Mixed material input aluminum ingot production equipment

By designing mixed-type material input aluminum ingot production equipment, including cleaning, recycling and regeneration mechanisms, the problems of early condensation of aluminum water, adhesion of equipment inner walls, increased energy consumption, waste of resources and safety hazards in the aluminum ingot production process are solved, and the efficiency, safety and resource saving effects of aluminum ingot production are achieved.

CN119952015AInactive Publication Date: 2025-05-09JIANGXI JINWANG ALUMINUM CO LTD
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Patent Information

Application Number
CN202510148786.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-05-09
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the production process of aluminum ingots, existing metal material production equipment has problems such as early condensation of aluminum water, adhesion of equipment inner walls, increased energy consumption, waste of resources and safety hazards.

Method used

A hybrid material input aluminum ingot production equipment is designed, including a support mechanism, a cleaning mechanism, a recycling mechanism and a regeneration mechanism. The support mechanism realizes high-temperature smelting and transport of aluminum water through the pusher and the smelting shell; the cleaning mechanism uses a scraper to clean the condensed aluminum ingots on the inner wall of the smelting shell; the recycling mechanism collects harmful gases generated during the cooling process through the conveyor belt; the regeneration mechanism performs secondary smelting and recycling of aluminum ingots through arc-shaped slides.

Benefits of technology

Effectively prevent early condensation of aluminum water, ensure the flow and smelting of aluminum water, shorten production time, reduce equipment damage risk, reduce energy consumption, and avoid resource waste and safety hazards through recycling and reuse of aluminum ingots.

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Abstract

The invention discloses mixed material input aluminum ingot production equipment, and relates to the technical field of metal material production, the mixed material input aluminum ingot production equipment comprises a supporting mechanism, the supporting mechanism comprises a pusher, the outer side of the pusher is rotatably connected with a smelting shell, the top end of the left side of the smelting shell is fixedly connected with a feeding hopper, and the top end of the pusher is provided with a cleaning mechanism; a recycling mechanism is arranged on the right side of the pusher, a regeneration mechanism is arranged at the bottom end of the pusher, the cleaning mechanism comprises a scraper for scraping off mixed aluminum ingots condensed and attached to the inner wall in the smelting process, and the scraper is arranged on the inner side of the smelting shell. The cleaning mechanism is used for conducting high-temperature smelting on various mixed materials and conveying the materials to the next link, the device can clean condensed aluminum ingots in equipment containing molten aluminum in the smelting process, part of the molten aluminum is prevented from being condensed early and attached to the interior of the equipment, the situation that the interior space is occupied is avoided, flowing and smelting of the molten aluminum are guaranteed, and the service life of the molten aluminum is prolonged. Meanwhile, the hindrance during smelting is eliminated, and the production time is shortened.
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Description

Technical Field

[0001] The invention relates to the technical field of metal material production, in particular to a mixed material input aluminum ingot production device. Background Art

[0002] Mixed material input aluminum ingot means that in the production process of aluminum ingot, pure aluminum is not used as the only raw material, but aluminum is mixed with other metals or non-metallic elements and used together to produce aluminum ingot. This mixed material is usually called aluminum alloy or aluminum-based alloy;

[0003] However, the existing metal material production still has the following defects:

[0004] First, during the melting and pouring process of the mixed material aluminum ingots, due to the internal temperature difference and the different pressures at different positions when the aluminum liquid flows out, a part of the aluminum liquid will condense into aluminum ingots earlier and adhere to the inside of the equipment. Some even stick to the inner wall, which will occupy the space inside the equipment, affect the flow and melting process of the aluminum liquid, lead to obstacles in the production process, increase production time, and reduce production efficiency. In addition, the aluminum ingots formed inside the equipment may cause uneven pressure inside the equipment, increase the risk of equipment damage and failure, and the condensed aluminum ingots require additional energy to melt, resulting in increased energy consumption. If there are too many aluminum ingots, it will take longer to clean them up.

[0005] Secondly, after the aluminum ingot is produced, the molten aluminum needs to be cooled before it is poured into a specific mold for casting. During the cooling process, the molten aluminum will react with the air to produce some harmful gases including oxides and sulfides. Inhalation of these gases can cause respiratory diseases and other health problems. In some cases, uncollected gases will accumulate in a closed space to form an explosive mixture, which may even cause a safety accident if it encounters a fire source.

[0006] Finally, after cleaning the condensed aluminum ingots remaining inside the equipment, no reasonable measures were taken to deal with the obtained aluminum ingots, but they were discarded, which would lead to a waste of resources. Aluminum ingots are precious metal resources, which is not in line with the principle of resource conservation. In addition, the temperature of the aluminum ingots just scraped off the equipment is extremely high. If exposed to the air for too long, the impurities and harmful substances therein will combine with the air and infiltrate into the environment, adversely affecting the surrounding environment. Summary of the invention

[0007] 1. Technical issues to be resolved

[0008] In view of the above-mentioned shortcomings of the prior art, the present invention provides a mixed material input aluminum ingot production equipment, which can effectively solve the problems of metal material production in the prior art.

[0009] (II) Technical solution

[0010] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0011] The present invention discloses a mixed material input aluminum ingot production equipment, comprising a supporting mechanism, wherein the supporting mechanism comprises a pusher, the outer side of the pusher is rotatably connected to a smelting shell, the left top end of the smelting shell is fixedly connected to a feed hopper, the top end of the pusher is provided with a cleaning mechanism, the right side of the pusher is provided with a recovery mechanism, and the bottom end of the pusher is provided with a regeneration mechanism;

[0012] The cleaning mechanism includes a scraper for scraping off the mixed aluminum ingots condensed and attached to the inner wall during the smelting process, and the scraper is arranged on the inner side of the smelting shell. The cleaning mechanism is used to perform high-temperature smelting on the mixed multiple materials and transport them to the next link;

[0013] The recovery mechanism includes a conveyor belt that supports and continuously drives a container for recovering harmful gases, and the conveyor belt is arranged on the right side of the smelting shell. The recovery mechanism is used to continuously collect harmful gases from the aluminum liquid that is being cooled;

[0014] The regeneration mechanism includes an arc-shaped slideway for changing the trajectory of the collected aluminum ingot materials and recasting them. The arc-shaped slideway is arranged below the feed hopper. The regeneration mechanism is used for performing a secondary smelting operation on the mixed aluminum ingots that have been smelted but are still solid.

[0015] Furthermore, the supporting mechanism includes a smelting shell, which is arranged on the outside of the pusher and is rotatably connected to the pusher, the bottom end of the smelting shell is rotatably connected to a bracket, a motor is arranged on the right side of the smelting shell, a discharge hopper is fixedly connected to the bottom right end of the smelting shell, and a cooling pool is arranged below the discharge hopper.

[0016] Furthermore, the cleaning mechanism includes a belt loop 1, which is located on the right side of the pusher, and the belt loop 1 passes through the smelting shell and is fixedly connected to the pusher. The belt loop 1 is transmission-connected with a belt, and two belts are provided and are located on the upper and lower sides of the belt loop 1. The end of the belt away from the belt loop 1 is transmission-connected with a belt loop 2, the right side of the belt loop 2 is fixedly connected to the output shaft of the motor, and the left side of the belt loop 2 is fixedly connected to a threaded cylinder, and the surface of the threaded cylinder is slidably connected to a square frame.

[0017] Furthermore, the square frame is square and is located on the outside of the threaded barrel, a ring is fixedly connected to the bottom end of the square frame, the ring is circular and matches the inner diameter of the smelting shell, the outer side of the ring is fixedly connected to the scraper, and a shield fixedly connected to the smelting shell is provided on the top end of the threaded barrel.

[0018] Furthermore, the recovery mechanism includes a belt loop three, which is located at the right bottom end of the smelting shell, and the belt loop three and the belt loop one are connected by a belt drive. The side of the belt loop three away from the pusher is fixedly connected to a connecting shaft, and the end of the connecting shaft away from the belt loop three is fixedly connected to a circular plate.

[0019] Furthermore, the coupling is fixedly connected with bevel gear 1, the bottom end of bevel gear 1 is meshingly connected with bevel gear 2, the bottom end of bevel gear 2 is fixedly connected with a dial wheel, the bottom end of the dial wheel is rotatably connected to the bracket, a rotating disk is provided at the front end of the dial wheel, the side surface of the rotating disk is engaged with the dial wheel, the bottom end of the rotating disk is fixedly connected with a fixed wheel, the fixed wheel is rotatably connected to the bracket, circular grooves are evenly arranged on the sides of the fixed wheel, and the fixed wheel is clamped inside the circular groove.

[0020] Furthermore, the bottom end of the gas cylinder is fixedly connected to the conveyor belt, the top end of the gas cylinder is connected to an air pipe, the bottom end of the air pipe is fixedly connected to a connecting rod 1, the end of the connecting rod 1 away from the belt ring 3 is fixedly connected to a rectangular frame, a boss is slidably connected inside the rectangular frame, and the boss is rotatably connected to the circular plate.

[0021] Furthermore, an end of the air pipe close to the belt loop three is fixedly connected to an air collecting hopper, the air collecting hopper is arranged on a side of the belt loop three away from the pusher, and a fan is fixedly connected to a side of the belt loop three close to the pusher.

[0022] Furthermore, the regeneration mechanism includes a second connecting rod, a slider is fixedly connected to the side of the second connecting rod facing the smelting shell, the second connecting rod is fixedly connected to the front and rear ends of the frame, the two second connecting rods are surrounded by the outside of the smelting shell, and a screen is fixedly connected to the bottom end of the second connecting rod.

[0023] Furthermore, the left side of the smelting shell is fixedly connected to the arc-shaped slideway, and the height of the arc-shaped slideway is matched with the sliding block of the second connecting rod.

[0024] (III) Beneficial effects

[0025] Compared with the known prior art, the technical solution provided by the present invention has the following beneficial effects:

[0026] 1. By providing a spiral cylinder, a circular ring and a scraper, the threaded cylinder rotates under the drive of the right belt ring and the motor, and at the same time, the square frame on the sliding connection surface of the threaded cylinder slides, and the bottom end of the square frame is fixedly connected to the circular ring and the scraper. The circular ring and the scraper realize the scraping and brushing of the inner wall of the smelting shell during the reciprocating movement inside the smelting shell. The device can clean the condensed aluminum ingots inside the equipment containing the molten aluminum, prevent part of the molten aluminum from condensing early and adhering to the inside of the equipment, avoid occupying the internal space, ensure the flow and smelting of the molten aluminum, eliminate obstacles during smelting, shorten the production time, and avoid the uneven internal pressure caused by the formation of aluminum ingots, effectively reduce the risk of damage and failure, and also reduce the extra energy consumed to melt the internal aluminum ingots.

[0027] 2. A thumbwheel, a gas cylinder and a gas pipe are provided, bevel gear one meshes with bevel gear two and the thumbwheel at the bottom to rotate, the thumbwheel intermittently turns the rotating disk and the fixed wheel fixedly connected at the bottom to rotate, a plurality of gas cylinders are clamped on the side of the gas cylinder, the gas cylinder moves on the conveyor belt, and at the same time, the rectangular frame drives the connecting rod one to rise and fall to complete the connection and disconnection between the gas pipe and the gas cylinder, and collect the gas. The device can collect other toxic and harmful gases generated during the cooling process of the molten aluminum after it has been poured out, to prevent the molten aluminum from generating oxygen and sulfide due to the reaction with the air during the cooling process to damage human health, including respiratory diseases. In addition, the recovery of the gas can also avoid the increase of gas in the closed space, avoid the possibility of forming explosives, and effectively reduce the probability of safety accidents.

[0028] 3. By providing a second connecting rod, a screen and an arc-shaped slideway, the second connecting rod moves back and forth along the direction of the smelting shell driven by the upper threaded cylinder and the square frame, and the screen collects and receives the aluminum ingots dropped from the discharge hopper. When following the second connecting rod to move to the left, the second connecting rod is affected by the sliding limit of the connecting shaft and rotates. The screen rotates to the top and pours the aluminum ingots back into the smelting shell. The device can recycle and reuse the adhered aluminum ingots obtained from the inside of the equipment, avoiding the waste of resources caused by directly discarding or giving up the use of the aluminum ingots. In addition, timely recycling and remelting of the aluminum ingots can avoid the high-temperature aluminum ingot materials from combining with the air due to long exposure time in the air and producing substances that are harmful to the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0030] Figure 1 It is a front view three-dimensional structural diagram of the present invention;

[0031] Figure 2 It is a top-down stereoscopic structural diagram of the present invention;

[0032] Figure 3 It is a side perspective structural diagram of the present invention;

[0033] Figure 4 For the present invention Figure 2 The local enlarged structure diagram at A in the middle;

[0034] Figure 5 For the present invention Figure 3 The local enlarged structure diagram at B in the middle;

[0035] Figure 6 It is a front view cross-sectional three-dimensional structural diagram of the present invention;

[0036] Figure 7 It is a three-dimensional structural diagram of the square frame and the circular ring in the present invention;

[0037] Figure 8 It is a front view three-dimensional structural diagram of the recovery mechanism in the present invention;

[0038] Fig. 9 It is a top view of the three-dimensional structure of the recovery mechanism in the present invention;

[0039] Fig.10 It is an exploded view of the recovery mechanism in the present invention;

[0040] Fig.11 It is a bottom-up stereoscopic structural diagram of the recovery mechanism in the present invention.

[0041] The reference numerals in the figure represent, respectively, 100, support mechanism; 101, pusher; 102, smelting shell; 103, bracket; 104, motor; 105, feed hopper; 106, discharge hopper; 107, cooling pool;

[0042] 200, cleaning mechanism; 201, belt ring 1; 202, belt ring 2; 203, belt; 204, threaded cylinder; 205, square frame; 206, ring; 207, scraper; 208, shield;

[0043] 300, recovery mechanism; 301, belt ring three; 302, connecting shaft; 303, circular plate; 304, bevel gear one; 305, bevel gear two; 306, dial wheel; 307, rotating disk; 308, fixed wheel; 309, gas cylinder; 310, conveyor belt; 311, air pipe; 312, connecting rod one; 313, rectangular frame; 314, gas collecting bucket; 315, fan; 400, regeneration mechanism; 401, connecting rod two; 402, screen; 403, arc slide. DETAILED DESCRIPTION

[0044] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0045] The present invention will be further described below in conjunction with the embodiments.

[0046] A mixed material input aluminum ingot production equipment of this embodiment, such as Figure 1 - Fig.11 As shown, the supporting mechanism 100 includes a pusher 101, the outer side of the pusher 101 is rotatably connected to a smelting shell 102, the left top of the smelting shell 102 is fixedly connected to a feed hopper 105, the top of the pusher 101 is provided with a cleaning mechanism 200, the right side of the pusher 101 is provided with a recovery mechanism 300, and the bottom of the pusher 101 is provided with a regeneration mechanism 400;

[0047] The cleaning mechanism 200 includes a scraper 207 for scraping off the mixed aluminum ingots condensed and attached to the inner wall during the smelting process. The scraper 207 is arranged on the inner side of the smelting shell 102. The cleaning mechanism 200 is used to perform high-temperature smelting on the mixed multiple materials and transport them to the next link.

[0048] As a preferred implementation in this embodiment, Figure 1 - Fig.11 As shown, the support mechanism 100 includes a smelting shell 102, which is arranged on the outside of the pusher 101 and is rotatably connected to the pusher 101, the bottom end of the smelting shell 102 is rotatably connected to a bracket 103, a motor 104 is arranged on the right side of the smelting shell 102, a discharge hopper 106 is fixedly connected to the bottom end of the right side of the smelting shell 102, and a cooling pool 107 is arranged below the discharge hopper 106.

[0049] As a preferred implementation in this embodiment, Figure 1 - Fig.11As shown, the cleaning mechanism 200 includes a belt loop 201, which is located on the right side of the pusher 101, and the belt loop 201 passes through the smelting shell 102 and is fixedly connected to the pusher 101. The belt loop 201 is transmission-connected with a belt 203, and two belts 203 are provided and are located on the upper and lower sides of the belt loop 201. One end of the belt 203 away from the belt loop 201 is transmission-connected with a belt loop 202, the right side of the belt loop 202 is fixedly connected to the output shaft of the motor 104, and the left side of the belt loop 202 is fixedly connected with a threaded barrel 204, and the surface of the threaded barrel 204 is slidably connected with a frame 205.

[0050] In this embodiment, Figure 1 - Fig.11 As shown, the square frame 205 is square and is located on the outside of the threaded barrel 204. A ring 206 is fixedly connected to the bottom end of the square frame 205. The ring 206 is arranged in a circular shape and is adapted to the inner diameter of the smelting shell 102. The outer side of the ring 206 is fixedly connected to the scraper 207. The top end of the threaded barrel 204 is provided with a shield 208 fixedly connected to the smelting shell 102.

[0051] Compared with the existing technology, the device can clean the condensed aluminum ingots inside the equipment containing molten aluminum being melted, prevent part of the molten aluminum from condensing early and adhering to the inside of the equipment to avoid occupying the internal space, ensure the flow and melting of the molten aluminum, and eliminate obstacles during melting, shorten the production time, and avoid the uneven internal pressure caused by the formation of aluminum ingots, effectively reduce the risk of damage and failure, and can also reduce the extra energy consumed to melt the internal aluminum ingots.

[0052] In other aspects, this embodiment also provides a recycling structure, such as Figure 1 - Fig.11 As shown, the recovery mechanism 300 includes a conveyor belt 310 that supports and continuously drives a container for recovering harmful gases. The conveyor belt 310 is arranged on the right side of the smelting shell 102. The recovery mechanism 300 is used to continuously collect harmful gases from aluminum liquid that is being cooled.

[0053] As a preferred implementation in this embodiment, Figure 1 - Fig.11 As shown, the recovery mechanism 300 includes a belt loop 301, which is located at the right bottom end of the smelting shell 102. The belt loop 301 and the belt loop 1 201 are also connected through the belt 203. The side of the belt loop 301 away from the pusher 101 is fixedly connected with a connecting shaft 302, and the end of the connecting shaft 302 away from the belt loop 301 is fixedly connected with a circular plate 303.

[0054] In this embodiment, Figure 1 - Fig.11As shown, the connecting shaft 302 is fixedly connected with the bevel gear 1 304, the bottom end of the bevel gear 1 304 is meshedly connected with the bevel gear 2 305, the bottom end of the bevel gear 2 305 is fixedly connected with the dial wheel 306, the bottom end of the dial wheel 306 is rotatably connected to the bracket 103, a rotating disk 307 is provided at the front end of the dial wheel 306, the side surface of the rotating disk 307 is engaged with the dial wheel 306, the bottom end of the rotating disk 307 is fixedly connected with a fixed wheel 308, the fixed wheel 308 is rotatably connected to the bracket 103, circular grooves are evenly opened on the sides of the fixed wheel 308, and the fixed wheel 308 is clamped inside the circular groove.

[0055] In this embodiment, Figure 1 - Fig.11 As shown, the bottom end of the gas cylinder 309 is fixedly connected to the conveyor belt 310, the top end of the gas cylinder 309 is connected to the air pipe 311, the bottom end of the air pipe 311 is fixedly connected to a connecting rod 312, the end of the connecting rod 312 away from the belt ring 301 is fixedly connected to a rectangular frame 313, a boss is slidably connected inside the rectangular frame 313, and the boss is rotatably connected to the circular plate 303.

[0056] In this embodiment, Figure 1 - Fig.11 As shown, one end of the air pipe 311 close to the band ring 301 is fixedly connected to an air collecting hopper 314, and the air collecting hopper 314 is arranged on the side of the band ring 301 away from the pusher 101, and the side of the band ring 301 close to the pusher 101 is fixedly connected to a fan 315.

[0057] Compared with the existing technology, this device can collect other toxic and harmful gases produced when the molten aluminum has been poured out and is being cooled, preventing the molten aluminum from generating oxygen and sulfide due to reaction with the air during the cooling process, which may damage human health, including respiratory diseases. In addition, the recovery of gas can also avoid the increase of gas in the closed space, avoid the possibility of forming explosives, and effectively reduce the probability of safety accidents.

[0058] In this embodiment, Figure 1 - Fig.11 As shown, a regeneration structure is proposed, the regeneration mechanism 400 includes an arc slide 403 for changing the trajectory of the collected aluminum ingot materials and recasting them, the arc slide 403 is arranged below the feed hopper 105, and the regeneration mechanism 400 is used to perform secondary smelting operations on the mixed aluminum ingots that have been smelted but are still not solid.

[0059] In this embodiment, Figure 1 - Fig.11As shown, the regeneration mechanism 400 includes a second connecting rod 401, a slider is fixedly connected to the side of the second connecting rod 401 facing the smelting shell 102, the second connecting rod 401 is fixedly connected to the front and rear ends of the frame 205, the two second connecting rods 401 surround the outside of the smelting shell 102, and the bottom end of the second connecting rod 401 is fixedly connected to the screen 402.

[0060] In this embodiment, Figure 1 - Fig.11 As shown, the left side of the smelting shell 102 is fixedly connected to the arc-shaped slideway 403 , and the height of the arc-shaped slideway 403 is matched with the slider of the second connecting rod 401 .

[0061] Compared with the existing technology, the device can recycle and reuse the stuck aluminum ingots obtained from the inside of the equipment, avoiding the waste of resources caused by directly discarding or abandoning the use of the aluminum ingots. In addition, timely recycling and remelting of the aluminum ingots can avoid the high-temperature aluminum ingot materials being exposed to the air for too long and combining with the air to produce substances that are harmful to the environment.

[0062] The following is the specific working principle of the above embodiment:

[0063] For mixed material input aluminum ingot production equipment, it means mixing aluminum with other metals or non-metallic elements in a certain proportion, and finally obtaining aluminum ingots of the mixed materials through high-temperature smelting inside specific equipment to prepare aluminum alloys with specific properties.

[0064] First, the first step is to pour the mixed aluminum ingot material from the feed hopper 105 on the left side of the smelting shell 102. The feed hopper 105 is a smelting furnace for mixing aluminum ingots. The mixed material enters the smelting shell 102 and starts high-temperature smelting. The mixed material becomes aluminum liquid in the smelting shell 102. At the same time, the operator manually starts the motor 104 on the right side of the smelting shell 102 from the outside. The motor 104 drives the fixedly connected belt ring 1 201. The belt ring 1 201 drives the connecting belt 203. The belt 203 drives the connecting belt ring 202 to rotate, and the belt ring 202 02 provides the driving force for the pusher 101 in the smelting shell 102 to rotate. The belt ring 202 passes through the side of the smelting shell 102 and is fixedly connected to the pusher 101. The pusher 101 rotates, and at the same time drives the mixed aluminum water that is gradually melted into liquid to move to the right. The rotation of the pusher 101 can also fully stir the aluminum water in the process of dragging the aluminum water to move, so that the aluminum water is melted evenly. A threaded barrel 204 is fixedly connected to the left side of the belt ring 1 201. The surface of the threaded barrel 204 is provided with a cross-type spiral slideway, and its head and tail ends can be connected to form a slideway. The surface of the cylinder 204 is slidably connected with a square frame 205, which is square and surrounds the threaded cylinder 204. The square frame 205 can be translated left and right under the rotation of the threaded cylinder 204 and the semi-enclosed limiting action of the outer shield 208, and its translation is from the left side to the right side of the smelting shell 102, and then from the right side to the left initial point of the smelting shell 102. In this process, the bottom end of the square frame 205 is fixedly connected with a ring 206, which is circular and its size is adapted to the inner diameter of the smelting shell 102. The ring 206 can fit the smelting shell 102. The inner wall of the smelting shell 102 slides, and a plurality of scrapers 207 are fixedly connected to the side of the ring 206. The scrapers 207 surround the surface of the ring 206. When the scrapers 207 follow the movement of the top ring 206 and the frame 205, the scrapers 207 complete the scraping of the inner wall of the smelting shell 102, and fully scrape off a part of the material that adheres to the inner wall and accumulates during the smelting process of the mixed material, so that the material falls and moves to the right with the smelting shell 102, and finally leaves from the discharge hopper 106 fixedly connected to the right side of the smelting shell 102.

[0065] When the mixed material is smelted and removed from the discharge hopper 106, the high-temperature molten aluminum will fall into the cooling pool 107 below. At this time, the molten aluminum needs to be cooled. However, during the cooling process, a part of the molten aluminum will inevitably react with the air to produce gases including aluminum oxide that are harmful to the human body. Therefore, the operator needs to collect the harmful gases. Since there are two belts 203, while the belt loop 1 201 drives the belt loop 2 202 at the bottom to rotate, the belt loop 2 202 is connected to the belt loop 3 301 at the bottom through another set of belts 203. The belt ring three 301 rotates, and a fan 315 is fixedly connected to the left side of the belt ring three 301. The fan 315 also rotates, and the fan 315 is located on the right side of the discharge hopper 106 and the cooling pool 107. The harmful gas generated by the cooling of the aluminum molten in the cooling pool 107 will continuously float upward, and then be sucked in by the rotation of the right fan 315. The gas enters the gas collecting hopper 314 at the rear end of the fan 315, and enters the inside of the air pipe 311 connected to the air collecting hopper 314, and finally enters the connected gas cylinder 309 at the bottom from the end of the air pipe 311.

[0066] However, for the collection of harmful gases, it is more appropriate to use smaller-capacity containers. The harmful gases can be divided into multiple small bottles for transportation, which can be more convenient. Through proper packaging and protective measures, they can be transported without worrying about the stability of large containers during transportation. Compared with large-capacity collection, small bottles can be stored more flexibly. Even if the storage space is limited, the space can be fully utilized through proper arrangement and stacking. A connecting shaft 302 is fixedly connected to the right side of the upper belt ring 202, and a circular plate 303 is fixedly connected to the right side of the connecting shaft 302. A bevel gear 304 is fixedly connected to the surface of the connecting shaft 302. The bevel gear 304 rotates synchronously with the belt ring 202, and a bevel gear 302 is meshed and connected at the bottom end of the bevel gear 304. 5. The bevel gear 1 304 meshes with the bevel gear 2 305 to rotate. A dial wheel 306 is fixedly connected to the lower part of the bevel gear 2 305. A convex block is fixedly connected to the side of the dial wheel 306, which can be used to dial the rotating disk 307 at the front end of the dial wheel 306 to rotate intermittently. During the intermittent rotation of the rotating disk 307, the bottom end of the rotating disk 307 is rotatably connected to a fixed wheel 308. A plurality of grooves are provided on the side of the fixed wheel 308, and each groove clamps a gas cylinder 309. At the same time, a conveyor belt 310 is rotatably connected to the bottom end of the fixed wheel 308. The conveyor belt 310 rotates under the influence of the upper fixed wheel 308, and the gas cylinder 309 supporting the upper part also rotates. On the other hand, a convex block is also rotatably connected to the side of the circular plate 303 away from the belt ring 301. The outer side of the boss is slidably connected with a rectangular frame 313, and the bottom end of the rectangular frame 313 is fixedly connected with a connecting rod 1 312, and the connecting rod 1 312 can be raised and lowered together with the rectangular frame 313, and the end of the connecting rod 1 312 away from the rectangular frame 313 is fixedly connected to the bottom end of the air pipe 311. When the connecting rod 1 312 rises, the bottom end of the air pipe 311 is also forced to rise, and the air pipe 311 is disconnected from the gas cylinder 309 below. At this time, the gas will not enter the gas cylinder 309, and at the top, the bevel gear 1 304 meshes with the bevel gear 2 305 and the dial wheel 306 at the bottom to complete a circle of rotation. At this time, the circular plate 303 also drives the rectangular frame 313 to complete a circle of rotation. During the rotation of the dial wheel 306, the dial wheel 306 will dial the rotating disk 306 on one side. 07 rotates a certain angle, and the fixed wheel 308 at the bottom of the rotating disk 307 will clamp the gas cylinder 309 and also deflect at a certain angle. This deflection can move the gas cylinder 309 that has been separated from the air pipe 311 away from the bottom of the air pipe 311, so that it moves along the route of the conveyor belt 310; and when the circular plate 303 and the bevel gear 1 304 have completed a circle, the rectangular frame 313 moves to the bottom again. At this time, the connecting rod 1 312 connected to the air pipe 311 moves to the bottom again to prepare for connection with the gas cylinder 309. At this time, the previous gas cylinder 309 has been collected and removed, and the next gas cylinder 309 has just moved to the bottom of the air pipe 311, ready to be connected with it to complete the collection, and the cycle continues until the collection of the harmful gases cooled in the cooling pool 107 is completed.

[0067] When the molten aluminum water is poured out from the discharge hopper 106, there will be some unmelted mixed materials mixed in it. These materials may not be melted in the smelting shell 102 because the temperature of their location is different from the temperature of other parts. For these materials, they need to be put back into the smelting shell 102 for secondary smelting to make full use of them and avoid waste of resources. When the aluminum water is poured out from the discharge hopper 106, the liquid aluminum water is directly poured into the cooling pool 107, and the solid material will fall on the screen 402 moved to the bottom of the discharge hopper 106. After the screen 402 receives the smelted material, it will move to the left side under the action of the top connecting rod 401 and the frame 205, that is, it will move in the initial direction. When it moves to the left side of the smelting shell 102, the inner side of the connecting rod 401 will be engaged with the arc slide 403, and the inner side of the connecting rod 401 is rotatably connected with a The slider and the arc slide 403 are fixedly connected to the front end. The height of the arc slide 403 is consistent with the slider on the inner side of the second connecting rod 401, which enables the second connecting rod 401 to slide in an interlocking manner with the arc slide 403. Due to the shape of the arc slide 403, when the second connecting rod 401 slides, it will rotate at an angle consistent with the bending degree of the arc slide 403. Since the arc slide 403 rotates from the bottom end to the upper left corner through an arc, the second connecting rod 401 also makes the same movement, driving the screen 402 at the bottom end to rotate from the lowest end to the upper left corner through a certain arc. When the screen 402 rotates to the upper left corner, the screen 402 is basically flipped, and the original upward side is flipped to the downward side. At this time, the solid material collected on the screen 402 can be poured back into the feed hopper 105 on the left side of the smelting shell 102 to complete the continued smelting and the cycle operation until all the mixed materials are melted.

[0068] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A mixed material input aluminum ingot production equipment, comprising a support mechanism (100), wherein the support mechanism (100) comprises a pusher (101), the outer side of the pusher (101) is rotatably connected to a smelting shell (102), and the left top end of the smelting shell (102) is fixedly connected to a feed hopper (105), characterized in that: A cleaning mechanism (200) is provided at the top of the pusher (101), a recovery mechanism (300) is provided on the right side of the pusher (101), and a regeneration mechanism (400) is provided at the bottom of the pusher (101); The cleaning mechanism (200) comprises a scraper (207) for scraping off the mixed aluminum ingots condensed and attached to the inner wall during the smelting process, and the scraper (207) is arranged on the inner side of the smelting shell (102). The cleaning mechanism (200) is used to perform high-temperature smelting on the mixed multiple materials and transport them to the next stage; The recovery mechanism (300) includes a conveyor belt (310) that supports and continuously drives a container for recovering harmful gases, wherein the conveyor belt (310) is arranged on the right side of the smelting shell (102), and the recovery mechanism (300) is used to continuously collect harmful gases from aluminum liquid that is being cooled; The regeneration mechanism (400) includes an arc-shaped slide (403) for changing the trajectory of the collected aluminum ingot material and recasting it. The arc-shaped slide (403) is arranged below the feed hopper (105). The regeneration mechanism (400) is used to perform a secondary smelting operation on the mixed aluminum ingot that has been smelted but is still in a solid state.

2. The mixed material input aluminum ingot production equipment according to claim 1, characterized in that: The bottom end of the smelting shell (102) is rotatably connected to a bracket (103), a motor (104) is arranged on the right side of the smelting shell (102), a discharge hopper (106) is fixedly connected to the bottom end of the right side of the smelting shell (102), and a cooling pool (107) is arranged below the discharge hopper (106).

3. The mixed material input aluminum ingot production equipment according to claim 1, characterized in that: The cleaning mechanism (200) comprises a belt loop 1 (201), wherein the belt loop 1 (201) is located on the right side of the pusher (101), the belt loop 1 (201) passes through the smelting shell (102) and is fixedly connected to the pusher (101), the belt loop 1 (201) is drivingly connected to a belt (203), two belts (203) are provided and are located on the upper and lower sides of the belt loop 1 (201), one end of the belt (203) away from the belt loop 1 (201) is drivingly connected to the belt loop 2 (202), the right side of the belt loop 2 (202) is fixedly connected to the output shaft of the motor (104), the left side of the belt loop 2 (202) is fixedly connected to a threaded barrel (204), and the surface of the threaded barrel (204) is slidably connected to a square frame (205).

4. The mixed material input aluminum ingot production equipment according to claim 3 is characterized in that: The square frame (205) is square and is located outside the threaded barrel (204). A ring (206) is fixedly connected to the bottom end of the square frame (205). The ring (206) is circular and matches the inner diameter of the smelting shell (102). The outer side of the ring (206) is fixedly connected to the scraper (207). The top end of the threaded barrel (204) is provided with a shield (208) fixedly connected to the smelting shell (102).

5. The mixed material input aluminum ingot production equipment according to claim 1, characterized in that: The recovery mechanism (300) includes a belt loop three (301), and the belt loop three (301) is located at the right bottom end of the smelting shell (102). The belt loop three (301) and the belt loop one (201) are also connected by a belt (203) transmission. The side of the belt loop three (301) away from the pusher (101) is fixedly connected to a connecting shaft (302), and the end of the connecting shaft (302) away from the belt loop three (301) is fixedly connected to a circular plate (303).

6. The mixed material input aluminum ingot production equipment according to claim 5, characterized in that: The connecting shaft (302) is fixedly connected with a bevel gear 1 (304), the bottom end of the bevel gear 1 (304) is meshedly connected with a bevel gear 2 (305), the bottom end of the bevel gear 2 (305) is fixedly connected with a dial wheel (306), the bottom end of the dial wheel (306) is rotatably connected to the bracket (103), a rotating disk (307) is arranged at the front end of the dial wheel (306), the side surface of the rotating disk (307) is engaged with the dial wheel (306), the bottom end of the rotating disk (307) is fixedly connected with a fixed wheel (308), the fixed wheel (308) is rotatably connected to the bracket (103), the side surface of the fixed wheel (308) is evenly provided with circular grooves, and a gas cylinder (309) is clamped inside the circular groove.

7. The mixed material input aluminum ingot production equipment according to claim 6, characterized in that: The bottom end of the gas cylinder (309) is fixedly connected to the conveyor belt (310), the top end of the gas cylinder (309) is connected to an air pipe (311), the bottom end of the air pipe (311) is fixedly connected to a connecting rod (312), the end of the connecting rod (312) away from the belt ring (301) is fixedly connected to a rectangular frame (313), a boss is slidably connected inside the rectangular frame (313), and the boss is rotatably connected to the circular plate (303).

8. The mixed material input aluminum ingot production equipment according to claim 7, characterized in that: An end of the air pipe (311) close to the belt loop three (301) is fixedly connected to an air collecting hopper (314), and the air collecting hopper (314) is arranged on a side of the belt loop three (301) away from the pusher (101), and a fan (315) is fixedly connected to a side of the belt loop three (301) close to the pusher (101).

9. The mixed material input aluminum ingot production equipment according to claim 1, characterized in that: The regeneration mechanism (400) includes a second connecting rod (401), a sliding block is fixedly connected to the side of the second connecting rod (401) facing the smelting shell (102), the second connecting rod (401) is fixedly connected to the front and rear ends of the frame (205), the two second connecting rods (401) surround the outside of the smelting shell (102), and the bottom end of the second connecting rod (401) is fixedly connected to a screen (402).

10. The mixed material input aluminum ingot production equipment according to claim 9, characterized in that: The left side of the smelting shell (102) is fixedly connected to the arc-shaped slideway (403), and the height of the arc-shaped slideway (403) is adapted to the sliding block of the second connecting rod (401).