Automatic material adding and subtracting equipment for scraper loading mine cars

The automatic addition and reduction equipment of mine trucks is installed by the shoveling machine, and components such as buckets, electronic scalers and telescopic rods are used to solve the problems of large weight errors and material overflow, and achieve accurate loading and safe transportation.

CN119954063BActive Publication Date: 2025-08-08JIANGSU LIANYUNGANG PORT CO LTD
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Patent Information

Application Number
CN202510436808.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2025-08-08
Estimated Expiration
2045-04-09

AI Technical Summary

Technical Problem

In the prior art, manual adjustment of the loading mine truck has large errors, high labor intensity, low efficiency and high safety risks, and materials are prone to overflow when transporting the loading mine truck on uneven sites.

Method used

Automatic feeding equipment for mining trucks is installed with shoveling machines, including buckets, electronic scalers, push plates, telescopic rods and movable push plates. Through quantitative and scattered material collection, the materials are ensured to be unbiased during transportation.

Benefits of technology

It realizes efficient and accurate material loading, reduces operating costs, avoids material leakage during transportation, and improves work safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119954063B_ABST
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Abstract

The invention discloses an automatic material adding and subtracting device for a scraper loading mine car, which belongs to the field of material loading. It is characterized in that: a bucket is arranged at the front end of a hanging connecting rod, an electronic scale is arranged inside the bucket, and the side away from the electronic scale of the scraper is in a slope shape. A group of wire hole plates are arranged on the top of the bucket, a folding iron plate is arranged on the left side of the wire hole plate, and pull wires are respectively passed through the folding iron plates. The pull wires are connected and fixed to the outer frame of the elevator through the wire hole plates, a group of strong magnets are evenly arranged on the front side of the bucket, a push plate is vertically arranged in the bucket, a limiting tube is horizontally arranged on the connecting rod, a first telescopic rod is arranged in the limiting tube, and the telescopic end of the first telescopic rod is vertically connected to the push plate. The invention solves the disadvantages of large working errors, high labor intensity, low working efficiency, and large safety risks in manual adjustment, as well as the problem that in the process of transporting materials with existing equipment, the loading mine car is easily bumped when moving due to uneven ground, and the material overflows from the bucket. The invention is mainly used in material loading.
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Description

Technical Field

[0001] The invention belongs to the technical field of material transportation, and in particular relates to automatic material adding and subtracting equipment for a scraper loading mine vehicle. Background Art

[0002] In the process of mineral mining, the transportation of ore is mainly carried out by setting up rails between the outside world and the mine, and the mined ore is collected by scrapers. The collected ore will be collected in the material area by loading cars.

[0003] In recent years, to address national environmental protection initiatives and reduce dust pollution generated during cargo transportation, the traditional bulk cargo transportation method has been gradually shifting to containerized shipping, a process commonly known as "bulk to container." This shift not only effectively alleviates the environmental pressures associated with bulk cargo transportation but also improves cargo transportation safety and efficiency, reducing cargo loss during transportation. However, this shift also presents some new challenges, particularly regarding the accuracy of container packing weights. Ensuring the accurate weight of cargo in each container is crucial during container operations. Due to the wide variety and shape of cargo, as well as potential uneven distribution during loading, the actual weight of a container after weighing often differs from the specified standard.

[0004] The traditional solution to this problem is for loaders to manually adjust the weight of the cargo using simple tools like shovels. While this method can achieve a certain level of accuracy, it has significant drawbacks, including large errors, high labor intensity, low efficiency, and significant safety risks. Furthermore, during the transport process, the existing equipment can cause the loading truck to bump around due to uneven terrain, causing material to spill from the bucket. Therefore, our company has developed an automatic loading and unloading device for loading trucks on scrapers. Summary of the Invention

[0005] Purpose of the invention: The purpose of the present invention is to provide an automatic material adding and subtracting device for a scraper loading mine car, so as to solve the disadvantages of manual adjustment mentioned in the background technology, such as large working errors, high labor intensity, low work efficiency, and high safety risks, as well as the problem that during the transportation process of the existing equipment, the loading mine car is easily bumped during movement due to the uneven site, causing the material to overflow from the bucket.

[0006] The present invention discloses an automatic material adding and subtracting device for a scraper loading mine car, comprising a scraper and an elevator, wherein the elevator is arranged on the scraper, and a group of connecting rods are horizontally arranged on the lifting member of the elevator. The device is characterized in that a bucket is arranged at the front end of the connecting rod, an electronic scale is arranged inside the bucket, a group of wire hole plates are arranged on the top of the bucket, a folding iron plate is arranged on the left side of the wire hole plate, and pull wires are respectively passed through the folding iron plates, and the pull wires are connected and fixed to the outer frame of the elevator through the wire hole plates, a group of strong magnets are evenly arranged on the front side of the bucket, a push plate is vertically arranged in the bucket, a limiting tube is horizontally arranged on the connecting rod, a first telescopic rod is arranged in the limiting tube, the telescopic end of the first telescopic rod is vertically connected to the push plate, and the side away from the electronic scale of the scraper is sloped.

[0007] Furthermore, a carrier is provided on the limiting tube, a second telescopic rod is horizontally provided above the carrier, a movable push plate is provided at the front end of the second telescopic rod, a rotating pin seat is provided on the carrier, the tail of the second telescopic rod is connected to the rotating pin seat by a pin shaft, an arc-shaped through groove is provided on the carrier, and the movable push plate includes a sliding cover plate, a connecting plate, a connecting side hole plate and an electromagnet suction block, one side of the connecting plate is fixedly connected to the telescopic head of the second telescopic rod, an electromagnet suction block is provided on the other side of the connecting plate, connecting side hole plates are provided on the left and right sides of the connecting plate, a rotating shaft is provided in the connecting side hole plate, the rotating shaft is fixedly connected to the side of the sliding cover plate, and the side of the sliding cover plate close to the connecting plate is an arc, and the sliding cover plate is composed of a hollow iron plate and a solid iron plate.

[0008] Furthermore, a carrier is provided on the limiting tube, a second telescopic rod is horizontally provided on the carrier, and a horizontal push plate is provided at the front end of the second telescopic rod.

[0009] Furthermore, anti-slip grooves are provided on one side of the sliding cover plate close to the connecting plate, and anti-slip grooves are also provided in the arc-shaped through groove.

[0010] Compared with the prior art, the present invention has the following advantages:

[0011] By setting up a bucket, an electronic scale, a push plate, a first telescopic rod, a second telescopic rod and a movable push plate, quantitative material taking and scattered material taking operations can be realized, which makes the entire material adding and subtracting work process undergo a qualitative change. At the same time, the present invention also avoids material leakage during transportation. Compared with the existing technology, the present invention effectively alleviates these problems, ensures that there is no deviation in the material when entering the bucket and when arriving at the destination, improves work efficiency and reduces operating costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a perspective view of a first state of the present invention;

[0013] Figure 2 is a perspective view of a second state of the present invention;

[0014] Figure 3This is a three-dimensional diagram of the present invention without the movable push plate, the second telescopic rod and the carrier;

[0015] Figure 4 It is a perspective view of the present invention without the scraper and the elevator;

[0016] Figure 5 Is a perspective view of the present invention, the movable push plate member, the second telescopic rod and the carrier;

[0017] Figure 6 This is a three-dimensional diagram of the bucket and electronic scale of the present invention;

[0018] Figure 7 This invention Figure 6 Enlarged view of point A.

[0019] In the figure: 1. Scraper; 2. Elevator; 3. Connecting rod; 4. Bucket; 5. Electronic scale; 6. Wire hole plate; 7. Folding iron plate; 8. Pull wire; 9. Strong magnet; 10. Push plate; 11. Limiting tube; 12. First telescopic rod; 13. Carrying platform; 14. Second telescopic rod; 26. Horizontal push plate; 15. Movable push plate; 16. Rotating pin seat; 17. Arc groove; 19. Sliding cover; 20. Connecting plate; 21. Connecting side hole plate; 22. Electromagnet suction block; 23. Rotating shaft; 24. Hollow iron plate; 25. Solid iron plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0021] In one embodiment, Figures 1 to 7 As shown, an automatic material adding and subtracting device for a shovel loading mine car comprises a shovel 1 and an elevator 2. An elevator 2 is arranged on the shovel 1, and a group of connecting rods 3 are horizontally arranged on the lifting part of the elevator 2. It is characterized in that: a bucket 4 is arranged at the front end of the connecting rod 3, an electronic scale 5 is arranged inside the bucket 4, and the side away from the electronic scale 5 of the shovel 1 is sloped, a group of wire hole plates 6 are arranged on the top of the bucket 4, a folding iron plate 7 is arranged on the left side of the wire hole plate 6, and a pull wire 8 is respectively passed through the folding iron plate 7. The pull wire 8 is connected and fixed to the outer frame of the elevator 2 through the wire hole plate 6. When the lifting part of the elevator 2 drops to the lowest point, the pull wire 8 is tightened and the folding iron plate 7 is stored. A group of strong magnets 9 are evenly arranged on the front side of the bucket 4, a push plate 10 is vertically arranged in the bucket 4, a limiting tube 11 is horizontally arranged on the connecting rod 3, a first telescopic rod 12 is arranged in the limiting tube 11, and the telescopic end of the first telescopic rod 12 is vertically connected to the push plate 10.

[0022] In one embodiment, Figures 1 to 3As shown, when the lifting part of the elevator 2 drops to the lowest point, the pull wire 8 is tightened, and the scraper 1 is used to shovel the mineral particles into the bucket 4. The electronic scale 5 observes the reading and feeds it back to the terminal control machine in the vehicle. The staff receives the final weight required by the driver, confirms the value, and operates the first telescopic rod 12 to push the push plate 10 to perform the material reduction operation. The lifting part of the elevator 2 rises, the pull wire 8 relaxes, and the folding iron plate 7 is opened and adsorbed to the front side of the bucket 4 by the strong magnet 9 to prevent leakage during transportation.

[0023] In one embodiment, Figure 2 、 Figure 3 and Figure 6 As shown, a platform 13 is provided on the limiting tube 11, a second telescopic rod 14 is horizontally provided on the platform 13, and a horizontal push plate 26 is provided at the front end of the second telescopic rod 14. When quantitative material extraction is required, the pull wire 8 is tightened when the lifting member of the elevator 2 drops to the lowest point, and the horizontal push plate 26 at the front end of the second telescopic rod 14 is pushed above the bucket 4. At this time, the bucket 4 is in a quantitative material extraction state, and the mineral particles are shoveled into the bucket 4 using the scraper 1. The electronic scale 5 observes the reading and feeds it back to the terminal control machine in the vehicle. The error does not exceed 5kg, and the lifting member of the elevator 2 rises, the pull wire 8 relaxes, and the folding iron plate 7 is opened and adsorbed to the front side of the bucket 4 by the strong magnet 9 to prevent leakage during transportation. However, there will be material on the horizontal push plate 26 in this state.

[0024] In one embodiment, Figures 1 to 7As shown, a carrier 13 is provided on the limiting tube 11, a second telescopic rod 14 is horizontally provided above the carrier 13, a movable push plate 15 is provided at the front end of the second telescopic rod 14, a rotating pin seat 16 is provided on the carrier 13, the tail of the second telescopic rod 14 is connected to the rotating pin seat 16 through a pin shaft, an arc-shaped through groove 17 is provided on the carrier 13, and the movable push plate 15 includes a sliding cover plate 19, a connecting plate 20, a connecting side hole plate 21 and an electromagnet suction block 22, one side of the connecting plate 20 is fixedly connected to the telescopic head of the second telescopic rod 14, and the connecting plate An electromagnet suction block 22 is provided on the other side of 20, and connecting side hole plates 21 are provided on the left and right sides of the connecting plate 20. A rotating shaft 23 is provided in the connecting side hole plate 21. The rotating shaft 23 is fixedly connected to the side of the sliding cover plate 19, and an anti-slip pattern is provided on one side of the sliding cover plate 19 close to the connecting plate 20. An anti-slip pattern is also provided in the arc-shaped through groove 17. The side of the sliding cover plate 19 close to the connecting plate 20 is an arc. The sliding cover plate 19 is composed of a hollow iron plate 24 and a solid iron plate 25. Another method of quantitative material removal is to remove the material in a quantitative manner. When quantitative material removal is required, the elevator 2 When the lifting part is lowered to the lowest point, the wire 8 is tightened, and the scraper 1 is used to shovel the mineral granular material into the bucket 4. The lifting part of the elevator 2 rises, the wire 8 is relaxed, and the folding iron plate 7 is opened and adsorbed to the front side of the bucket 4 through the strong magnet 9. At this time, there is a peak of granular material in the bucket 4. The solid iron plate 25 of the sliding cover plate 19 at the front end of the second telescopic rod 14 retracts and enters the arc groove 17. The sliding cover plate 19 is affected by the friction force in the arc groove 17 and gradually approaches the electromagnet suction block 22. The electromagnet suction block 22 is energized to slide the cover The plate 19 is sucked, and the second telescopic rod 14 pushes the vertical sliding cover plate 19 again at this time, which can flatten the material peaks of the granular material in the bucket 4 to prevent the material from spilling. After the work is completed, the second telescopic rod 14 pulls back the vertical sliding cover plate 19, and the vertical sliding cover plate 19 enters the arc-shaped through groove 17. The electromagnet suction block 22 loses power and the sliding cover plate 19 is disengaged. The second telescopic rod 14 pushes the horizontal sliding cover plate 19 to the top of the bucket 4 for sealing, thereby avoiding the accumulation of material on the sliding cover plate 19, which causes material leakage during transportation.

Claims

1. An automatic material adding and subtracting device for a scraper loading mine car, comprising a scraper (1) and an elevator (2), wherein the elevator (2) is arranged on the scraper (1), and a group of connecting rods (3) are horizontally arranged on the lifting member of the elevator (2), characterized in that: A bucket (4) is provided at the front end of the connecting rod (3), an electronic scale (5) is provided inside the bucket (4), a group of wire hole plates (6) are provided on the top of the bucket (4), a folding iron plate (7) is provided on the left side of the wire hole plate (6), and a pull wire (8) is respectively passed through the folding iron plate (7), and the pull wire (8) is connected and fixed to the outer frame of the elevator (2) through the wire hole plate (6), a group of strong magnets (9) are evenly provided on the front side of the bucket (4), a push plate (10) is vertically provided in the bucket (4), a limit tube (11) is horizontally provided on the connecting rod (3), a first telescopic rod (12) is provided in the limit tube (11), a telescopic end of the first telescopic rod (12) is vertically connected to the push plate (10), a carrier (13) is provided on the limit tube (11), a second telescopic rod (14) is horizontally provided above the carrier (13), and a movable push plate member ( 15), a rotating pin seat (16) is provided on the carrier (13), the tail of the second telescopic rod (14) is connected to the rotating pin seat (16) through a pin shaft, an arc-shaped through groove (17) is provided on the carrier (13), and the movable push plate (15) includes a sliding cover plate (19), a connecting plate (20), a connecting side hole plate (21) and an electromagnet suction block (22), one side of the connecting plate (20) is fixedly connected to the telescopic head of the second telescopic rod (14), and the other side of the connecting plate (20) is provided with an electromagnet suction block (22), and the left and right sides of the connecting plate (20) are provided with connecting side hole plates (21), and a rotating shaft (23) is provided in the connecting side hole plate (21), and the rotating shaft (23) is fixedly connected to the side of the sliding cover plate (19), and the side of the sliding cover plate (19) close to the connecting plate (20) is an arc, and the sliding cover plate (19) is composed of a hollow iron plate (24) and a solid iron plate (25).

2. The automatic material adding and removing device for a scraper loading vehicle according to claim 1, characterized in that: The side of the electronic scale (5) away from the scraper (1) is in a slope shape.

3. The automatic material adding and removing device for a scraper loading vehicle according to claim 1, characterized in that: Anti-slip grooves are provided on one side of the sliding cover plate (19) close to the connecting plate (20), and anti-slip grooves are also provided in the arc-shaped through groove (17).

Citation Information

Patent Citations

  • Sift-proof loader bucket manufacturing method

    CN103603396A

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  • Ore conveying equipment for ore falling at bottom of upper pillar during two-step recovery of iron ore

    CN221256771U