Transformer component machining equipment

Through the combination of the direction adjustment mechanism and the matching mechanism, the position and direction of the transformer terminal are automatically adjusted, which solves the problem of frequent adjustment of the fixture in the transformer terminal processing and realizes efficient and accurate drilling and slitting processing.

CN119944396BActive Publication Date: 2025-09-19YANGZHOU SUYUAN ELECTRIC CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510226304.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-09-19
Estimated Expiration
2045-02-27

AI Technical Summary

Technical Problem

During the transformer terminal processing, due to the different hole directions of drilling and slitting, the fixture needs to be adjusted frequently, resulting in increased operation time and increased processing errors.

Method used

The combination of the direction adjustment mechanism and the matching mechanism is adopted to automatically adjust the position and direction of the transformer terminal, realizing the automated processing of drilling and slitting.

Benefits of technology

It improves processing accuracy and consistency, reduces errors, shortens processing cycles, and ensures the smoothness and efficiency of the processing process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119944396B_ABST
    Figure CN119944396B_ABST
Patent Text Reader

Abstract

The present invention discloses a transformer assembly machining device, which relates to the technical field of transformer terminal machining. The transformer assembly machining device comprises a plurality of horizontally equidistantly distributed support platforms, the upper end surfaces of the support platforms being fixedly connected to a rectangular frame seat, the upper end surface of the rectangular frame seat being symmetrically provided with two rail grooves, and strip-shaped electric slides being slidably connected in the rail grooves, the right portion of the upper end surface of the rectangular frame seat being provided with a drilling mechanism, the left portion of the upper end surface of the rectangular frame seat being provided with a cutting portion, the area between the two special-shaped support rods being located directly below the left half of the drilling mechanism, the special-shaped support rods being used to support the base or to make it suspended for flipping and adjusting its position, the present invention automatically adjusts the orientation of the transformer terminal through the combination of the direction adjustment mechanism and the matching mechanism, and sequentially completes the processing steps of longitudinal hole opening, transverse hole opening and slit opening, thereby avoiding frequent replacement of fixtures and adjustment of processing direction, ensuring that the terminal is in a fixed position, and improving processing accuracy and consistency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of transformer terminal machining, in particular to transformer component machining equipment. Background Art

[0002] Transformer is a key equipment for realizing voltage conversion in power system and is widely used in power transmission and distribution system. It is mainly composed of multiple components such as iron core, winding, oil tank, terminal, protective device, etc. These components work together to ensure that the transformer can convert and transmit electric energy safely and stably. Among them, the terminal is an important component of the transformer. It is the electrical contact point connecting the transformer with the external circuit. Its main function is to undertake the current transmission between the power line and the transformer winding to ensure that the current can flow losslessly and stably. The terminal is usually made of metal material with good conductivity, corrosion resistance and mechanical strength; the transformer terminal is mainly composed of a rectangular metal plate and a terminal ear plate fixedly connected to the metal plate. The metal plate provides support and fixing functions, connects other parts of the transformer, and ensures the stability of the terminal during transformer operation. The ear plate part is usually used to connect cables or terminal blocks, and is fixed by bolts and other methods to ensure the reliability of the electrical connection.

[0003] In the processing of transformer terminals, multiple machining operations are involved, such as drilling, cutting, and drilling at different positions during the processing of terminal plates and terminal ear plates (the shape of the transformer terminal blank before processing is as follows: Figure 8 The terminal lugs also need to be slit so that the cables or connectors can be inserted and firmly fixed. During the terminal processing, due to the different hole positions of the opening and the slit, frequent direction changes are required during processing. Specifically: Drilling direction: Drilling usually needs to be done on the terminal plate and the lug, and the position and direction of the holes are different; Slit cutting direction: The slit on the lug needs to be cut in a direction perpendicular to the hole direction on the terminal metal plate.

[0004] Due to the different directions of these holes and slits, the terminals need to be removed from the fixture during processing and re-clamped for processing in different directions. Each time the fixture direction is adjusted, it takes time to operate, which increases the number of manual changes and clamping in the production process, and also increases errors and instability during operation. Summary of the Invention

[0005] The present invention provides a transformer assembly machining device, which solves the technical problem that during the transformer terminal processing process, due to the different hole positions of drilling and slitting in different directions, multiple processing is usually required on the terminal plate and the terminal ear plate respectively, resulting in the need to frequently adjust the fixture during each processing, remove the terminal from the fixture and re-clamp it, which not only increases the operation time but also increases the error and instability.

[0006] The present invention provides a transformer assembly machining equipment, comprising a plurality of laterally equidistantly distributed support tables, the upper end surfaces of the support tables being fixedly connected to a rectangular frame seat, two rail grooves being symmetrically provided in the front and rear ends of the upper end surface of the rectangular frame seat, strip-type electric slides being slidably connected in the rail grooves, a drilling mechanism being provided on the right portion of the upper end surface of the rectangular frame seat, a cutting portion being provided on the left portion of the upper end surface of the rectangular frame seat, a plurality of direction adjustment mechanisms being equidistantly provided between the two strip-type electric slides, a self-clamping mechanism being provided on the direction adjustment mechanism for clamping and limiting the transformer terminals, a matching mechanism being provided in the inner cavity of the rectangular frame seat, and the strip-type electric slide triggers the matching mechanism and the self-clamping mechanism for clamping the transformer terminals when intermittently moving laterally. The adjustment mechanism cooperates to automatically adjust the position of the transformer terminal, so that the transformer terminal is automatically punched and opened by the drilling mechanism and the cutting part in turn. The adjustment mechanism includes a rectangular mounting frame fixedly connected between two strip-shaped electric slides, a base rotatably arranged on the rectangular mounting frame through a coupling assembly, and a counterweight bar fixedly connected to the front end face of the base. The matching mechanism includes a special-shaped support rod, and the special-shaped support rods located below the base are fixedly connected to the left and right opposite sides of the rectangular frame seat. The front face of the lower end face of the base abuts against the upper side of the special-shaped support rod. The area between the two special-shaped support rods is located directly below the left half of the drilling mechanism. The special-shaped support rod is used to support the base or make it suspended in the air for flipping and adjusting its position.

[0007] In one possible implementation, the coupling assembly includes a load-bearing shaft rotatably connected between the left and right opposite sides of a rectangular mounting frame, the base is fixedly connected to the outside of the load-bearing shaft, and a limiter is provided between the load-bearing shaft and the rectangular mounting frame for limiting the rotational travel of the load-bearing shaft.

[0008] In a possible implementation, the limiter includes an arcuate groove provided on the left and right opposite sides of the rectangular mounting frame, and a sliding column fixedly connected to the outside of the bearing shaft via a connecting block and slidably disposed in the arcuate groove.

[0009] In one possible implementation, the drilling mechanism includes a portal frame fixedly connected to the upper end face of the rectangular frame seat, an electric telescopic rod is fixedly connected to the lower end face of the transverse section of the portal frame, the lower end of the electric telescopic rod is fixedly connected to a mounting plate, a No. 1 electric drill group is provided on the right part of the lower end face of the mounting plate, and a No. 2 electric drill group is provided on the left part of the lower end face of the mounting plate.

[0010] In a possible implementation, the cutting portion includes a door-shaped frame fixedly connected to an upper end surface of a rectangular frame seat, and a cutting machine is embedded and fixedly connected to a transverse section of the door-shaped frame.

[0011] In one possible implementation, the self-clamping mechanism includes a support shaft rotatably connected to the upper end face of the base, the upper end face of the support shaft is fixedly connected to a support, the support is provided with a chip receiving groove, the support is symmetrically provided with a slide groove group, the slide groove group is slidably connected to a sliding frame, the upper part of the sliding frame is fixedly connected to a clamping plate, the lower end face of the sliding frame is fixedly connected to a push column, a return spring is fixedly connected between the push column and the support shaft, the upper end face of the base is symmetrically fixedly connected to two arc plates for cooperating with the push column through a fixed block, and an auxiliary limiting mechanism is provided between the two clamping plates and the support.

[0012] In one possible implementation, the auxiliary limiting mechanism includes a sliding groove opened on the upper end surface of the support, a sliding plate slidably connected to the sliding groove, and an insertion column fixedly connected to the upper end surface of the sliding plate. The upper part of the insertion column is provided with an embedding groove along its own axial direction, and the front end surface of the splint is fixedly connected to a push rod, and a connecting rod is hinged between the push rod and the sliding plate.

[0013] In one possible implementation, the support shaft is externally fixedly connected to a toothed disc, and the rear portion of the right cavity wall and the front portion of the left cavity wall of the rectangular frame seat are both fixedly connected to racks that cooperate with the toothed disc through support bars, that is, the two racks are centrally symmetrically distributed.

[0014] In one possible implementation, the special-shaped support rod is composed of a transverse section and an inclined section fixedly connected to one end of the transverse section close to each other, a transverse plate is fixedly connected between the left and right opposite sides of the rectangular frame seat, and several reinforcing columns are fixedly connected at equal distances between the transverse plate and the transverse section of the special-shaped support rod.

[0015] In a possible implementation, a plurality of discharge holes are equidistantly provided at the bottom of the rail groove, and inclined shovel plates are fixedly connected to the left and right sides of the strip-type electric slide.

[0016] It can be seen from the above technical solutions that the present invention has the following advantages:

[0017] In the present invention, the combination of the direction adjustment mechanism and the matching mechanism is used to automatically adjust the transformer terminal being driven to move horizontally to different directions when it moves to different positions, so as to facilitate the transformer terminal to be processed in sequence with multiple processes such as longitudinal hole opening, transverse hole opening and slit opening, so that the processing in different directions can be smoothly connected, avoiding frequent replacement of fixtures and adjustment of processing direction, ensuring that the terminal is in a fixed position during each processing, and improving processing accuracy and consistency.

[0018] In the present invention, the self-clamping mechanism is triggered to operate simultaneously by cooperating with the adjustment mechanism and the matching mechanism, so that the placed transformer terminals are automatically clamped before processing and the transformer terminals are automatically released after processing, providing a more uniform and accurate clamping force, ensuring the accuracy of the terminal position during the processing, greatly improving the processing accuracy, and stable clamping can effectively reduce errors in the processing process, ensure the consistency of each processing, and at the same time make the entire processing process smoother and more efficient, shortening the processing cycle. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0020] Figure 1 This is a structural schematic diagram of the transformer assembly machining equipment provided by the present invention.

[0021] Figure 2 This is a schematic diagram of a top view of part of the structure of the transformer assembly machining equipment provided by the present invention.

[0022] Figure 3 This is a partial schematic diagram of the connection structure between the rectangular frame seat and the strip-shaped electric slide provided by the present invention.

[0023] Figure 4 This is a schematic diagram of the installation structure of the direction adjustment mechanism and the self-clamping mechanism provided by the present invention (part of the self-clamping mechanism is hidden).

[0024] Figure 5 This is a schematic diagram of the connection structure between the direction adjustment mechanism and the self-clamping mechanism provided by the present invention.

[0025] Figure 6 This is a schematic diagram of the cross-sectional structure of the self-clamping mechanism provided by the present invention when viewed from above.

[0026] Figure 7 This is a schematic diagram of a top view of the specific installation structure of the toothed disc and rack provided by the present invention.

[0027] Figure 8 This is a diagram showing the change from the transformer terminal being in the undrilled and cut processing state to the drilling and cutting processing completed state.

[0028] The above drawings include the following reference numerals:

[0029] 1. Support platform; 2. Rectangular frame; 3. Rail groove; 4. Strip electric slide; 5. Drilling mechanism; 51. Door frame; 52. Electric telescopic rod; 53. Mounting plate; 54. No. 1 electric drill set; 55. No. 2 electric drill set; 6. Cutting unit; 61. Door frame; 62. Cutting machine; 7. Adjustment mechanism; 71. Rectangular mounting frame; 72. Joint rotation assembly; 721. Load-bearing shaft; 722. Limiting member; 7221. Arc channel; 7222. Sliding column; 73. Base; 74, counterweight bar; 8, self-clamping mechanism; 81, support shaft; 82, support; 83, chip groove; 84, sliding frame; 85, clamping plate; 86, push column; 87, arc plate; 88, auxiliary limit mechanism; 881, sliding groove; 882, sliding plate; 883, plug column; 884, push rod; 885, connecting rod; 89, gear plate; 810, rack; 9, matching mechanism; 91, special-shaped support rod; 92, reinforcement column; 10, discharge hole; 11, inclined shovel plate. DETAILED DESCRIPTION

[0030] To make the above-mentioned objects, features, and advantages of the present invention more readily apparent, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. The following description sets forth numerous specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0031] See also Figure 1 and Figure 3The present invention provides a technical solution: a transformer component machining equipment, comprising a plurality of laterally equidistantly distributed support platforms 1, the upper end surfaces of the support platforms 1 are fixedly connected to a rectangular frame seat 2, two rail grooves 3 are symmetrically provided on the upper end surface of the rectangular frame seat 2, a strip-type electric slide 4 is slidably connected in the rail groove 3, a plurality of discharge holes 10 are equidistantly provided at the bottom of the rail groove 3, and an inclined shovel plate 11 is fixedly connected to the left and right sides of the strip-type electric slide 4. When the strip-type electric slide 4 moves laterally during the processing of the transformer terminal, the inclined shovel plate 11 moves synchronously. The inclined shovel plate 11 moves and pushes the metal chips that fall into the rail groove 3 during the processing into the discharge holes 10 passed through for discharge, so as to prevent the metal chips in the rail groove 3 from affecting the movement of the strip-type electric slide 4. A drilling mechanism 5 is provided on the right part of the upper end surface of the rectangular frame seat 2, and a cutting part 6 is provided on the left part of the upper end surface of the rectangular frame seat 2. Several strip-type electric slides are equidistantly provided between the two strip-type electric slides. The adjusting mechanism 7 is provided with a self-clamping mechanism 8 for clamping and limiting the transformer terminals. The inner cavity of the rectangular frame seat 2 is provided with a matching mechanism 9. When the strip-type electric slide 4 drives the self-clamping mechanism 8 for clamping the transformer terminals to move intermittently horizontally, the matching mechanism 9 is triggered to cooperate with the adjusting mechanism 7 to automatically adjust the position of the transformer terminals, so that the transformer terminals can be automatically punched and opened by the drilling mechanism 5 and the cutting part 6 in turn. The drilling mechanism 5 includes a door frame 51 fixedly connected to the upper end face of the rectangular frame seat 2, and the lower end face of the transverse section of the door frame 51 is fixedly connected to an electric telescopic rod 52. The lower end of the electric telescopic rod 52 is fixedly connected to a mounting plate 53. A No. 1 electric drill group 54 is provided on the right part of the lower end face of the mounting plate 53, and a No. 2 electric drill group 55 is provided on the left part of the lower end face of the mounting plate 53. The cutting part 6 includes a door frame 61 fixedly connected to the upper end face of the rectangular frame seat 2, and a cutting machine 62 is fixedly connected to the transverse section of the door frame 61.

[0032] See also Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7In this embodiment, the self-clamping mechanism 8 includes a support shaft 81 rotatably connected to the upper end surface of the base 73, the upper end surface of the support shaft 81 is fixedly connected to a support 82, the support 82 is provided with a chip receiving groove 83, the support 82 is provided with a slide group symmetrically provided on the left and right sides, and a slide frame 84 is slidably connected to the slide group. The slide frame 84 is composed of a T-shaped rod and two vertical columns symmetrically fixedly connected to the upper end surface of the long section of the T-shaped rod. The upper part of the slide frame 84 is fixedly connected to a clamping plate 85, and the lower end surface of the slide frame 84 is fixedly connected to a push rod. The column 86, the push column 86 and the support shaft 81 are fixedly connected with a return spring. The upper end surface of the base 73 is fixedly connected to two arc-shaped plates 87 for cooperating with the push column 86 through a fixed block. An auxiliary limiting mechanism 88 is provided between the two splints 85 and the support 82. The outside of the support shaft 81 is fixedly connected with a gear disk 89. The rear part of the right cavity wall and the front part of the left cavity wall of the rectangular frame seat 2 are fixedly connected with a rack 810 cooperating with the gear disk 89 through a support bar, that is, the two racks 810 are symmetrically distributed in the center.

[0033] See also Figure 5 The auxiliary limiting mechanism 88 includes a sliding groove 881 provided on the upper end surface of the support 82, a sliding plate 882 slidingly connected to the sliding groove 881, and a plug column 883 fixedly connected to the upper end surface of the sliding plate 882. The upper part of the plug column 883 is provided with an embedding groove along its own axial direction. The front end surface of the splint 85 is fixedly connected to a push rod 884, and a connecting rod 885 is hinged between the push rod 884 and the sliding plate 882.

[0034] like Figure 1 The self-clamping mechanism 8 is shown in its initial state. The strip-type electric slide 4 is located at the rightmost position of the rectangular frame seat 2. Then, the transformer terminals are placed on the support 82 (the terminal ear plate faces the front) manually or by an external mechanical claw. Then, the strip-type electric slide 4 is controlled to move intermittently to the left. The strip-type electric slide 4 then drives the support shaft 81 and the support 82 to move intermittently to the left through the adjustment mechanism 7. The support shaft 81 then drives the gear plate 89 to move synchronously. When the gear plate 89 is driven to move to the left until it engages with the rack 810, the rack 810 on the right engages with the rear part of the gear plate 89, causing the gear plate 89 to start rotating counterclockwise until it rotates ninety degrees. The gear plate 89 Separated from the rack 810, during this process, the gear disc 89 drives the support 82 to rotate through the support shaft 81, and the support 82 then drives the push column 86 to rotate ninety degrees around the support shaft 81 through the sliding frame 84. During the revolution of the push column 86, it will first hit the front and rear opposite inclined surfaces of the arc plate 87, and move toward the axis of the arc plate 87 under the pressure of the inclined surface of the arc plate 87. The push column 86 then drives the clamping plate 85 to move toward the axis of the arc plate 87 through the sliding frame 84, so that the two clamping plates 85 move close to each other and touch the left and right sides of the transformer terminal, clamping the transformer terminal. At this time, the push column 86 rotates until it hits the arc-shaped inner wall of the arc plate 87.

[0035] The two clamping plates 85 move toward each other and at the same time drive the push rod 884 to move. The push rod 884 then presses the sliding plate 882 through the connecting rod 885 to move toward the axis of the support shaft 81. The sliding plate 882 then drives the plug post 883 to move, so that the plug post 883 is inserted into the wire hole at the ear plate when the transformer terminal is in the blank state. In this way, the wire hole on the transformer terminal can be used as a fixed point to further limit the transformer terminal while clamping, thereby enhancing the stability of the transformer terminal when clamping.

[0036] The strip-shaped electric slide 4 drives the clamped transformer terminal to move intermittently to the left and stops when passing under the No. 1 electric drill group 54, the No. 2 electric drill group 55 and the cutting machine 62 in turn, drilling holes in the metal plate and the ear plate in the transformer terminal and making slits on the ear plate. When the transformer terminal plate is machined and moves to the left to the position of the rack 810 on the left, the front part of the gear disc 89 engages with the rack 810 on the left, and then the gear disc 89 rotates clockwise. During the clockwise rotation of the gear disc 89, the support shaft 81 will be driven to rotate synchronously, and the support shaft 81 then drives the support 82 to rotate, and the support 82 is driven by the sliding frame 84 to push the support 82. The column 86 rotates, causing the push column 86 to move from the position where it touches the curved inner wall of the curved plate 87 to the position between the two curved plates 87. The reset spring resets and pushes the two push columns 86 to move away from each other. The push column 86 then drives the clamping plate 85 to move through the sliding frame 84, so that the clamping plate 85 and the transformer terminal are released. The two clamping plates 85 move away from each other and at the same time drive the connecting rod 885 to move through the push rod 884. The connecting rod 885 then drives the plug column 883 to move out of the transformer terminal through the sliding plate 882, thereby facilitating the removal of the processed transformer terminal. At this time, the self-clamping mechanism 8 moved to the left has returned to its initial state.

[0037] Then the next batch of transformer terminals can be placed in the self-clamping mechanism 8 which has moved to the left at this time, and then the above steps are repeated in reverse to control the strip-type electric slide 4 to move intermittently to the right. The strip-type electric slide 4 then drives the self-clamping mechanism 8 to move intermittently to the right, and repeat the above steps of automatically clamping the transformer terminals. Then, they are processed under the cutting machine 62, the No. 2 electric drill group 55 and the No. 1 electric drill group 54 in sequence, and finally moved until the gear disc 89 is engaged with the rack 810 on the right, indirectly driving the clamping plate 85 to loosen the transformer terminals.

[0038] See also Figure 2 、 Figure 3 、 Figure 4 and Figure 5In this embodiment, the direction adjustment mechanism 7 includes a rectangular mounting frame 71 fixedly connected between the two bar-type electric slides 4, a base 73 rotatably set on the rectangular mounting frame 71 through a coupling assembly 72, and a counterweight bar 74 fixedly connected to the front end surface of the base 73. The coupling assembly 72 includes a load-bearing shaft 721 rotatably connected between the left and right opposite sides of the rectangular mounting frame 71, the base 73 is fixedly connected to the outside of the load-bearing shaft 721, and a limiting member 722 for limiting the rotation stroke of the load-bearing shaft 721 is jointly provided between the load-bearing shaft 721 and the rectangular mounting frame 71. The limiting member 722 includes an arcuate groove 7221 opened on the left and right opposite sides of the rectangular mounting frame 71 and a sliding column 7222 fixedly connected to the outside of the load-bearing shaft 721 through a connecting block and slidably set in the arcuate groove 7221.

[0039] See also Figure 2 、 Figure 3 and Figure 4 The matching mechanism 9 includes a special-shaped support rod 91. The special-shaped support rods 91 located below the base 73 are fixedly connected to the left and right opposite sides of the rectangular frame seat 2. The front surface of the lower end of the base 73 abuts against the upper side of the special-shaped support rod 91. The area between the two special-shaped support rods 91 is located directly below the No. 2 electric drill group 55. The special-shaped support rod 91 is used to support the base 73 or make it suspend in the air to flip and adjust its position. The special-shaped support rod 91 consists of a transverse section and an inclined section fixedly connected to one end of the transverse section close to each other. A transverse plate is fixedly connected between the left and right opposite sides of the rectangular frame seat 2, and a number of reinforcing columns 92 are fixedly connected equidistantly between the transverse plate and the transverse section of the special-shaped support rod 91.

[0040] When the self-clamping mechanism 8 clamps the transformer terminal and moves to the left, the base 73 is in contact with the transverse section of the special-shaped support rod 91 and is in a horizontal state. At this time, the sliding column 7222 is located at the upper position of the arc-shaped groove 7221, so the base 73 is in a stuck state (unable to rotate). When the strip-shaped electric slide 4 drives the transformer terminal clamped by the self-clamping mechanism 8 to move intermittently to the left to the bottom of the No. 1 electric drill group 54, it will pause, and then control the electric telescopic rod 52 to extend and drive the mounting plate 53 to move downward. The mounting plate 53 then drives the No. 1 electric drill group 54 and the No. 2 electric drill group 55 to move downward at the same time. When the No. 1 electric drill group 54 moves down to contact the rectangular metal plate in the transformer terminal, it will drill a hole in it. After drilling, the electric telescopic rod 52 begins to contract and indirectly drives the No. 1 electric drill group 54 to move upward.

[0041] The base 73 rotates to a vertical position, and the base 73 drives the transformer terminal clamped by the self-clamping mechanism 8 to flip forward 90 degrees around the axis of the bearing shaft 721. At this time, the ear plate in the flipped transformer terminal is located directly under the No. 2 electric drill group 55.

[0042] Then the electric telescopic rod 52 extends again to drive the mounting plate 53 to move downward, and the mounting plate 53 drives the No. 2 electric drill group 55 to move downward and contact the transformer terminal ear plate, and drills the transformer terminal ear plate. After the No. 2 electric drill group 55 drills through the transformer terminal ear plate, the electric telescopic rod 52 will shrink again to drive the mounting plate 53 to move upward, and the mounting plate 53 drives the No. 2 electric drill group 55 to move upward, and then the strip-type electric slide 4 starts to move to the left again, and the strip-type electric slide 4 drives the base 73 to move left through the rectangular mounting frame 71. During the process of moving left, the base 73 will contact the inclined section of the special-shaped support rod 91 on the left, and then it will be squeezed by the inclined section of the special-shaped support rod 91 on the left and rotate forward around the axis of the load-bearing shaft 721 until the base 73 rotates to contact the horizontal section of the special-shaped support rod 91 on the left.

[0043] At this time, the base 73 becomes horizontal again, and the base 73 indirectly drives the transformer terminal to return to a horizontally lying state. Then the strip-type electric slide 4 drives the transformer terminal with the terminal ear plate drilled to move left again, passing under the cutting machine 62. The cutting machine 62 performs a slit on the transformer terminal ear plate. During the slitting process, the saw blade of the cutting machine 62 will also extend into the embedded groove of the plug column 883 to ensure that the cutting machine 62 can cut through the terminal ear plate. After the slitting is completed, the transformer terminal is driven by the self-clamping mechanism 8 to move left to the position of the rack 810 on the left, so that the toothed disc 89 engages with the rack 810 on the left, thereby indirectly driving the clamping plate 85 to loosen the transformer terminal.

[0044] When the strip-shaped electric slide 4 starts to move intermittently from left to right, the above steps are repeated. When the rectangular mounting frame 71 moves between the two special-shaped support rods 91, the base 73 will repeat the above steps and flip around the axis of the bearing shaft 721 to automatically adjust the direction of the transformer terminal.

[0045] During operation, first move the strip-type electric slide 4 to the right of the rectangular frame seat 2, then place the transformer terminal on the self-clamping mechanism 8, and then control the strip-type electric slide 4 to drive the adjustment mechanism 7 and the self-clamping mechanism 8 to move intermittently to the left. During the movement of the self-clamping mechanism 8 to the left, it is triggered to automatically clamp the transformer terminal and adjust the transformer terminal to a horizontal state. Then, when the transformer terminal moves, the drilling mechanism 5 is controlled to operate when the No. 1 electric drill group 54 in the drilling mechanism 5 is directly below to drill the transformer terminal metal plate. After drilling, the transformer terminal is caught and moved to the left for a distance, and the transformer terminal is moved to the left. During the process of moving to the bottom of the No. 2 electric drill group 55, the direction adjustment mechanism 7 cooperates with the matching mechanism 9 to automatically flip the transformer terminal, and then the drilling mechanism 5 drives the No. 2 electric drill group 55 to drill the transformer terminal ear plate. After the terminal ear plate is drilled, the strip-type electric slide 4 drives the transformer terminal to move to the left again, so that the terminal ear plate passes under the cutting machine 62, and the terminal ear plate can be slit. Then, the self-clamping mechanism 8 is triggered again to release the transformer terminal, and the transformer terminal can be removed. Finally, the strip-type electric slide 4 is controlled again to move intermittently from left to right, and the above steps are performed again.

[0046] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0047] Furthermore, the terms "first," "second," "number one," and "number two" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature designated as "first," "second," "number one," or "number two" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0048] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0049] The embodiments of this specific implementation method are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A transformer assembly machining device, comprising a plurality of support platforms (1) distributed equidistantly in the transverse direction, wherein the upper end surfaces of the support platforms (1) are fixedly connected to a rectangular frame seat (2), characterized in that: The upper end face of the rectangular frame seat (2) is provided with two rail grooves (3) symmetrically arranged in the front and rear, and a strip-type electric slide seat (4) is slidably connected in the rail grooves (3). The right part of the upper end face of the rectangular frame seat (2) is provided with a drilling mechanism (5), and the left part of the upper end face of the rectangular frame seat (2) is provided with a cutting portion (6). A plurality of direction adjustment mechanisms (7) are equidistantly arranged between the two strip-type electric slide seats. The direction adjustment mechanism (7) is provided with a self-clamping mechanism (8) for clamping and limiting the transformer terminal. The inner cavity of the rectangular frame seat (2) is provided with a matching mechanism (9). When the strip-type electric slide seat (4) drives the self-clamping mechanism (8) for clamping the transformer terminal to intermittently move horizontally, the matching mechanism (9) is triggered to cooperate with the direction adjustment mechanism (7) to automatically adjust the position of the transformer terminal, so that the transformer terminal can be automatically punched and opened by the drilling mechanism (5) and the cutting portion (6) in sequence. The direction adjustment mechanism (7) comprises a rectangular mounting frame (71) fixedly connected between two strip-shaped electric slides (4), a base (73) rotatably arranged on the rectangular mounting frame (71) via a coupling assembly (72), and a counterweight bar (74) fixedly connected to the front end surface of the base (73); The matching mechanism (9) includes a special-shaped support rod (91), and the special-shaped support rods (91) located below the base (73) are fixedly connected to the left and right opposite sides of the rectangular frame seat (2), respectively. The front end of the lower end of the base (73) contacts the upper side of the special-shaped support rod (91), and the area between the two special-shaped support rods (91) is located directly below the left half of the drilling mechanism (5). The special-shaped support rod (91) is used to support the base (73) or make it suspend in the air to flip and adjust its position. The self-clamping mechanism (8) includes a support shaft (81) rotatably connected to the upper end surface of the base (73), the upper end surface of the support shaft (81) is fixedly connected to a support (82), a chip receiving groove (83) is provided on the support (82), a slide group is symmetrically provided on the left and right sides of the support (82), and a sliding frame (84) is slidably connected to the slide group, the upper part of the sliding frame (84) is fixedly connected to a clamping plate (85), the lower end surface of the sliding frame (84) is fixedly connected to a push column (86), a reset spring is fixedly connected between the push column (86) and the support shaft (81), the upper end surface of the base (73) is fixedly connected to two arc-shaped plates (87) for cooperating with the push column (86) through a fixed block, and an auxiliary limiting mechanism (88) is provided between the two clamping plates (85) and the support (82); The auxiliary limiting mechanism (88) includes a sliding groove (881) provided on the upper end surface of the support (82), a sliding plate (882) slidably connected to the sliding groove (881), and an insertion column (883) fixedly connected to the upper end surface of the sliding plate (882). The upper part of the insertion column (883) is provided with an embedding groove along its own axial direction. The front end surface of the clamping plate (85) is fixedly connected to a push rod (884). A connecting rod (885) is hinged between the push rod (884) and the sliding plate (882).

2. The transformer assembly machining equipment according to claim 1, characterized in that: The coupling assembly (72) includes a bearing shaft (721) rotatably connected between left and right opposite sides of a rectangular mounting frame (71); the base (73) is fixedly connected to the outside of the bearing shaft (721); and a travel limiting member (722) for limiting the rotational travel of the bearing shaft (721) is provided between the bearing shaft (721) and the rectangular mounting frame (71).

3. The transformer assembly machining equipment according to claim 2, characterized in that: The travel limiter (722) comprises an arcuate groove (7221) provided on the left and right opposite sides of the rectangular mounting frame (71) and a sliding post (7222) fixedly connected to the outside of the bearing shaft (721) via a connecting block and slidably arranged in the arcuate groove (7221).

4. The transformer assembly machining equipment according to claim 1, characterized in that: The drilling mechanism (5) comprises a door frame (51) fixedly connected to the upper end surface of the rectangular frame seat (2); an electric telescopic rod (52) is fixedly connected to the lower end surface of the transverse section of the door frame (51); a mounting plate (53) is fixedly connected to the lower end of the electric telescopic rod (52); a first electric drill group (54) is provided on the right part of the lower end surface of the mounting plate (53); and a second electric drill group (55) is provided on the left part of the lower end surface of the mounting plate (53).

5. The transformer assembly machining equipment according to claim 1, characterized in that: The cutting portion (6) comprises a door-shaped frame (61) fixedly connected to the upper end surface of the rectangular frame seat (2), and a cutting machine (62) is embedded and fixedly connected to the transverse section of the door-shaped frame (61).

6. The transformer assembly machining equipment according to claim 1, characterized in that: The support shaft (81) is externally fixedly connected to a toothed disc (89), and the rear portion of the right cavity wall and the front portion of the left cavity wall of the rectangular frame seat (2) are both fixedly connected to racks (810) that cooperate with the toothed disc (89) through support bars, that is, the two racks (810) are centrally symmetrically distributed.

7. The transformer assembly machining equipment according to claim 1, characterized in that: The special-shaped support rod (91) is composed of a transverse section and an inclined section fixedly connected to one end of the transverse section close to each other. A transverse plate is fixedly connected between the left and right opposite sides of the rectangular frame seat (2). A plurality of reinforcing columns (92) are fixedly connected at equal distances between the transverse plate and the transverse section of the special-shaped support rod (91).

8. The transformer assembly machining equipment according to claim 1, characterized in that: The bottom of the rail groove (3) is provided with a plurality of discharge holes (10) at equal intervals, and the left and right sides of the strip-shaped electric slide seat (4) are fixedly connected with inclined shovel plates (11).

Citation Information

Patent Citations

  • Transformer wiring terminal manufacturing and forming machining equipment

    CN113258407A

  • Terminal welding machine for processing miniature transformer

    CN213691739U