A laser welding equipment for compressor liquid storage tank

By designing laser welding equipment including support, smoking, grinding and mixing mechanisms, the flue gas pollution and oxidation layer impact problems in the liquid storage tank of the laser welding compressor are solved, and flue gas is efficiently purified and welding quality is improved.

CN119952472BActive Publication Date: 2025-08-29FOSHAN QINYUEXIN METAL MFG CO LTD
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Patent Information

Application Number
CN202510334244.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-08-29
Estimated Expiration
2045-03-20

AI Technical Summary

Technical Problem

When laser welding compressor liquid storage tank, flue gas pollutes the environment and the oxide layer affects the welding quality, and the existing technology cannot effectively solve it.

Method used

A laser welding equipment including support, smoking, grinding and mixing mechanism is designed to guide the liquid storage tank to rotate through balls, the smoking mechanism purifies the flue gas, the grinding mechanism removes impurities, and the mixing mechanism improves the flue gas purification effect.

Benefits of technology

It has achieved efficient flue gas purification, ensured welding quality, reduced dust pollution, and improved weld detection accuracy and welding efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119952472B_ABST
Patent Text Reader

Abstract

The present invention relates to a laser welding device for a compressor liquid storage tank, belonging to the field of laser welding technology. The laser welding device for a compressor liquid storage tank comprises an electrical box, a mounting plate fixedly connected to the top of the electrical box, a laser welder mounted on the top of the electrical box, and further comprises: a mounting seat mounted on the top of the mounting plate by bolts, a supporting mechanism, an extraction mechanism, and a polishing mechanism. The present invention uses the supporting mechanism and the extraction mechanism in conjunction with each other. When welding the cover and the tank body of the liquid storage tank, the ball bearing can guide the rotation of the liquid storage tank, thereby preventing the liquid storage tank from rotating eccentrically and causing the position of the welded liquid storage tank to change, thereby ensuring the welding quality. The extraction mechanism can extract the high-temperature smoke generated by welding into a water tank, and the water in the water tank purifies the high-temperature smoke. The purified high-temperature smoke is blown toward the welding part of the liquid storage tank through the blowing pipe to remove impurities in the welding part of the liquid storage tank.
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Description

Technical Field

[0001] The invention belongs to the technical field of laser welding, and in particular relates to laser welding equipment for a compressor liquid storage tank. Background Art

[0002] The principle of laser welding can be divided into heat conduction welding and laser deep penetration welding; the power density is less than 104~105W / cm 2 It is heat conduction welding, with shallow fusion and slow welding speed; the power density is greater than 105~107W / cm 2 When the laser is heated, the metal surface is sunken into a "hole", forming a deep fusion weld, which has the characteristics of fast welding speed and large depth-to-width ratio; the principle of heat conduction laser welding is: laser radiation heats the surface to be processed, and the surface heat diffuses to the inside through heat conduction. By controlling the laser parameters such as the width, energy, peak power and repetition frequency of the laser pulse, the workpiece is melted to form a specific molten pool; the compressor fluid storage tank, also known as the high-pressure fluid storage tank, is an important component of the refrigeration system; these functions of the fluid storage tank make it play an important role in the refrigeration system, especially in the system with large load changes, its role is more significant; at the same time, the design and manufacture of the fluid storage tank need to consider many factors, such as the type of refrigeration system, the properties of the refrigerant, the working environment, etc., to ensure its normal operation and high efficiency.

[0003] At present, when using laser welding for the tank body and cover of a compressor fluid storage tank, the laser radiation heats the surface to be processed, causing the metal at the welding part of the tank body and the cover to melt, resulting in metal evaporation and generating a large amount of smoke. If the generated smoke is not collected, it will cause the smoke to pollute the environment. In addition, during welding, an oxide layer will be present at the welding part of the tank body and the cover. If the oxide layer is not treated, the welding quality will be affected. Based on this, a laser welding device for a compressor fluid storage tank is proposed. Summary of the Invention

[0004] The purpose of the present invention is to provide a reasonably designed compressor liquid storage tank laser welding device in order to solve the above problems.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0006] A laser welding device for a compressor liquid storage tank includes an electrical box, a mounting plate fixedly connected to the top of the electrical box, a three-axis module mounted on the top of the mounting plate, a mounting rod slidably connected to the outer surface of the three-axis module, and a laser welder mounted on the end of the mounting rod, and further includes:

[0007] A mounting seat mounted on the top of the mounting plate by bolts, wherein a supporting mechanism for supporting the liquid storage tank is mounted on the top of the mounting seat;

[0008] a smoke extraction mechanism connected to the interior of the supporting mechanism, the smoke extraction mechanism comprising a water tank, a sealing plate mounted on the top of the water tank, a connecting pipe fixedly connected to the sealing plate, an air pump mounted on the sealing plate, an exhaust pipe mounted on the exhaust end of the air pump, an air extraction end of the air pump connected to the interior of the water tank, and a gas purification box mounted on the air extraction end of the air pump;

[0009] A grinding mechanism is installed on a supporting mechanism for grinding welding parts of a liquid storage tank.

[0010] As a further optimization scheme of the present invention, the supporting mechanism includes an electric telescopic rod fixedly connected to the top of the mounting seat, the output end of the electric telescopic rod is fixedly connected to a supporting plate, the top of the supporting plate is fixedly connected to a smoking ring through a fixing rod, a smoking hole is opened on one side of the smoking ring, a ball is rotatably connected to the inner surface of the smoking ring, and a mixing mechanism is installed on the inner surface of the smoking ring.

[0011] As a further optimization scheme of the present invention, the smoking mechanism also includes a connecting pipe fixedly connected to the bottom of the smoking ring, the side wall of the water tank is fixedly connected to a water supply pipe, the top of the exhaust pipe is fixedly connected to an air blowing pipe, the connecting pipe is fixedly connected to the sealing plate, and a drainage hole is opened at the bottom of the water tank.

[0012] As a further optimization solution of the present invention, the connecting pipe extends into the water tank, and the outer surface of the ball fits into the outer surface of the liquid storage tank.

[0013] As a further optimization scheme of the present invention, the grinding mechanism includes a servo motor installed on the other side of the smoking ring, the output end of the servo motor is fixedly connected to a rotating shaft, the end of the rotating shaft is fixedly connected to a mounting column, and the outer surface of the mounting column is fixedly connected to a grinding ring.

[0014] As a further optimization solution of the present invention, the grinding ring corresponds to the welding position of the liquid storage tank, and the blowing end of the blowing pipe is facing the corresponding position of the grinding ring and the liquid storage tank.

[0015] As a further optimization scheme of the present invention, the mixing mechanism includes a rotating motor installed on the inner surface of the smoking ring, the output end of the rotating motor is fixedly connected to a rotating rod, the outer surface of the rotating rod is fixedly connected to a fan blade, the outer surface of the rotating rod is fixedly connected to a stirring blade, and the outer surface of the stirring blade is provided with a through hole.

[0016] As a further optimization solution of the present invention, the fan blades are located in the connecting pipe, the stirring blades are located below the connecting pipe and in the water tank, and the bottom of the rotating rod is rotatably connected to the inner bottom of the water tank.

[0017] As a further optimization solution of the present invention, an industrial camera is installed on the laser welder, a first display screen is installed on the outer surface of the three-axis module, a mounting frame is installed on the outer surface of the electrical box, and a second display screen is installed on the mounting frame.

[0018] As a further optimization solution of the present invention, a mounting block is installed on the mounting seat, a driving motor is installed at one end of the mounting block, and a three-jaw chuck for clamping the liquid storage tank is installed at the output end of the driving motor.

[0019] The beneficial effects of the present invention are:

[0020] 1. The present invention uses a supporting mechanism and an extraction mechanism in conjunction with each other. When welding the cover and the tank body of the liquid storage tank, the ball bearing can guide the rotation of the liquid storage tank to avoid eccentric rotation of the liquid storage tank, which causes the position of the welding liquid storage tank to change, thereby ensuring the welding quality. The extraction mechanism can extract the high-temperature smoke generated by welding into the water tank, and the water in the water tank purifies the high-temperature smoke. The purified high-temperature smoke will be blown to the welding part of the liquid storage tank through the blowing pipe to remove impurities in the welding part of the liquid storage tank. At the same time, the high-temperature smoke can partially evaporate the water in the water tank, and the water vapor formed by evaporation will be blown to the welding part of the liquid storage tank through the blowing pipe along with the air flow, further improving the cleaning quality of the welding part of the liquid storage tank, and can cool the weld to a certain extent after welding to avoid scalding the processing personnel.

[0021] 2. The present invention is equipped with a grinding mechanism, which can grind the welding parts of the liquid storage tank before welding to remove impurities and rust on the welding parts, thereby ensuring the quality of subsequent laser welding of the welding parts of the liquid storage tank. After welding is completed, the weld can be polished to remove impurities on the outer surface of the weld, ensuring the quality of the weld captured by the industrial camera, making it easier to observe the welding quality of the weld and improving the accuracy of weld detection.

[0022] 3. The present invention sets a mixing mechanism. When air flows through the connecting pipe, the rotating motor is started to drive the fan blades to rotate through the rotating rod, and the stirring blades are rotated at the same time to stir the high-temperature flue gas entering the water tank. The through hole will expand the shear range, improve the mixing quality of the high-temperature flue gas and water, and enable the water to absorb more dust in the high-temperature flue gas, thereby achieving the purification of the high-temperature flue gas and reducing the probability of dust in the high-temperature flue gas polluting the external environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall front three-dimensional structure of the present invention;

[0024] Figure 2It is a schematic diagram of the overall side three-dimensional structure of the present invention;

[0025] Figure 3 It is a front cutaway structural schematic diagram of the present invention;

[0026] Figure 4 The present invention Figure 3 A in the middle is an enlarged structural diagram;

[0027] Figure 5 The present invention Figure 3 The enlarged structural diagram at B in the middle;

[0028] Figure 6 It is a schematic diagram of the obliquely cut structure of the present invention;

[0029] Figure 7 The present invention Figure 6 The enlarged structural diagram at C in the middle;

[0030] Figure 8 It is a schematic diagram of the three-dimensional structure of the clamp of the present invention;

[0031] Figure 9 It is a schematic diagram of a three-dimensional partially cutaway structure of the clamp of the present invention;

[0032] Figure 10 The present invention Figure 9 Enlarged structural diagram at point D in the middle.

[0033] In the figure: 1. Electrical box; 2. Mounting plate; 3. Three-axis module; 4. Mounting rod; 5. Laser welder; 6. Industrial camera; 7. First display screen; 8. Mounting bracket; 9. Second display screen; 10. Mounting base; 11. Mounting block; 12. Drive motor; 13. Three-jaw chuck; 14. Support mechanism; 1401. Electric telescopic rod; 1402. Support plate; 1403. Fixing rod; 1404. Smoke ring; 1405. Smoke hole; 1406. Ball bearing; 15. Smoke mechanism; 1501. Water tank; 1 502. Sealing plate; 1503. Air pump; 1504. Exhaust pipe; 1505. Connecting pipe; 1506. Water supply pipe; 1507. Air blowing pipe; 1508. Drain hole; 1509. Gas purification box; 16. Grinding mechanism; 1601. Servo motor; 1602. Rotating shaft; 1603. Mounting column; 1604. Grinding ring; 17. Mixing mechanism; 1701. Rotating rod; 1702. Fan blade; 1703. Stirring blade; 1704. Through hole; 1705. Rotating motor; 18. Angle adjustment motor. DETAILED DESCRIPTION

[0034] The present application is described in further detail below in conjunction with the accompanying drawings. It is necessary to point out that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technicians in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0035] Example: Figure 1 、 Figure 2 、 Figure 3 、 Figure 6 、 Figure 8 and Figure 9 As shown, a laser welding device for a compressor liquid storage tank includes an electrical box 1, a mounting plate 2 is fixedly connected to the top of the electrical box 1, a laser welder 5 is installed on the top of the electrical box 1, a three-axis module 3 is installed on the top of the mounting plate 2, a mounting rod 4 is slidably connected to the outer surface of the three-axis module 3, the laser welder 5 is installed at the end of the mounting rod 4, the laser welder 5 can rotate at the end of the mounting rod 4, an angle adjustment motor 18 is installed at the end of the mounting rod 4, the output end of the angle adjustment motor 18 is connected to the laser welder 5, an industrial camera 6 is installed on the laser welder 5, and an illumination lamp is installed on the laser welder 5 (the illumination lamp is a prior art and is not shown in the figure). (Detailed description is not given), a first display screen 7 is installed on the outer surface of the three-axis module 3, the first display screen 7 is electrically connected to the industrial camera 6, and the first display screen 7 is used to display the picture taken by the industrial camera 6 when the laser welder 5 welds the liquid storage tank, and a mounting bracket 8 is installed on the outer surface of the electrical box 1, and a second display screen 9 is installed on the mounting bracket 8, and the second display screen 9 is used to display welding data. It also includes: a mounting base 10 installed on the top of the mounting plate 2 by bolts, a mounting block 11 is installed on the mounting base 10, a drive motor 12 is installed at one end of the mounting block 11, and a three-jaw chuck 13 for clamping the liquid storage tank is installed at the output end of the drive motor 12.

[0036] When in use, first install the cover and tank body of the liquid storage tank with interference fit on the three-jaw chuck 13, then start the three-axis module 3 so that the laser welder 5 is at the welding position of the tank body and the cover, and adjust the angle of the laser welder 5 through the angle adjustment motor 18 so that the laser welder 5 is at a suitable angle. At this time, the laser welder 5, the industrial camera 6, the first display screen 7, the second display screen 9 and the drive motor 12 can be started, and the cover and tank body of the liquid storage tank are welded by the laser welder 5. During the welding process, the drive motor 12 will drive the three-jaw chuck 13 to rotate, and then drive the interference fit cover and tank body to rotate. The industrial camera 6 captures the picture of the welding process. After the welding is completed, the second display screen 9 displays the welding parameters. After the welding is completed, the drive motor 12 drives the welded liquid storage tank to rotate through the three-jaw chuck 13, and the industrial camera 6 captures the weld and displays it on the first display screen 7 to detect the welding quality of the weld.

[0037] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 As shown, a supporting mechanism 14 for supporting the liquid storage tank is installed on the top of the mounting base 10, and the supporting mechanism 14 includes an electric telescopic rod 1401 fixedly connected to the top of the mounting base 10, and the output end of the electric telescopic rod 1401 is fixedly connected to a supporting plate 1402, and the top of the supporting plate 1402 is fixedly connected to a smoking ring 1404 through a fixing rod 1403. A smoking hole 1405 is opened on one side of the smoking ring 1404, and a ball 1406 is rotatably connected to the inner surface of the smoking ring 1404. The outer surface of the ball 1406 is in contact with the outer surface of the liquid storage tank, and the ball 1406 is made of elastic material. The inner surface of the smoking ring 1404 A mixing mechanism 17 is installed; it also includes: a smoking mechanism 15 installed in the supporting mechanism 14 and connected to the interior of the supporting mechanism 14, the smoking mechanism 15 includes a water tank 1501, a sealing plate 1502 is installed on the top of the water tank 1501, the sealing plate 1502 is sealed and connected to the water tank 1501, a connecting pipe 1505 is fixedly connected to the sealing plate 1502, an air pump 1503 is installed on the sealing plate 1502, an exhaust pipe 1504 is installed at the exhaust end of the air pump 1503, the air extraction end of the air pump 1503 is connected to the interior of the water tank 1501, and a gas purification box 1509 is installed at the air extraction end of the air pump 1503, and the gas purification box 1509 is installed. 09 is provided with an air outlet of the same size as the air pump 1503 suction end at the top, and the air outlet is connected to the inside of the air pump 1503 suction end, and the activated carbon adsorption layer, acid absorption layer, alkaline absorption layer and biofilm are installed in the gas purification box 1509 from bottom to top, and the bottom of the gas purification box 1509 is hollowed out to facilitate the gas to flow through the gas purification box 1509 into the air pump 1503, the smoking mechanism 15 also includes a connecting pipe 1505 fixedly connected to the bottom of the smoking ring 1404, and the side wall of the water tank 1501 is fixedly connected to the water adding pipe 1506, and a sealing plug is installed in the water adding pipe 1506, and it is necessary to add water to the water tank 15 01, open the sealing plug and add clean water to the water tank 1501 through the water adding pipe 1506. The water tank 1501 is filled with clean water, but the clean water does not fill the water tank 1501, thereby preventing the clean water in the water tank 1501 from entering the air pump 1503. The top of the exhaust pipe 1504 is fixedly connected with the blowing pipe 1507, and the connecting pipe 1505 is fixedly connected to the sealing plate 1502. The connecting pipe 1505 extends into the water tank 1501. A drainage hole 1508 is provided at the bottom of the water tank 1501, and a sealing plug is installed in the drainage hole 1508. When the water in the water tank 1501 needs to be replaced, open the sealing plug to drain the water.

[0038] Before installing the cover and the tank body of the liquid storage tank with interference fit on the three-jaw chuck 13, start the electric telescopic rod 1401 to extend the electric telescopic rod 1401 to facilitate the installation of the liquid storage tank. After the liquid storage tank is installed on the three-jaw chuck 13, start the electric telescopic rod 1401 again to shorten the electric telescopic rod 1401 until the smoke ring 1404 is sleeved on the right side of the welding part of the liquid storage tank, and the air blow pipe 1507 is at the welding part of the liquid storage tank. During welding, start the drive motor 12 and the air pump 15 03. When the driving motor 12 drives the liquid storage tank for welding, it will guide the rotation of the liquid storage tank through the ball bearing 1406 to avoid the eccentric rotation of the liquid storage tank, which will cause the position of the welding liquid storage tank to change, thereby ensuring the welding quality. The air pump 1503 extracts the gas in the water tank 1501, and then the water in the connecting pipe 1505 enters the water tank 1501 under the action of the air pressure in the water tank 1501. At this time, the smoke ring 1404 will extract the high-temperature smoke generated during welding through the smoke hole 1405. The high-temperature fume generated during welding enters the water in the water tank 1501 through the connecting pipe 1505. The dust in the high-temperature fume generated during welding is absorbed by the water in the water tank 1501, and the toxic gas in the fume is purified by the gas purification box 1509. The fume after removing the dust and toxic gas will be discharged into the blowing pipe 1507 through the exhaust pipe 1504, and then blown to the welding part of the liquid storage tank by the blowing pipe 1507 to remove impurities in the welding part of the liquid storage tank. And because it is high-temperature fume, Therefore, part of the water in the water tank 1501 can be evaporated, and the water vapor formed by evaporation will be blown to the welding part of the liquid storage tank through the blowing pipe 1507 along with the air flow, further improving the cleaning quality of the welding part of the liquid storage tank, and can cool the weld to a certain extent after welding. Moreover, since it is a hot air flow containing water vapor that is blown to the weld, and there is a certain gap between the blowing end of the blowing pipe 1507 and the welding part of the tank body and the cover body of the laser welder 5, it will not affect the weld.

[0039] like Figure 7 、 Figure 8 and Figure 9As shown, the laser welding equipment also includes: a grinding mechanism 16 installed on the supporting mechanism 14 for grinding the welding part of the liquid storage tank, the grinding mechanism 16 is provided with two groups, respectively located on both sides of the smoke extraction hole 1405, the grinding mechanism 16 includes a servo motor 1601 installed on the other side of the smoke extraction ring 1404, the output end of the servo motor 1601 is fixedly connected to the rotating shaft 1602, the rotating shaft 1602 passes through the smoke extraction ring 1404 and is sealed and rotatably connected to the smoke extraction ring 1404, the end of the rotating shaft 1602 is fixedly connected to the mounting column 1603, the outer surface of the mounting column 1603 is fixedly connected to the grinding ring 1604, the grinding ring 1604 corresponds to the welding part of the liquid storage tank, the blowing end of the blowing pipe 1507 is facing the corresponding part of the grinding ring 1604 and the liquid storage tank, and the outer surface of the grinding ring 1604 is provided with an arc-shaped notch so that the grinding ring 1604 cannot fit into the welding part of the liquid storage tank.

[0040] When the blowing end of the blowing pipe 1507 reaches the welding part of the liquid storage tank, the grinding ring 1604 reaches the welding part of the liquid storage tank and fits with the welding part of the liquid storage tank. At this time, the driving motor 12 and the servo motor 1601 are started, but the laser welder 5 is not started, so that the servo motor 1601 and the driving motor 12 have the same working direction, and the operation of the servo motor 1601 will drive the grinding ring 1604 to rotate through the rotating shaft 1602 and the mounting column 1603, so that the grinding ring 1604 grinds the welding part of the liquid storage tank to remove impurities and rust in the welding part, thereby ensuring the quality of the subsequent laser welder 5 welding the welding part of the liquid storage tank. When the laser welder 5 welds the liquid storage tank, the servo motor 1601 works so that the arc-shaped notch of the grinding ring 1604 faces the welding part of the liquid storage tank, thereby avoiding the grinding ring 1604 affecting the quality of the weld during welding.

[0041] When welding is completed, the servo motor 1601 and the drive motor 12 work in the same direction, so that the grinding ring 1604 grinds the weld obtained by welding. At this time, since the air pump 1503 is still in working condition, the debris generated by grinding the weld will be blown up by the air pipe 1507, sucked by the smoke hole 1405, and enter the water tank 1501, and collected by the water tank 1501, avoiding the debris from splashing everywhere and ensuring the shooting quality of the weld by the industrial camera 6, making it easier to observe the welding quality of the weld and improving the accuracy of weld detection.

[0042] like Figure 4 and Figure 10As shown, the mixing mechanism 17 includes a rotating motor 1705 installed on the inner surface of the smoking ring 1404, the output end of the rotating motor 1705 is fixedly connected to the rotating rod 1701, the bottom of the rotating rod 1701 is rotatably connected to the inner bottom of the water tank 1501, the outer surface of the rotating rod 1701 is fixedly connected to the fan blade 1702, the fan blade 1702 is located in the connecting pipe 1505, the outer surface of the rotating rod 1701 is fixedly connected to the stirring blade 1703, the stirring blade 1703 is located below the connecting pipe 1505 and in the water tank 1501, and the outer surface of the stirring blade 1703 is provided with a through hole 1704.

[0043] During use, the rotating motor 1705 is started so that the rotating motor 1705 drives the fan blade 1702 to rotate through the rotating rod 1701, and the smoke generated by welding is absorbed through the smoke extraction hole 1405. At the same time, the stirring blade 1703 is rotated to stir the high-temperature smoke entering the water tank 1501, and the through hole 1704 will expand the shear range, improve the mixing quality of the high-temperature smoke and water, and enable the water to absorb more dust in the high-temperature smoke, thereby achieving the purification of the high-temperature smoke and reducing the probability of dust in the high-temperature smoke polluting the external environment.

[0044] The specific working principle of the present invention is as follows:

[0045] When in use, first start the electric telescopic rod 1401 to extend the electric telescopic rod 1401 to facilitate the installation of the liquid storage tank, then install the cover and tank body of the liquid storage tank with interference fit on the three-jaw chuck 13. After the liquid storage tank is installed on the three-jaw chuck 13, start the electric telescopic rod 1401 again to shorten the electric telescopic rod 1401 until the smoking ring 1404 is sleeved on the right side of the welding part of the liquid storage tank, and the blowing pipe 1507 is at the welding part of the liquid storage tank. At this time, the grinding ring 1604 reaches the welding part of the liquid storage tank and is in contact with the welding part of the liquid storage tank. When the welding part of the liquid storage tank is fitted, the drive motor 12 and the servo motor 1601 can be started, but the laser welder 5 is not started, so that the servo motor 1601 and the drive motor 12 work in the same direction. The operation of the servo motor 1601 will drive the grinding ring 1604 to rotate through the rotating shaft 1602 and the mounting column 1603, so that the grinding ring 1604 grinds the welding part of the liquid storage tank to remove impurities and rust on the welding part, thereby ensuring the quality of the subsequent laser welder 5 welding on the welding part of the liquid storage tank.

[0046] After the polishing is completed, the three-axis module 3 is started so that the laser welder 5 is at the welding position of the tank body and the cover body, and the angle of the laser welder 5 is adjusted by the angle adjustment motor 18 so that the laser welder 5 is at a suitable angle. At this time, the laser welder 5, the industrial camera 6, the first display screen 7 and the second display screen 9 and the drive motor 12 can be started. The cover body and the tank body of the liquid storage tank are welded by the laser welder 5. During the welding process, the drive motor 12 will drive the three-claw chuck 13 to rotate, and then drive the interference fit cover body and tank body to rotate. The industrial camera 6 takes pictures of the welding process, and starts the servo motor 1601 to drive the motor 12 and the air pump 1503 at the beginning of welding. The operation of the servo motor 1601 will make the polishing ring 16 The arc-shaped notch of 04 is directly opposite to the welding part of the liquid storage tank, so as to avoid the grinding ring 1604 affecting the quality of the weld seam during welding. When the driving motor 12 drives the liquid storage tank for welding, it will guide the rotation of the liquid storage tank through the ball bearing 1406 to avoid the eccentric rotation of the liquid storage tank, which will cause the position of the welding liquid storage tank to change, thereby ensuring the welding quality. The air pump 1503 extracts the gas in the water tank 1501, and then the water in the connecting pipe 1505 enters the water tank 1501 under the action of the air pressure in the water tank 1501. At this time, the smoke ring 1404 will extract the smoke generated during welding through the smoke hole 1405, so that the smoke generated during welding enters the water in the water tank 1501 through the connecting pipe 1505, and the smoke generated during welding enters the water in the water tank 1501 through the water tank 1 The water in 501 absorbs the dust in the high-temperature fume generated during welding, and purifies the toxic gas in the fume through the gas purification box 1509, and then the fume after removing the dust and toxic gas will be discharged into the blowing pipe 1507 through the exhaust pipe 1504, and blown to the welding part of the liquid storage tank by the blowing pipe 1507 to remove impurities in the welding part of the liquid storage tank. Moreover, since it is high-temperature fume, it can make the water in the water tank 1501 partially evaporate, and the water vapor formed by evaporation will be blown to the welding part of the liquid storage tank through the blowing pipe 1507 along with the air flow, further improving the cleaning quality of the welding part of the liquid storage tank, and can cool the weld after welding to a certain extent, and since it is a hot air flow containing water vapor blowing to the welding part, the water vapor in the water tank 1501 can be blown to the welding part of the liquid storage tank. There is a gap between the air blowing end of the air blowing pipe 1507 and the welding part of the tank body and the cover body of the laser welder 5, so there is no influence on the weld seam. When air flows through the connecting pipe 1505, the rotating motor 1705 is started so that the rotating motor 1705 drives the fan blade 1702 to rotate through the rotating rod 1701, and absorbs the smoke generated by welding through the smoke extraction hole 1405. At the same time, the stirring blade 1703 rotates to stir the high-temperature smoke entering the water tank 1501. The through hole 1704 will expand the shear range, improve the mixing quality of the high-temperature smoke and water, and enable the water to absorb more dust in the high-temperature smoke, thereby achieving purification of the high-temperature smoke and reducing the probability of dust in the high-temperature smoke polluting the external environment.

[0047] After welding is completed, the second display screen 9 displays the welding parameters. At this time, the servo motor 1601 and the drive motor 12 work in the same direction, so that the grinding ring 1604 grinds the weld obtained by welding. Since the air pump 1503 is still in working condition, the debris generated by grinding the weld will be blown up by the air pipe 1507, sucked by the smoke hole 1405, and enter the water tank 1501, and collected by the water tank 1501, so as to avoid the debris from splashing everywhere and ensure the shooting quality of the weld by the industrial camera 6, so as to observe the welding quality of the weld more clearly. At the same time, the air flow blown out by the air pipe 1507 will clean the grinding ring 1604, so as to ensure the quality of the weld grinding by the grinding ring 1604. When the grinding ring 1604 grinds the weld, the drive motor 12 drives the welded liquid storage tank to rotate through the three-jaw chuck 13, and the industrial camera 6 shoots the weld and displays it on the first display screen 7 to detect the welding quality of the weld.

[0048] After the inspection is completed, turn off the air pump 1503, the drive motor 12 and the servo motor 1601, and then start the electric telescopic rod 1401 to move the grinding ring 1604, the air blowing pipe 1507 and the smoking ring 1404 away from the liquid storage tank, so that the liquid storage tank can be removed from the three-jaw chuck 13.

[0049] The above-described embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, and all such variations and improvements fall within the scope of protection of the present invention.

Claims

1. A laser welding device for a compressor liquid storage tank, comprising an electrical box (1), a mounting plate (2) fixedly connected to the top of the electrical box (1), a three-axis module (3) mounted on the top of the mounting plate (2), a mounting rod (4) slidably connected to the outer surface of the three-axis module (3), a laser welder (5) mounted on the end of the mounting rod (4), characterized in that: Also includes: A mounting base (10) is mounted on the top of the mounting plate (2) by means of bolts. A supporting mechanism (14) for supporting a liquid storage tank is mounted on the top of the mounting base (10). The supporting mechanism (14) comprises an electric telescopic rod (1401) fixedly connected to the top of the mounting base (10). The output end of the electric telescopic rod (1401) is fixedly connected to a supporting plate (1402). The top of the supporting plate (1402) is fixedly connected to a smoking ring (1404) via a fixing rod (1403). A smoking hole (1405) is provided on one side of the smoking ring (1404). 04) is rotatably connected to a ball (1406), the inner surface of the smoking ring (1404) is installed with a mixing mechanism (17), the mixing mechanism (17) comprises a rotating motor (1705) installed on the inner surface of the smoking ring (1404), the output end of the rotating motor (1705) is fixedly connected to a rotating rod (1701), the outer surface of the rotating rod (1701) is fixedly connected to a fan blade (1702), the outer surface of the rotating rod (1701) is fixedly connected to a stirring blade (1703), and the outer surface of the stirring blade (1703) is provided with a through hole (1704); The smoking mechanism (15) is connected to the interior of the supporting mechanism (14), and the smoking mechanism (15) includes a water tank (1501). The side wall of the water tank (1501) is fixedly connected to a water supply pipe (1506). The bottom of the water tank (1501) is provided with a drainage hole (1508). The top of the water tank (1501) is provided with a sealing plate (1502). The sealing plate (1502) is fixedly connected to a connecting pipe (1505). The connecting pipe (1506) is provided with a sealing plate (1502). 505) is fixedly connected to the bottom of the smoke extraction ring (1404), an air pump (1503) is installed on the sealing plate (1502), an exhaust pipe (1504) is installed at the exhaust end of the air pump (1503), an air blowing pipe (1507) is fixedly connected to the top of the exhaust pipe (1504), the air extraction end of the air pump (1503) is connected to the inside of the water tank (1501), and a gas purification box (1509) is installed at the air extraction end of the air pump (1503); A grinding mechanism (16) is mounted on a supporting mechanism (14) for grinding a welding portion of a liquid storage tank. The grinding mechanism (16) comprises a servo motor (1601) mounted on the other side of a smoke extraction ring (1404). The output end of the servo motor (1601) is fixedly connected to a rotating shaft (1602). The end of the rotating shaft (1602) is fixedly connected to a mounting column (1603). The outer surface of the mounting column (1603) is fixedly connected to a grinding ring (1604).

2. The compressor liquid storage tank laser welding equipment according to claim 1, characterized in that: The connecting pipe (1505) extends into the water tank (1501), and the outer surface of the ball (1406) is in contact with the outer surface of the liquid storage tank.

3. The compressor liquid storage tank laser welding equipment according to claim 1, characterized in that: The grinding ring (1604) corresponds to the welding position of the liquid storage tank, and the blowing end of the blowing pipe (1507) is facing the corresponding position of the grinding ring (1604) and the liquid storage tank.

4. The compressor liquid storage tank laser welding equipment according to claim 1, characterized in that: The fan blade (1702) is located in the connecting pipe (1505), the stirring blade (1703) is located below the connecting pipe (1505) and in the water tank (1501), and the bottom of the rotating rod (1701) is rotatably connected to the inner bottom of the water tank (1501).

5. The compressor liquid storage tank laser welding equipment according to claim 1, characterized in that: An industrial camera (6) is installed on the laser welder (5), a first display screen (7) is installed on the outer surface of the three-axis module (3), a mounting frame (8) is installed on the outer surface of the electrical box (1), and a second display screen (9) is installed on the mounting frame (8).

6. The compressor liquid storage tank laser welding equipment according to claim 1, characterized in that: A mounting block (11) is mounted on the mounting seat (10), a driving motor (12) is mounted on one end of the mounting block (11), and a three-jaw chuck (13) for clamping a liquid storage tank is mounted on the output end of the driving motor (12).

Citation Information

Patent Citations

  • Laser welding manufacturing process of compressor reservoir

    CN104889567A

  • Automatic laser welding device for liquid storage tank of air conditioner compressor

    CN117983960A