A copper bar insulation withstand voltage detection device

By designing a copper busbar insulation withstand voltage testing device, the contact area between the copper busbar and the conductor is increased by utilizing a height-driven mechanism, which solves the problems of low efficiency and poor safety in existing testing methods, and achieves efficient and safe insulation performance testing.

CN119936579BActive Publication Date: 2025-11-28BEIJING VICTORY ELECTRICAL TECH DEV CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510071771.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-11-28
Estimated Expiration
2045-01-16

AI Technical Summary

Technical Problem

Existing methods for testing the insulation performance of copper busbars have risks of low testing efficiency, poor safety performance, and missed or insufficient testing in some areas.

Method used

A copper busbar insulation withstand voltage testing device is adopted, including an insulation withstand voltage tester, a frame, a lower mold, an upper mold, and a height drive mechanism. The height drive mechanism pushes the copper busbar to be squeezed into the test placement cavity between the first conductor and the second conductor, thereby increasing the contact area and improving the test coverage area and efficiency.

Benefits of technology

This improves the efficiency and safety of copper busbar insulation performance testing, avoids the risks of steel ball adhesion and missed scans in some areas, and ensures the comprehensiveness and accuracy of the test.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119936579B_ABST
    Figure CN119936579B_ABST
Patent Text Reader

Abstract

The present application belongs to the technical field of copper bar production and processing, and particularly relates to a copper bar insulation voltage resistance detection device, which comprises an insulation voltage resistance tester, a rack, a lower mold, an upper mold and a height driving mechanism. The lower mold comprises a second support base and a second electric conductor. The second support base is connected to the inner bottom of the rack. The second electric conductor is connected to the side surface of the second support base away from the rack. The upper mold comprises a first support base and a first electric conductor. The first electric conductor is connected to the side surface of the first support base and is arranged above the second electric conductor. The side surface of the first support base away from the first electric conductor is connected to the movable end of the height driving mechanism. The mounting end of the height driving mechanism is connected to the rack. The test placement cavity is arranged between the first electric conductor and the second electric conductor. The first electric conductor and the second electric conductor are electrically connected to the insulation voltage resistance tester. The present application can improve the test efficiency and ensure the safety of the test.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of copper bar production and processing, and particularly relates to a copper bar insulation voltage detection device. BACKGROUND

[0002] The insulation performance of a high-voltage conductive connecting bar plays a crucial role in conductive safety, especially the conductive bar used in the battery pack of an electric vehicle, the insulation performance directly affects life and safety issues, and its importance is self-evident, so the copper bar insulation performance detection is a very key process in the copper bar production process.

[0003] Currently, there are two relatively common detection methods for the insulation performance of the conductive connecting bar in the industry: one is to immerse the insulation layer of the conductive connecting bar in steel balls, connect one pole of the voltage tester to the steel balls, and connect the other pole to the conductive connecting bar, to test the insulation voltage between the steel balls and the conductive connecting bar. The other is to test the insulation layer with conductive foam, one pole of the voltage tester is connected to the conductive foam, and the other pole is connected to the conductive connecting bar, the conductive foam moves left and right and back and forth on the surface of the insulation layer, to test the insulation voltage between the conductive foam and the conductive connecting bar. These two methods can meet the test of the insulation performance of the conductive connecting bar to some extent, but both methods have poor safety performance and risk of missing some positions and insufficient testing, thus greatly reducing the test efficiency. SUMMARY

[0004] The purpose of the present application is to provide a copper bar insulation voltage detection device to solve the technical problem of low test efficiency of the prior art.

[0005] To achieve the above purpose, the application adopts the following technical scheme:

[0006] A copper bar insulation voltage detection device, comprising an insulation voltage tester, a rack, a lower mold, an upper mold and a height driving mechanism.

[0007] The lower mold comprises a second support seat and a second conductive body; the second support seat is connected to the inner bottom of the rack; the second conductive body is connected to the side surface of the second support seat away from the rack;

[0008] The upper mold comprises a first support seat and a first conductive body; the first conductive body is connected to the side surface of the first support seat and is arranged above the second conductive body; the side surface of the first support seat away from the first conductive body is connected to the movable end of the height driving mechanism; and the mounting end of the height driving mechanism is connected to the rack.

[0009] The first conductive body and the second conductive body are provided with a test placing cavity.

[0010] Preferably, the first conductive body is selected from a first conductive foam.

[0011] Preferably, the second conductive body is selected from a second conductive foam.

[0012] Preferably, the height driving mechanism comprises a lifting driving cylinder, a connecting support and a mounting seat; the lifting driving cylinder is connected to the inner top of the rack and connected to the connecting support through the rack; the connecting support is connected to the mounting seat; the first support seat is connected to the bottom of the mounting seat; and the connecting support is slidingly connected to the rack.

[0013] Preferably, the second support seat is provided with a second abutting rod on one side surface thereof facing the first support seat; and the first support seat is provided with a first abutting rod on one side surface thereof facing the second support seat.

[0014] The projection of the second abutting rod towards the first abutting rod is at least partially overlapped with the first abutting rod.

[0015] Preferably, the bottom of the first support seat is provided with a first mounting groove; and the first conductive body is detachably connected to the inner wall of the first mounting groove.

[0016] Preferably, the second support seat comprises a bottom support part and at least one inner partition part; the bottom of the bottom support part is connected to the rack; the inner partition part is connected to the upper surface of the bottom support part, and one side end of the second conductive body abuts against the inner partition part; at least one placing groove is provided between the inner partition part, the second conductive body and the bottom support part; and each placing groove is used for placing the bent part of the copper bar.

[0017] Preferably, the rack is provided with a transfer pushing mechanism; the transfer pushing mechanism comprises a transfer driving motor, a support plate, a guide rod and a transfer sliding block; the transfer driving motor is connected to the rack and drivingly connected to one end of the guide rod; the inner part of the transfer sliding block is slidingly connected to the outer surface of the guide rod; the outer side wall of the transfer sliding block is connected to the support plate; and the second support seat is fixedly connected to the support plate.

[0018] Preferably, the transfer pushing mechanism further comprises at least two first limiting plates and at least one second limiting plate; all the first limiting plates are arranged side by side at both side ends of the guide rod; and the first limiting plates abut against the transfer driving motor; the second limiting plate is connected to the rack and abuts against the support plate; and the transfer sliding block is arranged between the first limiting plate and the second limiting plate.

[0019] Preferably, the transfer pushing mechanism further comprises a guide sliding rail and a transfer sliding block; the guide sliding rail is fixedly connected to the rack; the bottom of the transfer sliding block is slidingly connected to the guide sliding rail; and the top of the transfer sliding block is connected to the support plate.

[0020] Preferably, the copper bar insulation withstand voltage detection device further comprises a control component; the control component is arranged at the outer side end of the rack; the insulation withstand voltage tester, the height driving mechanism, the first electrically conductive body and the second electrically conductive body are electrically connected to the control component.

[0021] The beneficial effects of the present application are that, by adopting the pushing and extruding driving action of the height driving mechanism, the electrically conductive copper bar is extruded and assembled into the test placement cavity between the first electrically conductive body and the second electrically conductive body, so as to increase the contact area with the electrically conductive copper bar, thereby improving the coverage area of the test, improving the test efficiency and ensuring the safety of the test, and avoiding the risk of steel balls sticking to the tested product or part of the position missing scanning and insufficient testing. BRIEF DESCRIPTION OF DRAWINGS

[0022] The features, advantages, and technical effects of the exemplary embodiments of the present application will be described below with reference to the accompanying drawings. Figures 1-5

[0023] Figure 1 A structure schematic view of a copper bar insulation withstand voltage detection device according to an embodiment of the present application;

[0024] Figure 2 A structure schematic view of a copper bar insulation withstand voltage detection device according to an embodiment of the present application;

[0025] Figure 3 A structure schematic view of an upper die and a lower die of a copper bar insulation withstand voltage detection device according to an embodiment of the present application;

[0026] Figure 4 A structure schematic view of an upper die and a lower die of a copper bar insulation withstand voltage detection device according to an embodiment of the present application;

[0027] Figure 5 A structure schematic view of a lower die of a copper bar insulation withstand voltage detection device according to an embodiment of the present application.

[0028] ​In the figure: 100 - rack; 101 - first mounting plate; 102 - support column; 103 - second mounting plate; 200 - lower mold; 210 - second support seat; 211 - bottom support part; 212 - inner partition part; 213 - placing groove; 214 - positioning hole; 215 - first side partition part; 216 - second side partition part; 217 - assembly side; 221 - metal elastic protrusion; 220 - second conductive body; 230 - side partition plate; 240 - second abutting rod; 300 - upper mold; 310 - first support seat; 311 - first mounting groove; 320 - first conductive body; 330 - first abutting rod; 400 - height driving mechanism; 401 - lifting driving cylinder; 402 - connecting support; 403 - sliding limiting block; 404 - mounting seat; 500 - test placing cavity; 600 - insulation voltage tester; 601 - eighth wire port; 602 - ninth wire port; 700 - control component; 701 - first wire port; 702 - second wire port; 703 - third wire port; 704 - fourth wire port; 705 - fifth wire port; 706 - sixth wire port; 707 - seventh wire port; 800 - transfer pushing mechanism; 810 - transfer driving motor; 820 - support plate; 811 - first limiting plate; 812 - second limiting plate; 813 - guide rail; 814 - transfer sliding block; 815 - guide rod; 830 - transfer sliding block. DETAILED DESCRIPTION

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of this application; the use of the terms "including," "comprising," "having" and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.

[0030] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly and specifically limited.

[0031] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearance of the phrase in various places in the specification does not necessarily all refer to the same embodiment, nor is it necessarily independent or alternative embodiments to each other. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0032] In the description of the embodiments of the present application, the term "and / or" is only used to describe an association relationship of associated objects, which means that there can be three relationships, for example, A and / or B, which means that A exists alone, A and B exist together, and multiple cases exist alone. In addition, the character " / " in this paper generally represents an "or" relationship between the front and rear associated objects.

[0033] In the description of the embodiments of the present application, unless otherwise explicitly specified and limited, the technical terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanical connection, or it can be electrical connection; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0034] The following will be described in detail in combination with the accompanying drawings Figures 1-5 The present application will be further described in detail, but not as a limitation of the present application.

[0035] As Figure 1 and 2 As shown in the embodiment of the present application, the copper bar insulation withstand voltage detection device; including insulation withstand voltage tester 600, rack 100, lower mold 200, upper mold 300 and height driving mechanism 400;The lower mold 200 includes a second support seat 210 and a second conductor 220;The second support seat 210 is connected to the inner bottom of the rack 100;The second conductor 220 is connected to the side surface of the second support seat 210 away from the rack 100;The upper mold 300 includes a first support seat 310 and a first conductor 320;The first conductor 320 is connected to one side surface of the first support seat 310, and is arranged above the second conductor 220;The side surface of the first support seat 310 away from the first conductor 320 is connected to the movable end of the height driving mechanism 400;The mounting end of the height driving mechanism 400 is connected to the rack 100;The first conductor 320 and the second conductor 220 are provided with a test placing cavity 500;The test placing cavity 500 is used for placing copper bar;The first conductor 320 and the second conductor 220 are electrically connected with the insulation withstand voltage tester 600 respectively. Wherein, the insulation withstand voltage tester 600 is arranged at the outer side end of the rack 100.

[0036] The technical scheme of the present application is characterized in that the highly-driven mechanism is used to push and extrude the conductive copper bar into the test cavity between the first and second conductive bodies, thereby increasing the contact area with the conductive copper bar, improving the test coverage and efficiency, and ensuring the test safety; and the risk of product adhesion after testing or partial position leakage scanning and insufficient testing is avoided.

[0037] The insulation withstand voltage tester 600 applies a voltage of 2 times the rated voltage or more to the copper bar, a higher and more concentrated field strength is established at the longitudinal insulation defect, and the voltage of the copper bar reaches and exceeds the breakdown voltage at the dielectric defect. The induced voltage withstand test applies a frequency of 2 times the rated frequency or more to the copper bar, and the higher frequency can greatly reduce the breakdown voltage of the solid dielectric, making the insulation defect more likely to be broken down; the action time of the applied voltage specified by the induced voltage withstand test can also ensure the breakdown of the insulation defect; therefore, the induced voltage withstand test can reliably detect the insulation performance of the copper bar. Further, the insulation withstand voltage tester 600 selects TH9320, and the test range is 5KV.

[0038] In some embodiments, as shown in Figure 2 the number of the second support seats 210 corresponds to the number of the first support seats 310 one-to-one; the number of the second support seats 210 corresponds to the number of the second conductive bodies 220 one-to-one; and the number of the first support seats 310 corresponds to the number of the first conductive bodies 320 one-to-one. Further, the number of the second support seats 210 is two; so as to test the voltage resistance between the positive and negative copper bars, the voltage resistance between the positive copper bar and the insulation layer, and the voltage resistance between the negative copper bar and the insulation layer; thereby improving the test efficiency.

[0039] Specifically, in some embodiments, as shown in Figure 1 and 2 the copper bar insulation withstand voltage detection device further comprises a control component 700; the control component 700 is arranged on the outer side of the rack 100; the insulation withstand voltage tester 600, the height driving mechanism 400, the first conductive body 320, and the second conductive body 220 are electrically connected to the control component 700. In some embodiments, the insulation withstand voltage tester 600 and the height driving mechanism 400 are respectively electrically connected to the control component 700; two different connection ends of the control component 700 are respectively electrically connected to the first conductive body 320 and the second conductive body 220; so as to realize the insulation withstand voltage test of different groups of copper bars by a single insulation withstand voltage tester 600, thereby reducing the cost and improving the test efficiency. Further, as shown in Figure 1As shown, the eighth lead port 601 (positive electrode) and the ninth lead port 602 (negative electrode) of the insulation voltage tester 600 are respectively electrically connected with the first lead port 701 and the second lead port 702 of the control component 700; the height driving mechanism 400 is electrically connected with the third lead port 703 of the control component 700; one of the second conductive bodies 220 and one of the first conductive bodies 320 are respectively electrically connected with the fourth lead port 704 and the fifth lead port 705 of the control component 700; the other of the second conductive bodies 220 and the other of the first conductive bodies 320 are respectively electrically connected with the sixth lead port 706 and the seventh lead port 707 of the control component 700.

[0040] Specifically, in some embodiments, the first conductive body 320 is selected from a first conductive foam; and the second conductive body 220 is selected from a second conductive foam. Wherein, the conductive foam is a conductive cloth wrapped on a fire-retardant sponge, which has good surface conductivity after a series of treatments. The conductive foam can be: aluminum foil cloth foam, conductive fiber cloth foam, gold-plated cloth foam, carbon-plated cloth foam, etc. The structure can effectively protect the copper bar and ensure the accuracy of the test through the conductive performance and buffering performance of the first conductive foam and the second conductive foam.

[0041] Specifically, in some embodiments, as shown in Figure 1 and 2 The rack 100 includes a first mounting plate 101, a second mounting plate 103 and at least three support columns 102; the first mounting plate 101 is arranged side by side with the second mounting plate 103; the two side ends of each support column 102 are respectively connected to the first mounting plate 101 and the second mounting plate 103; the second support seat 210 is connected to the first mounting plate 101; the height driving mechanism 400 is connected to the second mounting plate 103; and the lower mold 200 is arranged between the first mounting plate 101 and the second mounting plate 103.

[0042] Specifically, in some embodiments, as shown in Figure 1 and 2 The height driving mechanism 400 includes a lifting driving cylinder 401, a connecting support 402 and a mounting seat 404; the lifting driving cylinder 401 is connected to the inner top of the rack 100 (the second mounting plate 103), and passes through the rack 100 and is connected with the connecting support 402; the connecting support 402 is connected with the mounting seat 404 (detachable); the first support seat 310 is connected to the bottom of the mounting seat 404; and the connecting support 402 is slidingly connected to the rack 100 (the support column 102 inside). Figure 2As shown, the height driving mechanism 400 further comprises a sliding limiting block 403; an inner wall of the sliding limiting block 403 is slidably connected to the support column 102 (in the rack 100); and an outer wall of the sliding limiting block 403 is connected to the mounting seat 404. That is, the lowering operation of the lifting driving cylinder 401 is driven to tightly wrap the copper bar with the first and second conductive bodies 320 and 220, so as to realize the complete contact between the copper bar and the first and second conductive bodies 320 and 220, effectively protect the copper bar, and ensure the accuracy of the test.

[0043] Specifically, in some embodiments, as shown in Figure 2 and 3 As shown, the second support seat 210 is provided with a second abutting rod 240 on one side surface thereof facing the first support seat 310; the first support seat 310 is provided with a first abutting rod 330 on one side surface thereof facing the second support seat 210; and the projection of the second abutting rod 240 towards the first abutting rod 330 at least partially overlaps the first abutting rod 330. That is, the mutual abutting limiting action of the first and second abutting rods 330 and 240 can avoid the excessive compression of the copper bar caused by the excessive lowering of the first conductive body 320, thereby improving the protection performance of the copper bar and ensuring the safe test.

[0044] Specifically, in some embodiments, as shown in Figure 1 and 3 As shown in Figs. 1, 2, 3 and 4, the bottom of the first support seat 310 is provided with a first mounting groove 311; the first conductive body 330 is detachably connected (by clamping or through bolts) to the inner wall of the first mounting groove 311; and the projection of the first conductive body 330 towards the copper bar fully covers the copper bar. That is, the first conductive body 330 in the detachable assembly form can ensure the convenience and efficiency of disassembly and maintenance; and the first conductive body 330 with a large coverage range can realize full-range voltage resistance detection, avoid the risk of partial position missing and insufficient test, and further improve the test efficiency.

[0045] Specifically, in some embodiments, as shown in Figure 3 , 4As shown in Figure 5, the first conductor 320 has at least one metal elastic protrusion 221 on its surface facing the second conductor 220; the metal elastic protrusion 221 can abut against the first conductor 330. The metal elastic protrusion 221 is a metal spring post. Through the elastic compression of the metal elastic protrusion 221, it ensures maximum contact between the copper busbar and the first conductor 330 during downward compression, thereby improving the full-range coverage test performance. Furthermore, due to the flexibility of the second conductor 220, it collapses and deforms towards the interior of the first conductor 330 during the elastic compression of the metal elastic protrusion 221, further improving the maximum contact between the second conductor 220 and the bottom of the copper busbar, thus enhancing the full-range coverage test performance.

[0046] Specifically, in some implementations, such as Figure 4 and 5 As shown, the second support base 210 includes a bottom support portion 211 and at least one inner partition portion 212; the bottom of the bottom support portion 211 is connected to the frame 100 (the first mounting plate 101); the inner partition portion 212 is connected to the upper surface of the bottom support portion 211, and one end of the second conductor 220 abuts against the inner partition portion 212; and at least one placement groove 213 is provided between the inner partition portion 212, the second conductor 220 and the bottom support portion 211; each placement groove 213 is used to place the bent portion of the copper busbar. This structure, through the partitioned design of the second support base 210, can ensure the comprehensiveness of testing at different positions of the copper busbar, thereby improving testing efficiency. For example, Figure 5 As shown, the first conductor 320 has a positioning post on one side of its surface facing the placement groove 213; the placement groove 213 has a positioning hole 214 corresponding to the positioning post; the positioning post passes through the copper busbar and is connected to the inner wall of the positioning hole 214. This structure achieves the positioning and clamping function of the copper busbar, thereby improving the stability of the test. Further, as... Figure 5 As shown, the bottom support portion 211 is provided with at least one first side partition 215 and at least one second side partition 216; the first conductor 320 is disposed between the mounting side surface 217 and the second side partition 216 to improve the limiting and clamping effect of the first conductor 320, thereby improving the stability of the test. Furthermore, as... Figure 5 As shown, the bottom support 211 is provided with an assembly side surface 217; the assembly side surface 217 is provided with a side partition plate 230; the side partition plate 230 and the inner partition 212 form the placement groove 213; to improve the limiting effect of this part of the copper busbar, thereby improving the stability of the test.

[0047] Specifically, in some implementations, such asFigure 1 and 3 As shown in FIGS. 4 and 5, the rack 100 (in the first mounting plate 101) is provided with a transfer pushing mechanism 800; the transfer pushing mechanism 800 comprises a transfer driving motor 810, a support plate 820, a guide rod 815 and a transfer sliding block 830; the transfer driving motor 810 is connected to the rack 100 (in the first mounting plate 101) and in transmission connection with one end of the guide rod 815; the inside of the transfer sliding block 830 is in sliding connection with the outer surface of the guide rod 815; the outer side wall of the transfer sliding block 830 is connected to the support plate 820; and the second support seat 210 is fixedly connected to the support plate 820. As shown in FIG. 5, the transfer pushing mechanism 800 further comprises at least two first limiting plates 811 and at least one second limiting plate 812; all the first limiting plates 811 are arranged side by side at the two side ends of the guide rod 815; and the first limiting plates 811 abut against the transfer driving motor 810; the second limiting plate 812 is connected to the rack 100 (in the first mounting plate 101) and abuts against the support plate 820; and the transfer sliding block 830 is arranged between the first limiting plate 811 and the second limiting plate 812. That is, the first limiting plate 811 realizes the separation protection of the transfer driving motor 810, avoiding damage caused by the sliding impact of the transfer sliding block 830; and the limiting abutment of the second limiting plate 812 avoids damage caused by the sliding falling of the transfer sliding block 830; thereby realizing the stable feeding and discharging of the copper bars to be tested and improving the operation efficiency. Figure 4 Figure 4 As shown in FIG. 5, the transfer pushing mechanism 800 further comprises a guide sliding rail 813 and a transfer sliding block 814; the guide sliding rail 813 is fixedly connected to the rack 100 (in the first mounting plate 101); the bottom of the transfer sliding block 814 is in sliding connection with the guide sliding rail 813; and the top of the transfer sliding block 814 is connected to the support plate 820. This structure can guarantee the smoothness and stability of the feeding and discharging through the guiding effect of the guide sliding rail 813.

[0048] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and the skilled person should understand the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that can be understood by the skilled person.

[0049] ​Those skilled in the art can make various modifications and variations to the above embodiments based on the disclosure and teachings of this specification. Therefore, the present application should not be limited to the above specific embodiments, and any obvious modifications, replacements or variations made by those skilled in the art based on the present application shall fall within the scope of the present application. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation on the present application.

Claims

1. A copper busbar insulation withstand voltage testing device, characterized in that: Includes an insulation withstand voltage tester, a frame, a lower mold, an upper mold, and a height drive mechanism; The lower mold includes a second support base and a second conductor; the second support base is connected to the inner bottom of the frame; the second conductor is connected to the side surface of the second support base away from the frame. The upper mold includes a first support base and a first conductor; the first conductor is connected to one side surface of the first support base and is disposed above the second conductor; the side surface of the first support base away from the first conductor is connected to the movable end of the height driving mechanism; the mounting end of the height driving mechanism is connected to the frame. A test placement cavity is provided between the first conductor and the second conductor; the first conductor and the second conductor are respectively electrically connected to the insulation withstand voltage tester; at least one metal elastic protrusion is provided on the side surface of the first conductor facing the second conductor; the metal elastic protrusion can abut against the first conductor. The frame is equipped with a transfer and pushing mechanism; the transfer and pushing mechanism includes a transfer drive motor, a support plate, a guide rod, and a transfer slider; the transfer drive motor is connected to the frame and is drivenly connected to one end of the guide rod; the inside of the transfer slider is slidably connected to the outer surface of the guide rod; the outer wall of the transfer slider is connected to the support plate; the second support seat is fixedly connected to the support plate; The transfer pushing mechanism further includes at least two first limiting plates and at least one second limiting plate; all the first limiting plates are arranged side by side on both sides of the guide rod; and the first limiting plates abut against the transfer drive motor; the second limiting plate is connected to the frame and abuts against the support plate; and the transfer slider is disposed between the first limiting plates and the second limiting plates.

2. The copper busbar insulation withstand voltage testing device according to claim 1, characterized in that: The first conductor is selected from the first conductive foam; And / or, the second conductor is selected from the second conductive foam.

3. The copper busbar insulation withstand voltage testing device according to claim 1, characterized in that: The height driving mechanism includes a lifting drive cylinder, a connecting support, and a mounting base; the lifting drive cylinder is connected to the inner top of the frame and passes through the frame to connect to the connecting support; the connecting support is connected to the mounting base; the first support base is connected to the bottom of the mounting base; the connecting support is slidably connected to the frame.

4. The copper busbar insulation withstand voltage testing device according to claim 1, characterized in that: The second support base has a second abutting rod on the side surface facing the first support base; the first support base has a first abutting rod on the side surface facing the second support base. The projection of the second abutment rod toward the first abutment rod is at least partially overlapped with that of the first abutment rod.

5. The copper busbar insulation withstand voltage testing device according to claim 1 or 4, characterized in that: The bottom of the first support base is provided with a first mounting groove; the first conductor is detachably connected to the inner wall of the first mounting groove.

6. The copper busbar insulation withstand voltage testing device according to claim 1 or 4, characterized in that: The second support includes a bottom support portion and at least one inner partition portion; the bottom of the bottom support portion is connected to the frame; the inner partition portion is connected to the upper surface of the bottom support portion, and one side end of the second conductor abuts against the inner partition portion; and at least one placement groove is provided between the inner partition portion, the second conductor and the bottom support portion; each placement groove is used to place the bent portion of the copper busbar.

7. The copper busbar insulation withstand voltage testing device according to claim 1, characterized in that: The transfer pushing mechanism further includes a guide rail and a transfer slider; the guide rail is fixedly connected to the frame; the bottom of the transfer slider is slidably connected to the guide rail; and the top of the transfer slider is connected to the support plate.

8. The copper busbar insulation withstand voltage testing device according to claim 1, characterized in that: The copper busbar insulation withstand voltage testing device also includes a control component; the control component is located at the outer end of the frame; the insulation withstand voltage tester, the height drive mechanism, the first conductor, and the second conductor are all electrically connected to the control component.

Citation Information

Patent Citations

  • Insulation and voltage resistance test tool and test equipment

    CN220509074U