Turnover mechanism for components and parts and assembly production line
By designing a flip mechanism for components, using the cooperation of the drive component and the bearing component, the precise automatic flip of components is achieved, solving the problem of manual flip increasing the risk of damage and reducing the pass rate, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202510445671.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2045-04-10
AI Technical Summary
In the prior art, manual manual flip components increase the risk of product damage, reduce production pass rate, and are costly, long training cycles, and it is difficult to ensure consistency.
A flip mechanism for components is designed, including a driving assembly and a load bearing assembly. Through the connection between the first flip joint and the second flip joint, the load bearing structure is driven to rotate to achieve accurate automatic flip of components.
Through the automated flip process, the risk of component damage is reduced, the production pass rate is improved, the cost is reduced, and the consistency and accuracy of flip operations are ensured.
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Figure CN119952491A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of electronic product manufacturing, and in particular to a flipping mechanism and an assembly line for components. Background Art
[0002] In the manufacturing process of solid-state drives (SSDs), printed circuit board assembly (PCBA) and complete machine assembly are two crucial links. At present, the market demand for large-capacity, high-performance enterprise-level solid-state drives (SSDs) is surging, which are used to store and process massive amounts of data to meet the actual needs of high-speed application scenarios such as machine learning, deep learning, and big data analysis.
[0003] However, existing solid-state drives (SSDs) still widely use manual operations in the printed circuit board assembly (PCBA) stage and the whole machine assembly stage. Although manual operations have their unique advantages in flexibility, they have exposed many shortcomings in large-scale production and high-quality control. For example, when manually flipping SSD components, the control of operating force and angle is difficult to standardize, and the installed components are prone to loosening or shifting during the flipping process, increasing the risk of product damage and reducing the production qualification rate. In addition, manual operations also bring challenges such as high cost, long personnel training cycle, and difficulty in ensuring consistency. Especially in the assembly of high-precision products such as SSDs, the uncertainty of manual operations significantly increases the probability of manufacturing defects, seriously restricting the large-scale development of the SSD industry and the improvement of quality control levels. Summary of the invention
[0004] The present application provides a flipping mechanism and an assembly production line for components, so as to at least solve the problem in the prior art that manual flipping of components increases the risk of product damage and reduces the production qualification rate of components.
[0005] The present application provides a flipping mechanism for components, including a driving assembly and a supporting assembly, wherein the driving assembly has a first flipping joint; the supporting assembly has a supporting structure, the supporting structure is used to support the components to be flipped, the supporting structure is rotatably arranged, and the supporting structure has a second flipping joint for cooperating with the first flipping joint; wherein the first flipping joint has a propulsion state in which it moves toward the second flipping joint to connect with the second flipping joint, and the first flipping joint has a retracted state in which it moves away from the second flipping joint to release the connection with the second flipping joint; the first flipping joint is drivingly connected to the second flipping joint so that when the first flipping joint is in the propulsion state, the supporting structure is driven to rotate through the second flipping joint to realize flipping of the components.
[0006] In an exemplary embodiment, the first flip joint and the second flip joint are concave-convex matched; or, the first flip joint and the second flip joint are snap-fit matched; or, the first flip joint and the second flip joint are magnetically matched.
[0007] In an exemplary embodiment, the driving assembly is fixed at the flipping station, and the bearing assembly is disposed on the conveying line and is movably disposed along the conveying line.
[0008] In an exemplary embodiment, the flipping mechanism further includes an in-place detection member, which is disposed at the flipping station and is used to detect whether the load-bearing component has moved into position. When the load-bearing component has moved into position, the conveying production line stops moving.
[0009] In an exemplary embodiment, the driving assembly includes a first driving unit, a second driving unit and a control module, wherein the first driving unit is arranged at the flipping station, and the first driving unit has a first driving end, and the first driving end is movably arranged in a direction toward and away from the load-bearing assembly; the second driving unit is connected to the first driving end, and the second driving unit has a second driving end, the second driving end is rotatably arranged, and is drive-connected to the first flip joint; the control module is signal-connected to the in-place detection member, and the control module is control-connected to the first driving unit, and the control module controls the first driving end of the first driving unit to move toward one side of the load-bearing assembly according to the in-place signal obtained by the in-place detection member, so that the first flip joint is connected to the second flip joint; when the first flip joint and the second flip joint are in a connected state, the second driving unit drives the first flip joint and the second flip joint to rotate through the second driving end.
[0010] In an exemplary embodiment, the bearing assembly includes a bearing base and two support seats, wherein the bearing base is arranged on the conveying production line; the two support seats are arranged on the bearing base at intervals along the direction of advancement of the first flip joint; the two ends of the bearing structure are rotatably arranged on the two support seats through support shafts, and the second flip joint is connected to the support shaft of the two support shafts close to the side of the driving assembly.
[0011] In an exemplary embodiment, the component is detachably connected to the supporting structure.
[0012] In an exemplary embodiment, the components are positioned and mounted on the load-bearing structure by a plurality of fasteners.
[0013] In an exemplary embodiment, the driving assembly has a plurality of first flip joints, the bearing assembly has a plurality of bearing structures, and each bearing structure has a second flip joint.
[0014] The present application also provides an assembly production line for components, which at least includes a manufacturing process section, a first automatic glue dispensing section, an automatic soldering section, a second automatic glue dispensing section and an automatic product unloading section, wherein the manufacturing process section is used for preliminary processing of components; the first automatic glue dispensing section is connected to the manufacturing process section and is located downstream of the manufacturing process section, and the first automatic glue dispensing section is used for performing glue dispensing on the back of components; the automatic soldering section is connected to the first automatic glue dispensing section and is located downstream of the first automatic glue dispensing section, and the automatic soldering section is used for soldering components; the second automatic glue dispensing section is connected to the automatic The first automatic soldering section is connected and located downstream of the automatic soldering section, and the second automatic glue dispensing section is used for dispensing glue on the solder parts of the components; the product automatic unloading section is connected to the second automatic glue dispensing section and is located downstream of the second automatic glue dispensing section, and the product automatic unloading section is used for unloading components that have completed the glue dispensing process at the solder parts; wherein, the flipping station has at least a first flipping station and a second flipping station, and the first automatic glue dispensing section and the automatic soldering section have a first flipping station and a second flipping station respectively; a flipping mechanism is correspondingly arranged at the flipping station, and the flipping mechanism is the above-mentioned flipping mechanism.
[0015] In an exemplary embodiment, the manufacturing process section includes a component loading station, a manual insertion station, a high-temperature curing furnace station, and a component screening station which are arranged in sequence; wherein the component screening station is used to screen components that have passed the high-temperature curing and components that have failed the high-temperature curing, respectively. Components that have passed the high-temperature curing flow into the first automatic dispensing section along the conveying production line, and components that have failed the high-temperature curing are transferred to the unloading and transplanting conveyor line.
[0016] In an exemplary embodiment, the first automatic dispensing section includes a manual handling station, a first flipping station, and a first dispensing station which are arranged in sequence. The manual handling station is used to manually carry the qualified high-temperature curing components on the conveying production line and install them on the flipping mechanism at the first flipping station. After being flipped by the flipping mechanism, the components are transported along the conveying production line to the first dispensing station for dispensing.
[0017] In an exemplary embodiment, the automatic soldering section includes a first manual operation station, a second flipping station, and a soldering station which are arranged in sequence. The first manual operation station is used to manually pre-treat components before soldering. After completing the pre-soldering pre-treatment and flipping at the second flipping station, the components flow into the soldering station along the conveying production line for soldering processing.
[0018] In an exemplary embodiment, the second automatic dispensing section includes a second manual operation station and a second dispensing station arranged in sequence. The second manual operation station is at least used for manual inspection of components. After completing manual inspection, the components flow along the conveying production line to the second dispensing station for dispensing processing.
[0019] In an exemplary embodiment, the automatic unloading section of the product includes a third manual operation station and a transfer and handling station which are arranged in sequence. The third manual operation station is at least used for manually assembling the component shell and visually inspecting whether there are scratches. The transfer and handling station is used for transporting and unloading the finished components.
[0020] Through the present application, a flipping mechanism for components is provided, by configuring the flipping mechanism to include a driving assembly and a bearing assembly, and at the same time, the driving assembly has a first flipping joint, the bearing assembly has a bearing structure, the bearing structure is used to bear the components to be flipped, the bearing structure is rotatably arranged, and the bearing structure has a second flipping joint for cooperating with the first flipping joint, by connecting the first flipping joint with the second flipping joint, and by rotating the first flipping joint to drive the bearing structure to rotate, thereby realizing flipping of the components, thereby solving the problem in the prior art that manual flipping of components increases the risk of damage to the product and reduces the production qualification rate of the components, achieving the purpose of accurate and automatic flipping of the components, and greatly improving the degree of automation of the assembly production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 A schematic diagram of the layout of an assembly line for components provided in an embodiment of the present application;
[0023] Figure 2 for Figure 1 Schematic diagram of the internal structure of the assembly production line;
[0024] Figure 3 for Figure 2 A schematic diagram of the layout of the manufacturing process section of the assembly production line;
[0025] Figure 4 for Figure 3 Schematic diagram of the enlarged structure at A in FIG.
[0026] Figure 5 for Figure 2 A schematic diagram of the layout of the first automatic dispensing section of the assembly production line;
[0027] Figure 6 for Figure 5 A schematic diagram of the layout of the first flipping station of the first automatic dispensing section;
[0028] Figure 7 for Figure 6 A schematic diagram of the structure of the turning mechanism located at the first turning station;
[0029] Figure 8 for Figure 2 Schematic diagram of the structure of the automatic soldering section of the assembly production line;
[0030] Fig. 9 for Figure 2 A schematic diagram of the structure of the second automatic dispensing section of the assembly production line;
[0031] Fig.10 for Figure 2 Schematic diagram of the structure of the automatic unloading section of the assembly production line.
[0032] The above drawings include the following reference numerals:
[0033] 1. Manufacturing process section; 101. Component loading station; 1011. Front elevator; 102. Manual plug-in station; 103. High-temperature curing furnace station; 104. Component screening station; 1041. Rear elevator; 1042. Unqualified material removal and transplantation; 1043. Qualified material transfer and transplantation;
[0034] 2. First automatic dispensing section; 201. Manual handling station; 202. First flipping station; 2021. Centrifugal fan; 2022. Control module; 203. First dispensing station; 2031. First dispensing gun;
[0035] 3. Automatic soldering section; 301. First manual operation station; 302. Second flipping station; 303. Soldering station; 3031. Soldering gun;
[0036] 4. Second automatic dispensing section; 401. Second manual operation station; 402. Second dispensing station; 4021. Second dispensing gun;
[0037] 5. Automatic unloading section for products; 501. The third manual operation station; 502. Transplanting and handling station;
[0038] 6. Flipping mechanism;
[0039] 10. driving assembly; 11. first flip joint; 12. first driving unit; 13. second driving unit;
[0040] 20. Bearing assembly; 21. Bearing structure; 22. Second flip joint; 23. Bearing base; 24. Support seat; 25. Support shaft; 26. Fastener;
[0041] 30. Conveyor line; 40. Carrier; 100. Flipping station. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0043] It should be noted that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. The terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. The terms "parallel", "perpendicular" and "equal" include the situations described and situations similar to the situations described, and the range of the similar situations is within the acceptable deviation range, where the acceptable deviation range is determined by a person of ordinary skill in the art taking into account the measurement being discussed and the errors associated with the measurement of a specific quantity (i.e., the limitations of the measurement system). For example, "parallel" includes absolute parallelism and approximate parallelism, wherein the acceptable deviation range of approximate parallelism can be, for example, a deviation within 5°; "perpendicular" includes absolute perpendicularity and approximate perpendicularity, wherein the acceptable deviation range of approximate perpendicularity can also be, for example, a deviation within 5°. "Equal" includes absolute equality and approximate equality, wherein the acceptable deviation range of approximate equality can be, for example, that the difference between the two equalities is less than or equal to 5% of either one. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0044] In order to enable those skilled in the art to better understand the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0045] The embodiments of the present application provide a flipping mechanism and an assembly production line for components. Combined with the structure and working principle of the flipping mechanism and the assembly production line for components, the device is described in detail (the technical terms involved must be explained).
[0046] like Figures 5 to 7 As shown, the flipping mechanism 6 for components includes a driving assembly 10 and a supporting assembly 20, wherein the driving assembly 10 has a first flipping joint 11; the supporting assembly 20 has a supporting structure 21, the supporting structure 21 is used to support the components to be flipped, the supporting structure 21 is rotatably arranged, and the supporting structure 21 has a second flipping joint 22 for cooperating with the first flipping joint 11; wherein the first flipping joint 11 has a propulsion state in which it moves toward the second flipping joint 22 to connect with the second flipping joint 22, and the first flipping joint 11 has a retracted state in which it moves away from the second flipping joint 22 to release the connection with the second flipping joint 22; the first flipping joint 11 is drivingly connected to the second flipping joint 22, so that when the first flipping joint 11 is in the propulsion state, the supporting structure 21 is driven to rotate through the second flipping joint 22 to realize the flipping of the components.
[0047] Through the present application, a flipping mechanism 6 for components is provided, and the flipping mechanism 6 is arranged to have a structural form including a driving component 10 and a bearing component 20. At the same time, the driving component 10 has a first flipping joint 11, and the bearing component 20 has a bearing structure 21. The bearing structure 21 is used to carry the components to be flipped, and the bearing structure 21 is rotatably arranged, and the bearing structure 21 has a second flipping joint 22 for cooperating with the first flipping joint 11. By connecting the first flipping joint 11 and the second flipping joint 22, and rotating the first flipping joint 11 to drive the bearing structure 21 to rotate, the flipping of the components is realized. As a result, the problem of manual flipping of components in the prior art increasing the risk of damage to the product and reducing the production qualification rate of the components is solved, and the purpose of accurately and automatically flipping the components is achieved, which greatly improves the degree of automation of the assembly production line.
[0048] It should be noted that in the present application, in order to ensure the connection reliability and transmission reliability between the first flip joint 11 and the second flip joint 22, optionally, the first flip joint 11 and the second flip joint 22 are concavely matched; or, the first flip joint 11 and the second flip joint 22 are snap-fitted; or, the first flip joint 11 and the second flip joint 22 are magnetically matched.
[0049] It should be noted that, in the present application, the driving assembly 10 is fixed at the flipping station 100, and the bearing assembly 20 is arranged on the conveying line 30 and is movably arranged along the conveying line 30. In this way, it is only necessary to place the bearing assembly 20 on the conveying line 30, so that the bearing assembly 20 can move to the flipping station 100 along the conveying line 30 and cooperate with the driving assembly 10, thereby realizing the automatic and effective flipping of components.
[0050] It should be noted that in the embodiment not shown in the figure of the present application, the flip mechanism 6 also includes an in-place detection member, which is arranged at the flip station 100 and is used to detect whether the bearing assembly 20 has moved into place. When the bearing assembly 20 has moved into place, the conveying production line 30 stops moving. In this way, the docking reliability of the first flip joint 11 and the second flip joint 22 is ensured, thereby ensuring the connection reliability and force transmission reliability between the two.
[0051] like Figure 6 and Figure 7 As shown, the driving assembly 10 includes a first driving part 12, a second driving part 13 and a control module 2022, wherein the first driving part 12 is arranged at the flipping station 100, and the first driving part 12 has a first driving end, and the first driving end is movably arranged in a direction toward and away from the bearing assembly 20; the second driving part 13 is connected to the first driving end, and the second driving part 13 has a second driving end, the second driving end is rotatably arranged, and is drivingly connected to the first flip joint 11; the control module 2022 is connected to the in-place detection member signal, and the control module 2022 is control-connected to the first driving part 12, and the control module 2022 controls the first driving end of the first driving part 12 to move toward one side of the bearing assembly 20 according to the in-place signal obtained by the in-place detection member, so that the first flip joint 11 is connected to the second flip joint 22; when the first flip joint 11 and the second flip joint 22 are in a connected state, the second driving part 13 drives the first flip joint 11 and the second flip joint 22 to rotate through the second driving end. In this way, by configuring the driving component 10 to include a first driving unit 12, a second driving unit 13 and a control module 2022, the driving reliability of the first flip joint 11 by the collaborative operation of the first driving unit 12 and the second driving unit 13 is ensured, thereby ensuring the docking reliability of the first flip joint 11 and the second flip joint 22. In addition, by configuring the control module 2022, the first driving unit 12 and the second driving unit 13 of the driving component 10 will not operate until the supporting component 20 moves into position along with the conveying production line 30, thereby ensuring the docking accuracy of the first flip joint 11 and the second flip joint 22.
[0052] like Figure 7As shown, the bearing assembly 20 includes a bearing base 23 and two support seats 24, wherein the bearing base 23 is arranged on the conveying production line 30; the two support seats 24 are arranged on the bearing base 23 at intervals along the direction of advancement of the first flip joint 11; the two ends of the bearing structure 21 are rotatably arranged on the two support seats 24 through the support shafts 25, and the second flip joint 22 is connected to the support shaft 25 of the two support shafts 25 close to the driving assembly 10. In this way, by setting the bearing assembly 20 to include the bearing base 23 and the two support seats 24, the connection reliability of the bearing assembly 20 and the conveying production line 30 is ensured, thereby ensuring that the bearing assembly 20 can be effectively moved with the conveying production line 30. In addition, by rotatably setting the two ends of the bearing structure 21 on the two support seats 24 through the support shafts 25, the second flip joint 22 is connected to the support shaft 25 of the two support shafts 25 close to the driving assembly 10, the rotation reliability of the bearing structure 21 is ensured, thereby ensuring the flipping reliability of the bearing structure 21 for components.
[0053] It should be noted that in the present application, the components are detachably connected to the supporting structure 21. In this way, if the components do not need to be flipped in other subsequent operations, they can be directly placed on the carrier 40, and the carrier 40 is located on the conveying line 30 and moves with the conveying line 30.
[0054] like Figure 7 As shown, the components are positioned and mounted on the bearing structure 21 by a plurality of fasteners 26. In this way, the components are fixedly mounted on the bearing structure 21 by a plurality of fasteners 26, ensuring that the components will not be damaged when the bearing structure 21 is turned over, and ensuring the stability of the turning of the components.
[0055] like Figure 7 As shown, the driving assembly 10 has a plurality of first flip joints 11, the bearing assembly 20 has a plurality of bearing structures 21, and each bearing structure 21 has a second flip joint 22. This is conducive to realizing synchronous flipping of multiple components, thereby improving production efficiency.
[0056] like Figures 1 to 10As shown, according to another aspect of the present application, there is provided an assembly production line for components, comprising at least a manufacturing process section 1, a first automatic glue dispensing section 2, an automatic soldering section 3, a second automatic glue dispensing section 4 and a product automatic unloading section 5, wherein the manufacturing process section 1 is used for preliminary processing of components; the first automatic glue dispensing section 2 is connected to the manufacturing process section 1 and is located downstream of the manufacturing process section 1, and the first automatic glue dispensing section 2 is used for performing glue dispensing on the back of components; the automatic soldering section 3 is connected to the first automatic glue dispensing section 2 and is located downstream of the first automatic glue dispensing section 2, and the automatic soldering section 3 is used for soldering components; the second automatic glue dispensing section 4 is connected to the automatic soldering section 3 and is located downstream of the automatic soldering section 3, and the second automatic glue dispensing section 4 is used for glue dispensing on the solder of components ; The automatic product unloading section 5 is connected to the second automatic glue dispensing section 4 and is located downstream of the second automatic glue dispensing section 4. The automatic product unloading section 5 is used for unloading components that have completed the glue dispensing process at the soldering site; wherein, the flipping station 100 has at least a first flipping station 202 and a second flipping station 302, and the first automatic glue dispensing section 2 and the automatic soldering section 3 have a first flipping station 202 and a second flipping station 302, respectively; a flipping mechanism 6 is correspondingly arranged at the flipping station 100, and the flipping mechanism 6 is the flipping mechanism 6 described above and below, that is, the first flipping station 202 and the second flipping station 302 are both provided with a flipping mechanism 6. Of course, other stations in the present application that require flipping of components can also be provided with a flipping mechanism 6 as required, which will not be repeated here.
[0057] The present application provides an assembly line for components that is a complete production line that combines an automatic operation section and a manual operation section. It does not occupy a large installation space and is also beneficial to the regularity of the assembly line.
[0058] Specifically, if Figure 3 and Figure 4 As shown, the manufacturing process section 1 includes a component loading station 101, a manual insertion station 102, a high-temperature curing furnace station 103, and a component screening station 104 which are arranged in sequence; wherein the component screening station 104 is used to screen the components that have passed the high-temperature curing and those that have failed the high-temperature curing, respectively, and the components that have passed the high-temperature curing flow into the first automatic dispensing section 2 along the conveying production line 30, and the components that have failed the high-temperature curing are transferred to the unloading and transplanting conveyor line.
[0059] Furthermore, if Figure 3 and Figure 4As shown, the component loading station 101 also has a front elevator 1011, which is used to lift and lower the carrier 40 on the conveying production line 30. The component screening station 104 has a rear elevator 1041, an unqualified material transfer 1042, and a qualified material transfer 1043. Among them, components that are qualified for high-temperature curing are transferred along with the qualified material transfer 1043, and then manually transported to the conveying production line 30 and flow into the first automatic dispensing section 2. Components that are unqualified for high-temperature curing are transferred and unloaded along with the unqualified material transfer 1042. In addition, the rear elevator 1041 is also used to lift and lower the carrier 40 on the conveying production line 30, and the carrier 40 is controlled according to whether it needs to be lifted or lowered according to the specific situation of the carrier 40.
[0060] like Figure 5 As shown, the first automatic glue dispensing section 2 includes a manual transport station 201, a first flipping station 202, and a first glue dispensing station 203 which are arranged in sequence. The manual transport station 201 is used to manually transport the qualified components that have been cured at high temperature on the conveying production line 30 and install them on the flipping mechanism 6 at the first flipping station 202. After being flipped by the flipping mechanism 6, the components are transported along the conveying production line 30 to the first glue dispensing station 203 for glue dispensing.
[0061] like Figure 6 As shown, the first flipping station 202 is also provided with a centrifugal fan 2021 .
[0062] like Figure 8 As shown, the automatic soldering section 3 includes a first manual operation station 301, a second flipping station 302, and a soldering station 303 which are arranged in sequence. The first manual operation station 301 is used to manually pre-treat the components before soldering. After completing the pre-soldering pre-treatment and flipping at the second flipping station 302, the components flow into the soldering station 303 along the conveying production line 30 for soldering treatment.
[0063] It should be noted that in this application, reference is made to Figure 8 It can be seen that the second flipping station 302 is located inside the box of the soldering station 303, which reduces the larger installation space occupied by the entire production line.
[0064] like Fig. 9 As shown, the second automatic glue dispensing section 4 includes a second manual operation station 401 and a second glue dispensing station 402 which are arranged in sequence. The second manual operation station 401 is at least used for manual inspection of components. After the manual inspection, the components flow into the second glue dispensing station 402 along the conveying production line 30 for glue dispensing processing.
[0065] like Fig.10As shown, the automatic product unloading section 5 includes a third manual operation station 501 and a transfer and handling station 502 which are arranged in sequence. The third manual operation station 501 is at least used for manually assembling the component shell and visually inspecting whether there are scratches, and the transfer and handling station 502 is used for transporting and unloading the finished components.
[0066] like Figure 5 , Figure 8 and Fig. 9 As shown, the first glue dispensing station 203 has a plurality of first glue dispensing guns 2031, and the plurality of first glue dispensing guns 2031 can be raised and lowered; and / or the soldering station 303 has a plurality of soldering guns 3031, and the plurality of soldering guns 3031 can be raised and lowered; and / or the second glue dispensing station 402 has a plurality of second glue dispensing guns 4021, and the plurality of second glue dispensing guns 4021 can be raised and lowered. This is conducive to improving production efficiency.
[0067] The above is a detailed introduction to a flipping mechanism and assembly production line for components provided by the present application. This article uses specific examples to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present application, several improvements and modifications can be made to the present application, and these improvements and modifications also fall within the scope of protection of the claims of the present application.
Claims
1. A flipping mechanism for components, characterized in that: include: A drive assembly (10), wherein the drive assembly (10) has a first flip joint (11); A bearing assembly (20), the bearing assembly (20) comprising a bearing structure (21), the bearing structure (21) being used to bear components to be flipped, the bearing structure (21) being rotatably arranged, and the bearing structure (21) comprising a second flip joint (22) for cooperating with the first flip joint (11); The first flip joint (11) has a propulsion state in which it moves toward the second flip joint (22) to connect with the second flip joint (22), and the first flip joint (11) has a retracted state in which it moves away from the second flip joint (22) to release the connection with the second flip joint (22); The first flip joint (11) is drivingly connected to the second flip joint (22), so that when the first flip joint (11) is in the propulsion state, the bearing structure (21) is driven to rotate via the second flip joint (22), thereby realizing flipping of the component.
2. The turning mechanism according to claim 1, characterized in that: The first flip joint (11) and the second flip joint (22) are matched in a concave-convex manner; or, The first flip joint (11) and the second flip joint (22) are snap-fitted; or, The first flip joint (11) and the second flip joint (22) are magnetically coupled.
3. The turning mechanism according to claim 1, characterized in that: The driving assembly (10) is fixed at the turning station (100), and the bearing assembly (20) is arranged on the conveying production line (30) and is movably arranged along with the conveying production line (30).
4. The turning mechanism according to claim 3, characterized in that: The flipping mechanism also includes: An in-place detection member is arranged at the flipping station (100), and is used to detect whether the bearing assembly (20) has moved into position; when the bearing assembly (20) has moved into position, the conveying production line (30) stops moving.
5. The turning mechanism according to claim 4, characterized in that: The driving assembly (10) comprises: A first driving part (12), the first driving part (12) being arranged at the flipping station (100), and the first driving part (12) having a first driving end, the first driving end being movably arranged in a direction toward and away from the bearing assembly (20); a second driving part (13), the second driving part (13) being connected to the first driving end, and the second driving part (13) having a second driving end, the second driving end being rotatably arranged and drivingly connected to the first flip joint (11); a control module (2022), the control module (2022) being connected to the in-place detection member by signal, and the control module (2022) being control-connected to the first drive unit (12), the control module (2022) controlling the first drive end of the first drive unit (12) to move toward one side of the bearing component (20) according to the in-place signal obtained by the in-place detection member, so that the first flip joint (11) is connected to the second flip joint (22); When the first flip joint (11) and the second flip joint (22) are in a connected state, the second driving part (13) drives the first flip joint (11) and the second flip joint (22) to rotate via the second driving end.
6. The turning mechanism according to claim 1, characterized in that: The bearing assembly (20) comprises: A bearing base (23), wherein the bearing base (23) is arranged on a conveying production line (30); Two support seats (24), the two support seats (24) being arranged on the bearing base (23) at intervals along the advancing direction of the first flip joint (11); The two ends of the bearing structure (21) are rotatably arranged on the two support seats (24) via support shafts (25), respectively, and the second flip joint (22) is connected to the support shaft (25) on the side of the two support shafts (25) closer to the drive assembly (10).
7. The turning mechanism according to claim 6, characterized in that: The component is detachably connected to the supporting structure (21).
8. The turning mechanism according to claim 7, characterized in that: The components are positioned and mounted on the bearing structure (21) via a plurality of fasteners (26).
9. The turning mechanism according to any one of claims 1 to 8, characterized in that: The driving assembly (10) has a plurality of first flip joints (11), the bearing assembly (20) has a plurality of bearing structures (21), and each of the bearing structures (21) has a second flip joint (22).
10. An assembly line for components, characterized in that: At least: A manufacturing process section (1), wherein the manufacturing process section (1) is used for preliminary processing of the components; a first automatic glue dispensing section (2), the first automatic glue dispensing section (2) being connected to the manufacturing process section (1) and being located downstream of the manufacturing process section (1), the first automatic glue dispensing section (2) being used for performing glue dispensing processing on the back side of the component; an automatic soldering section (3), the automatic soldering section (3) being connected to the first automatic glue dispensing section (2) and being located downstream of the first automatic glue dispensing section (2), the automatic soldering section (3) being used to perform soldering on the components; a second automatic glue dispensing section (4), the second automatic glue dispensing section (4) being connected to the automatic soldering section (3) and being located downstream of the automatic soldering section (3), the second automatic glue dispensing section (4) being used for performing glue dispensing processing on the soldering part of the component; An automatic product unloading section (5), the automatic product unloading section (5) being connected to the second automatic glue dispensing section (4) and being located downstream of the second automatic glue dispensing section (4), the automatic product unloading section (5) being used to unload the components that have undergone glue dispensing at the soldering location; Wherein, the flipping station (100) has at least a first flipping station (202) and a second flipping station (302), and the first automatic glue dispensing section (2) and the automatic soldering section (3) have the first flipping station (202) and the second flipping station (302) respectively; A turning mechanism (6) is correspondingly arranged at the turning station (100), and the turning mechanism (6) is the turning mechanism according to any one of claims 1 to 9.
11. The assembly line according to claim 10, characterized in that: The manufacturing process section (1) comprises a component loading station (101), a manual insertion station (102), a high temperature curing furnace station (103), and a component screening station (104) which are arranged in sequence; The component screening station (104) is used to screen components that have passed high-temperature curing and components that have failed high-temperature curing, respectively. The components that have passed high-temperature curing flow into the first automatic dispensing section (2) along the conveying production line (30), and the components that have failed high-temperature curing are transferred to the unloading and transplanting conveying line.
12. The assembly line according to claim 11, characterized in that: The first automatic glue dispensing section (2) comprises a manual transport station (201), the first flipping station (202), and a first glue dispensing station (203) which are arranged in sequence. The manual transport station (201) is used to manually transport the qualified high-temperature curing components on the conveying production line (30) and install them on the flipping mechanism (6) at the first flipping station (202). After being flipped by the flipping mechanism (6), the components are transported along the conveying production line (30) to the first glue dispensing station (203) for glue dispensing.
13. The assembly line according to claim 12, characterized in that: The automatic soldering section (3) comprises a first manual operation station (301), a second flipping station (302), and a soldering station (303) which are arranged in sequence. The first manual operation station (301) is used to manually perform pre-soldering pretreatment on components. After completing the pre-soldering pretreatment and being flipped at the second flipping station (302), the components flow along the conveying production line (30) into the soldering station (303) for soldering treatment.
14. The assembly line according to claim 13, characterized in that: The second automatic glue dispensing section (4) comprises a second manual operation station (401) and a second glue dispensing station (402) which are arranged in sequence. The second manual operation station (401) is at least used for manually inspecting components. After completing the manual inspection, the components flow along the conveying production line (30) to the second glue dispensing station (402) for glue dispensing processing.
15. The assembly line according to claim 14, characterized in that: The product automatic unloading section (5) comprises a third manual operation station (501) and a transfer and handling station (502) which are arranged in sequence, wherein the third manual operation station (501) is at least used for manually assembling the housing of the components and visually inspecting whether there are scratches, and the transfer and handling station (502) is used for transporting and unloading the finished components.
Citation Information
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