, the positioning pin rod 1006 is inserted into the positioning pin holes on the arc-shaped slider 1002 and the semicircular mounting seat 1001 by pulling the handle 1007 to fix the arc-shaped slider 1002. The design of the annular pad 1008 and the positioning spring 1009 ensures the stability of the positioning pin rod 1006 during the insertion process.

[0035] Finally, perform an air tightness test. Inflate the water pipe 202 through the air inlet joint 203, and observe whether there are bubbles coming out of the welding point. If you need to fine-tune the position or angle of the marking and dyeing head 1004, just gently pull out the positioning pin rod 1006, and slide and fix the arc-shaped slider 1002 to the desired position again. Once bubbles are found, the leaking position can be marked by the marking and dyeing head 1004 to facilitate subsequent analysis and processing. After the test is completed, the radiator body 2 can be removed from the test position by operating the lifting drive assembly 4, the flip-type clamping positioning assembly 6 and the push-type position adjustment assembly 8 and other equipment, and subsequent maintenance or replacement work can be carried out.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A radiator solder joint air tightness test device, comprising a test water pool (1) and a radiator body (2), wherein the radiator body (2) is composed of a heat sink (201) and a water pipe (202), and an air inlet joint (203) and an air outlet joint (204) are installed on the water pipe (202), characterized in that: A vertical mounting frame (3) is fixedly mounted on the side wall of the test pool (1), a vertical mounting slot is provided on the vertical mounting frame (3), a lifting drive assembly (4) is installed in the vertical mounting slot, a horizontal mounting bar (5) is installed on the lifting drive assembly (4), a limiting slide slot is provided on the horizontal mounting bar (5), a flip-type clamping and positioning assembly (6) is installed in the limiting slide slot, and the flip-type clamping and positioning assembly (6) is used to clamp and fix the radiator body (2) so that the radiator body (2) is located above the pool. An L-shaped mounting frame (7) is fixedly mounted on the top of the transverse mounting bar (5); a push-type position adjustment component (8) is mounted on the L-shaped mounting frame (7); a suspended frame (9) is mounted on the push-type position adjustment component (8); a transverse position adjustment groove is provided on the top of the suspended frame (9); a transverse displacement adjustment component (11) is mounted in the transverse position adjustment groove; an angle-adjustable contact mark component (10) is mounted on the transverse displacement adjustment component (11); and the angle-adjustable contact mark component (10) is located above a welding point of the water pipe (202).

2. The heat sink solder joint air tightness testing device according to claim 1, characterized in that: The lifting drive assembly (4) comprises a servo motor (401) and a vertical threaded rod (402), wherein the servo motor (401) is fixed to the inner wall at one end of the vertical installation slot, and the vertical threaded rod (402) is rotatably mounted on the inner wall at the other end of the vertical installation slot via a first rotating joint (403), and one end of the vertical threaded rod (402) is fixedly connected to the output shaft of the servo motor (401).

3. The heat sink solder joint air tightness testing device according to claim 2, characterized in that: A threaded slider (404) is mounted on the vertical threaded rod (402), the threaded slider (404) is slidably engaged in the vertical mounting groove, an L-shaped connecting plate (405) is fixedly mounted on the threaded slider (404), and the transverse mounting strip (5) is fixed to one end of the L-shaped connecting plate (405).

4. The heat sink solder joint air tightness testing device according to claim 1, characterized in that: The flip-type clamping and positioning assembly (6) comprises a driving motor (601) and a bidirectional lead screw (602), wherein the driving motor (601) is fixed to the inner wall at one end of the limiting slide groove, and the bidirectional lead screw (602) is rotatably mounted on the inner wall at the other end of the limiting slide groove via a second rotating joint (603), and one end of the bidirectional lead screw (602) is fixedly connected to the output shaft of the driving motor (601).

5. The heat sink solder joint air tightness testing device according to claim 4, characterized in that: A clamping slider (604) is threadedly mounted on the bidirectional lead screw (602), and the clamping slider (604) is slidably engaged in the limiting slide groove. There are two clamping sliders (604), and the two clamping sliders (604) are respectively located at the reverse thread ends of the bidirectional lead screw (602). A first serpentine connecting rod (605) and a second serpentine connecting rod (606) are respectively fixedly mounted on the two clamping sliders (604). A waterproof motor (607) and a rotating column (608) are respectively mounted on one end of the first serpentine connecting rod (605) and the second serpentine connecting rod (606). A first U-shaped clamping plate (609) is fixedly connected to the output shaft of the waterproof motor (607), and a second U-shaped clamping plate (610) is fixedly mounted on one end of the rotating column (608). Soft friction blocks (611) are fixedly mounted on the inner walls of the first U-shaped clamping plate (609) and the second U-shaped clamping plate (610).

6. The heat sink solder joint air tightness testing device according to claim 1, characterized in that: The push-type position adjustment component (8) comprises a position adjustment block (801) and a lateral mounting seat (802); the position adjustment block (801) is slidably engaged in a hollow slide groove provided on the L-shaped mounting frame (7); the lateral mounting seat (802) is fixed to a side wall of the L-shaped mounting frame (7); a transverse telescopic push rod (803) is fixedly mounted on the lateral mounting seat (802); the position adjustment block (801) is fixedly connected to the telescopic end of the transverse telescopic push rod (803) via an extended clamping head (804); and the suspended frame (9) is fixed to the position adjustment block (801) via a vertical block (805).

7. The heat sink solder joint air tightness testing device according to claim 1, characterized in that: The angle-adjustable contact marking assembly (10) comprises a semicircular mounting seat (1001), the semicircular mounting seat (1001) being fixed on the lateral adjustment assembly (11), the semicircular mounting seat (1001) being provided with an arc-shaped slot, a curved slider (1002) being slidably engaged in the curved slot, and the curved slider (1002) being slidably engaged in an arc-shaped groove formed on the inner wall of the curved slot via an arc-shaped limiting head (1010), a vertical telescopic rod (1003) being fixedly mounted on the curved slider (1002), and a marking printing head (1004) being fixedly mounted on the telescopic end of the vertical telescopic rod (1003).

8. The heat sink solder joint air tightness testing device according to claim 7, characterized in that: A bent connecting plate (1005) is fixedly mounted on the arc-shaped slider (1002), a positioning pin rod (1006) is slidably mounted on the bent connecting plate (1005), one end of the positioning pin rod (1006) is inserted into corresponding positioning pin holes on the arc-shaped slider (1002) and the semicircular mounting seat (1001), and a lifting handle (1007) is fixedly mounted on the other end of the positioning pin rod (1006).

9. The heat sink solder joint air tightness testing device according to claim 8, characterized in that: An annular cushion block (1008) is fixedly sleeved on the positioning pin rod (1006), and the annular cushion block (1008) is elastically connected to the bent connecting plate (1005) via a positioning spring (1009).

10. The heat sink solder joint air tightness testing device according to claim 7, characterized in that: The transverse movement adjustment component (11) comprises a micro motor (1101) and a transverse ball screw (1102); the micro motor (1101) is fixed to the inner wall of one end of the transverse position adjustment groove; the transverse ball screw (1102) is rotatably mounted on the inner wall of the other end of the transverse position adjustment groove via a rotating connection seat (1103); one end of the transverse ball screw (1102) is fixedly connected to the output shaft of the micro motor (1101); a transverse adjustment block (1104) is threadedly mounted on the transverse ball screw (1102); the transverse adjustment block (1104) is slidably engaged in the transverse position adjustment groove; and the semicircular mounting seat (1001) is fixed to the transverse adjustment block (1104).

Citation Information

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