Laser welding equipment for liquid storage tank of compressor

By designing a laser welding equipment including a support mechanism, a smoking mechanism and a grinding mechanism, the problems of flue gas pollution and the impact of oxidation layer during welding are solved, high-quality welding and cleaning effects are achieved, and the welds are cooled down.

CN119952472AActive Publication Date: 2025-05-09FOSHAN QINYUEXIN METAL MFG CO LTD
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Patent Information

Application Number
CN202510334244.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-05-09
Estimated Expiration
2045-03-20

AI Technical Summary

Technical Problem

When using laser welding compressor storage tanks, the flue gas generated during welding pollutes the environment, and the oxide layer at the welding site affects the welding quality.

Method used

A laser welding device including a support mechanism, a smoking mechanism and a grinding mechanism is designed. The support mechanism guides the rotation of the liquid storage tank through balls to avoid eccentric rotation; the smoke mechanism purifies the high-temperature flue gas through the water tank and blows it to the welding site through the blower pipe; the grinding mechanism grinds the welding site before and after welding to remove impurities and rust and improves the welding quality.

Benefits of technology

It effectively avoids the pollution of the environment during welding, removes the oxide layer at the welding site, improves the welding quality and cleaning effect, and cools the welds to avoid scalding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to laser welding equipment for a liquid storage tank of a compressor, and belongs to the technical field of laser welding, the laser welding equipment for the liquid storage tank of the compressor comprises an electrical box, a mounting plate is fixedly connected to the top of the electrical box, a laser welding device is mounted at the top of the electrical box, and the laser welding device further comprises a mounting seat mounted at the top of the mounting plate through a bolt; a supporting mechanism; a smoke extraction mechanism; and a polishing mechanism. Through cooperative use of the bearing mechanism and the smoke suction mechanism, when a cover body and a tank body of the liquid storage tank are welded, a ball can guide the liquid storage tank to rotate, the situation that the position of the welded liquid storage tank is changed due to eccentric rotation of the liquid storage tank is avoided, and therefore the welding quality is guaranteed; the smoke suction mechanism can suck high-temperature smoke generated by welding into the water tank, water in the water tank purifies the high-temperature smoke, the purified high-temperature smoke can be blown to the welding position of the liquid storage tank through the air blowing pipe, and impurities on the welding position of the liquid storage tank are removed.
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Description

Technical Field

[0001] The invention belongs to the technical field of laser welding, and in particular relates to laser welding equipment for a compressor liquid storage tank. Background Art

[0002] The principle of laser welding can be divided into heat conduction welding and laser deep penetration welding; the power density is less than 104~105W / cm 2 It is heat conduction welding, in which case the welding speed is slow and the power density is greater than 105-107W / cm 2 When the metal surface is heated, it is sunken into a "hole", forming a deep fusion weld, which has the characteristics of fast welding speed and large depth-to-width ratio; the principle of heat conduction laser welding is: laser radiation heats the surface to be processed, and the surface heat diffuses to the inside through heat conduction. By controlling the laser parameters such as the width, energy, peak power and repetition frequency of the laser pulse, the workpiece is melted to form a specific molten pool; the compressor fluid storage tank, also known as the high-pressure fluid storage tank, is an important component in the refrigeration system; these functions of the fluid storage tank make it play an important role in the refrigeration system, especially in the system with large load changes, its role is more significant; at the same time, the design and manufacture of the fluid storage tank need to consider many factors, such as the type of refrigeration system, the nature of the refrigerant, the working environment, etc., to ensure its normal operation and high efficiency.

[0003] At present, when using laser to weld the tank body and the cover of a compressor fluid storage tank, the laser radiation heats the surface to be processed, which will cause the metal at the welding part of the tank body and the cover to melt, causing the metal to evaporate and generate a large amount of smoke. If the generated smoke is not collected, it will cause the smoke to pollute the environment. In addition, during welding, there will be an oxide layer at the welding part of the tank body and the cover. If the oxide layer is not treated, it will affect the quality of the welding. Based on this, a laser welding device for a compressor fluid storage tank is proposed. Summary of the invention

[0004] The purpose of the present invention is to provide a reasonably designed compressor liquid storage tank laser welding device in order to solve the above problems.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0006] A compressor liquid storage tank laser welding device comprises an electrical box, a mounting plate is fixedly connected to the top of the electrical box, a three-axis module is installed on the top of the mounting plate, a mounting rod is slidably connected to the outer surface of the three-axis module, a laser welder is installed at the end of the mounting rod, and further comprises:

[0007] A mounting seat mounted on the top of the mounting plate by bolts, wherein a supporting mechanism for supporting the liquid storage tank is mounted on the top of the mounting seat;

[0008] A smoking mechanism connected to the interior of the supporting mechanism, the smoking mechanism comprising a water tank, a sealing plate installed on the top of the water tank, a connecting pipe fixedly connected to the sealing plate, an air pump installed on the sealing plate, an exhaust pipe installed at the exhaust end of the air pump, an air suction end of the air pump connected to the interior of the water tank, and a gas purification box installed at the air suction end of the air pump;

[0009] A grinding mechanism installed on a supporting mechanism for grinding welding parts of a liquid storage tank.

[0010] As a further optimization scheme of the present invention, the supporting mechanism includes an electric telescopic rod fixedly connected to the top of the mounting seat, the output end of the electric telescopic rod is fixedly connected to a supporting plate, the top of the supporting plate is fixedly connected to a smoking ring through a fixing rod, a smoking hole is opened on one side of the smoking ring, a ball is rotatably connected to the inner surface of the smoking ring, and a mixing mechanism is installed on the inner surface of the smoking ring.

[0011] As a further optimization scheme of the present invention, the smoking mechanism also includes a connecting pipe fixedly connected to the bottom of the smoking ring, the side wall of the water tank is fixedly connected to a water supply pipe, the top of the exhaust pipe is fixedly connected to an air blowing pipe, the connecting pipe is fixedly connected to the sealing plate, and a drainage hole is opened at the bottom of the water tank.

[0012] As a further optimization solution of the present invention, the connecting pipe extends into the water tank, and the outer surface of the ball is in contact with the outer surface of the liquid storage tank.

[0013] As a further optimization scheme of the present invention, the grinding mechanism includes a servo motor installed on the other side of the smoking ring, the output end of the servo motor is fixedly connected to a rotating shaft, the end of the rotating shaft is fixedly connected to a mounting column, and the outer surface of the mounting column is fixedly connected to a grinding ring.

[0014] As a further optimization scheme of the present invention, the grinding ring corresponds to the welding position of the liquid storage tank, and the blowing end of the blowing pipe is directly opposite to the corresponding position of the grinding ring and the liquid storage tank.

[0015] As a further optimization scheme of the present invention, the mixing mechanism includes a rotating motor installed on the inner surface of the smoking ring, the output end of the rotating motor is fixedly connected to a rotating rod, the outer surface of the rotating rod is fixedly connected to a fan blade, the outer surface of the rotating rod is fixedly connected to a stirring blade, and the outer surface of the stirring blade is provided with a through hole.

[0016] As a further optimization solution of the present invention, the fan blade is located in the connecting pipe, the stirring blade is located below the connecting pipe and in the water tank, and the bottom of the rotating rod is rotatably connected to the inner bottom of the water tank.

[0017] As a further optimization scheme of the present invention, an industrial camera is installed on the laser welder, a first display screen is installed on the outer surface of the three-axis module, a mounting frame is installed on the outer surface of the electrical box, and a second display screen is installed on the mounting frame.

[0018] As a further optimization solution of the present invention, a mounting block is installed on the mounting seat, a driving motor is installed at one end of the mounting block, and a three-jaw chuck for clamping the liquid storage tank is installed at the output end of the driving motor.

[0019] The beneficial effects of the present invention are:

[0020] 1. The present invention uses a supporting mechanism and a smoke extraction mechanism in coordination. When welding the cover and the tank body of the liquid storage tank, the ball bearing can guide the rotation of the liquid storage tank to avoid eccentric rotation of the liquid storage tank, which causes the position of the welding liquid storage tank to change, thereby ensuring the welding quality. The smoke extraction mechanism can extract the high-temperature smoke generated by welding into the water tank, and the water in the water tank purifies the high-temperature smoke. The purified high-temperature smoke will be blown to the welding part of the liquid storage tank through the blowing pipe to remove impurities from the welding part of the liquid storage tank. At the same time, the high-temperature smoke can partially evaporate the water in the water tank, and the water vapor formed by evaporation will be blown to the welding part of the liquid storage tank through the blowing pipe along with the air flow, further improving the cleaning quality of the welding part of the liquid storage tank, and can cool the weld after welding to a certain extent to avoid scalding the processing personnel.

[0021] 2. Through the setting of the grinding mechanism, the present invention can grind the welding part of the liquid storage tank before welding to remove impurities and rust in the welding part, thereby ensuring the quality of subsequent laser welding of the welding part of the liquid storage tank. After welding is completed, the weld can be grinded to remove impurities on the outer surface of the weld, thereby ensuring the quality of the weld photographed by the industrial camera, making it easier to observe the welding quality of the weld and improving the accuracy of weld detection.

[0022] 3. The present invention sets a mixing mechanism. When air flows through the connecting pipe, the rotating motor is started to drive the fan blades to rotate through the rotating rod, and the stirring blades are rotated at the same time to stir the high-temperature flue gas entering the water tank. The through hole will expand the shear range, improve the mixing quality of the high-temperature flue gas and water, and enable the water to absorb more dust in the high-temperature flue gas, thereby achieving purification of the high-temperature flue gas and reducing the probability of dust in the high-temperature flue gas polluting the external environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall front three-dimensional structure of the present invention;

[0024] Figure 2It is a schematic diagram of the overall side three-dimensional structure of the present invention;

[0025] Figure 3 It is a front cutaway structural schematic diagram of the present invention;

[0026] Figure 4 The present invention Figure 3 The enlarged structural diagram at A in the middle;

[0027] Figure 5 The present invention Figure 3 The enlarged structural diagram at B in the middle;

[0028] Figure 6 It is a schematic diagram of the obliquely cut structure of the present invention;

[0029] Figure 7 The present invention Figure 6 The enlarged structural diagram at C in the middle;

[0030] Figure 8 It is a schematic diagram of the three-dimensional structure of the clamp of the present invention;

[0031] Fig. 9 It is a schematic diagram of a three-dimensional partially cutaway structure of the clamp of the present invention;

[0032] Fig.10 The present invention Fig. 9 Enlarged structural diagram at D in the middle.

[0033] In the figure: 1. electrical box; 2. mounting plate; 3. three-axis module; 4. mounting rod; 5. laser welder; 6. industrial camera; 7. first display screen; 8. mounting frame; 9. second display screen; 10. mounting seat; 11. mounting block; 12. drive motor; 13. three-claw chuck; 14. supporting mechanism; 1401. electric telescopic rod; 1402. supporting plate; 1403. fixing rod; 1404. smoking ring; 1405. smoking hole; 1406. ball bearing; 15. smoking mechanism; 1501. water tank; 1 502, sealing plate; 1503, air pump; 1504, exhaust pipe; 1505, connecting pipe; 1506, water supply pipe; 1507, air blowing pipe; 1508, drainage hole; 1509, gas purification box; 16, grinding mechanism; 1601, servo motor; 1602, rotating shaft; 1603, mounting column; 1604, grinding ring; 17, mixing mechanism; 1701, rotating rod; 1702, fan blade; 1703, stirring blade; 1704, through hole; 1705, rotating motor; 18, angle adjustment motor. DETAILED DESCRIPTION

[0034] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0035] Example: Figure 1 , Figure 2 , Figure 3 , Figure 6 , Figure 8 and Fig. 9 As shown, a compressor liquid storage tank laser welding equipment comprises an electrical box 1, a mounting plate 2 is fixedly connected to the top of the electrical box 1, a laser welder 5 is installed on the top of the electrical box 1, a three-axis module 3 is installed on the top of the mounting plate 2, a mounting rod 4 is slidably connected to the outer surface of the three-axis module 3, the laser welder 5 is installed at the end of the mounting rod 4, the laser welder 5 can rotate at the end of the mounting rod 4, an angle adjustment motor 18 is installed at the end of the mounting rod 4, the output end of the angle adjustment motor 18 is connected to the laser welder 5, an industrial camera 6 is installed on the laser welder 5, and an illuminating lamp is installed on the laser welder 5 (the illuminating lamp is a prior art, not shown in the figure, (Not described in detail), a first display screen 7 is installed on the outer surface of the three-axis module 3, the first display screen 7 is electrically connected to the industrial camera 6, and the first display screen 7 is used to display the picture taken by the industrial camera 6 when the laser welder 5 welds the liquid storage tank, and a mounting frame 8 is installed on the outer surface of the electrical box 1, and a second display screen 9 is installed on the mounting frame 8, and the second display screen 9 is used to display welding data, and also includes: a mounting base 10 installed on the top of the mounting plate 2 by bolts, a mounting block 11 is installed on the mounting base 10, a drive motor 12 is installed at one end of the mounting block 11, and a three-jaw chuck 13 for clamping the liquid storage tank is installed at the output end of the drive motor 12.

[0036] When in use, first install the cover and tank body of the liquid storage tank with interference fit on the three-jaw chuck 13, then start the three-axis module 3 so that the laser welder 5 is at the welding position of the tank body and the cover, and adjust the angle of the laser welder 5 through the angle adjustment motor 18 so that the laser welder 5 is at a suitable angle. At this time, the laser welder 5, the industrial camera 6, the first display screen 7, the second display screen 9 and the drive motor 12 can be started, and the cover and tank body of the liquid storage tank are welded by the laser welder 5. During the welding process, the drive motor 12 will drive the three-jaw chuck 13 to rotate, and then drive the cover and tank body with interference fit to rotate. The industrial camera 6 captures the picture during the welding process. After the welding is completed, the second display screen 9 displays the welding parameters. After the welding is completed, the drive motor 12 drives the welded liquid storage tank to rotate through the three-jaw chuck 13, and the industrial camera 6 captures the weld and displays it on the first display screen 7 to detect the welding quality of the weld.

[0037] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, a supporting mechanism 14 for supporting the liquid storage tank is installed on the top of the mounting seat 10, and the supporting mechanism 14 includes an electric telescopic rod 1401 fixedly connected to the top of the mounting seat 10, and the output end of the electric telescopic rod 1401 is fixedly connected to a supporting plate 1402, and the top of the supporting plate 1402 is fixedly connected to a smoking ring 1404 through a fixing rod 1403, and a smoking hole 1405 is opened on one side of the smoking ring 1404, and a ball 1406 is rotatably connected to the inner surface of the smoking ring 1404, and the outer surface of the ball 1406 is in contact with the outer surface of the liquid storage tank, and the ball 1406 is made of elastic material, and the inner surface of the smoking ring 1404 A mixing mechanism 17 is installed; it also includes: a smoking mechanism 15 installed on the supporting mechanism 14 and connected to the inside of the supporting mechanism 14, the smoking mechanism 15 includes a water tank 1501, a sealing plate 1502 is installed on the top of the water tank 1501, the sealing plate 1502 is sealed and connected to the water tank 1501, a connecting pipe 1505 is fixedly connected to the sealing plate 1502, an air pump 1503 is installed on the sealing plate 1502, an exhaust pipe 1504 is installed at the exhaust end of the air pump 1503, the air extraction end of the air pump 1503 is connected to the inside of the water tank 1501, and a gas purification box 1509 is installed at the air extraction end of the air pump 1503, and the gas purification box 1509 is installed. 09 is provided with an air outlet of the same size as the air extraction end of the air pump 1503 at the top, and the air outlet is connected to the inside of the air extraction end of the air pump 1503. An activated carbon adsorption layer, an acid absorption layer, an alkaline absorption layer and a biofilm are installed in the gas purification box 1509 from bottom to top, and the bottom of the gas purification box 1509 is hollowed out to facilitate the gas to flow through the gas purification box 1509 into the air pump 1503. The smoke extraction mechanism 15 also includes a connecting pipe 1505 fixedly connected to the bottom of the smoke extraction ring 1404. The side wall of the water tank 1501 is fixedly connected to a water supply pipe 1506, and a sealing plug is installed in the water supply pipe 1506. It is necessary to add water to the water tank 15 01, open the sealing plug and add clean water into the water tank 1501 through the water adding pipe 1506. The water tank 1501 is filled with clean water, but the clean water does not fill the water tank 1501, thereby preventing the clean water in the water tank 1501 from entering the air pump 1503. The top of the exhaust pipe 1504 is fixedly connected with an air blowing pipe 1507, and the connecting pipe 1505 is fixedly connected to the sealing plate 1502. The connecting pipe 1505 extends into the water tank 1501. A drainage hole 1508 is provided at the bottom of the water tank 1501, and a sealing plug is installed in the drainage hole 1508. When the water in the water tank 1501 needs to be replaced, open the sealing plug to drain the water.

[0038] Before installing the cover and tank body of the liquid storage tank with interference fit on the three-jaw chuck 13, start the electric telescopic rod 1401 to extend the electric telescopic rod 1401 to facilitate the installation of the liquid storage tank. After the liquid storage tank is installed on the three-jaw chuck 13, start the electric telescopic rod 1401 again to shorten the electric telescopic rod 1401 until the smoke ring 1404 is sleeved on the right side of the welding part of the liquid storage tank, and the air pipe 1507 is at the welding part of the liquid storage tank. During welding, start the drive motor 12 and the air pump 15 03. When the driving motor 12 drives the liquid storage tank for welding, it will guide the rotation of the liquid storage tank through the ball bearing 1406 to avoid the eccentric rotation of the liquid storage tank, which will cause the position of the welding liquid storage tank to change, thereby ensuring the welding quality, so that the air pump 1503 extracts the gas in the water tank 1501, and then the water in the connecting pipe 1505 enters the water tank 1501 under the action of the air pressure in the water tank 1501. At this time, the smoke ring 1404 will extract the high-temperature smoke generated during welding through the smoke hole 1405. The high-temperature fume generated during welding enters the water in the water tank 1501 through the connecting pipe 1505, and the dust in the high-temperature fume generated during welding is absorbed by the water in the water tank 1501, and the toxic gas in the fume is purified by the gas purification box 1509, and then the fume after the dust and toxic gas are removed will be discharged into the blowing pipe 1507 through the exhaust pipe 1504, and then blown to the welding part of the liquid storage tank by the blowing pipe 1507 to remove impurities in the welding part of the liquid storage tank, and because it is high-temperature fume, Therefore, part of the water in the water tank 1501 can be evaporated, and the water vapor formed by the evaporation will be blown toward the welding part of the liquid storage tank through the blowing pipe 1507 along with the air flow, further improving the cleaning quality of the welding part of the liquid storage tank, and can cool the weld after welding to a certain extent. Moreover, since the air flow containing water vapor with temperature is blown toward the weld, and there is a certain gap between the blowing end of the blowing pipe 1507 and the welding part of the tank body and the cover body of the laser welder 5, it will not affect the weld.

[0039] like Figure 7 , Figure 8 and Fig. 9As shown, the laser welding equipment also includes: a grinding mechanism 16 installed on the supporting mechanism 14 for grinding the welding part of the liquid storage tank, the grinding mechanism 16 is arranged in two groups, which are respectively located on both sides of the smoking hole 1405, the grinding mechanism 16 includes a servo motor 1601 installed on the other side of the smoking ring 1404, the output end of the servo motor 1601 is fixedly connected with a rotating shaft 1602, the rotating shaft 1602 passes through the smoking ring 1404 and is sealed and rotatably connected with the smoking ring 1404, the end of the rotating shaft 1602 is fixedly connected with a mounting column 1603, the outer surface of the mounting column 1603 is fixedly connected with a grinding ring 1604, the grinding ring 1604 corresponds to the welding part of the liquid storage tank, the blowing end of the blowing pipe 1507 is directly opposite to the corresponding part of the grinding ring 1604 and the liquid storage tank, and the outer surface of the grinding ring 1604 is provided with an arc-shaped notch that makes the grinding ring 1604 unable to fit in the welding part of the liquid storage tank.

[0040] When the blowing end of the blowing pipe 1507 reaches the welding part of the liquid storage tank, the grinding ring 1604 reaches the welding part of the liquid storage tank and fits with the welding part of the liquid storage tank. At this time, the driving motor 12 and the servo motor 1601 are started, but the laser welder 5 is not started, so that the working direction of the servo motor 1601 is the same as that of the driving motor 12, and the operation of the servo motor 1601 will drive the grinding ring 1604 to rotate through the rotating shaft 1602 and the mounting column 1603, so that the grinding ring 1604 grinds the welding part of the liquid storage tank to remove impurities and rust in the welding part, thereby ensuring the quality of the subsequent laser welder 5 welding the welding part of the liquid storage tank. When the laser welder 5 welds the liquid storage tank, the servo motor 1601 works at this time, so that the arc-shaped notch of the grinding ring 1604 faces the welding part of the liquid storage tank, so as to avoid the grinding ring 1604 affecting the quality of the weld after welding.

[0041] When welding is completed, the servo motor 1601 and the drive motor 12 work in the same direction, so that the grinding ring 1604 grinds the weld obtained by welding. At this time, since the air pump 1503 is still in operation, the debris generated by grinding the weld will be blown up by the air pipe 1507, sucked by the smoke hole 1405, and enter the water tank 1501, and collected by the water tank 1501, so as to avoid the debris from splashing everywhere and ensure the shooting quality of the weld by the industrial camera 6, so as to more clearly observe the welding quality of the weld and improve the accuracy of weld detection.

[0042] like Figure 4 and Fig.10As shown, the mixing mechanism 17 includes a rotating motor 1705 installed on the inner surface of the smoking ring 1404, the output end of the rotating motor 1705 is fixedly connected to a rotating rod 1701, the bottom of the rotating rod 1701 is rotatably connected to the inner bottom of the water tank 1501, the outer surface of the rotating rod 1701 is fixedly connected to a fan blade 1702, the fan blade 1702 is located in the connecting pipe 1505, the outer surface of the rotating rod 1701 is fixedly connected to a stirring blade 1703, the stirring blade 1703 is located below the connecting pipe 1505 and in the water tank 1501, and the outer surface of the stirring blade 1703 is provided with a through hole 1704.

[0043] When in use, the rotating motor 1705 is started so that the rotating motor 1705 drives the fan blade 1702 to rotate through the rotating rod 1701, and the smoke generated by welding is absorbed through the smoke extraction hole 1405. At the same time, the stirring blade 1703 is rotated to stir the high-temperature smoke entering the water tank 1501, and the through hole 1704 will expand the shear range, improve the mixing quality of the high-temperature smoke and water, and enable the water to absorb more dust in the high-temperature smoke, thereby achieving the purification of the high-temperature smoke and reducing the probability of dust in the high-temperature smoke polluting the external environment.

[0044] The specific working principle of the present invention is as follows:

[0045] When in use, first start the electric telescopic rod 1401 to extend the electric telescopic rod 1401 to facilitate the installation of the liquid storage tank, then install the cover and tank body of the liquid storage tank with interference fit on the three-jaw chuck 13. After the liquid storage tank is installed on the three-jaw chuck 13, start the electric telescopic rod 1401 again to shorten the electric telescopic rod 1401 until the smoking ring 1404 is sleeved on the right side of the welding part of the liquid storage tank, and the blowing pipe 1507 is at the welding part of the liquid storage tank. At this time, the grinding ring 1604 reaches the welding part of the liquid storage tank and is connected with the three-jaw chuck 13. The welding part of the liquid storage tank is fitted, and the drive motor 12 and the servo motor 1601 can be started at this time, but the laser welder 5 is not started, so that the working direction of the servo motor 1601 is the same as that of the drive motor 12, and the operation of the servo motor 1601 will drive the grinding ring 1604 to rotate through the rotating shaft 1602 and the mounting column 1603, so that the grinding ring 1604 grinds the welding part of the liquid storage tank to remove impurities and rust in the welding part, thereby ensuring the quality of the subsequent laser welder 5 welding the welding part of the liquid storage tank;

[0046] After the grinding is completed, the three-axis module 3 is started so that the laser welder 5 is at the welding position of the tank body and the cover body, and the angle of the laser welder 5 is adjusted by the angle adjustment motor 18 so that the laser welder 5 is at a suitable angle. At this time, the laser welder 5, the industrial camera 6, the first display screen 7, the second display screen 9 and the drive motor 12 can be started. The cover body and the tank body of the liquid storage tank are welded by the laser welder 5. During the welding process, the drive motor 12 will drive the three-claw chuck 13 to rotate, and then drive the interference fit cover body and tank body to rotate. The industrial camera 6 takes pictures of the welding process, and starts the servo motor 1601 drive motor 12 and the air pump 1503 at the beginning of welding. The operation of the servo motor 1601 will make the grinding ring 16 The arc-shaped notch of 04 is directly opposite to the welding part of the liquid storage tank, so as to avoid the grinding ring 1604 affecting the quality of the weld after welding. When the driving motor 12 drives the liquid storage tank for welding, it will guide the rotation of the liquid storage tank through the ball 1406 to avoid the eccentric rotation of the liquid storage tank, which will cause the position of the welding liquid storage tank to change, thereby ensuring the welding quality, so that the air pump 1503 extracts the gas in the water tank 1501, and then the water in the connecting pipe 1505 enters the water tank 1501 under the action of the air pressure in the water tank 1501. At this time, the smoke ring 1404 will extract the smoke generated during welding through the smoke hole 1405, so that the smoke generated during welding enters the water in the water tank 1501 through the connecting pipe 1505, and the smoke generated during welding enters the water in the water tank 1501 through the water tank 1 The water in 501 absorbs the dust in the high-temperature fume generated during welding, and purifies the toxic gas in the fume through the gas purification box 1509, and then the fume after removing the dust and toxic gas will be discharged into the blowing pipe 1507 through the exhaust pipe 1504, and blown to the welding part of the liquid storage tank by the blowing pipe 1507 to remove impurities in the welding part of the liquid storage tank, and because it is high-temperature fume, it can make the water in the water tank 1501 partially evaporate, and the water vapor formed by evaporation will be blown to the welding part of the liquid storage tank through the blowing pipe 1507 along with the air flow, further improving the cleaning quality of the welding part of the liquid storage tank, and can cool the weld after welding to a certain extent, and because the air flow containing water vapor with temperature is blown to the welding There is a gap between the blowing end of the blowing pipe 1507 and the welding part of the tank body and the cover body of the laser welder 5, so there is no influence on the welding seam. When air flows through the connecting pipe 1505, the rotating motor 1705 is started to drive the fan blade 1702 to rotate through the rotating rod 1701, and the smoke generated by welding is absorbed through the smoke extraction hole 1405. At the same time, the stirring blade 1703 is rotated to stir the high-temperature smoke entering the water tank 1501. The through hole 1704 will expand the shear range, improve the mixing quality of the high-temperature smoke and water, and enable the water to absorb more dust in the high-temperature smoke, thereby achieving the purification of the high-temperature smoke and reducing the probability of dust in the high-temperature smoke polluting the external environment.

[0047] After welding is completed, the second display screen 9 displays the welding parameters. At this time, the servo motor 1601 and the drive motor 12 work in the same direction, so that the grinding ring 1604 grinds the weld obtained by welding. Since the air pump 1503 is still in operation, the debris generated by grinding the weld will be blown up by the air pipe 1507, sucked by the smoke hole 1405, and enter the water tank 1501, and collected by the water tank 1501, so as to avoid the debris from splashing everywhere and ensure the shooting quality of the weld by the industrial camera 6, so as to observe the welding quality of the weld more clearly. At the same time, the airflow blown out by the air pipe 1507 will clean the grinding ring 1604, so as to ensure the quality of the welding by the grinding ring 1604. When the grinding ring 1604 grinds the weld, the drive motor 12 drives the welded liquid storage tank to rotate through the three-claw chuck 13, and the industrial camera 6 shoots the weld and displays it on the first display screen 7 to detect the welding quality of the weld.

[0048] After the detection is completed, turn off the air pump 1503, the drive motor 12 and the servo motor 1601, and then start the electric telescopic rod 1401 to move the grinding ring 1604, the blowing pipe 1507 and the smoking ring 1404 away from the liquid storage tank, so that the liquid storage tank can be removed from the three-jaw chuck 13.

[0049] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A compressor liquid storage tank laser welding device, comprising an electrical box (1), a mounting plate (2) fixedly connected to the top of the electrical box (1), a three-axis module (3) mounted on the top of the mounting plate (2), a mounting rod (4) slidably connected to the outer surface of the three-axis module (3), a laser welder (5) mounted on the end of the mounting rod (4), characterized in that: Also includes: A mounting seat (10) mounted on the top of the mounting plate (2) by means of bolts, wherein a supporting mechanism (14) for supporting the liquid storage tank is mounted on the top of the mounting seat (10); A smoking mechanism (15) connected to the interior of the supporting mechanism (14), the smoking mechanism (15) comprising a water tank (1501), a sealing plate (1502) being installed on the top of the water tank (1501), a connecting pipe (1505) being fixedly connected to the sealing plate (1502), an air pump (1503) being installed on the sealing plate (1502), an exhaust pipe (1504) being installed at the exhaust end of the air pump (1503), an air extraction end of the air pump (1503) being connected to the interior of the water tank (1501), and a gas purification box (1509) being installed at the exhaust end of the air pump (1503); A grinding mechanism (16) is installed on the supporting mechanism (14) and is used for grinding the welding part of the liquid storage tank.

2. A compressor liquid storage tank laser welding device according to claim 1, characterized in that: The supporting mechanism (14) comprises an electric telescopic rod (1401) fixedly connected to the top of the mounting seat (10); the output end of the electric telescopic rod (1401) is fixedly connected to a supporting plate (1402); the top of the supporting plate (1402) is fixedly connected to a smoking ring (1404) via a fixing rod (1403); a smoking hole (1405) is provided on one side of the smoking ring (1404); a ball bearing (1406) is rotatably connected to the inner surface of the smoking ring (1404); and a mixing mechanism (17) is installed on the inner surface of the smoking ring (1404).

3. A compressor liquid storage tank laser welding device according to claim 2, characterized in that: The smoking mechanism (15) further comprises a connecting pipe (1505) fixedly connected to the bottom of the smoking ring (1404); a water supply pipe (1506) is fixedly connected to the side wall of the water tank (1501); a blowing pipe (1507) is fixedly connected to the top of the exhaust pipe (1504); the connecting pipe (1505) is fixedly connected to the sealing plate (1502); and a drainage hole (1508) is provided at the bottom of the water tank (1501).

4. The compressor liquid storage tank laser welding equipment according to claim 3 is characterized in that: The connecting pipe (1505) extends into the water tank (1501), and the outer surface of the ball (1406) fits the outer surface of the liquid storage tank.

5. The compressor liquid storage tank laser welding equipment according to claim 3 is characterized in that: The grinding mechanism (16) comprises a servo motor (1601) installed on the other side of the smoking ring (1404), the output end of the servo motor (1601) is fixedly connected to a rotating shaft (1602), the end of the rotating shaft (1602) is fixedly connected to a mounting column (1603), and the outer surface of the mounting column (1603) is fixedly connected to a grinding ring (1604).

6. The compressor liquid storage tank laser welding equipment according to claim 5, characterized in that: The grinding ring (1604) corresponds to the welding position of the liquid storage tank, and the blowing end of the blowing pipe (1507) is directly opposite to the corresponding position of the grinding ring (1604) and the liquid storage tank.

7. The compressor liquid storage tank laser welding equipment according to claim 3 is characterized by: The mixing mechanism (17) comprises a rotating motor (1705) installed on the inner surface of the smoking ring (1404); the output end of the rotating motor (1705) is fixedly connected to a rotating rod (1701); the outer surface of the rotating rod (1701) is fixedly connected to a fan blade (1702); the outer surface of the rotating rod (1701) is fixedly connected to a stirring blade (1703); and the outer surface of the stirring blade (1703) is provided with a through hole (1704).

8. The compressor liquid storage tank laser welding equipment according to claim 7, characterized in that: The fan blade (1702) is located in the connecting pipe (1505), the stirring blade (1703) is located below the connecting pipe (1505) and in the water tank (1501), and the bottom of the rotating rod (1701) is rotatably connected to the inner bottom of the water tank (1501).

9. The compressor liquid storage tank laser welding equipment according to claim 1, characterized in that: An industrial camera (6) is installed on the laser welder (5), a first display screen (7) is installed on the outer surface of the three-axis module (3), a mounting frame (8) is installed on the outer surface of the electrical box (1), and a second display screen (9) is installed on the mounting frame (8).

10. The compressor liquid storage tank laser welding equipment according to claim 1, characterized in that: A mounting block (11) is mounted on the mounting seat (10), a driving motor (12) is mounted on one end of the mounting block (11), and a three-jaw chuck (13) for clamping a liquid storage tank is mounted on the output end of the driving motor (12).

Citation Information

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