Power bus insulation processing equipment
By designing a multi-faceted cleaning mechanism, the polishing belt combined with the arc seat and the arc expansion plate can be used to thoroughly clean the heat dissipation groove of the power bus, which solves the problem that traditional cleaning methods cannot be thoroughly cleaned, and significantly improves the adhesion of the insulating layer and the insulation performance and safety of the power bus.
Patent Information
- Application Number
- CN202510440886.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the traditional power bus insulation treatment, it is impossible to thoroughly clean the heat dissipation tank of the high-current aluminum bus, resulting in dirt, oxide layer and impurities residue, affecting the adhesion of the insulating layer and the insulation performance and safety of the power bus.
A power bus insulation processing equipment is designed, including a multi-faceted cleaning mechanism. By cooperating with the arc seat and the arc expansion plate in the directional cleaning part, the polishing belt can penetrate deep into the heat dissipation groove of the power bus for cleaning without dead corners.
Thoroughly remove dirt and impurities in the heat dissipation tank, ensure that the heat shrink tube can be tightly fixed to the bus surface, and improve the adhesion of the insulating layer and the insulation performance and safety of the power bus.
Smart Images

Figure CN119952587A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of power busbar insulation processing, in particular to power busbar insulation processing equipment. Background Art
[0002] The power bus is a conductive device used for power distribution and is widely used in substations, industrial equipment and building power supply systems. It is usually made of copper or aluminum bars and can efficiently transmit large currents. Since the power bus needs to carry higher voltages and currents during operation, it must be insulated to prevent short circuits and leakages and to improve the safety and reliability of the system. At present, the insulation method of the power bus is usually wrapped with heat shrink tubing. This method involves putting a heat shrink tubing on the surface of the busbar and heating it with the help of a hot air gun or a heating furnace to shrink the heat, thereby tightly wrapping the conductor surface to form a stable insulation layer. This can not only effectively prevent electric shock accidents, but also enhance the corrosion resistance and environmental adaptability of the busbar; when performing insulation treatment, the surface of the power busbar conductor must be thoroughly cleaned to remove oil stains, oxide layers and other attached impurities to improve the adhesion of the insulating material and ensure the long-term stability of the insulating layer.
[0003] The traditional cleaning method usually uses a friction plate to rub the outer wall of the busbar conductor to mechanically remove surface attachments. However, in the design of high-current aluminum busbars, in order to optimize the heat dissipation performance, grooves (called heat dissipation grooves or guide grooves) are usually opened on the surface of the aluminum core. The main function of these groove structures is to increase the surface area of the conductor to optimize the heat dissipation performance, and adjust the current distribution to reduce the skin effect. The existing friction plate cleaning method can only effectively remove the attachments on the outer wall of the busbar, but cannot penetrate into the heat dissipation groove. Although there are some solutions that use grinding belts to treat the surface of the power busbar, the grinding belt is only attached and pressed against the outside of the conductor. Its cleaning range is mainly concentrated on the flat part of the busbar, and it is also impossible to penetrate into the groove for effective cleaning, resulting in the dirt, oxide layer and impurities on the wall of the heat dissipation groove cannot be completely cleaned, affecting the adhesion of the insulation layer. Since the heat shrink tube is mainly fixed by close fitting, the uncleaned attachments will reduce the fixing reliability of the heat shrink tube, resulting in poor fixation of the insulating sleeve on the surface of the busbar conductor, and easy sliding and dislocation, thereby affecting the insulation performance and safety. Summary of the invention
[0004] The present invention provides a power busbar insulation processing equipment, which solves the technical problem that in the surface cleaning process of the power busbar insulation processing, the traditional cleaning method can only remove the attachments on the outer wall of the busbar, but cannot penetrate into the heat dissipation groove of the high-current aluminum busbar, resulting in residual dirt, oxide layer and the like on the groove wall. The attachments that are not thoroughly cleaned reduce the fixing reliability of the heat shrink tube, easily cause the insulating sleeve to slide and dislocate, affect the adhesion of the insulating layer, and thus affect the insulation performance and safety of the power busbar.
[0005] The present invention provides a power busbar insulation processing equipment, comprising a processing table and a placement part arranged on the processing table for placing the power busbar conductor, an annular bearing frame is slidably mounted on the upper end surface of the processing table through a sliding part, and a multi-faceted cleaning mechanism is arranged on the annular bearing frame for adaptively fitting and cleaning according to the surface shape of the power busbar so as to subsequently coat the insulation layer, and the multi-faceted cleaning mechanism comprises a plurality of surface cleaning parts arranged equidistantly in the circumferential direction on the annular bearing frame for cleaning the outer wall of the power busbar and a plurality of surface cleaning parts arranged equidistantly in the circumferential direction on the annular bearing frame for performing targeted cleaning according to the shape of the wall of the heat dissipation slot of the power busbar. The directional cleaning part comprises a slip ring fixedly connected to the inner wall of the annular carrier frame by a fixing rod, a sliding rod slidably connected in the slip ring, an arc seat fixedly connected to one end of the sliding rod close to the center of the annular carrier frame, two arc expansion plates symmetrically hinged on the arc seat and a grinding belt group arranged on the surface cleaning part, the arc seat cooperates with the arc expansion plate in an arc shape to trigger the grinding belt group to unfold and completely fit along the path of the wall of the power bus heat dissipation slot to ensure cleaning without dead angles, and a pushing member for pressing the sliding rod to move toward the center of the annular carrier frame is jointly arranged between the right part of the circular inner wall of the annular carrier frame and the sliding rod.
[0006] In a possible implementation, the surface cleaning part and the directional cleaning part are combined and operated synchronously, the surface cleaning part includes an installation box fixedly connected to the inner wall of the annular carrier frame and close to the opening on the center side of the annular carrier frame, two sliding blocks are symmetrically slidably connected in the installation box, and a limiting spring is commonly fixedly connected between the sliding block and the installation box, one end of the sliding block away from the installation box is fixedly connected to a spring telescopic rod, and one end of the two spring telescopic rods away from the sliding block is commonly fixedly connected to a polishing plate, and a driving member for driving the polishing plate to reciprocate is provided on the left part of the annular carrier frame.
[0007] In a possible implementation, the driving member includes a swivel ring 2 rotatably connected to the left portion of the annular carrier, the outer wall of the swivel ring 2 and the outer wall of the annular carrier are hingedly connected with an electric telescopic rod through an ear block, the polishing plate is fixedly connected to a shift plate on the side away from the center of the annular carrier, and the left end face of the shift plate is fixedly connected to a shift post, and the inner wall of the circumference of the swivel ring 2 is fixedly connected with a plurality of strip frames corresponding to the shift posts and slidably sleeved on the outside of the shift posts at equidistant intervals in the circumferential direction.
[0008] In one possible implementation, the grinding belt group includes a drum and a polishing belt, a through groove for installing the drum is opened on the polishing plate, a rotating shaft is connected between the left and right groove walls of the through groove for common rotation, a drum is fixedly connected to the outside of the rotating shaft, a torsion spring is fixedly connected between the drum and the through groove, a polishing belt is wound around the outside of the drum, and one end of the polishing belt away from the drum is fixedly connected to one side end face of the polishing plate close to the center of the annular carrier frame.
[0009] In a possible implementation, a rectangular through slot is provided on the polishing plate for the arc-shaped expansion plate to extend into, and the arc-shaped expansion plate extends into the rectangular through slot and contacts the polishing belt.
[0010] In one possible implementation, the push member includes a swivel ring fixedly and rotatably connected to the inner wall of the annular carrier frame and a matching column fixedly connected to the right end face of the slide rod, and a plurality of arc-shaped protrusions corresponding to the matching column and used to cooperate with the matching column are fixedly connected to the inner wall of the circumference of the swivel ring at equal intervals, and an arc-shaped groove is provided on the side of the arc-shaped protrusion close to the center of the swivel ring.
[0011] In a possible implementation, the placement portion includes two U-shaped supporting seats symmetrically fixedly connected to the end surface of the processing table, and a limiting baffle is fixedly connected to the right part of the upper end surface of the U-shaped supporting seat located on the right part, and the processing table is in an inclined state with the left side higher and the right side lower.
[0012] In a possible implementation, the sliding portion includes a guide groove opened on the upper end surface of the processing table, an electric slider is slidably connected in the guide groove, and the annular support frame is fixedly connected to the upper end surface of the electric slider through a support.
[0013] In a possible implementation, a plurality of grooves corresponding to the slide rod are equidistantly formed on the inner circumferential wall of the annular support frame, and a return spring is fixedly connected between the groove and the end of the slide rod.
[0014] In a possible implementation, two limiting rods for limiting the arc-shaped expansion plate are symmetrically fixedly connected to the outer wall of the sliding rod, and ends of the two arc-shaped expansion parts that are away from each other are both rotatably connected with rollers.
[0015] It can be seen from the above technical solutions that the present invention has the following advantages:
[0016] In the present invention, the arc seat and the arc expansion plate in the directional cleaning part cooperate with each other, so that the polishing belt can penetrate into the heat dissipation groove of the power bus, and open and fit along the groove wall path for cleaning, so that the dirt, oxide layer and impurities in the heat dissipation groove can be completely removed, ensuring that the heat shrink tube can be evenly and tightly wrapped on the bus surface, improving the fixation and reliability of the heat shrink tube, avoiding sliding and dislocation, and thus ensuring the insulation stability of the power bus.
[0017] In the present invention, the surface cleaning part and the directional cleaning part are combined to operate, and the outer plane surface of the power bus and the special-shaped groove wall of the heat dissipation groove are cleaned respectively, so that the entire power bus conductor surface can be thoroughly cleaned without dead corners and omissions, making the bus surface more uniform and cleaner, and laying a good foundation for subsequent insulation coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0019] Figure 1 This is a schematic diagram of the structure of the power busbar insulation processing equipment provided by the present invention.
[0020] Figure 2 This is a schematic diagram of the structure of the multi-faceted cleaning mechanism provided by the present invention from a right-side perspective.
[0021] Figure 3 The present invention provides Figure 2 Schematic diagram of the enlarged structure of part A in the figure.
[0022] Figure 4 This is a schematic diagram of the structure of the multi-faceted cleaning mechanism provided by the present invention from a left-side perspective.
[0023] Figure 5 The present invention provides Figure 4 Schematic diagram of the enlarged structure of part B.
[0024] Figure 6 This is a schematic diagram of the installation structure of the surface cleaning part provided by the present invention.
[0025] Figure 7 This is a schematic diagram of the cross-sectional installation structure of the directional cleaning part provided by the present invention.
[0026] Figure 8 This is a detailed installation diagram of the multi-surface cleaning mechanism and the power busbar during operation.
[0027] Fig. 9 A schematic diagram of an operation object is provided for the present invention.
[0028] The above drawings include the following reference numerals:
[0029] 1. Processing table; 2. Sliding part; 21. Guide groove; 22. Electric slider; 3. Annular bearing frame; 4. Multi-face cleaning mechanism; 41. Surface cleaning part; 411. Mounting box; 412. Sliding block; 413. Spring telescopic rod; 414. Polishing plate; 42. Directional cleaning part; 421. Slip ring; 422. Sliding rod; 423. Arc seat; 424. Arc expansion support plate; 425. Reel; 426. Polishing belt; 427. Reset spring; 43. Top moving part; 431. Swivel 1; 432. Matching column; 433. Arc convex block; 44. Driving part; 441. Swivel 2; 442. Electric telescopic rod; 443. Push plate; 444. Push column; 445. Strip frame; 5. Rectangular through groove; 6. U-shaped bearing seat; 7. Limit rod. DETAILED DESCRIPTION
[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0031] See also Figure 1 The present invention provides a technical solution: a power busbar insulation processing equipment, comprising a processing table 1 and a placement portion arranged on the processing table 1 for placing the power busbar conductor, the placement portion comprising two U-shaped bearing seats 6 symmetrically fixedly connected to the upper end surface of the processing table 1, the upper end surface of the U-shaped bearing seat 6 located on the right is fixedly connected to a limited baffle, the processing table 1 is in an inclined state with the left side higher and the right side lower, the upper end surface of the processing table 1 is slidably mounted with an annular bearing frame 3 through a sliding portion 2, the sliding portion 2 comprises a guide groove 21 opened on the upper end surface of the processing table 1, an electric slider 22 is slidably connected in the guide groove 21, the annular bearing frame 3 is fixedly connected to the upper end surface of the electric slider 22 through a pillar, and the annular bearing frame 3 is provided with a multi-faceted cleaning mechanism 4 for adaptively fitting and cleaning according to the surface shape of the power busbar so as to subsequently coat the insulating layer.
[0032] See also Figure 4 , Figure 5 and Figure 6In this embodiment, the multi-surface cleaning mechanism 4 includes a plurality of surface cleaning parts 41 equidistantly arranged on the annular carrier 3 for cleaning the outer wall of the power busbar, and a plurality of directional cleaning parts 42 equidistantly arranged on the annular carrier 3 for performing targeted cleaning according to the shape of the heat dissipation slot wall of the power busbar. The surface cleaning parts 41 and the directional cleaning parts 42 are combined and operated synchronously with each other. The surface cleaning part 41 includes an installation box 411 fixedly connected to the inner wall of the annular carrier 3 and close to the center side opening of the annular carrier 3. The installation box 411 is symmetrically slidable. There are two sliding blocks 412 in dynamic connection, and a limit spring is commonly fixedly connected between the sliding block 412 and the mounting box 411, one end of the sliding block 412 away from the mounting box 411 is fixedly connected to a spring telescopic rod 413, one end of the two spring telescopic rods 413 away from the sliding block 412 is commonly fixedly connected to a polishing plate 414, the left end face of the polishing plate 414 is fixedly connected to a guide plate, the guide plate comprises a transverse section and an inclined section fixedly connected to the left part of the transverse section, and a driving member 44 for driving the polishing plate 414 to reciprocate is arranged on the left part of the annular carrier 3.
[0033] See also Figure 4 and Figure 6 The driving member 44 includes a swivel ring 441 rotatably connected to the left part of the annular carrier frame 3. The outer wall of the swivel ring 441 and the outer wall of the annular carrier frame 3 are hinged with an electric telescopic rod 442 through an ear block. The side of the polishing plate 414 away from the center of the annular carrier frame 3 is fixedly connected with a dial plate 443, and the left end face of the dial plate 443 is fixedly connected with a dial post 444. The inner wall of the circumference of the swivel ring 441 is fixedly connected with a plurality of strip frames 445 corresponding to the dial posts 444 and slidably sleeved on the outside of the dial posts 444 at equidistant intervals in the circumferential direction.
[0034] First, the power bus conductor is passed through the annular carrier frame 3 and placed on the U-shaped carrier seat 6 by manual or external lifting claws. The two ends of the power bus conductor are respectively placed at the notch positions on the upper part of the U-shaped carrier seat 6. At the same time, the right end of the power bus conductor touches the limit baffle. The electric slider 22 is initially located at the left position of the guide groove 21. When the power bus passes through the annular carrier frame 3 from left to right, its right end touches the inclined section of the guide plate, and then presses the guide plate to move. The guide plate then drives the polishing plate 414 to move, ensuring that the polishing plate 414 can be located at the outer wall of the power bus conductor, and then the polishing plate 414 is pressed against the outer wall of the power bus under the push of the spring telescopic rod 413.
[0035] Then, the electric telescopic rod 442 is controlled to repeatedly extend and shorten, and the electric slider 22 is controlled to move slowly to the right. When the electric telescopic rod 442 is extended, the swivel ring 441 is pushed to rotate, and when it is contracted, the swivel ring 441 is pulled to rotate in the other direction. During the reciprocating rotation of the swivel ring 441, the bar frame 445 is driven to move back and forth. The bar frame 445 then drives the lever to move back and forth through the lever column 444, and the lever plate 443 then drives the polishing plate 414 to move back and forth. The polishing plate 414 then drives the sliding block 412 to move back and forth in the installation box 411 through the spring telescopic rod 413; the electric slider 22 then indirectly drives the polishing plate 414 as a whole to move slowly to the right through the annular carrier frame 3, so that it can move along the outer wall of the power bus conductor, rub and clean the outer surface of the power bus conductor, and remove attached impurities.
[0036] When the second rotating ring 441 rotates in the clockwise direction, the four polishing plates 414 move horizontally in the clockwise direction at the same time. Conversely, when the second rotating ring 441 rotates in the counterclockwise direction, the four polishing plates 414 move horizontally in the counterclockwise direction at the same time.
[0037] See also Figure 2 , Figure 3 and Figure 7 In this embodiment, the directional cleaning part 42 includes a slip ring 421 fixedly connected to the inner wall of the annular carrier 3 through a fixing rod, a sliding rod 422 slidably connected to the slip ring 421, an arc seat 423 fixedly connected to the sliding rod 422 at one end close to the center of the annular carrier 3, two arc expansion plates 424 symmetrically hinged on the arc seat 423, and a grinding belt group arranged on the surface cleaning part 41, the arc seat 423 is symmetrically embedded and fixedly connected with a rotating column, the arc expansion plate 424 is rotatably connected to the rotating column, and a torsion spring is fixedly connected between the arc expansion plate 424 and the rotating column, and the arc seat 423 and the arc expansion plate 424 arc The shape cooperates and then triggers the grinding belt group to expand and fit completely along the wall path of the power bus heat dissipation slot to facilitate cleaning without dead angles. A push member 43 for pressing the slide bar 422 to move toward the center of the annular carrier frame 3 is provided between the right part of the circular inner wall of the annular carrier frame 3 and the slide bar 422. A plurality of grooves corresponding to the slide bar 422 are equidistantly provided on the circular inner wall of the annular carrier frame 3. A return spring 427 is fixedly connected between the groove and the end of the slide bar 422. Two limit rods 7 for limiting the arc-shaped expansion support plate 424 are symmetrically fixedly connected to the outer wall of the slide bar 422. The ends of the two arc-shaped expansion support parts that are away from each other are both rotatably connected with rollers.
[0038] See also Figure 5 , Figure 6 and Figure 7The grinding belt group includes a reel 425 and a polishing belt 426. A through groove for installing the reel 425 is provided on the polishing plate 414. A rotating shaft is connected between the left and right groove walls of the through groove for common rotation. The reel 425 is fixedly connected to the outside of the rotating shaft. A torsion spring is fixedly connected between the reel 425 and the through groove. A polishing belt 426 is wound around the outside of the reel 425. One end of the polishing belt 426 away from the reel 425 is fixedly connected to one side end surface of the polishing plate 414 close to the center of the annular carrier frame 3. A rectangular through groove 5 is provided on the polishing plate 414 for the arc-shaped expansion plate 424 to extend into. The arc-shaped expansion plate 424 extends into the rectangular through groove 5 and touches the polishing belt 426.
[0039] See also Figure 2 and Figure 3 The top moving member 43 includes a swivel ring 431 fixedly and rotatably connected to the inner wall of the annular carrier frame 3 and a matching column 432 fixedly connected to the right end face of the sliding rod 422. A plurality of arc-shaped protrusions 433 corresponding to and used for matching with the matching column 432 are fixedly connected to the inner wall of the circumference of the swivel ring 431 at equal intervals. The arc-shaped protrusion 433 is provided with an arc-shaped groove on one side close to the center of the swivel ring 431.
[0040] After the power bus conductor passes through the center of the annular support frame 3 and is placed on the U-shaped support seat 6, the swivel ring 431 is manually turned to rotate, and the swivel ring 431 then drives the arc-shaped protrusion 433 to move. During the movement of the arc-shaped protrusion 433, its arc surface contacts the matching column 432, and then pushes the matching column 432 toward the center of the annular support frame 3. (After the arc-shaped protrusion 433 pushes the matching column 432 to move to the longest stroke, the arc-shaped protrusion 433 will drive the arc-shaped groove to contact the matching column 432. The outside of the column 432 ensures the stability between the arc-shaped protrusion 433 and the matching column 432 after rotation), the matching column 432 then drives the slide bar 422 to move synchronously, and the slide bar 422 drives the arc-shaped seat 423 to move toward the center of the annular support frame 3. At the same time, the slide bar 422 pulls the reset spring 427 to gradually stretch, and the arc-shaped seat 423 then drives the arc-shaped expansion plate 424 to move toward the center of the annular support frame 3, and the arc-shaped expansion plate 424 touches the polishing belt 426 again.
[0041] Then the polishing belt 426 is pushed into the power bus conductor heat dissipation groove (hereinafter referred to as the conductor heat dissipation groove), and then the arc expansion plate 424 pushes the polishing belt 426 to touch the wall of the conductor heat dissipation groove, and then rotates along the arc surface of the conductor heat dissipation groove, and the corresponding two arc expansion plates 424 rotate in opposite directions around the hinge with the arc seat 423 until the arc expansion plate 424 touches the corner of the conductor heat dissipation groove, at this time, the arc expansion plate 424 abuts against the limit rod 7, and the arc seat 423 touches The polishing belt 426 touches the middle part of the arc-shaped wall of the conductor heat dissipation groove. The arc formed by the two arc-shaped expansion plates 424 and the arc-shaped seat 423 after being fully rotated and expanded is the same as the arc of the arc-shaped wall of the conductor heat dissipation groove, so that the polishing belt 426 completely fits along the groove wall path of the conductor heat dissipation groove; (in the process of the polishing belt 426 being pushed and extended into the conductor heat dissipation groove by the arc-shaped expansion plate 424, the polishing belt 426 will be pulled and then pull the reel 425 to rotate, so that the reel 425 will release the polishing belt 426 synchronously).
[0042] The polishing plate 414 reciprocates laterally and drives the polishing belt 426 to reciprocate, so that the polishing belt 426 moves in the conductor heat dissipation groove, thereby cleaning the inner wall of the conductor heat dissipation groove where it is polished. The polishing plate 414 moves laterally with the annular carrier 3 and drives the polishing belt 426 to move synchronously. The polishing belt 426 then moves laterally from left to right to clean the conductor heat dissipation groove in turn. The cleaned impurities are in the conductor heat dissipation groove. Since the processing table 1 is in an inclined state with the left side higher and the right side lower, the cleaned impurities will automatically roll out to the right under the action of the slope.
[0043] After the surface wall of the power bus conductor is gradually cleaned without dead corners, the swivel ring 431 is rotated in the opposite direction, and the swivel ring 431 then drives the arc-shaped protrusion 433 to rotate and separate from the matching column 432, and then the reset spring 427 is reset and contracted to pull the slide bar 422 to move away from the center of the annular support frame 3, and the slide bar 422 then drives the arc-shaped expansion plate 424 to move synchronously through the arc seat 423, so that the arc-shaped expansion plate 424 is gradually moved out of the conductor heat dissipation groove, and the arc-shaped expansion plate 424 gradually reduces the pushing of the polishing belt 426, and the reel 425 gradually winds and retracts the polishing belt 426. When the arc seat 423 drives the arc-shaped expansion plate 424 to move into the rectangular through groove 5, the arc-shaped expansion plate 424 is reversed and reset under the action of the torsion spring until the arc-shaped expansion plate 424 rotates to the initial position state toward the center of the annular support frame 3.
[0044] Finally, the heat shrink tube is put on the outside of the power bus conductor, and then the heat shrink tube is heated in turn through thermal risk to shrink it, and then wrapped around the outside of the power bus conductor, and then the power bus is lifted and moved to the left to be pulled out and removed, and then the electric slider 22 is controlled to move to the left and reset to the left part of the guide groove 21, that is, the initial position.
[0045] During operation, first, the power bus conductor is passed through the annular carrier frame 3 and placed on the U-shaped carrier seat 6. At this time, the polishing plate 414 in the surface cleaning part 41 touches the outer wall of the power bus conductor. Then, the directional cleaning part 42 in the multi-faceted cleaning mechanism 4 is manually driven to operate, so that the polishing belt 426 in the directional cleaning part 42 enters the heat dissipation groove on the power bus conductor. Then, the electric slider 22 is controlled to gradually move to the right along the guide groove 21. The electric slider 22 then drives the annular carrier frame 3 to move synchronously. The annular carrier frame 3 then drives the multi-faceted cleaning mechanism 4 to move from left to right to clean the surface of the power bus conductor. After cleaning, the heat shrink tube is put on the outside of the power bus conductor, and then heated by a hot air gun to shrink the heat shrink tube and cover the outside of the power bus conductor.
[0046] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0047] In addition, the terms "first", "second", "number one", "number two" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", "number one", "number two" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0048] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0049] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A power busbar insulation processing equipment, comprising a processing table and a placement portion arranged on the processing table for placing a power busbar conductor, characterized in that: An annular carrier is slidably mounted on the upper surface of the processing table through a sliding part, and a multi-surface cleaning mechanism is provided on the annular carrier for adaptively fitting and cleaning according to the surface shape of the power busbar so as to subsequently coat the insulating layer; The multi-surface cleaning mechanism includes a plurality of surface cleaning parts equidistantly arranged on the annular carrier frame for cleaning the outer wall of the power busbar and a plurality of directional cleaning parts equidistantly arranged on the annular carrier frame for performing targeted cleaning according to the shape of the wall of the heat dissipation slot of the power busbar; The directional cleaning section comprises: A slip ring fixedly connected to the inner wall of the annular support frame by a fixing rod, a sliding rod slidably connected in the slip ring, an arc seat fixedly connected to one end of the sliding rod close to the center of the annular support frame, two arc expansion plates symmetrically hinged on the arc seat, and a grinding belt group arranged on the surface cleaning part, wherein the arc seat and the arc expansion plate are matched in an arc shape to trigger the grinding belt group to unfold and completely fit along the path of the power busbar heat dissipation slot wall so as to clean without dead angles; A push member for pressing the slide bar to move toward the center of the annular carrier is provided between the right part of the inner circumference wall of the annular carrier and the slide bar.
2. The power busbar insulation processing equipment according to claim 1 is characterized in that: The surface cleaning part and the directional cleaning part are combined with each other and operate synchronously. The surface cleaning part includes an installation box fixedly connected to the inner wall of the annular carrier and close to the opening on the center side of the annular carrier. Two sliding blocks are symmetrically slidably connected in the installation box, and a limiting spring is commonly fixedly connected between the sliding block and the installation box. One end of the sliding block away from the installation box is fixedly connected to a spring telescopic rod, and one end of the two spring telescopic rods away from the sliding block is commonly fixedly connected to a polishing plate. A driving member for driving the polishing plate to reciprocate is provided on the left part of the annular carrier.
3. The power busbar insulation processing equipment according to claim 2 is characterized in that: The driving member includes a swivel ring 2 rotatably connected to the left part of the annular carrier frame, the outer wall of the swivel ring 2 and the outer wall of the annular carrier frame are hinged with an electric telescopic rod through an ear block, the polishing plate is fixedly connected to a shift plate on the side away from the center of the annular carrier frame, and the left end face of the shift plate is fixedly connected to a shift post, and the inner wall of the circumference of the swivel ring 2 is fixedly connected with a plurality of strip frames corresponding to the shift posts and slidably sleeved on the outside of the shift posts at equidistant intervals in the circumferential direction.
4. The power busbar insulation processing equipment according to claim 2 is characterized in that: The grinding belt group includes a drum and a polishing belt. The polishing plate is provided with a through groove for installing the drum. A rotating shaft is connected between the left and right groove walls of the through groove for common rotation. The outside of the rotating shaft is fixedly connected to the drum. A torsion spring is fixedly connected between the drum and the through groove. A polishing belt is wound around the outside of the drum. One end of the polishing belt away from the drum is fixedly connected to a side end surface of the polishing plate close to the center of the annular carrier frame.
5. The power busbar insulation processing equipment according to claim 4 is characterized in that: The polishing plate is provided with a rectangular through slot for the arc-shaped expansion plate to extend into, and the arc-shaped expansion plate extends into the rectangular through slot and contacts the polishing belt.
6. The power busbar insulation processing equipment according to claim 1 is characterized in that: The lifting member includes a swivel ring fixedly and rotatably connected to the inner wall of the annular support frame and a matching column fixedly connected to the right end face of the slide rod. The circumferential inner wall of the swivel ring is equidistantly and fixedly connected with a plurality of arc-shaped protrusions corresponding to the matching column and used to cooperate with the matching column. An arc-shaped groove is provided on one side of the arc-shaped protrusion close to the center of the swivel ring.
7. The power busbar insulation processing equipment according to claim 1 is characterized in that: The placement part includes two U-shaped bearing seats which are symmetrically fixedly connected to the end surface of the processing table. The right part of the upper end surface of the U-shaped bearing seat located on the right part is fixedly connected to a limiting baffle, and the processing table is in an inclined state with the left side higher and the right side lower.
8. The power busbar insulation processing equipment according to claim 1 is characterized in that: The sliding part comprises a guide groove provided on the upper end surface of the processing table, an electric slider is slidably connected in the guide groove, and the annular supporting frame is fixedly connected to the upper end surface of the electric slider through a support.
9. The power busbar insulation processing equipment according to claim 1, characterized in that: The inner circumferential wall of the annular support frame is provided with a plurality of grooves corresponding to the slide rod at equal intervals, and a return spring is fixedly connected between the groove and the end of the slide rod.
10. The power busbar insulation processing equipment according to claim 1, characterized in that: The outer wall of the slide rod is symmetrically fixedly connected with two limiting rods for limiting the arc-shaped expansion plate, and the ends of the two arc-shaped expansion parts that are away from each other are both embedded and rotatably connected with rollers.