Polishing device for aviation part manufacturing

By integrating inspection, analysis and adjustment modules in the grinding device, determining the material of aviation components and adjusting the grinding process parameters, the problems of inefficiency and inconsistent quality of traditional grinding methods are solved, efficient and stable high-precision grinding is achieved, extending the tool life and improving production efficiency.

CN119952589AInactive Publication Date: 2025-05-09CHANGSHA XINQING TECH CO LTD
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Patent Information

Application Number
CN202510434221.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2025-05-09
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional grinding methods are inefficient, making it difficult to ensure consistency in grinding quality, especially difficult to meet the grinding needs of high-precision and complex surfaces of aviation parts. In addition, the mismatch between the grinding tools and the workpiece materials will lead to excessive wear and shortened tool life.

Method used

A grinding device for the manufacturing of aviation parts is designed. The device includes a detection module, an analysis module and an adjustment module. By detecting the image data, conductivity and magnetic permeability of the workpiece, analyzing and comparing the data, determining the material of the workpiece, and adjusting the grinding device according to the material information.

Benefits of technology

It improves the efficiency and stability of grinding, ensures consistency of grinding quality, extends the service life of grinding tools, reduces replacement frequency and cost, reduces the number of rework and grinding times, and improves overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a grinding device for aviation part manufacturing, and relates to the technical field of part manufacturing and grinding. According to the aviation part polishing device, through mutual cooperation of a linear motor and a servo motor, a polishing mechanism can conveniently rotate and horizontally move, the polishing efficiency is improved, and then the function of polishing shapes and structures of different aviation parts is achieved; through cooperative work of the detection module, the analysis module and the adjustment module, the material of the workpiece is accurately determined before polishing, appropriate polishing process parameters are called according to material information to adjust the polishing device, the situation that a polishing tool is not matched with the material of the workpiece is avoided, the service life of the polishing tool is prolonged, and the replacement frequency and cost are reduced; in addition, due to accurate grinding operation, the number of times of reworking and grinding is greatly reduced, the machining time of a single part is shortened, the overall production efficiency is improved, and optimization of the grinding process and effective control over the cost are achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of component manufacturing and polishing, in particular to a polishing device used for manufacturing aviation components. Background Art

[0002] In the aviation field, the manufacturing accuracy and surface quality of parts are directly related to the safety, reliability and performance of aircraft. With the rapid development of aviation technology, more and more stringent requirements are put forward for the manufacturing process of aviation parts. Grinding is a key link in the manufacturing process of aviation parts. Its quality directly affects the fatigue strength, corrosion resistance and overall service life of parts. Traditional grinding methods, such as manual grinding, are not only inefficient, but also difficult to ensure the consistency of grinding quality. Problems such as uneven grinding, over-grinding or under-grinding are prone to occur. At the same time, the shapes and structures of aviation parts are becoming increasingly complex, and manual grinding is difficult to meet the grinding needs of high-precision and complex surfaces. If the workpiece material is not determined during the grinding process, the set grinding steps are performed, which will make it difficult to ensure the surface accuracy of the workpiece after grinding, affecting the reliability and service life of aviation parts under complex working conditions. In addition, if the grinding tool does not match the workpiece material, the service life of the grinding tool will be shortened due to excessive wear, increasing the replacement frequency and cost. Since the grinding quality is difficult to ensure, it may be necessary to rework and grind multiple times, which will extend the processing time of a single component and reduce the overall production efficiency. Therefore, it is necessary to solve the above technical problems. Summary of the invention

[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a grinding device for manufacturing aviation parts.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a grinding device for manufacturing aviation parts, comprising a support seat and a groove horizontally opened at the lower end of the support seat, a residue collection box is horizontally installed in the groove opened at the lower end of the support seat, a handle is fixedly installed in the middle of one end of the residue collection box, and a cavity is opened at the support seat at the upper end of the residue collection box, a fixing port is opened in the middle of the upper end of the support seat, a fixing mechanism is installed in the fixing port, and a grinding mechanism is installed at the upper end of the fixing port, and a moving mechanism is installed at the upper end of the grinding mechanism; A control component is arranged inside the control box of the grinding device, and the control component includes a detection module, an analysis module and an adjustment module; A detection module detects the image data, electrical conductivity and magnetic permeability of the workpiece, and transmits the detected image data, electrical conductivity and magnetic permeability data to the analysis module; The analysis module analyzes the transmitted image data, analyzes the transmitted conductivity and magnetic permeability data, and then compares the two analysis results. If the two analysis results are consistent, the material of the workpiece is determined and the material information of the workpiece is transmitted to the adjustment module; The adjustment module receives the workpiece material information transmitted by the analysis module, retrieves the grinding process parameters of material A from the database, and adjusts the grinding device according to the corresponding grinding process parameters.

[0005] Preferably, telescopic columns are equidistantly installed around the upper end of the support seat in the vertical direction, the telescopic ends of the telescopic columns are fixedly connected to the lower end of the top plate, a rotating opening is opened in the middle of the upper end of the top plate, and a limit plate is rotatably installed in the rotating opening.

[0006] Preferably, the moving mechanism includes a connecting plate fixedly installed in the rotating mouth at the lower end of the limit plate, a linear motor is installed at the lower end of the connecting plate, and driving wheels are rotatably installed at both ends of the connecting plate, and the driving wheel and the teeth on the upper end of the support plate are meshed with each other, and the support plate and the teeth are horizontally fixed inside the rotating mouth.

[0007] Servo motors are equidistantly mounted on both ends of the upper end of the limit plate, and the driving ends of the servo motors penetrate the limit plate and are clamped with the moving plate and the driving wheel.

[0008] Preferably, the grinding mechanism includes a moving seat in the linear motor at the lower end of the moving plate, the moving seat is fixedly connected vertically downward with a grinding column, a grinding wheel is installed on one side of the lower end of the grinding column, and a grinding rotating motor is installed on the other side, and the driving end of the grinding rotating motor passes through the grinding column and the grinding wheel and is fixed to each other.

[0009] Preferably, the fixing mechanism includes a fixing plate fixedly installed in a fixing opening at the upper end of the support seat, square openings are opened on both sides of the fixing plate, a positioning plate is vertically hinged in the middle of the square opening, a connecting block is horizontally hinged at the upper end of the positioning plate, and a V-shaped clamping plate is installed at the other end of the connecting block by bolts.

[0010] Preferably, a fixing rod is fixedly connected horizontally between the lower ends of the positioning plates, a telescopic spring is fixedly connected between the positioning plates at the lower ends of the fixing rods, and one end of the fixing rods abuts against the two side surfaces of the middle triangular moving block, one side of the triangular moving block is horizontally connected to the telescopic end of an electric telescopic rod, the electric telescopic rod is installed and fixed on the fixing plate, and the fixing plate is fixedly connected to the lower end of the fixing plate.

[0011] Preferably, the analysis module determines the material of the workpiece through the image data in the following steps: S1: Corresponding to the workpiece The grayscale average value of each image block is calculated, and the calculated grayscale average value is compared with the preset grayscale average value of each workpiece. If the calculated difference is less than the preset comparison threshold of the corresponding item, it is determined that the material of the detected workpiece is the same as that of the corresponding preset workpiece; otherwise, the surface cleanliness detection is performed; S2: Reduce the workpiece contour by a set ratio, then divide the reduced contour length into several equal segments, and number them according to the position, calculate the grayscale mean of the contour segments with odd number data, compare the grayscale mean of the contour segment with the smallest odd number with the remaining odd number contour segments, and increase the abnormal count of the odd number contour segment being compared by one every time the difference between two sets of grayscale data exceeds the preset difference threshold;

[0012] S3: After completing the grayscale mean comparison of all odd-numbered contour segments with the remaining odd-numbered contour segments, the abnormal count of each odd-numbered contour segment is counted, and the number of odd-numbered contour segments is recorded as , the anomaly count is greater than The odd-numbered contour segments are recorded as abnormal contour segments. If the count of abnormal contour segments is greater than , it is determined that the workpiece is abnormal, a part replacement detection signal is generated, and the part replacement detection signal is transmitted to the adjustment module; otherwise, it is determined that the workpiece is unclean, a workpiece cleaning signal is generated, and the workpiece cleaning signal is transmitted to the adjustment module.

[0013] Preferably, the analysis module determines the material of the workpiece through the image data in the following steps: K1: A coil is constructed at the fixed plate position and an alternating current is passed through it. The detection coil can be equivalent to an inductor. and a resistor The series circuit results in the coil impedance , is the angular frequency of the alternating current; resistance and resistivity The relationship between , is the conductor length, is the cross-sectional area of ​​the conductor; conductivity is the resistivity The reciprocal of ; Consider only the effect of resistance change on impedance change, and the reactance remains unchanged, then the impedance change is ;After the workpiece enters the detection coil, measure the impedance of the coil at this time ,but , calculate the conductivity of the workpiece , is the initial impedance of the coil when there is no workpiece; K2: Select several standard workpieces with different known magnetic permeabilities as standard samples, place each standard sample close to the magnetoresistive sensor in turn, and record the magnetic permeability value corresponding to each standard sample And the corresponding sensor resistance value change , is the standard sample serial number; after removing abnormal values ​​from the detected magnetic permeability value data and resistance value change data, substitute them into the linear relationship formula , calculated and The specific value of the resistance value is measured when the workpiece approaches the magnetoresistive sensor. , calculate the magnetic permeability of the workpiece ; K3: Compare the conductivity and magnetic permeability measurement values ​​of the workpiece to be tested with the data in the database, and the distance value , determine that the workpiece material is the same as the corresponding workpiece in the database with the smallest distance value, and The database is The magnetic permeability and electrical conductivity of the material; K4: If the workpiece material determination result of the image processing is the same as the workpiece material determination result of the conductivity and magnetic permeability processing, both of which are material A, then the workpiece material is determined to be A.

[0014] Preferably, the operation execution steps of the adjustment module are as follows: M1: After receiving the part replacement detection signal, the control warning light is turned on to remind the staff to replace the workpiece; after receiving the workpiece cleaning signal, the buzzer of the control warning light is beeped to remind the staff to replace the unclean workpiece for cleaning; M2: After receiving the workpiece material information, the grinding process parameters of the corresponding material are retrieved from the database, and the grinding device is adjusted according to the corresponding grinding process parameters.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. Through the cooperation between the linear motor and the servo motor, the grinding mechanism can be rotated and moved horizontally, which improves the efficiency of grinding and realizes the function of grinding the shapes and structures of different aviation parts. Then, through the cooperation between the triangular moving block, the fixed rod and the telescopic spring, it is convenient to fix different aviation parts, improve the stability of grinding, and realize the function of fast grinding, which finally solves the problem of uneven grinding and difficulty in meeting the grinding requirements of high-precision and complex curved surfaces; 2. Through the coordinated work of the detection module, analysis module and adjustment module, the material of the workpiece can be accurately determined before grinding, and the appropriate grinding process parameters can be adjusted according to the material information to avoid the mismatch between the grinding tool and the workpiece material, extend the service life of the grinding tool, and reduce the replacement frequency and cost; in addition, the precise grinding operation greatly reduces the number of rework and grinding, shortens the processing time of a single component, improves the overall production efficiency, and realizes the optimization of the grinding process and effective control of costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a schematic diagram of the overall three-dimensional structure proposed by the present invention; Figure 2 This is a schematic diagram of the overall three-dimensional structure when viewed from above proposed by the present invention; Figure 3 This is a schematic diagram of the front three-dimensional structure proposed by the present invention; Figure 4 This is a schematic diagram of the cross-sectional structure of the first layer proposed by the present invention; Figure 5 This is a schematic diagram of the top-down cross-sectional structure of the second layer proposed by the present invention; Figure 6 This is a schematic diagram of a partial overall three-dimensional structure when viewed from above proposed by the present invention; Figure 7 It is a schematic diagram of the partial and overall three-dimensional structure of the fixing mechanism proposed by the present invention; Figure 8 This is a schematic diagram of the overall three-dimensional structure of the fixing mechanism proposed by the present invention when viewed from above; Fig. 9 This is a schematic diagram of the system flow proposed by the present invention.

[0017] Serial numbers in the figure: 1. Support seat; 2. Residue collection box; 3. Telescopic column; 4. Fixed plate; 5. Top plate; 6. Limit plate; 7. Servo motor; 8. V-shaped clamping plate; 9. Connecting plate; 10. Teeth; 11. Support plate; 12. Positioning plate; 13. Connecting block; 14. Driving wheel; 15. Linear motor; 16. Triangular moving block; 17. Fixed rod; 18. Telescopic spring; 19. Electric telescopic rod; 20. Fixed plate. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0019] Example: See Figure 1-9 The grinding device for manufacturing aviation parts in the present invention comprises a support seat 1 and a groove horizontally opened at the lower end of the support seat 1, a residue collection box 2 is horizontally installed in the groove opened at the lower end of the support seat 1, a handle is fixedly installed in the middle of one end of the residue collection box 2, and a cavity is opened at the support seat 1 at the upper end of the residue collection box 2, a fixed opening is opened in the middle of the upper end of the support seat 1, a fixing mechanism is installed in the fixed opening, and a grinding mechanism is installed at the upper end of the fixed opening, and a moving mechanism is installed at the upper end of the grinding mechanism, and the support seat 1 and the residue collection box 2 are convenient for supporting the grinding device and collecting the grinding residues; telescopic columns 3 are equidistantly installed in the vertical direction around the upper end of the support seat 1, and the upper telescopic ends of the telescopic columns 3 are fixedly connected to the lower end of the top plate 5, a rotating opening is opened in the middle of the upper end of the top plate 5, and a limiting plate 6 is rotatably installed in the rotating opening, and the telescopic column 3 between the top plate 5 and the support seat 1 is convenient for adjusting the spacing according to the height of the grinding workpiece.

[0020] In the present invention, the moving mechanism includes a connecting plate 9 fixedly installed in the rotating mouth at the lower end of the limit plate 6, a linear motor 15 is installed at the lower end of the connecting plate 9, and driving wheels 14 are rotatably installed at both ends of the connecting plate 9, and the driving wheel 14 is meshed with the teeth 10 at the upper end of the support plate 11, and the support plate 11 and the teeth 10 are horizontally fixed inside the rotating mouth, and the grinding device is conveniently rotated through the teeth 10 and the driving wheel 14; servo motors 7 are equidistantly installed at both ends of the upper end of the limit plate 6, and the driving ends of the servo motor 7 pass through the limit plate 6 and are clamped with the moving plate and the driving wheel 14, and the driving wheel 14 is conveniently rotated through the servo motor 7; the grinding mechanism includes a moving seat in the linear motor 15 at the lower end of the moving plate, and the moving seat is vertically fixed with a grinding column, a grinding wheel is installed on one side of the lower end of the grinding column, and a grinding rotating motor is installed on the other side, and the driving end of the grinding rotating motor passes through the grinding column and is clamped and fixed with the grinding wheel, and the grinding device is conveniently moved horizontally through the linear motor 15 and the moving seat.

[0021] In the present invention, the fixing mechanism includes a fixing plate 4 fixedly installed in a fixing opening at the upper end of the support seat 1, square openings are opened on both sides of the fixing plate 4, a positioning plate 12 is hinged in the vertical direction in the middle of the square opening, a connecting block 13 is horizontally hinged at the upper end of the positioning plate 12, a V-shaped clamping plate 8 is installed at the other end of the connecting block 13 by bolts, and different aviation parts are conveniently fixed through the connecting block 13 and the V-shaped clamping plate 8; a fixing rod 17 is fixedly connected horizontally between the lower ends of the positioning plates 12, a telescopic spring 18 is fixedly connected between the positioning plates 12 at the lower ends of the fixing rods 17, and one end of the fixing rod 17 is abutted against the two side surfaces of the middle triangular moving block 16, and one side of the triangular moving block 16 is horizontally connected to the telescopic end of an electric telescopic rod 19, the electric telescopic rod 19 is installed and fixed on the fixing plate 20, and the fixing plate 20 is fixedly connected to the lower end of the fixing plate 4, and the electric telescopic rod 19 and the triangular moving block 16 are convenient for clamping the fixing mechanism toward the center.

[0022] A control component is arranged inside the control box of the grinding device, and the control component includes a detection module, an analysis module and an adjustment module; The surface image data of the workpiece at the defined position on the fixed plate 4 is collected, and then the collected image data is grayed, and the contour of the workpiece is drawn on the grayed image, and then the position and deflection angle of the workpiece gray image are adjusted to make the gray images of the workpiece in the same direction; the gray image of the workpiece is evenly divided according to the pixel block size and then divided into image blocks of corresponding pixel block size, and the gray value of each image block is detected multiple times, and the gray values ​​detected are arranged in ascending order. If the number of image blocks corresponding to the workpiece is , select the sort order and The gray value of the image block at the position, set the sorting sequence number in and The gray values ​​outside are fluctuation values, and the calculation sorting number is and The mean of all gray value data within the interval is recorded as the gray value of the corresponding image block; Corresponding to the workpiece The grayscale average value of each image block is calculated, and the calculated grayscale average value is compared with the preset grayscale average value of each workpiece. If the calculated difference is less than the preset comparison threshold of the corresponding item, it is determined that the material of the detected workpiece is the same as that of the corresponding preset workpiece; otherwise, a surface cleanliness detection is performed; the workpiece contour is reduced by a set ratio, and then the reduced contour length is divided into several identical segments, and numbered according to the position, and the contour segments with odd-numbered data are taken to calculate the grayscale average value, and the contour segment with the smallest odd number is taken to compare the grayscale average value with the remaining odd-numbered contour segments. Every time the difference between two groups of grayscale data is detected to exceed the preset difference threshold, the abnormal count of the odd-numbered contour segment being compared is increased by one; after completing the grayscale mean comparison of all odd-numbered contour segments with the remaining odd-numbered contour segments, the abnormal count of each odd-numbered contour segment is counted, and the number of odd-numbered contour segments is recorded as , the anomaly count is greater than The odd-numbered contour segments are recorded as abnormal contour segments. If the count of abnormal contour segments is greater than , it is determined that the workpiece is abnormal, a part replacement detection signal is generated, and the part replacement detection signal is transmitted to the adjustment module; otherwise, it is determined that the workpiece is unclean, a workpiece cleaning signal is generated, and the workpiece cleaning signal is transmitted to the adjustment module; A coil is constructed at the position of the fixed plate 4 and an alternating current is passed through it. When the workpiece is prevented from entering the interior of the coil, the impedance of the coil changes, and the impedance change of the coil is detected; the detection coil can be equivalent to an inductor and a resistor In a series circuit, when a workpiece approaches and generates eddy currents, the equivalent inductance and equivalent resistance of the coil will change under the action of the secondary magnetic field generated by the eddy currents in the opposite direction of the original magnetic field, resulting in the impedance of the coil. , is the angular frequency of the alternating current; resistance and resistivity The relationship between , is the conductor length, is the cross-sectional area of ​​the conductor; conductivity is the resistivity The reciprocal of ; Consider only the effect of resistance change on impedance change, and the reactance remains unchanged, then the impedance change is ;After the workpiece enters the detection coil, measure the impedance of the coil at this time ,but , calculate the conductivity of the workpiece , is the initial impedance of the coil when there is no workpiece; Select several standard workpieces with different known magnetic permeabilities as standard samples, place each standard sample close to the magnetoresistive sensor in turn, and record the magnetic permeability value corresponding to each standard sample And the corresponding sensor resistance value change , is the standard sample serial number; after removing abnormal values ​​from the detected magnetic permeability value data and resistance value change data, substitute them into the linear relationship formula , calculated and The specific value of the resistance value is measured when the workpiece approaches the magnetoresistive sensor. , calculate the magnetic permeability of the workpiece ; Compare the conductivity and magnetic permeability measurements of the workpiece to be inspected with the data in the database, and the distance value , determine that the workpiece material is the same as the corresponding workpiece in the database with the smallest distance value, and The database is The magnetic permeability and electrical conductivity of the material; If the workpiece material determination result of image processing is the same as the workpiece material determination result of conductivity and magnetic permeability processing, both of which are material A, then the workpiece material is determined to be A, the grinding process parameters of material A are retrieved from the database, and the grinding device is adjusted according to the corresponding grinding process parameters.

[0023] Working principle: When the present invention is used, first adjust the distance between the top plate 5 and the support seat 1 through the telescopic column 3, then install and fix the electric telescopic rod 19 through the fixed plate 4 and the fixing plate 20, and then make the triangular moving block 16 move horizontally through the electric telescopic rod 19, and then make the V-shaped clamping plate 8 on the connecting block 13 clamp the aviation parts through the fixed rod 17 and the positioning plate 12, and then make the driving wheel 14 rotate through the servo motor 7 on the top plate 5, and then make the limit plate 6 rotate on the support plate 11 through the teeth 10 and the connecting plate 9, and then make the grinding device move horizontally through the linear motor 15, and then make the aviation parts grind through the grinding device, and then collect the grinding residue through the residue collection box 2, and then after grinding, make the fixing mechanism reset through the telescopic spring 18.

[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A grinding device for manufacturing aviation parts, comprising a support seat (1) and a groove horizontally provided at the lower end of the support seat (1), characterized in that: A residue collection box (2) is horizontally mounted in a groove formed at the lower end of the support seat (1); a handle is fixedly mounted in the middle of one end of the residue collection box (2); a cavity is formed in the support seat (1) at the upper end of the residue collection box (2); a fixing opening is formed in the middle of the upper end of the support seat (1); a fixing mechanism is mounted in the fixing opening; a grinding mechanism is mounted at the upper end of the fixing opening; and a moving mechanism is mounted at the upper end of the grinding mechanism; A control component is arranged inside the control box of the grinding device, and the control component includes a detection module, an analysis module and an adjustment module; A detection module detects the image data, electrical conductivity and magnetic permeability of the workpiece, and transmits the detected image data, electrical conductivity and magnetic permeability data to the analysis module; The analysis module analyzes the transmitted image data, analyzes the transmitted conductivity and magnetic permeability data, and then compares the two analysis results. If the two analysis results are consistent, the material of the workpiece is determined and the material information of the workpiece is transmitted to the adjustment module; The adjustment module receives the workpiece material information transmitted by the analysis module, retrieves the grinding process parameters of material A from the database, and adjusts the grinding device according to the corresponding grinding process parameters.

2. The grinding device for manufacturing aviation parts according to claim 1, characterized in that: Telescopic columns (3) are equidistantly mounted in the vertical direction around the upper end of the support seat (1); the upper telescopic ends of the telescopic columns (3) are fixedly connected to the lower end of the top plate (5); a rotating opening is provided in the middle of the upper end of the top plate (5), and a limit plate (6) is rotatably mounted in the rotating opening.

3. The grinding device for manufacturing aviation parts according to claim 1, characterized in that: The moving mechanism comprises a connection plate (9) fixedly mounted in the rotating mouth at the lower end of a limit plate (6), a linear motor (15) being mounted at the lower end of the connection plate (9), and driving wheels (14) being rotatably mounted at both ends of the connection plate (9), and the driving wheels (14) meshing with teeth (10) at the upper end of a support plate (11), and the support plate (11) and the teeth (10) being horizontally fixed inside the rotating mouth.

4. The grinding device for manufacturing aviation parts according to claim 3 is characterized in that: Servo motors (7) are equidistantly mounted on both ends of the upper end of the limit plate (6), and the driving ends of the servo motors (7) both penetrate the limit plate (6) and are clamped with the moving plate and the driving wheel (14).

5. The grinding device for manufacturing aviation parts according to claim 1, characterized in that: The grinding mechanism comprises a moving seat in a linear motor (15) at the lower end of a moving plate, the moving seat being fixedly connected vertically downward to a grinding column, a grinding wheel being mounted on one side of the lower end of the grinding column and a grinding rotary motor being mounted on the other side, the driving end of the grinding rotary motor passing through the grinding column and the grinding wheel being mutually clamped and fixed.

6. The grinding device for aviation parts manufacturing according to claim 1, characterized in that: The fixing mechanism comprises a fixing plate (4) fixedly mounted in a fixing opening at the upper end of the support seat (1), square openings being provided on both sides of the fixing plate (4), a positioning plate (12) being hingedly connected in a vertical direction in the middle of the square opening, a connecting block (13) being hingedly connected horizontally at the upper end of the positioning plate (12), and a V-shaped clamping plate (8) being mounted on the other end of the connecting block (13) via bolts.

7. The grinding device for manufacturing aviation parts according to claim 6, characterized in that: A fixing rod (17) is fixedly connected horizontally between the lower ends of the positioning plates (12), a telescopic spring (18) is fixedly connected between the lower ends of the fixing rod (17) and the positioning plates (12), and one end of the fixing rod (17) is abutted against two side surfaces of the middle triangular moving block (16), one side of the triangular moving block (16) is horizontally connected to the telescopic end of an electric telescopic rod (19), the electric telescopic rod (19) is mounted and fixed on a fixing plate (20), and the fixing plate (20) is fixedly connected to the lower end of the fixing plate (4).

8. The grinding device for aviation parts manufacturing according to claim 1, characterized in that: The analysis module uses image data to determine the material of the workpiece as follows: S1: Corresponding to the workpiece The grayscale average value of each image block is calculated, and the calculated grayscale average value is compared with the preset grayscale average value of each workpiece. If the calculated difference is less than the preset comparison threshold of the corresponding item, it is determined that the material of the detected workpiece is the same as that of the corresponding preset workpiece; otherwise, the surface cleanliness detection is performed; S2: Reduce the workpiece contour by a set ratio, then divide the reduced contour length into several equal segments, and number them according to the position, calculate the grayscale mean of the contour segments with odd number data, compare the grayscale mean of the contour segment with the smallest odd number with the remaining odd number contour segments, and increase the abnormal count of the odd number contour segment being compared by one every time the difference between two sets of grayscale data exceeds the preset difference threshold; S3: After completing the grayscale mean comparison of all odd-numbered contour segments with the remaining odd-numbered contour segments, the abnormal count of each odd-numbered contour segment is counted, and the number of odd-numbered contour segments is recorded as , the anomaly count is greater than The odd-numbered contour segments are recorded as abnormal contour segments. If the count of abnormal contour segments is greater than , it is determined that the workpiece is abnormal, a part replacement detection signal is generated, and the part replacement detection signal is transmitted to the adjustment module; Otherwise, it is determined that the workpiece is unclean, a workpiece cleaning signal is generated, and the workpiece cleaning signal is transmitted to the adjustment module.

9. The grinding device for manufacturing aviation parts according to claim 8, characterized in that: The analysis module uses image data to determine the material of the workpiece as follows: K1: A coil is constructed at the position of the fixed plate (4) and an alternating current is passed through it. The detection coil can be equivalent to an inductor. and a resistor The series circuit results in the coil impedance , is the angular frequency of the alternating current; resistance and resistivity The relationship between , is the conductor length, is the cross-sectional area of ​​the conductor; conductivity is the resistivity The reciprocal of ; Consider only the effect of resistance change on impedance change, and the reactance remains unchanged, then the impedance change is ;After the workpiece enters the detection coil, measure the impedance of the coil at this time ,but , calculate the conductivity of the workpiece , is the initial impedance of the coil when there is no workpiece; K2: Select several standard workpieces with different known magnetic permeabilities as standard samples, place each standard sample close to the magnetoresistive sensor in turn, and record the magnetic permeability value corresponding to each standard sample And the corresponding sensor resistance value change , is the standard sample serial number; after removing abnormal values ​​from the detected magnetic permeability value data and resistance value change data, substitute them into the linear relationship formula , calculated and The specific value of the resistance value is measured when the workpiece approaches the magnetoresistive sensor. , calculate the magnetic permeability of the workpiece ; K3: Compare the conductivity and magnetic permeability measurement values ​​of the workpiece to be tested with the data in the database, and the distance value , determine that the workpiece material is the same as the corresponding workpiece in the database with the smallest distance value, and The database is The magnetic permeability and electrical conductivity of the material; K4: If the workpiece material determination result of the image processing is the same as the workpiece material determination result of the conductivity and magnetic permeability processing, both of which are material A, then the workpiece material is determined to be A.

10. The grinding device for manufacturing aviation parts according to claim 9, characterized in that: The operation steps of the adjustment module are as follows: M1: After receiving the part replacement detection signal, the control warning light is turned on to remind the staff to replace the workpiece; after receiving the workpiece cleaning signal, the buzzer of the control warning light is beeped to remind the staff to replace the unclean workpiece for cleaning; M2: After receiving the workpiece material information, the grinding process parameters of the corresponding material are retrieved from the database, and the grinding device is adjusted according to the corresponding grinding process parameters.

Citation Information

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